CN110094954B

CN110094954B - Microbial fermentation reactor

Info

Publication number: CN110094954B
Application number: CN201910414149.7A
Authority: CN
Inventors: 董丁; 季凯; 徐华英
Original assignee: Karamay New Aoda Petroleum Technology Services Co ltd
Current assignee: KARAMAY NEW AODA PETROLEUM TECHNOLOGY SERVICES Co.,Ltd.
Priority date: 2019-05-17
Filing date: 2019-05-17
Publication date: 2021-05-04
Anticipated expiration: 2039-05-17
Also published as: CN110094954A

Abstract

The invention discloses a microbial fermentation reactor, which comprises a device main body and a feed hopper arranged on the top end surface of the device main body, wherein a processing cavity is arranged in the device main body, a stirring device is arranged in the processing cavity, a discharge outlet communicated with the outside is arranged in the bottom end wall of the processing cavity, a feed inlet communicated with a cavity in the feed hopper is arranged in the top end wall of the processing cavity, and the microbial fermentation reactor also comprises a feed control mechanism, a discharge control mechanism and a drying linkage mechanism which are arranged in the device main body.

Description

Microbial fermentation reactor

Technical Field

The invention relates to the technical field of fertilizer production, in particular to a microbial fermentation reactor.

Background

The fertilizer is a substance which provides one or more nutrient elements necessary for plants, improves the soil property and improves the soil fertility level, and is also one of the material bases of agricultural production. The organic fertilizer is a fertilizer prepared by decomposing or fermenting natural organic matters by microorganisms. The organic fertilizer is easy to damp and agglomerate due to the storage problem, so that the organic fertilizer needs to be heated and dried in the processing process of the damp organic fertilizer, but the automatic organic fertilizer drying equipment in the prior art is complex in structure and high in price, greatly enhances the operation cost, is not suitable for the production requirements of small and medium enterprises, is poor in drying efficiency of the existing small drying device, is complex in operation steps, wastes time and labor, is not thorough in drying process, still has moisture in the fertilizer in the middle of the drying process, and is easy to influence the quality of the fertilizer.

Disclosure of Invention

The object of the present invention is to provide a microbial fermentation reactor which overcomes the above-mentioned drawbacks of the prior art.

The microbial fermentation reactor comprises a device main body and a feed hopper arranged on the top end surface of the device main body, wherein a processing cavity is arranged in the device main body, a stirring device is arranged in the processing cavity, a discharge outlet communicated with the outside is arranged in the bottom end wall of the processing cavity, a feed inlet communicated with a cavity in the feed hopper is arranged in the top end wall of the processing cavity, and the microbial fermentation reactor also comprises a feed control mechanism, a discharge control mechanism and a drying linkage mechanism which are arranged in the device main body;

wherein the feeding control mechanism comprises a first cavity arranged at the left side of the processing cavity and a first slide block which is connected and arranged in the first cavity in a sliding fit manner, a second cavity is arranged at the upper side of the first cavity, a second slide block is connected and arranged in the second cavity in a sliding fit manner, the right end of the second cavity is communicated and arranged with the feeding port, a communicating chute is communicated and arranged between the second cavity and the first cavity, a connecting slide block which is fixedly matched and connected with the first slide block and the second slide block is connected and arranged in the communicating chute in a sliding fit manner, a first screw rod is connected and arranged in the connecting slide block in a threaded fit manner, the left end of the first screw rod is connected and matched with a first motor which is fixedly embedded in the left end wall of the communicating chute in a power fit manner, a concave groove is arranged in the right end face of the first slide block, and, a first conical pulley is fixedly arranged on the front end face of the adjusting gear, a second motor is fixedly arranged in the left end face of the first sliding block, a first rotating shaft is connected to the left end wall of the concave groove in a rotating fit mode, the left end of the first rotating shaft is connected with the right end of the second motor in a power fit mode, a second conical pulley which is located in the concave groove and connected with the first conical pulley in a meshing mode is fixedly arranged at the right end of the first rotating shaft, and an outer key shaft extending out of the left end face of the first sliding block is connected to the left end of the second motor in a power connection mode;

wherein, the drying linkage mechanism is arranged on a third cavity at the lower side of the first cavity and a fourth cavity arranged at the left side of the third cavity, the right end of the third cavity is communicated with the processing cavity, a heating device is fixedly arranged in the third cavity, a second rotating shaft is connected between the fourth cavity and the third cavity in a rotating fit manner, a third cone pulley positioned in the fourth cavity is fixedly arranged at the left end of the second rotating shaft, a fan blade positioned in the third cavity is fixedly arranged at the right end of the second rotating shaft, the top end of the fourth cavity is communicated with the first cavity, a guide chute is communicated in the left end wall of the fourth cavity, a guide slide block is connected in the guide chute in a sliding fit manner, and a tension spring is fixedly arranged between the top end surface of the guide slide block and the top end wall of the guide chute, lead the right-hand member face of slider with articulated cooperation is connected with the catch bar between the bottom terminal surface of first slider, the catch bar below sliding fit is connected with left side terminal surface in the fourth cavity with lead the support slider that slider fixed coordination is connected, the top terminal surface of support slider sets firmly the third motor, the top end power of third motor is connected with stretches out the fourth cone pulley of support slider top terminal surface, the fourth cone pulley is located the downside position of third cone pulley.

According to the technical scheme, the stirring device comprises a stirring piece and a stirring motor, the stirring piece is connected and arranged in the processing cavity in a rotating fit mode, the stirring motor is fixedly arranged in the end wall of the right side of the processing cavity, the right end of the stirring piece is connected with the left end of the stirring motor in a power fit mode, a screening plate extending leftwards and rightwards is arranged on the lower side of the stirring piece, and the tail ends of the left side and the right side of the screening plate are respectively connected with the left end wall and the right end wall of the processing cavity in a.

According to the technical scheme, the right end of the first cavity is communicated with a storage sliding cavity which is arranged in an up-and-down extending mode, the storage sliding cavity is connected with a lifting sliding plate in the storage sliding cavity in a sliding fit mode, the bottom end of the storage sliding cavity is communicated with the third cavity, the top of the lifting sliding plate is connected with a top pressure spring in the storage sliding cavity in a top press fit mode, and a rack portion is fixedly arranged in the left end face of the lifting sliding plate.

In a further technical scheme, the discharge control mechanism comprises a sliding connection groove communicated and arranged in the left end wall of the discharge opening, a material discharging slide block is connected in the sliding connection groove in a sliding fit manner, a fifth cavity extending up and down is arranged on the left side of the guide sliding groove, a second screw rod which extends left and right is connected between the fifth cavity and the sliding connection groove in a rotating fit manner, the right end of the second screw rod extends into the sliding connection groove and is in threaded fit connection with the left end face of the discharge sliding block, a first belt wheel positioned in the fifth cavity is fixedly arranged at the tail end of the left side of the second screw rod, an inner key sleeve is connected between the fifth cavity and the first cavity in a rotating matching manner, and the tail end of the left side of the inner key sleeve is fixedly provided with a second belt wheel positioned in the fifth cavity, and a transmission belt is connected between the first belt wheel and the second belt wheel in a power fit manner.

According to a further technical scheme, an air inlet communicated with the third cavity is formed in the end face of the front side of the device main body.

Drawings

FIG. 1 is a schematic view of the external structure of a microbial fermentation reactor according to the present invention;

fig. 2 is a schematic view of the internal structure of the device main body of the present invention.

Detailed Description

The present invention is described in detail below with reference to fig. 1-2.

Referring to fig. 1-2, a microbial fermentation reactor according to an embodiment of the present invention includes a device main body 6 and a feed hopper 7 disposed on a top end surface of the device main body 6, wherein a processing cavity 61 is disposed in the device main body 6, a stirring device is disposed in the processing cavity 61, a discharge port 615 communicated with the outside is disposed in a bottom end wall of the processing cavity 61, a feed port 611 communicated with a cavity in the feed hopper 7 is disposed in a top end wall of the processing cavity 61, and the microbial fermentation reactor further includes a feed control mechanism, a discharge control mechanism, and a drying linkage mechanism disposed in the device main body 6;

wherein, the feeding control mechanism comprises a first cavity 62 arranged at the left side of the processing cavity 61 and a first slide block 621 arranged in the first cavity 62 in a sliding fit connection manner, a second cavity 68 is arranged at the upper side of the first cavity 62, a second slide block 681 is connected in the second cavity 68 in a sliding fit manner, the right end of the second cavity 68 is communicated with the feeding hole 611, a communicating chute 69 is communicated between the second cavity 68 and the first cavity 62, a connecting slide block 691 fixedly connected with the first slide block 621 and the second slide block 681 in a sliding fit manner is connected in the communicating chute 69, a first screw rod 692 is connected in the connecting slide block 691 in a thread fit manner, the left end of the first screw rod 692 is connected with a first motor 693 fixedly embedded in the left end wall of the communicating chute 69 in a power fit manner, and a concave groove 622 is arranged in the right side end face of the first slide block 621, an adjusting gear 623 is connected in a rotationally matched manner in the concave groove 622, a first conical pulley 624 is fixedly arranged on the front end face of the adjusting gear 623, a second motor 625 is fixedly arranged in the left end face of the first sliding block 621, a first rotating shaft 626 is connected in a rotationally matched manner in the left end wall of the concave groove 622, the left end of the first rotating shaft 626 is in power fit connection with the right end of the second motor 625, a second conical pulley 627 which is positioned in the concave groove 622 and is in meshed connection with the first conical pulley 624 is fixedly arranged at the right end of the first rotating shaft 626, and an outer key shaft 628 extending out of the left end face of the first sliding block 621 is in power connection with the left end of the second motor 625;

the drying linkage mechanism is provided with a third cavity 64 arranged on the lower side of the first cavity 62 and a fourth cavity 63 arranged on the left side of the third cavity 64, the right end of the third cavity 64 is communicated with the processing cavity 61, a heating device 641 is fixedly arranged in the third cavity 64, a second rotating shaft 642 is connected between the fourth cavity 63 and the third cavity 64 in a rotating fit manner, a third cone 643 positioned in the fourth cavity 63 is fixedly arranged at the left end of the second rotating shaft 642, a fan blade 644 positioned in the third cavity 64 is fixedly arranged at the right end of the second rotating shaft 642, the top end of the fourth cavity 63 is communicated with the first cavity 62, a guide chute 672 67 is communicated with the left end wall of the fourth cavity 63, a guide slider 671 is connected in a sliding fit manner in the guide chute 67, and a tension spring is fixedly arranged between the top end surface of the guide slider 671 and the top end wall of the guide chute 67 The right end face of the guide slider 671 is hinged and connected with a push rod 673 in a matching manner with the bottom end face of the first slider 621, a support slider 631 with a left end face and a fixed and matched connection with the guide slider 671 is connected with the fourth cavity 63 below the push rod 673 in a sliding and matching manner, a third motor 632 is fixedly arranged in the top end face of the support slider 631, a fourth bevel wheel 633 extending out of the top end face of the support slider 631 is dynamically connected to the top end of the third motor 632, and the fourth bevel wheel 633 is located at the lower side position of the third bevel wheel 643.

Beneficially or exemplarily, the stirring device includes a stirring element 612 rotatably and fittingly connected and arranged in the processing cavity 61, and a stirring motor 613 fixedly arranged in a right end wall of the processing cavity 61, a right end of the stirring element 612 is in power fit connection with a left end of the stirring motor 613, a sieving plate 614 extending from left to right is arranged on a lower side of the stirring element 612, and left and right ends of the sieving plate 614 are fixedly and fittingly connected with left and right end walls of the processing cavity 61, respectively, so that an automatically controlled rapid and uniform stirring operation is realized, and a drying effect is greatly improved.

Beneficially or exemplarily, the right end of the first cavity 62 is communicated with a storage sliding cavity 645 extending up and down and a lifting sliding plate 646 arranged in the storage sliding cavity 645 in a sliding fit connection manner, the bottom end of the storage sliding cavity 645 is communicated with the third cavity 64, a top pressing spring 647 is connected in the storage sliding cavity 645 at the top of the lifting sliding plate 646 in a top press fit manner, and a rack part 648 is fixedly arranged in the left end face of the lifting sliding plate 646, so that the material blocking work is facilitated before feeding, and moist caked fertilizer is prevented from entering the third cavity 64.

Beneficially or exemplarily, the discharging control mechanism includes a sliding connection groove 66 disposed in a left end wall of the discharging port 615 in a communicating manner, a discharging slider 661 is disposed in the sliding connection groove 66 in a sliding fit connection manner, a fifth cavity 65 extending up and down is disposed on a left side of the guiding chute 67, a second screw 662 extending left and right is rotatably connected between the fifth cavity 65 and the sliding connection groove 66 in a fit connection manner, a right end of the second screw 662 extends into the sliding connection groove 66 and is in threaded fit connection with a left end surface of the discharging slider 661, a first belt pulley 653 located in the fifth cavity 65 is fixedly disposed at a left end of the second screw 662, an inner key sleeve 651 is rotatably connected between the fifth cavity 65 and the first cavity 62 in a fit manner, a second belt pulley 652 located in the fifth cavity 65 is fixedly disposed at a left end of the inner key sleeve 651, the first belt pulley 653 and the second belt pulley 652 are connected with a transmission belt 654 in a power fit manner, so that automatic control and rapid material discharging work are realized, and the material discharging work efficiency is greatly improved.

Beneficially or exemplarily, an air inlet 648 is provided in the front end face of the device body 6, which is disposed in communication with the third cavity 64.

In the initial state, the connecting slider 691 is located at the leftmost position in the communicating sliding groove 69, at this time, the connecting slider 691 drives the second slider 681 to be located completely in the second cavity 68, and the connecting slider 691 drives the first slider 621 to be located at the leftmost position in the first cavity 62, at this time, the outer key shaft 628 and the inner key kit 651 are connected in a complete power fit manner, the push rod 673 on the connecting slider 691 drives the guide slider 671 to overcome the tensile force of the tension spring 672, so that the guide slider 671 is located at the bottommost position in the guide sliding groove 67, and the guide slider 671 drives the supporting slider 631 to be located at the bottommost position in the fourth cavity 63, at this time, the fourth cone wheel 633 is maximally away from the third cone 643, and in addition, the lifting sliding plate 646 is subjected to the jacking force of the jacking spring 647, so that the bottom end of the lifting sliding plate 646 maximally extends into the third cavity 64, so that the third cavity 64 is in the closed state, when the device is temporarily used, an external damp cavity is prevented from entering the processing cavity 61;

when the fertilizer processing device needs to be used, damp fertilizer is poured into the feed hopper 7 and falls into the processing cavity 61 through the feed opening 611, at this time, the first screw 692 is controlled by the first motor 693 to rotate, the first screw 692 drives the connecting slider 691 to slide to the rightmost position in the communicating chute 69, the connecting slider 691 further drives the right end of the second slider 681 to extend into the feed opening 611 to the maximum extent to achieve the closing operation of the feed opening 611, the connecting slider 691 drives the first slider 621 to slide to the rightmost position in the first cavity 62, at this time, the outer key shaft 628 is far away from the inner key sleeve 651, the adjusting gear 623 is meshed with the top section of the rack portion 648, in addition, the guide slider 671 is driven by the guide slider 671 to slide to the top position in the guide chute 67 to the maximum extent, at this time, the fourth bevel wheel 633 at the top of the supporting slider 631 is driven by the guide slider 671 to be meshed with the third bevel wheel 643 completely, then, the second motor 625 is controlled to drive the second cone pulley 627 and the first cone pulley 624 to rotate, the adjusting gear 623 drives the lifting sliding plate 646 to slide towards the top direction in the accommodating sliding cavity 645 against the jacking force of the jacking spring 647 until the lifting sliding plate 646 completely slides into the accommodating sliding cavity 645, at this time, the third motor 632 controls the fourth cone pulley 633 and the third cone pulley 643 to rotate through the opening of the third motor 632 and the heating device 641, the fan blade 644 is driven by the second rotating shaft 642 to rotate, heat generated by the heating device 641 is rapidly input into the processing cavity 61, the stirring part 612 is driven by the stirring motor 613 to rotate, the stirring part 612 crushes and stirs damp fertilizer in the processing cavity 61, and the large damp fertilizer continues to crush and stir through the arrangement of the screening plate 614; after drying, through controlling the second motor 625 to rotate reversely, the adjusting gear 623 drives the lifting slide plate 646 to stably recover to the initial position, then the first motor 693 controls the first screw rod 692 to rotate reversely until the connecting slide block 691 recovers to the initial position, and further the outer key shaft 628 and the inner key sleeve 651 are completely matched and connected again, at this time, the guide slide block 671 drives the supporting slide block 631 to recover to the initial position, and then the second motor 625 drives the outer key shaft 628 to rotate, and further the inner key sleeve 651 drives the second belt wheel 652 and the second screw 662, so that the second screw 662 drives the discharging slide block 661 to completely slide into the sliding connection groove 66, and further the discharging operation of the discharging opening 615 is realized.

The invention has the beneficial effects that: the automatic opening and closing device is simple in structure and convenient to operate, the second motor is controlled to drive the second bevel wheel and the first bevel wheel to rotate forwards and backwards, the adjusting gear drives the lifting sliding plate to slide in the up-and-down direction in the accommodating sliding cavity, automatic opening and closing work of the third cavity can be achieved, opening and protection work of drying work is facilitated, the first motor controls the first screw to rotate forwards and backwards, the first screw drives the connecting sliding block to slide in the left-and-right direction in the communicating sliding groove, opening and closing work of the feeding hole is achieved, power connection and driving work of the drying linkage mechanism and the discharging control mechanism can be achieved, working efficiency is greatly improved, and labor amount of workers is reduced.

It will be apparent to those skilled in the art that various modifications may be made to the above embodiments without departing from the general spirit and concept of the invention. All falling within the scope of protection of the present invention. The protection scheme of the invention is subject to the appended claims.

Claims

1. The utility model provides a microbial fermentation reactor, includes the device main part and set up in feeder hopper on the device main part top end face, be equipped with the processing cavity in the device main part, be equipped with agitating unit in the processing cavity, be equipped with the bin outlet that is linked together the setting with the external world in the bottom end wall of processing cavity, be equipped with in the top end wall of processing cavity with the feed inlet that cavity in the feeder hopper is linked together the setting, its characterized in that: the device also comprises a feeding control mechanism, a discharging control mechanism and a drying linkage mechanism which are arranged in the device main body; wherein the feeding control mechanism comprises a first cavity arranged at the left side of the processing cavity and a first slide block which is connected and arranged in the first cavity in a sliding fit manner, a second cavity is arranged at the upper side of the first cavity, a second slide block is connected and arranged in the second cavity in a sliding fit manner, the right end of the second cavity is communicated and arranged with the feeding port, a communicating chute is communicated and arranged between the second cavity and the first cavity, a connecting slide block which is fixedly matched and connected with the first slide block and the second slide block is connected and arranged in the communicating chute in a sliding fit manner, a first screw rod is connected and arranged in the connecting slide block in a threaded fit manner, the left end of the first screw rod is connected and matched with a first motor which is fixedly embedded in the left end wall of the communicating chute in a power fit manner, a concave groove is arranged in the right end face of the first slide block, and, a first conical pulley is fixedly arranged on the front end face of the adjusting gear, a second motor is fixedly arranged in the left end face of the first sliding block, a first rotating shaft is connected to the left end wall of the concave groove in a rotating fit mode, the left end of the first rotating shaft is connected with the right end of the second motor in a power fit mode, a second conical pulley which is located in the concave groove and connected with the first conical pulley in a meshing mode is fixedly arranged at the right end of the first rotating shaft, and an outer key shaft extending out of the left end face of the first sliding block is connected to the left end of the second motor in a power connection mode; wherein, the drying linkage mechanism is arranged on a third cavity at the lower side of the first cavity and a fourth cavity arranged at the left side of the third cavity, the right end of the third cavity is communicated with the processing cavity, a heating device is fixedly arranged in the third cavity, a second rotating shaft is connected between the fourth cavity and the third cavity in a rotating fit manner, a third cone pulley positioned in the fourth cavity is fixedly arranged at the left end of the second rotating shaft, a fan blade positioned in the third cavity is fixedly arranged at the right end of the second rotating shaft, the top end of the fourth cavity is communicated with the first cavity, a guide chute is communicated in the left end wall of the fourth cavity, a guide slide block is connected in the guide chute in a sliding fit manner, and a tension spring is fixedly arranged between the top end surface of the guide slide block and the top end wall of the guide chute, a pushing rod is connected between the right end face of the guide sliding block and the bottom end face of the first sliding block in a hinged fit mode, a supporting sliding block with a left end face fixedly connected with the guide sliding block in a matched fit mode is connected in a fourth cavity below the pushing rod in a sliding fit mode, a third motor is fixedly arranged in the top end face of the supporting sliding block, a fourth cone pulley extending out of the top end face of the supporting sliding block is connected to the top end of the third motor in a power mode, and the fourth cone pulley is located at the lower side position of the third cone pulley; the stirring device comprises a stirring piece which is connected and arranged in the processing cavity in a rotating fit manner and a stirring motor which is fixedly arranged in the right end wall of the processing cavity, the right tail end of the stirring piece is in power fit connection with the left end of the stirring motor, a sieve plate which extends leftwards and rightwards is arranged on the lower side of the stirring piece, and the left tail end and the right tail end of the sieve plate are respectively in fixed fit connection with the left end wall and the right end wall of the processing cavity; the tail end of the right side of the first cavity is communicated with a containing sliding cavity which is arranged in an up-and-down extending mode and a lifting sliding plate which is arranged in the containing sliding cavity in a sliding fit mode, the tail end of the bottom of the containing sliding cavity is communicated with the third cavity, a jacking spring is connected in the containing sliding cavity at the top of the lifting sliding plate in a jacking and press fit mode, and a rack portion is fixedly arranged in the end face of the left side of the lifting sliding plate; the discharging control mechanism comprises a sliding connection groove communicated with and arranged in the left end wall of the discharging opening, a material discharging slide block is connected in the sliding connection groove in a sliding fit manner, a fifth cavity extending up and down is arranged on the left side of the guide sliding groove, a second screw rod which extends left and right is connected between the fifth cavity and the sliding connection groove in a rotating fit manner, the right end of the second screw rod extends into the sliding connection groove and is in threaded fit connection with the left end face of the discharge sliding block, a first belt wheel positioned in the fifth cavity is fixedly arranged at the tail end of the left side of the second screw rod, an inner key sleeve is connected between the fifth cavity and the first cavity in a rotating matching manner, a second belt wheel positioned in the fifth cavity is fixedly arranged at the tail end of the left side of the inner key sleeve, and a transmission belt is connected between the first belt wheel and the second belt wheel in a power fit manner; an air inlet communicated with the third cavity is formed in the end face of the front side of the device main body.