CN112309091A - Production alarm system with remind function - Google Patents
Production alarm system with remind function Download PDFInfo
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- CN112309091A CN112309091A CN202011213355.0A CN202011213355A CN112309091A CN 112309091 A CN112309091 A CN 112309091A CN 202011213355 A CN202011213355 A CN 202011213355A CN 112309091 A CN112309091 A CN 112309091A
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- module
- electrically connected
- alarm
- station
- switch
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Classifications
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
- G08B21/24—Reminder alarms, e.g. anti-loss alarms
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B7/00—Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00
- G08B7/06—Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00 using electric transmission, e.g. involving audible and visible signalling through the use of sound and light sources
Abstract
The invention discloses a production alarm system with a reminding function, which adopts the technical scheme that: the counter is electrically connected with the counting transmission module, the counting transmission module is electrically connected with the central processing control module, the processing station is electrically connected with the processing transmission module, the processing transmission module is electrically connected with the central processing control module, the detecting station is electrically connected with the detecting transmission module, the detecting transmission module is electrically connected with the central processing control module, the central processing control module is electrically connected with the alarm module and the reset module, the counting transmission module is set as a first switch, and the counter is electrically connected with the first switch, so that the counter has the beneficial effects that: the manager can directly arrive at the abnormal station to check and process the specific conditions, and the normal operation of the production line can be quickly and timely recovered.
Description
Technical Field
The invention relates to the field of alarm systems, in particular to a production alarm system with a reminding function.
Background
The anti-theft alarm system is a system for automatically detecting the invasion in the defense-deploying monitoring area by using a physical method or an electronic technology, generating an alarm signal and prompting the attendant to alarm the area, and displaying the countermeasure, and is an important facility for preventing accidents such as robbery, theft and the like.
The assembly line is a handling machine that continuously conveys goods on a certain line, and is also called a conveyor line or a conveyor, and is classified into: the assembly line comprises a traction piece, a bearing member, a driving device, a tensioning device, a direction changing device, a supporting piece and the like, conveying lines are fixed, a conveyor can carry out horizontal, inclined and vertical conveying, and the assembly line is large in conveying capacity and long in conveying distance, so that other process operations can be carried out in the conveying process in cooperation with manual work, and the assembly line is very wide in application.
The assembly line fully embodies the matching ability of people and machinery, makes mechanical equipment have more flexibility, and organically combines a conveying system, a traveling fixture, an online special machine and detection equipment to meet the conveying requirements of various products. The transmission mode of the transmission line can be synchronous transmission or non-synchronous transmission, and the requirements of assembly and transmission are met according to the actual needs of enterprises and the selection of configuration.
The prior art has the following defects: an alarm system is not installed on the existing full-automatic production line, when various abnormal conditions occur in the production of products, the specific conditions cannot be timely, effectively and accurately checked and processed, the full-automatic production line is paralyzed, and the production rate of the products is influenced.
Therefore, it is necessary to invent a production alarm system with reminding function.
Summary of the invention
Therefore, the invention provides a production alarm system with a reminding function, which continuously collects information such as processing times, processing conditions, detection conditions and the like of each work station on a production line, sends the information to a PLC (programmable logic controller) for logic operation, judges whether the information is abnormal or not, thereby controlling the work station to execute related actions, and simultaneously carries out sound-light alarm reminding on the position where the abnormal information is generated so as to solve the problem that the condition cannot be known accurately in time.
In order to achieve the above purpose, the invention provides the following technical scheme: a production alarm system with a reminding function comprises a counter, a processing station and a detection station, wherein the counter is electrically connected with a counting transmission module;
the processing station is electrically connected with a processing transmission module, and the processing transmission module is electrically connected with the central processing control module;
the detection work station is electrically connected with a detection transmission module, and the detection transmission module is electrically connected with the central processing control module;
the central processing control module is electrically connected with the logic operation module and the reset module;
the logic operation module is electrically connected with the alarm module, the reset module and the work station, and the alarm module is electrically connected with the reset module.
Preferably, the counting transmission module is set as a first switch, the counter is electrically connected with the first switch, and the first switch is electrically connected with the central processing control module.
Preferably, the processing transmission module is set as a second switch, the processing station is electrically connected with the second switch, and the second switch is electrically connected with the central processing control module.
Preferably, the detection transmission module is set as a third switch, the detection transmission module is arranged inside the detection work station, the detection work station is electrically connected with the third switch, and the third switch is electrically connected with the central processing control module.
Preferably, the central processing control module is set as a PLC controller, the PLC controller is electrically connected with the first switch, the second switch and the third switch, and the PLC controller is electrically connected with the alarm module and the reset module.
Preferably, the alarm module is set as an alarm, and the alarm is electrically connected with the logic operation module and the reset module.
Preferably, the reset module is set as a reset controller, and the reset controller is electrically connected with the PLC, the alarm and the logic operation module.
Preferably, the operation module is set as a CPU, the CPU is electrically connected with the alarm module, the reset controller and the work station, the alarm module is externally connected with an alarm, and the alarm is arranged at the top end of the production line equipment.
Compared with the prior art, this production alarm system with remind function's advantage:
the invention respectively inputs the information of the use times of each damageable part, the processing result of the product at each processing station, the detection result of the product at each detection station and the like into a PCL controller through each counter, each processing station and each detection station on the full-automatic production line;
the method comprises the steps that a control program edited in advance is used for carrying out logic operation, whether an input signal is abnormal or not is judged, if no input signal is abnormal, the corresponding work station is controlled to operate, the next action is executed, if the input signal is abnormal, the corresponding work station is controlled to stop, meanwhile, an acousto-optic system is controlled to give an alarm, the work station with the abnormal condition is displayed, and after receiving the acousto-optic system alarm, a field manager directly arrives at the work station with the abnormal condition to carry out abnormal treatment according to the prompt;
after the abnormal operation is finished, the PCL controller receives the abnormal reset information and then carries out an overflow logic operation to determine that the abnormal operation is removed and then controls the work station to operate, executes the next action and restores the normal operation of the full-automatic production line, so that the effect that a manager can directly arrive at the abnormal station to check and process the specific conditions and quickly and timely restore the normal operation of the production line is achieved.
Drawings
FIG. 1 is a schematic view of the overall module structure provided by the present invention;
FIG. 2 is a schematic diagram of the overall flow structure provided by the present invention;
in the figure: the system comprises a counter 1, a counting transmission module 11, a processing station 2, a processing transmission module 21, a detection station 3, a detection transmission module 31, a central processing control module 4, an alarm module 5, a reset module 6, a logic operation module 7 and a station 8.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Referring to fig. 1-2, the production alarm system with reminding function provided by the invention comprises a counter 1, a processing station 2, a detection station 3, a central processing control module 4, an alarm module 5 and a reset module 6;
further, the counter 1 is electrically connected with the central processing control module 4 through the counting transmission module 11, the counter 1 comprises a transmission module 11, specifically, the counter 1 is electrically connected with the counting transmission module 11, the type of the switch is S1720-52GFR-4P, the switch is a network device for forwarding an electric or optical signal, the switch can provide an exclusive electric signal path for any two network nodes accessed into the switch, the model of the PCL controller is 6ES7322-1BL00-0AA0, the PCL controller is a programmable logic controller, the programmable logic controller is a digital operation electronic system specially designed for application in an industrial environment, the programmable logic controller adopts a programmable memory, instructions for executing operations such as logic operation, sequence control, timing, counting, arithmetic operation and the like are stored in the programmable logic controller, and various types of mechanical devices or production processes are controlled through digital or analog input and output, the alarm is BBJ-AC24, the alarm is an electronic product for preventing or preventing the consequences caused by certain events and reminding or warning people of taking certain actions in the forms of sound, light, air pressure and the like, the reset controller is KY02S, the reset controller is a master control device for controlling the starting, speed regulation, braking and reversing of the motor by changing the wiring of a main circuit or a control circuit and changing the resistance value in the circuit according to a preset sequence, the transmission module 11 is electrically connected with the counter 1, the transmission module 11 is electrically connected with the central processing control module 4, as the transmission module 11 is arranged as a first exchanger, the central processing control module 4 is arranged as a PCL controller, the number of using times of the parts is counted by the counter 1 and transmitted to the PCL controller by the first exchanger to play a role of transmission, and as the processing station 2 is electrically connected with the processing transmission module 21, the processing transmission module 21 is electrically connected with the central processing control module 4, the processing transmission module 21 is set to be a second switch, the processing station 2 is electrically connected with the second switch, the second switch is electrically connected with the central processing control module 4, the processing station 2 transmits the product processing result to the PCL controller to play a role of transmission, the detection station 3 is electrically connected with the detection transmission module 31, the detection transmission module 31 is electrically connected with the central processing control module 4, the detection transmission module 31 is set to be a third switch, the detection station 3 is electrically connected with the third switch, the third switch is electrically connected with the central processing control module 4, the effect of transmitting the product detection result to the PCL controller by the detection station 3 is achieved, the central processing control module 4 is electrically connected with the logic operation module 7 and the reset module 6, and the logic operation module 7 is electrically connected with the alarm module 5, The workstation 8 and the reset module 6 are externally connected with an alarm through the alarm module 5, the logic operation module 7 is set as a CPU, the alarm is electrically connected with the CPU, when the PCL controller sends data to the CPU, logic operation is carried out in the CPU, when the workstation has problems, the PCL controller controls the alarm to send out abnormal alarm, and simultaneously the operation of the workstation is closed, thereby achieving the effect of timely processing the abnormal workstation, because the alarm module 5 is externally connected with the alarm and is arranged at the top end of the production line equipment, the effect of convenient observation is achieved, the central processing control module 4 is connected with the logic operation module, the reset module is set as a reset controller, when a manager determines that no abnormality exists, the reset controller is started, the PCL controller receives abnormal reset information, thereby the CPU carries out logic operation again, and controls the workstation to operate after the manager determines that no abnormality exists, thereby achieving the effect of timely recovering normal operation and ensuring the effect of eliminating the station abnormity, respectively inputting the information of the using times of each damageable part, the processing result of the product at each processing station and the detection result of the product at each detection station into a PCL controller through each counter 1, the processing station 2 and the detection station 3 on a full-automatic production line, carrying out logic operation by a control program edited in advance, judging whether the input signal is abnormal or not, if the input signal is not abnormal, controlling the corresponding station to operate, executing the next action, if the input signal is abnormal, controlling the corresponding station to stop, simultaneously controlling an acousto-optic system to alarm, displaying the abnormal station, directly reaching the abnormal station to carry out abnormity processing according to the prompt after a field manager receives the acousto-optic system alarm, resetting the station after the abnormity processing is finished, and after the PCL controller receives the abnormal reset information, and performing an overflow logical operation, controlling the work station to operate after determining that the abnormality is removed, executing the next action, and recovering the normal operation of the full-automatic production line, so that a manager can directly arrive at the abnormality occurrence station to check and process specific conditions, and the normal operation of the production line can be quickly and timely recovered.
The using process of the invention is as follows: the technical personnel in the field input the information of the using times of each damageable part, the processing result of the product at each processing station and the detection result of the product at each detection station into a PCL controller through each counter 1, the processing station 2 and the detection station 3 on a full-automatic production line respectively, carry out logic operation by a control program edited in advance, judge whether the input signal is abnormal or not, if the input signal is not abnormal, control the corresponding station to operate and execute the next action, if the input signal is abnormal, control the corresponding station to stop, simultaneously control an acousto-optic system to give an alarm, display the abnormal station, after receiving the acousto-optic system alarm, a field manager directly arrives at the abnormal station to carry out abnormal processing according to the prompt, reset the station after finishing, and carry out an overflow logic operation after receiving the abnormal reset information by the PCL controller, after the abnormity is determined to be relieved, the work station is controlled to operate, the next action is executed, the normal operation of the full-automatic production line is recovered, so that the effect that a manager can directly arrive at an abnormity occurrence station to check and process specific conditions and quickly and timely recover the normal operation of the production line is achieved, the counter 1 is electrically connected with the transmission module 11, the transmission module 11 is electrically connected with the central processing control module 4, the transmission module 11 is arranged as a first exchanger, the central processing control module 4 is arranged as a PCL controller, the counter 1 counts, the using times of parts are transmitted to the PCL controller through the first exchanger, the transmission function is achieved, as the machining work station 2 is electrically connected with the machining transmission module 21, the machining transmission module 21 is electrically connected with the central processing control module 4, the machining transmission module 21 is arranged as a second exchanger, and the machining work station 2 is electrically connected with the second exchanger, the second exchanger is electrically connected with the central processing control module 4, so that the processing station 2 transmits the product processing result to the PCL controller to play a role in transmission, the detection station 3 is electrically connected with the detection transmission module 31, the detection transmission module 31 is electrically connected with the central processing control module 4, the detection transmission module 31 is set as a third exchanger, the detection station 3 is electrically connected with the third exchanger, the third exchanger is electrically connected with the central processing control module 4, so that the detection station 3 transmits the product detection result to the PCL controller, the central processing control module 4 is electrically connected with the logic operation module 7 and the reset module 6, the logic operation module 7 is electrically connected with the alarm module 5, the station 8 and the reset module 6, the alarm is externally connected with the alarm module 5, the logic operation module 7 is set as a CPU, the alarm is electrically connected with the CPU, when the PCL controller transmits data to the CPU, when a problem occurs in a work station, the alarm is controlled by the PCL controller to send an abnormal alarm, and the work station is closed to operate simultaneously, so that the effect of timely processing the abnormal work station is achieved.
The above description is only a preferred embodiment of the present invention, and any person skilled in the art may modify the present invention or modify it into an equivalent technical solution by using the technical solution described above. Therefore, any simple modifications or equivalent substitutions made in accordance with the technical solution of the present invention are within the scope of the claims of the present invention.
Claims (8)
1. The utility model provides a production alarm system with remind function, includes counter (1), processing worker station (2) and detection worker station (3), its characterized in that: the counter (1) is electrically connected with a counting transmission module (11), and the counting transmission module (11) is electrically connected with the central processing control module (4);
the processing station (2) is electrically connected with a processing transmission module (21), and the processing transmission module (21) is electrically connected with the central processing control module (4);
the detection work station (3) is electrically connected with a detection transmission module (31), and the detection transmission module (31) is electrically connected with the central processing control module (4);
the central processing control module (4) is electrically connected with the logic operation module (7) and the reset module (6);
the logic operation module (7) is electrically connected with the alarm module (5), the reset module (6) and the work station (8), and the alarm module (5) is electrically connected with the reset module (6).
2. The production alarm system with reminding function as claimed in claim 1, wherein: count transmission module (11) set up to first switch, counter (1) electric connection first switch, first switch electric connection central processing control module (4).
3. The production alarm system with reminding function as claimed in claim 1, wherein: the processing transmission module (21) is set to be a second switch, the processing station (2) is electrically connected with the second switch, and the second switch is electrically connected with the central processing control module (4).
4. The production alarm system with reminding function as claimed in claim 1, wherein: detect transmission module (31) and set up to the third switch, it sets up inside detecting station (3) to detect transmission module (31), detect station (3) electric connection third switch, third switch electric connection central processing control module (4).
5. The production alarm system with reminding function as claimed in claim 1, wherein: the central processing control module (4) is set to be a PLC controller, the PLC controller is electrically connected with the first switch, the second switch and the third switch, and the PLC controller is electrically connected with the logic operation module (7) and the reset module (6).
6. The production alarm system with reminding function as claimed in claim 1, wherein: alarm module (5) sets up to the alarm, alarm electric connection logical operation module (7) with reset module (6).
7. The production alarm system with reminding function as claimed in claim 1, wherein: the reset module (6) is set as a reset controller, and the reset controller is electrically connected with the PLC, the alarm and the logic operation module (7).
8. The production alarm system with reminding function as claimed in claim 1, wherein: the operation module (7) is set as a CPU, the CPU is electrically connected with the alarm module (5), the reset controller and the work station (8), the alarm module (5) is externally connected with an alarm, and the alarm is arranged at the top end of production line equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011213355.0A CN112309091A (en) | 2020-11-04 | 2020-11-04 | Production alarm system with remind function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011213355.0A CN112309091A (en) | 2020-11-04 | 2020-11-04 | Production alarm system with remind function |
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| CN112309091A true CN112309091A (en) | 2021-02-02 |
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| CN202011213355.0A Pending CN112309091A (en) | 2020-11-04 | 2020-11-04 | Production alarm system with remind function |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023179148A1 (en) * | 2022-03-22 | 2023-09-28 | 博众精工科技股份有限公司 | Synchronous control method and system for multiple segments of assembly lines |
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Application publication date: 20210202 |