CN108762211A - Industrial production line cloud monitoring system - Google Patents
Industrial production line cloud monitoring system Download PDFInfo
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- CN108762211A CN108762211A CN201810542907.9A CN201810542907A CN108762211A CN 108762211 A CN108762211 A CN 108762211A CN 201810542907 A CN201810542907 A CN 201810542907A CN 108762211 A CN108762211 A CN 108762211A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 94
- 238000009776 industrial production Methods 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 claims abstract description 352
- 230000005622 photoelectricity Effects 0.000 claims abstract description 14
- 230000009471 action Effects 0.000 claims description 30
- 238000004891 communication Methods 0.000 claims description 27
- 238000012545 processing Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000012546 transfer Methods 0.000 claims description 8
- 238000012795 verification Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- 238000013475 authorization Methods 0.000 claims description 3
- 238000007639 printing Methods 0.000 claims description 3
- 239000000047 product Substances 0.000 description 39
- 239000004035 construction material Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 241001269238 Data Species 0.000 description 6
- 239000004566 building material Substances 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 5
- 230000006870 function Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000002790 cross-validation Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000004148 unit process Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31457—Factory remote control, monitoring through internet
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
This application discloses a kind of industrial production line cloud monitoring systems.The system includes:Data acquisition module, for acquiring production information, wherein the production information includes at least:First production quantity of production line;The control centre being connect with the data acquisition module, for judging whether first production quantity meets preset second production quantity, if it is determined that first production quantity is unsatisfactory for preset second production quantity, then the production line executive termination is instructed and/or made a sound or photoelectricity prompts.Present application addresses the low technical problems of the intelligent monitoring ability to production line.
Description
Technical field
This application involves communication Internet of Things field, in particular to a kind of industrial production line cloud monitoring system.
Background technology
In the industrialized production of patented product, license side and authorized side are generally provided by both sides' authorized agreement
The production and application expense of Related product.Authorized party obtains mandate expense from production and application expense, is authorized to side in every production one
It is required for payment production line when part product or produces the cost of use of Related product.
Inventor has found, is authorized in the factory of production and there are problems that failing to report or misrepresenting deliberately actual product output.Meanwhile
Authorized party can not monitor actual product production quantity in real time, and larger loss is caused to authorized party.
For the low problem of the intelligent monitoring ability to production line in the related technology, effective solution side is not yet proposed at present
Case.
Invention content
The main purpose of the application is to provide a kind of industrial production line cloud monitoring system, to solve the intelligence to production line
The low problem of monitoring capacity.
To achieve the goals above, according to the one side of the application, a kind of industrial production line cloud monitoring system is provided.
Include according to the industrial production line cloud monitoring system of the application:Data acquisition module, for acquiring production information,
In, the production information includes at least:First production quantity of production line;In the control being connect with the data acquisition module
The heart, for judging whether first production quantity meets preset second production quantity, if it is determined that the first production number
Amount is unsatisfactory for preset second production quantity, then the production line executive termination is instructed and/or made a sound or photoelectricity prompts.
Further, the data acquisition module includes:Intelligent graphic identifying system and/or sensor acquisition system, institute
Intelligent image identifying system is stated, for acquiring the product image information in the production line production process, and identifies, judge product
The first production quantity;The sensor acquisition system, the product number generated in process of production for acquiring the production line
Amount, and obtain the first production quantity according to it.
Further, the data acquisition module further includes:Timing, statistical module, the institute for counting the production line
The first production quantity and product batches are stated, and are calculated at the beginning of the production line is run and after terminating the time, institute is transmitted to
State control centre.
Further, the control centre includes:Data processing module and termination operation module, the data processing module
It is connect with the data acquisition module, the control of first production quantity and generation for obtaining the data acquisition module
E-command pulse data processed is compared;If the intelligent graphic identifying system or sensor in the data acquisition module are adopted
The data error of collecting system exceed preset threshold range, then generate the command for stopping and/or make a sound or photoelectricity prompt.Institute
It states termination operation module to connect with the data processing module, for receiving the command for stopping, controls the production line and stop
It runs and/or makes a sound or photoelectricity prompts.
Further, the production line includes:The power plant that is connect with the termination operation module in the control centre,
A device in hydraulic device, calutron, thermal device, pneumatic device and transmission device or multiple devices.
Further, the sensor acquisition system in the data acquisition module or intelligent graphic identifying system are arranged in institute
State each default monitoring point on production line.
Further, which further includes:Module and terminal display behaviour is locally stored in data communication Switching Module, high in the clouds
Make module, the data communication Switching Module is connect with the control centre, is used for transmission the production that the control centre sends out
Information;The high in the clouds is locally stored module and is connect with the data communication module, for receiving and storing the data communication
The production information of module transfer;The terminal display action module and the high in the clouds are locally stored module and connect, and are used for
Request is transferred by sending out, the high in the clouds is transferred or the production information of module is locally stored and shown or printing reports.
Further, further include:Debugging module, the debugging module, for being set by the terminal display action module
Safety verification password is set, and debugging mode is entered according to the safety verification password.
Further, the terminal display action module is additionally operable to the high in the clouds or module setting termination is locally stored
Condition sends out termination request, and by the high in the clouds or the module generation command for stopping is locally stored;The control centre
Possess independent internet physical address, during authorization control people is controlled by internet with the physical address that terminal control is specified
The heart, and send out instruction, or from specified physical address control centre recall the first creation data, the second creation data or to specified
The control centre of physical address sends out command for stopping.
Further, further include:Judgment module, the judgment module for judging when the data communication Switching Module or
When the high in the clouds storage module function is lost, command for stopping is generated by the data processing module of the control centre, and start
The termination operation module control production line of the control centre is out of service.
In the embodiment of the present application, in such a way that logic judgment is arranged in control centre, by whether judging production quantity
Reach default production quantity, achieved the purpose that calculate actual production quantity, the intelligence of production line is supervised to realize to be promoted
The technique effect of control ability, and then solve the low technical problem of intelligent monitoring ability to production line.
Description of the drawings
The attached drawing constituted part of this application is used for providing further understanding of the present application so that the application's is other
Feature, objects and advantages become more apparent upon.The illustrative examples attached drawing and its explanation of the application is for explaining the application, not
Constitute the improper restriction to the application.In the accompanying drawings:
Fig. 1 is the industrial production line cloud monitoring system schematic diagram according to the application first embodiment;
Fig. 2 is the industrial production line cloud monitoring system schematic diagram according to the application second embodiment;
Fig. 3 is the industrial production line cloud monitoring system schematic diagram according to the application 3rd embodiment;
Fig. 4 is the industrial production line cloud monitoring system schematic diagram according to the application fourth embodiment;
Fig. 5 is the industrial production line cloud monitoring system schematic diagram according to the 5th embodiment of the application;
Fig. 6 is the industrial production line cloud monitoring system schematic diagram according to the application sixth embodiment;
Fig. 7 is the industrial production line cloud monitoring system schematic diagram according to the 7th embodiment of the application;
Fig. 8 is the industrial production line cloud monitoring system schematic diagram according to the 8th embodiment of the application;
Fig. 9 is the industrial production line cloud monitoring system schematic diagram according to the application preferred embodiment.
Reference numeral
1, intelligent image identifying system;2, sensor acquisition system;3, data acquisition module;4, data processing module;5,
Data communication Switching Module;6, debugging module;7, operation module is terminated;8, storage module;9, terminal display action module;10,
Power plant;11, hydraulic device;12, calutron;13, thermal device;14, pneumatic device;15, transmission device;16, it controls
Center;17, timing, statistical module;18, printer;19, mobile phone terminal;20, computer terminal;21, production line;22, judge mould
Block.
Specific implementation mode
In order to make those skilled in the art more fully understand application scheme, below in conjunction in the embodiment of the present application
Attached drawing, technical solutions in the embodiments of the present application are clearly and completely described, it is clear that described embodiment is only
The embodiment of the application part, instead of all the embodiments.Based on the embodiment in the application, ordinary skill people
The every other embodiment that member is obtained without making creative work should all belong to the model of the application protection
It encloses.
It should be noted that term " first " in the description and claims of this application and above-mentioned attached drawing, "
Two " etc. be for distinguishing similar object, without being used to describe specific sequence or precedence.It should be appreciated that using in this way
Data can be interchanged in the appropriate case, so as to embodiments herein described herein.In addition, term " comprising " and " tool
Have " and their any deformation, it is intended that cover it is non-exclusive include, for example, containing series of steps or unit
Process, method, system, product or equipment those of are not necessarily limited to clearly to list step or unit, but may include without clear
It is listing to Chu or for these processes, method, product or equipment intrinsic other steps or unit.
In this application, term "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outside",
" in ", "vertical", "horizontal", " transverse direction ", the orientation or positional relationship of the instructions such as " longitudinal direction " be orientation based on ... shown in the drawings or
Position relationship.These terms are not intended to limit indicated dress primarily to preferably describe the present invention and embodiment
It sets, element or component must have particular orientation, or be constructed and operated with particular orientation.
Also, above-mentioned part term is other than it can be used to indicate that orientation or positional relationship, it is also possible to for indicating it
His meaning, such as term "upper" also are likely used for indicating certain relations of dependence or connection relation in some cases.For ability
For the those of ordinary skill of domain, the concrete meaning of these terms in the present invention can be understood as the case may be.
In addition, term " installation ", " setting ", " being equipped with ", " connection ", " connected ", " socket " shall be understood in a broad sense.For example,
It may be a fixed connection, be detachably connected or monolithic construction;Can be mechanical connection, or electrical connection;It can be direct phase
Even, or indirectly connected through an intermediary, or it is two connections internal between device, element or component.
For those of ordinary skills, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The application is described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
According to embodiments of the present invention, a kind of 21 cloud monitoring system of industrial production line, as shown in figs 1-9, the system are provided
Including:Data acquisition module 3, for acquiring production information, wherein the production information includes at least:The first of production line 21
Production quantity;The control centre 16 being connect with the data acquisition module 3, for judging whether first production quantity meets
Preset second production quantity;If it is determined that first production quantity is unsatisfactory for preset second production quantity, then to described
21 executive termination of production line is instructed and/or made a sound or photoelectricity prompt.
Specifically, data acquisition module 3 is the equipment of gathered data;Preferably, one of data acquisition module 3 uses
Intelligent graphic identifying system, can be taken pictures by intelligent graphic identifying system and identify the product of production line 21, per modulus amount,
Time started terminates time, mould time batch, product quantity or other data, can determine that single batch produces by above-mentioned data
Quantity, multiple batches of production quantity, total production quantity, and then can be by the control that is connect with the intelligent image identifying system 1
The heart 16 realizes quantitative comparison, provides safeguard for the control of production line 21, to which donor can open according to contract to being authorized to
The permission of people.Further, the sensor acquisition system 2 that one of data acquisition module 3 uses, passes through sensor acquisition system 2
Production quantity, multiple batches of production quantity, total production quantity can be directly acquired and handle to obtain, same advantageous effect is reached;
Preferably, as long as quantitative comparison's over range of one of above-mentioned two terminal terminal, that is, think to have exceeded the scope of authority;
As preferably, the control centre 16 includes in the present embodiment:Data processing module 4 and termination operation module 7, the data
Processing module 4 is connect with the data acquisition module 3, the first production number for obtaining the data acquisition module 3
It measures and is compared with the control e-command pulse data generated;If the intelligent graphic identification in the data acquisition module 3
The data error of system or sensor acquisition system 2 exceeds preset threshold range, then generates the command for stopping and/or send out
Sound or photoelectricity prompt.The termination operation module 7 is connect with the data processing module 4, for receiving the command for stopping,
Control the production line 21 it is out of service and/or make a sound or photoelectricity prompt.The production line 21 includes:With in the control
The power plant 10 of the connection of termination operation module 7 in the heart 16, hydraulic device 11, calutron 12, thermal device 13, pneumatic dress
Set 14 and transmission device 15.It is compared by data processing module 4, when comparing not in range, is operated by terminating
Module 7 carries out the publication of command for stopping, control power plant 10, hydraulic device 11, calutron 12, thermal device 13, pneumatic
One or more of device 14 and transmission device 15 are stopped, and then reach the effect that control production line 21 stops production
Fruit, to when licensee carries out promise breaking production by production line 21, be automatically stopped and even destroy production line 21, reach
The purpose of monitoring.Data processing module 4 is additionally operable to handle the information that acquisition module collects, and obtains production number
According to (information), and then ensure that the accuracy of the creation data obtained is sufficiently high.As preferred in the present embodiment, further include:Number
According to communications exchange module 5, high in the clouds or module 8 and terminal display action module 9 is locally stored, the data communication Switching Module 5
It is connect with the control centre 16, is used for transmission the production information that the control centre 16 sends out;The high in the clouds is locally stored
Module 8 is connect with the data communication module, the production information for receiving and storing the data communication module transmission;
The terminal display action module 9 and the high in the clouds are locally stored module 8 and connect, and transfer request for passing through to send out, transfer
The high in the clouds or the production information that module 8 is locally stored are shown or printing reports.In some embodiments, above-mentioned
Production quantity be mainly can accurate counting production product.For example, for production of construction materials quotient, generation quantity is exactly can be single
The quantity for the building materials sold or used.For another example, for part manufacturer, generation quantity exactly individually can sell or use
Part quantity.For another example, for industrial products manufacturer, generation quantity is exactly the industry that individually can be sold or use
The quantity of product.
In some embodiments, production quantity can be the product quantity for the production disruption production for monitoring production line 21.
In some embodiments, production quantity can be the products material number for the input terminal input for monitoring production line 21
Amount.
In some embodiments, production quantity can be the process semi-finished product production for monitoring the process terminal of production line 21 and providing
Product quantity.
In some embodiments, command pulse data can be set in advance in the data processing module 4 of control centre 16
In criterion numeral magnitude, the unified standard as production line 21.
In some embodiments, command pulse data can also be to be set in advance in the data processing module of control centre 16
Industry production standard in 4, as production product unified standard.
In some embodiments, command pulse data can be set in advance in the data processing module 4 of control centre 16
In mandate amount of money standard, as production quantity seek unity of standard.
In some embodiments, command pulse data can be set in advance in the data processing module 4 of control centre 16
In production standard, as production quantity seek unity of standard.
In some embodiments, command for stopping can be automatically generated by the data processing module 4 of control centre 16, also may be used
To be obtained by the reception of data communication Switching Module 5.
In some embodiments, the data communication Switching Module 5 is long distance wireless module, can receive to pass through gateway
Equipment, 2G/3G/4G/5G networks upload high in the clouds or the command for stopping of module 8 are locally stored.
In some embodiments, the data communication Switching Module 5 is short-range wireless module, can be that direct reception is blue
The command for stopping that tooth, radio frequency, ziggee equipment are arranged.
In some embodiments, the command for stopping uploaded by gateway device, 2G/3G/4G/5G networks is aobvious by terminal
Show what operation module 9 was arranged.
In some embodiments, terminal display action module 9 can be mobile phone terminal 19, can also be computer terminal 20,
Can also be iPad terminals.
In some embodiments, it is 21 controller of production line being connect with production line 21, production line 21 to terminate operation module 7
Controller can be singlechip chip or plc chips.
In some embodiments, 21 controller of production line is programmable logic controller (PLC), can be MCU microcontroller lists
The frequency of central processing unit is done appropriate reduction with specification in micro-control unit, and memory, counter, USB, A/D is turned by member
It changes, the interfaces such as UART, PLC, DMA, forms the computer of chip-scale, various combination control is done for different application scenarios.
In some embodiments, programmable logic controller (PLC) can be FPGA field programmable gate arrays.
In some embodiments, STM series mini controllers may be used as main controller in programmable logic controller (PLC).
In some embodiments, high in the clouds or module 8 is locally stored can be local large-scale computer, can also be cloud
Hold large-scale computer (server).
In some embodiments, creation data is transmitted to high in the clouds by data communication Switching Module 5 or module 8 is locally stored
It is stored.
In some embodiments, creation data is synchronized to request issuing side by the request sent out, asks issuing side
It can be terminal display action module 9.
In some embodiments, command for stopping can be the instruction that associated components executive termination operates during controller executes.
It can be seen from the above description that the present invention realizes following technique effect:
In the embodiment of the present application, in such a way that logic judgment is arranged in control centre 16, by judging that production quantity is
It is no to reach default production quantity, achieve the purpose that calculate actual production quantity, to realize the intelligence promoted to production line 21
The technique effect of energy monitoring capacity, and then solve the low technical problem of the intelligent monitoring ability to production line 21.
As preferred in the present embodiment, the sensor acquisition system 2 in the data acquisition module 3 or intelligent graphic knowledge
Other system is arranged in each default monitoring point on the production line 21.The different location of production line 21 arranges acquisition terminal
(data acquisition module 3), to monitor the condition of production on different location.
Multiple images collecting device can be disposed in the first default monitoring point;
It can be deployed in workshop or be deployed in production equipment when disposing the first default monitoring point.
For example, being deployed at the product outlet position of workshop and production equipment.
For example, being deployed at the feed(raw material)inlet position of workshop and production equipment.
Can be deployed in the touching switch of production line 21 when disposing the first default monitoring point, when production line 21 every time into
When row piston or vibration motion, touching switch can be all triggered.
Multiple sensors can also be configured in the second default monitoring point;
By can configure sensor in the second default monitoring point, sensor can be gravity accelerometer, count biography
Sensor, temperature sensor, humidity sensor, pressure sensor, infrared sensor, 3-axis acceleration sensor.
For example, by configuring temperature sensor in default monitoring point, the temperature on measuring point to be checked can be detected, and then pass through
Temperature sensor judges whether to meet fixed working frequency.
For another example, by the way that in default monitoring point pressure sensor, the pressure on measuring point to be checked, Jin Ertong can be detected
Over-pressed force snesor judges whether to meet fixation pressure condition.
For another example, by the way that in default monitoring point configuration sensor for countering, the touching number on measuring point to be checked can be detected, into
And judge whether to meet fixed number of times condition by sensor for countering.
As preferably, intelligent graphic identifying system has timing, statistical module 17, meeting automatic camera in the present embodiment
And it identifies the product of production line 21, every modulus amount, the time started, terminate time, mould time batch, product quantity or other data simultaneously
It is transmitted to control centre 16.The production time started is realized by timing, statistical module 17 and terminates the statistics of time, so as to
The accurate acquisition information for understanding every batch of, the accuracy to promote creation data provide safeguard.
As preferred in the present embodiment, data communication Switching Module 5 is responsible for treated the data of control centre 16
(including but not limited to production line 21 start the time, dwell time, product picture, per modulus amount, special time period it is total
Quantity starts personnel's name, operating personnel's coding, the interval of service, changing shifts personnel name, the whole in changing shifts personnel's coding or choosing
Select the data of setting) it is transmitted to storage module or high in the clouds storage module, the terminal of terminal display action module 9 (including but it is unlimited
In mobile phone, display screen, flat-panel monitor) from storage module called data and pass through printer 18 print related data report.It is raw
Producing line 21 or patentee to high in the clouds or are locally stored module 8 and sent out and transfer request by terminal display action module 9, can be with
It transfers the startup time of production line 21, dwell time, product picture, every modulus amount, total quantity of special time period, start people
Member's name, operating personnel's coding, the interval of service, changing shifts personnel name, the whole in changing shifts personnel's coding or the number of selection setting
According to;Transferring the type of request can voluntarily select according to artificially, high in the clouds or module 8 is locally stored can identify different types of tune
Request is taken, to realize transferring for above-mentioned different types of data;And connected by printer 18 and terminal display action module 9
It connects, prints above-mentioned data sheet, personnel is enable more intuitively to check data.
As preferred in the present embodiment, further include:Debugging module 6, the debugging module 6, for passing through the terminal
Safety verification password is arranged in display operation module 9, and enters debugging according to the safety verification password.Its debugging module 6 be by
The module that the actual controller of production line 21 or patentee could be opened by special ciphers, and production line 21 or patentee
Actual controller can change special ciphers at any time by terminal display action module 9.Production line 21 or patentee have institute
It has permission, including special ciphers is changed by terminal display action module 9 at any time, e-command pulse data is set at any time, or
Person sends out at any time to be terminated request, transfers request etc..Make the personnel of other access networks that can not steal patent achievement, to change key
Content makes patentee suffer a loss.
As preferably, the terminal display action module 9 is additionally operable to the high in the clouds or is locally stored in the present embodiment
Module 8 be arranged simultaneously send out termination request, by the high in the clouds or be locally stored module 8 according to it is described termination request to generate the end
It only instructs, and the control centre 16 is synchronized to by the data communication module;The control centre 16 possesses independent interconnection
Net physical address, the physical address control centre 16 that authorization control people is specified by internet with terminal control, and instruction is sent out,
Or recall the first creation data, the second creation data or control to specified physical address from specified physical address control centre 16
Center 16 processed sends out command for stopping.In extraordinary circumstances, the actual controller of production line 21 or patentee can be aobvious by terminal
Show that operation module 9 sends out command for stopping to production line 21, realizes and stop the entire production line 21;It is raw or very in special circumstances
The actual controller of producing line 21 or patentee can send out command-destruct by terminal display action module 9 to production line 21, open
Whole production line 21 is done self-destruction operation by the dynamic urgent module of damage certainly.Production line 21 or patentee can pass through terminal display action
Module 9 sends out command for stopping, and by high in the clouds or the termination operation module 7 that module 8 is synchronized to control centre 16 is locally stored, and leads to
It crosses termination operation module 7 and controls the stopping production of production line 21;Command-destruct can also be sent out, and by high in the clouds or mould is locally stored
Block 8 is synchronized to the termination operation module 7 of control centre 16, and the execution self-destruction operation of production line 21 is controlled by terminating operation module 7.
To further ensure production line 21 or the legitimate rights and interests of patentee.
As preferred in the present embodiment, the high in the clouds or module 8 is locally stored, is additionally operable to the physical address according to storage
It is associated with the identical control centre 16 of the physical address, and by the data communication module that the command for stopping of generation is same
Step is to the identical control centre of the physical address 16.
Beyond the clouds or it is locally stored the IP that terminal display action module 9 is established in module 8 or MAC Address and production line 21
The IP of control centre 16 or the correspondence of MAC Address;
It is asked when terminal display action module 9 sends out termination, then generates corresponding command for stopping, and be associated with corresponding control
Center 16 sends out the command for stopping, can be by terminal display action module 9 to corresponding production line to realize unique identification
21 send out command for stopping;
For example, obtaining 21 first production quantity of production of construction materials production line in target access IP address, the production is monitored
Whether the production quantity of 2160 building materials of line meets 60 production quantities for authorizing agreement, if monitoring the production line 2160
Production of construction materials quantity is unsatisfactory for 60 production quantities, then executes power-off control to production line 21 by command for stopping.
For another example, 21 first production quantity of production of construction materials production line in target access IP address is obtained, the life is monitored
Whether the production quantity of 211000 building materials of producing line meets 1000 production quantities for authorizing agreement, if monitoring the production line
211000 production of construction materials quantity are unsatisfactory for 1000 production quantities, are controlled 21 executive termination of production line by command for stopping.
For another example, 21 first production quantity of production of construction materials production line in target access IP address is obtained, the life is monitored
Whether the production quantity of 21100 building materials of producing line meets 100 production quantities for authorizing agreement, if monitoring the production line
21100 production of construction materials quantity are unsatisfactory for 100 production quantities, and fuel cut-off control is executed to production line 21 by command for stopping.
For another example, 21 first production quantity of production of construction materials production line on target access MAC Address is obtained, the life is monitored
Whether the production quantity of 211000 building materials of producing line meets 1000 production quantities for authorizing agreement, if monitoring the production line
211000 production of construction materials quantity are unsatisfactory for 1000 production quantities, and power-off control is executed to production line 21 by command for stopping.
As preferred in the present embodiment, shown according to the physical address information of storage to the identical terminal of the physical address
Show operation module 9, and the production information is synchronized to the identical terminal of the physical address by the data communication module and is shown
Show operation module 9.
Request is transferred when terminal display module is sent out, high in the clouds or 8 phase of module is locally stored should ask, high in the clouds or local is deposited
Storage module 8 identifies the MAC or IP address of terminal display module being stored in, then by the production information with the MAC or IP address
It is sent to corresponding terminal display module;Production information is checked to which personnel can actively transfer.
As preferred in the present embodiment, further include:Judgment module 22, the judgment module 22 work as the number for judging
When being lost according to communications exchange module 5 or the high in the clouds storage module function, pass through the data processing module 4 of the control centre 16
It is out of service that the termination operation module 7 for generating command for stopping, and starting the control centre 16 controls production line 21.When system
When data communication Switching Module 5, high in the clouds storage module function are lost, data processing module 4 will send out command for stopping automatically, start
Terminate operation module 7 the entire production line 21 is out of service.The data processing module 4 of control centre 16 is additionally operable to when system
When data communication Switching Module 5, high in the clouds storage module function are lost, command for stopping is sent out automatically, and start-stop operation module 7 will
The entire production line 21 is out of service;When equipment in guarantee system is in abnormal condition, the operation of production line 21 can be stopped, into
And ensure production line 21 or the legitimate rights and interests of patentee.
Obviously, those skilled in the art should be understood that each module of the above invention or each step can be with general
Computing device realize that they can be concentrated on a single computing device, or be distributed in multiple computing devices and formed
Network on, optionally, they can be realized with the program code that computing device can perform, it is thus possible to which they are stored
Be performed by computing device in the storage device, either they are fabricated to each integrated circuit modules or by they
In multiple modules or step be fabricated to single integrated circuit module to realize.In this way, the present invention is not limited to any specific
Hardware and software combines.
As preferred in the present embodiment, a kind of creation data monitoring method is also provided, including:
Obtain 21 first production quantity of production line on target access address;
Monitor whether 21 first production quantity of the production line meets the second production quantity;And
If monitoring 21 first production quantity of the production line is unsatisfactory for the second production quantity, production line 21 is executed
Command for stopping.
As preferred in the present embodiment, if monitoring 21 first production quantity of the production line is unsatisfactory for the second production number
It measures, then includes to 21 executive termination of production line instruction:
If it is determined that 21 first production quantity of the production line is unsatisfactory for the second production quantity, then pass through preset miniature control
Device processed is instructed and/or is made a sound to 21 executive termination of the production line or photoelectricity prompts;
It is described that 21 executive termination of the production line is instructed and/or made a sound or photoelectricity by preset microcontroller
Prompt includes following operation:
The instruction of the hydraulic cylinder executive termination on the production line 21 is controlled by preset microcontroller;
The instruction of the oil hydraulic cylinder executive termination on the production line 21 is controlled by preset microcontroller;
The instruction of the network equipment executive termination on the production line 21 is controlled by preset microcontroller;
Being instructed for electric installation executive termination on the production line 21 is controlled by preset microcontroller.
As preferred in the present embodiment, 21 first production quantity of production line obtained on target access address includes:
Dispose the first default monitoring point;
Multiple images collector is configured in the described first default monitoring point;
The production image data in production line 21 is obtained according to the described first default monitoring point;
It is screened from multiple production image datas by pre-set product model and obtains the production of the production line 21 and produce
The actual quantity of product.
As preferred in the present embodiment, 21 first production quantity of production line obtained on target access address includes:
Dispose the second default monitoring point;
Multiple sensors are configured in the described second default monitoring point;
The production action data in production line 21 is obtained according to the described second default monitoring point;
It is screened from multiple production action datas by predetermined movement model and obtains the production of the production line 21 and produce
The actual quantity of product.
As preferred in the present embodiment, 21 first production quantity of production line obtained on target access address includes:
It disposes third and presets monitoring point;
Monitoring point, which is preset, in the third configures at least one programmable logic controller (PLC);
The production quantity data in monitoring point acquisition production line 21 are preset according to the third;
By preset quantity model sieve from multiple production quantity data choosing obtain the production line 21 production produce
The actual quantity of product.
As preferred in the present embodiment, creation data monitoring method, including:Obtain the production line on target access address
21 first production quantities;
Monitor whether 21 first production quantity of the production line meets the second production quantity;
And if monitoring 21 first production quantity of the production line is unsatisfactory for the second production quantity, production line 21 is held
Row command for stopping;
21 first production quantity of production line obtained on target access address includes:
Dispose the first default monitoring point;
Multiple images collector is configured in the described first default monitoring point;
The production image data in production line 21 is obtained according to the described first default monitoring point;
It is screened from multiple production image datas by pre-set product model and obtains the production of the production line 21 and produce
The actual quantity of product.
As preferred in the present embodiment, creation data monitoring method, including:Obtain the production line on target access address
21 first production quantities;
Monitor whether 21 first production quantity of the production line meets the second production quantity;
And if monitoring 21 first production quantity of the production line is unsatisfactory for the second production quantity, production line 21 is held
Row command for stopping;
21 first production quantity of production line obtained on target access address includes:
Dispose the second default monitoring point;
Multiple sensors are configured in the described second default monitoring point;
The production action data in production line 21 is obtained according to the described second default monitoring point;
It is screened from multiple production action datas by predetermined movement model and obtains the production of the production line 21 and produce
The actual quantity of product.
As preferred in the present embodiment, creation data monitoring method, including:Obtain the production line on target access address
21 first production quantities;
Monitor whether 21 first production quantity of the production line meets the second production quantity;
And if monitoring 21 first production quantity of the production line is unsatisfactory for the second production quantity, production line 21 is held
Row command for stopping;
21 first production quantity of production line obtained on target access address includes:
It disposes third and presets monitoring point;
Monitoring point, which is preset, in the third configures at least one programmable logic controller (PLC);
The production quantity data in monitoring point acquisition production line 21 are preset according to the third;
By preset quantity model sieve from multiple production quantity data choosing obtain the production line 21 production produce
The actual quantity of product.
As preferred in the present embodiment, creation data monitoring method, including:Obtain the production line on target access address
21 first production quantities;
Monitor whether 21 first production quantity of the production line meets the second production quantity;
And if monitoring 21 first production quantity of the production line is unsatisfactory for the second production quantity, production line 21 is held
Row command for stopping;
If it is determined that 21 first production quantity of the production line is unsatisfactory for the second production quantity, then pass through preset miniature control
Device processed is instructed and/or is made a sound to 21 executive termination of the production line or photoelectricity prompts;
It is described that 21 executive termination of the production line is instructed and/or made a sound or photoelectricity by preset microcontroller
Prompt includes following operation:
The instruction of the hydraulic cylinder executive termination on the production line 21 is controlled by preset microcontroller;
The instruction of the oil hydraulic cylinder executive termination on the production line 21 is controlled by preset microcontroller;
The instruction of the network equipment executive termination on the production line 21 is controlled by preset microcontroller;
Being instructed for electric installation executive termination on the production line 21 is controlled by preset microcontroller.
As preferred in the present embodiment, creation data monitoring method, including:Obtain the production line on target access address
21 first production quantities;
Monitor whether 21 first production quantity of the production line meets the second production quantity;
And if monitoring 21 first production quantity of the production line is unsatisfactory for the second production quantity, production line 21 is held
Row command for stopping;
21 first production quantity of production line obtained on target access address includes:
Dispose the first default monitoring point;
Multiple images collector is configured in the described first default monitoring point;
The production image data in production line 21 is obtained according to the described first default monitoring point;
It is screened from multiple production image datas by pre-set product model and obtains the production of the production line 21 and produce
The actual quantity of product;
21 first production quantity of production line obtained on target access address includes:
Dispose the second default monitoring point;
Multiple sensors are configured in the described second default monitoring point;
The production action data in production line 21 is obtained according to the described second default monitoring point;
It is screened from multiple production action datas by predetermined movement model and obtains the production of the production line 21 and produce
The actual quantity of product;
21 first production quantity of production line obtained on target access address includes:
It disposes third and presets monitoring point;
Monitoring point, which is preset, in the third configures at least one programmable logic controller (PLC);
The production quantity data in monitoring point acquisition production line 21 are preset according to the third;
By preset quantity model sieve from multiple production quantity data choosing obtain the production line 21 production produce
The actual quantity of product;
Cross validation is carried out by production quantity data, production action data, production image data, it is accurate to obtain
Production line 21 produces the actual quantity of product.
It can be seen from the above description that the present invention realizes following technique effect:
In the embodiment of the present application, in such a way that logic judgment is arranged in microcontroller, by whether judging production quantity
Reach default production quantity, achieved the purpose that calculate actual production quantity, to realize the intelligence promoted to production line 21
The technique effect of monitoring capacity, and then solve the low technical problem of the intelligent monitoring ability to production line 21.
It should be noted that above step can be held in the computer system of such as a group of computer-executable instructions
Row, although also, logical order is shown in flow charts, and it in some cases, can be with different from sequence herein
Execute shown or described step.
The foregoing is merely the preferred embodiments of the application, are not intended to limit this application, for the skill of this field
For art personnel, the application can have various modifications and variations.Within the spirit and principles of this application, any made by repair
Change, equivalent replacement, improvement etc., should be included within the protection domain of the application.
Claims (10)
1. a kind of industrial production line cloud monitoring system, which is characterized in that including:
Data acquisition module, for acquiring production information, wherein the production information includes at least:First production of production line
Quantity;
The control centre being connect with the data acquisition module, is used for
Judge whether first production quantity meets preset second production quantity;
If it is determined that first production quantity is unsatisfactory for preset second production quantity, then the production line executive termination is referred to
It enables and/or makes a sound or photoelectricity prompts.
2. industrial production line cloud monitoring system according to claim 1, which is characterized in that the data acquisition module packet
It includes:Intelligent graphic identifying system and/or sensor acquisition system,
The intelligent image identifying system for acquiring the product image information in the production line production process, and identifies, sentences
First production quantity of fixed output quota product;
The sensor acquisition system, the product quantity generated in process of production for acquiring the production line, and obtained according to it
To the first production quantity.
3. industrial production line cloud monitoring system according to claim 1, which is characterized in that the data acquisition module also wraps
It includes:Timing, statistical module, first production quantity and product batches for counting the production line, and calculate the life
At the beginning of producing line is run and after terminating the time, it is transmitted to the control centre.
4. industrial production line cloud monitoring system according to claim 1, which is characterized in that the control centre includes:Number
According to processing module and operation module is terminated,
The data processing module is connect with the data acquisition module, and described for obtaining the data acquisition module
One production quantity and the control e-command pulse data of generation are compared;
If the data error of intelligent graphic identifying system or sensor acquisition system in the data acquisition module is beyond pre-
If threshold range, then generate the command for stopping and/or make a sound or photoelectricity prompt.
The termination operation module is connect with the data processing module, for receiving the command for stopping, controls the production
Line it is out of service and/or make a sound or photoelectricity prompt.
5. industrial production line cloud monitoring system according to claim 1 or 4, which is characterized in that the production line includes:With
The power plant of termination operation module connection in the control centre, hydraulic device, calutron, thermal device, pneumatic dress
It sets and a device in transmission device or multiple devices.
6. industrial production line cloud monitoring system according to any one of claim 1 to 3, which is characterized in that the data
Sensor acquisition system or intelligent graphic identifying system in acquisition module are arranged in multiple default monitoring on the production line
Point.
7. industrial production line cloud monitoring system according to any one of claim 1 to 4, which is characterized in that the system is also
Including:Module and terminal display action module is locally stored in data communication Switching Module, high in the clouds,
The data communication Switching Module is connect with the control centre, is used for transmission the production letter that the control centre sends out
Breath;
The high in the clouds is locally stored module and is connect with the data communication module, for receiving and storing the data communication mould
The production information of block transmission;
The terminal display action module and the high in the clouds are locally stored module and connect, and transfer request for passing through to send out, adjust
It takes the high in the clouds or the production information of module is locally stored and shown or printing reports.
8. industrial production line cloud monitoring system according to claim 7, which is characterized in that the system further includes:Debug mould
Block,
The debugging module, for safety verification password to be arranged by the terminal display action module, and according to the safety
Verification password enters debugging mode.
9. the industrial production line cloud monitoring system according to claim 1,4 or 7, which is characterized in that
The terminal display action module, is additionally operable to
To the high in the clouds or module setting end condition is locally stored or sends out termination request, and is deposited by the high in the clouds or local
It stores up module and generates the command for stopping;
The control centre possesses independent internet physical address, and authorization control people is specified by internet with terminal control
Physical address control centre, and instruction is sent out, or recall the first creation data, the second production from specified physical address control centre
Data send out instruction to the control centre of specified physical address.
10. industrial production line cloud monitoring system according to claim 7, which is characterized in that the system further includes:Judge mould
Block,
The judgment module, when the data communication Switching Module or the high in the clouds storage module function are lost, leads to for judging
It crosses the control centre and generates command for stopping, stop production line operation.
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CN2018103310686 | 2018-04-13 |
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CN109542065A (en) * | 2018-12-03 | 2019-03-29 | 安徽易迈金工业科技有限公司 | A kind of production automation mistake proofing management method |
CN109919497A (en) * | 2019-03-12 | 2019-06-21 | 山东中烟工业有限责任公司 | A kind of data collection system adaptability is changed shifts method and device automatically |
CN109986682A (en) * | 2019-05-21 | 2019-07-09 | 深圳市梦圆翔建材科技有限公司 | A kind of cloud monitoring building materials mold |
CN110320879A (en) * | 2019-07-23 | 2019-10-11 | 上海一芯智能科技有限公司 | Smart card production line control system and method |
CN110794798A (en) * | 2019-11-28 | 2020-02-14 | 苏州华兴源创科技股份有限公司 | Production data monitoring system and production data monitoring method |
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