CN110091405A

CN110091405A - A kind of system and method trees solid wood being made into tatami core material and mattress core material

Info

Publication number: CN110091405A
Application number: CN201910481192.5A
Authority: CN
Inventors: 王庆余
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-06-04
Filing date: 2019-06-04
Publication date: 2019-08-06

Abstract

The invention discloses a kind of system and methods for trees solid wood being made into tatami core material and mattress core material, and in particular to mattress processing technique field, including timber wire producing machine, lumber shaving machine, air energy heat pump dryer and sewing device；The air energy heat pump dryer includes calandria and drying room, and motor is equipped at the top of the calandria, and the motor side is equipped with speed reducer, and the output end of reducer is equipped with transmission shaft.The present invention is by by tree, solid wood or old solid wood furniture, tatami core plate and mattress core plate are made into after unified processing, technology realizes whole process and does not add chemicals, do not add harmful substance, only change timber form, timber is become good for health, not the household goods of the harmful substances such as release formaldehyde, mainly for the manufacture of tatami core plate and mattress core plate, old solid wood furniture, Furniture Factory's solid wood corner material recycling and reusing are turned waste into wealth, compatriots is catered to and environment protection health household is wished and expected.

Description

A kind of system and method trees solid wood being made into tatami core material and mattress core material

Technical field

The present invention relates to mattress processing technique fields, it is more particularly related to which a kind of be made into couch trees solid wood The system and method for couch rice core material and mattress core material.

Background technique

Tatami refers to tatami cushion.Be it is a kind of be layered on floor, platform, a heatable brick bed, collapse on cushion, for sleep rest, drink The cushion of tea leisure, the Chinese seat that originates from occupy culture, are contained in Japan.Tatami is sutured by tatami seat, bound edge, core plate, In mattress core material thrum spring mattress, spring is clipped, the core plate of smooth fixed function is played.

The tatami core plate and mattress core plate of domestic market production have following several: straw core, coconut palm palm fibre core, brown cotton or Brown hemp core.In addition to straw core is bulk processing sewing process, be all suppressed with gluing based on.Wherein, the suturing skill of straw core compared with To be universal, careless batt suture cleans up, the product of production is too dirty unhealthy because straw raw material is more difficult.And coconut palm Brown core plate is suppressed by gluing, and also dirtier product is not environmentally unhealthy for raw material.Brown cotton palm fibre hemp core plate is to pass through addition 4080 meldable fibres cross meldable fibre after high temperature be fused into it is liquid material is bonded together, it is cooling after compression process form, It is current state-of-the-art technology and technique.But need using a large amount of adhesive, high temperature furnace be mostly burning coal, day hot gas, Three kinds of electric energy, a large amount of resource is expended, and production environment is filthy a large amount of dust phenomenon, has larger pollution to environment.

And the product of existing tatami core material technology production is not environmentally unhealthy, is unfavorable for long-run development.It expends, waste Mass energy, such as coal, natural gas, electric energy, water, indirect pollution environment can generate a large amount of dust pollution environment in production process, Production needs to occupy large area soil and workshop.Country, which has begun, at present administers such technology producer.It is raw to be badly in need of a new shape The environment-friendly products of production technology production are introduced to the market.

Summary of the invention

In order to overcome the drawbacks described above of the prior art, the embodiment of the present invention, which provides, a kind of is made into tatami trees solid wood The system and method for core material and mattress core material, by being made into couch couch after unified processing for tree, solid wood or old solid wood furniture Rice core plate and mattress core plate, technology realize whole process and do not add chemicals, do not add harmful substance, only change timber form, Timber is become good for health, not the household goods of the harmful substances such as release formaldehyde, mainly for the manufacture of tatami core plate and bed Bedding core plate turns waste into wealth old solid wood furniture, Furniture Factory's solid wood corner material recycling and reusing, and it is uncommon to environment protection health household to cater to compatriots It hopes and expects.

To achieve the above object, the invention provides the following technical scheme: it is a kind of trees solid wood be made into tatami core material and The system of mattress core material, including timber wire producing machine, lumber shaving machine, air energy heat pump dryer and sewing device；

The air energy heat pump dryer includes calandria and drying room, is equipped with motor, the electricity at the top of the calandria Machine side is equipped with speed reducer, and the output end of reducer is equipped with transmission shaft, and the end part of driving shaft is equipped with first gear, described to subtract Fast machine is connect with motor drive, and the end part of driving shaft extends to the inside of drying room, and the first gear is set to drying room Inner cavity, the drying room side wall is equipped with chamber door, and the heating body sidewall is equipped with air inlet and air outlet；

The heating intracoelomic cavity is equipped with partition, and full effect heat exchanger is equipped at the top of the partition and bottom is equipped with compressor, The full effect heat exchanger side is equipped with evaporator, and the compressor side is equipped with condenser, and the condenser side is equipped with auxiliary Heater, the auxiliary heater bottom are equipped with centrifugal high pressure fan, and the centrifugal high pressure fan output end is equipped with hot gas general pipeline, The total tube end of hot gas is equipped with isocon；

The drying room inner cavity is equipped with fixed plate, is embedded with multiple bearings in the fixed plate, in multiple bearings according to It is secondary to run through equipped with the first rotary shaft, the second rotary shaft and third rotary shaft, first rotary shaft, the second rotary shaft and third rotation The end of shaft is fixed with Drying, and first rotary shaft is equipped with the first synchronizing wheel, second far from one end of Drying Synchronizing wheel and second gear, second rotary shaft and third rotary shaft are equipped with third synchronizing wheel far from one end of Drying, more The bottom of a Drying is equipped with hot gas and is in charge of, and the hot gas, which is in charge of, is equipped with multiple spray heads, multiple Dryings Outside is arranged with casing, connecting rod is equipped in multiple described sleeve pipes, multiple Drying ends are equipped with tube door, multiple The Drying is made of stainless steel steel wire；

The timber wire producing machine and lumber shaving machine include fixed platform, driving motor, gear reducer and serrated knife, the seam Control equipment is equipped with material conveying platform and pneumatic box.

In a preferred embodiment, the compressor, condenser, auxiliary heater and centrifugal high pressure fan pass through Pipeline connection, the air inlet are connect by pipeline with auxiliary heater, and the hot gas general pipeline extends to drying through calandria Chamber interior, the isocon are set to the inner cavity of drying room, and the end that multiple hot gas are in charge of is run through fixed plate and shunted Pipe connection, the full effect heat exchanger are equipped with backwind tube, and the backwind tube is connected to through calandria with drying room inner cavity.

In a preferred embodiment, the first gear engages connection, first rotary shaft with second gear It is sequentially connected by first gear, second gear and transmission shaft and output end of reducer, first synchronizing wheel, the second synchronizing wheel Be equipped with synchronous belt in third synchronizing wheel, first rotary shaft by the first synchronizing wheel, third synchronizing wheel and synchronous belt with The connection of second transmission of rotary axis, first rotary shaft are connect by the second synchronizing wheel and synchronous belt with third transmission of rotary axis.

In a preferred embodiment, the intracavity diameter of multiple Dryings is sequentially increased from the bottom up, described Sleeve outside third rotary shaft end Drying is fixedly connected by connecting rod with drying room, is passed through between multiple sleeves Connecting rod is fixedly connected, and the Drying is flexibly connected with sleeve.

In a preferred embodiment, the air energy heat pump dryer also can be replaced microwave dryer.

A method of trees solid wood is made into tatami core material and mattress core material, is specifically comprised the following steps:

Step 1, after the old solid wood furniture after trees, dismantling and the timber of Furniture Factory's wood corner material type are collected, by half The timber of quantity is fixed in the fixed platform on timber wire producing machine, and driving motor driving speed reducer pushes serrated knife platform back and forth to transport It is dynamic that timber is whittled into long 300-500 millimeters long, 2-10 mm wide, the wood wool of 0.1-0.5 mm of thickness, then by the other half quantity Timber be fixed in the fixed platform on lumber shaving machine, driving motor drive speed reducer push serrated knife platform move back and forth will Wood planing is long at 50-100 millimeters, 100-200 mm wide, the wood chip of 0.1-0.5 mm of thickness；

Step 2 opens the chamber door of drying room, then successively opens the tube door on multiple Dryings, the wood chip that will have been planed After being sent into Drying with wood wool, tube door is closed, intracorporal compressor gas-pressurized freon is heated, becomes high temperature and pressure gas Body is entered in condenser by pipeline, and refrigerant condensation liquefaction releases the air that high temperature heat heating air inlet enters, then Into after auxiliary heater heats again excessively, entered in hot gas general pipeline through centrifugal high pressure fan, the high-temperature gas in hot gas general pipeline It is branched in multiple hot gas are in charge of by isocon, the spray head being in charge of from hot gas is sprayed to the bottom of Drying；

Step 3, control motor work, the rotation of the first speed reducer of motor driven drive transmission shaft driven, end part of driving shaft First gear drives the second gear rotation of the first rotary shaft end, thus rotate the first rotary shaft in fixed plate, first Rotary shaft drives the rotation of the second rotary shaft by the first synchronizing wheel and synchronous belt, the first rotary shaft by the second synchronizing wheel with it is synchronous Band drive third rotary shaft rotation, make three Dryings while rotating, in Drying wood wool and wood chip carry out up and down roll, At this point, the high-temperature gas that multiple spray heads eject enters in multiple Dryings through stainless steel steel wire, 170 DEG C of -210 DEG C of height The up-and-down hot wind circulation of temperature penetrates the wood wool and wood chip that are rolling in baking Drying, removes the moisture content in wood chip and wood wool, Disinfection and sterilization simultaneously kills the worm's ovum in wood chip wood wool；

Step 4 completes natural burlap piece on the material conveying platform of sewing device, waits pneumatic box hydraulic reclamation；

The wood chip dried and wood wool are sent into pneumatic box, by wood chip wood wool hydraulic reclamation after pneumatic box combing uniformly by step 5 Onto material conveying platform, and the hydraulic reclamation amount of thickness adjustment wood wool and wood chip according to production needs；

Step 6 re-lays one layer of 3-5 millimeters thick after pneumatic box completes hydraulic reclamation above the wood chip and wood wool after hydraulic reclamation Spend elastic burlap；

Step 7, sewing device are sewed, 1-2 centimetres of suture spacing, in 1.3 meters of strip width of sewing, and according to life Produce the elastic of the thickness adjustment equipment rolling dynamics and suture needed；

Step 8 after sewing, is cut into stage property in terminal and needs size, to be used after packaging etc..

In a preferred embodiment, in the step 5, the burlap of laying also can be replaced other softer, elastics Material, specially non-woven fabrics, beaujolais or chemical fiber plus material.

In a preferred embodiment, in the step 2, the dispensing number of wood wool and wood chip in multiple Dryings It measures directly proportional to the diameter of Drying.

In a preferred embodiment, the wood chip and wood wool be when carrying out combing hydraulic reclamation, can also hydraulic reclamation to mixing Inside case, and it is mixed into low melting point meldable fibre, completes the production of core material, concrete operations are as follows:

A, low melting point meldable fibre is mixed into when wood wool wood chip hydraulic reclamation being shipped in mixer；

B, it is sent in mixer after the combing that wood wool and wood chip pass through pneumatic box, mixer is by low melting point thermal fiber and wood Silk wood chip is launched after evenly mixing on the burlap clamped, then covers one layer of burlap；

C, being then fed into the heating of air energy heat pump dryer melts low melting point meldable fibre, wood wool, wood chip and upper and lower Burlap is bonded together；

D, plate is cut by suppressing, being cooled and shaped.

Technical effect and advantage of the invention:

1, by being made into tatami core plate and mattress core plate after unified processing for tree, solid wood or old solid wood furniture, Technology realizes whole process and does not add chemicals, do not add harmful substance, the product environment protection health of production, only changes timber shape Timber is become good for health by state, not the household goods of the harmful substances such as release formaldehyde, mainly for the manufacture of tatami core plate and Mattress core plate, allows tree to play a greater role, and provides more high-quality healthier more environmentally friendly doss and outdoor furniture to compatriots Articles cater to compatriots and environment protection health household are wished and expected；

2, present invention investment is small, and land occupation is few, and old solid wood furniture, Furniture Factory's solid wood corner material recycling and reusing are turned waste into wealth, The utilization rate of old timber is improved, increases timber and uses approach, production process is small without dust noise, and whole process uses electric energy, machine consumption Electricity is small, and production cost is low, and waste of energy is few, and no sewage not will cause indirect pollution environment, is conducive to long-run development, and root According to the diversity of the type of timber when recycling, also product is allowed to have the advantages that different characteristics；

It 3, can be saturating when the high-temperature gas in hot gas general pipeline is in charge of through hot gas to be sprayed with spray head to the lower section of multiple Dryings Stainless steel steel wire is crossed to heating in Drying, the diameter of Drying is set as being sequentially increased from the bottom up, so that drying The capacity of dry cylinder is also sequentially increased from the bottom up, and when carrying out the splendid attire of drying object, the splendid attire volume of the Drying of top is more The Drying of remainder side, and be equipped with hot gas below each Drying and be in charge of and spray head, but since Drying is by stainless steel steel Silk screen is made, and the partial heat in high-temperature gas can also float, so that the inner cavity top heat of entire drying room is more abundant, it will The Drying at top contains volume and is set as maximum, enables the utilization rate to heat to reach maximum, reduces the damage of heat It loses, so that the heating, drying of wood chip and wood wool is more uniform, and Drying made of stainless steel steel wire is carrying out rolling drying During disinfection, high-temperature gas constantly can be heated the wood chip and wood wool that are rolling through cylinder, can So that wood chip and wood wool are heated sufficiently, moisture content removal is more thorough, and Disinfection Effect is more preferable.

Detailed description of the invention

Fig. 1 is air energy heat pump drying machine structure schematic diagram of the invention.

Fig. 2 is detailed structure schematic diagram at A in Fig. 1 of the invention

Fig. 3 is system structure diagram of the invention.

Appended drawing reference are as follows: 1 timber wire producing machine, 2 lumber shaving machines, 3 air energy heat pump dryers, 4 sewing devices, 5 heating Body, 6 drying rooms, 7 motors, 8 speed reducers, 9 transmission shafts, 10 first gears, 11 chamber doors, 12 air inlets, 13 air outlets, 14 partitions, 15 full effect heat exchangers, 16 compressors, 17 evaporators, 18 condensers, 19 auxiliary heaters, 20 centrifugal high pressure fans, 21 hot gas are total Pipe, 22 isocons, 23 fixed plates, 24 bearings, 25 first rotary shafts, 26 second rotary shafts, 27 third rotary shafts, 28 Dryings, 29 first synchronizing wheels, 30 second synchronizing wheels, 31 second gears, 32 third synchronizing wheels, 33 hot gas are in charge of, 34 spray heads, 35 casings, 36 Connecting rod, 37 tube doors, 38 material conveying platforms, 39 pneumatic box.

Specific embodiment

Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.

Embodiment 1

A kind of system that trees solid wood is made into tatami core material and mattress core material as shown in Figs. 1-3, including timber system Silk machine 1, lumber shaving machine 2, air energy heat pump dryer 3 and sewing device 4；

The air energy heat pump dryer 3 includes calandria 5 and drying room 6, is equipped with motor 7, institute at the top of the calandria 5 7 side of motor is stated equipped with the first speed reducer 8,8 output end of the first speed reducer is equipped with transmission shaft 9, and 9 end of transmission shaft is set There is first gear 10, first speed reducer 8 is sequentially connected with motor 7, and 9 end of transmission shaft extends to the interior of drying room 6 Portion, the first gear 10 are set to the inner cavity of drying room 6, and 6 side wall of drying room is equipped with chamber door 11, the calandria 5 Side wall is equipped with air inlet 12 and air outlet 13；

5 inner cavity of calandria is equipped with partition 14, and full effect heat exchanger 15 is equipped at the top of the partition 14 and bottom is equipped with Compressor 16, complete 15 side of effect heat exchanger are equipped with evaporator 17, and 16 side of compressor is equipped with condenser 18, described cold 18 side of condenser be equipped with auxiliary heater 19,19 bottom of auxiliary heater be equipped with centrifugal high pressure fan 20, the high pressure from 20 output end of heart blower is equipped with hot gas general pipeline 21, and 21 end hot gas general pipeline is equipped with isocon 22；

6 inner cavity of drying room is equipped with fixed plate 23, is embedded with multiple bearings 24, multiple axis in the fixed plate 23 It holds and is sequentially passed through in 24 equipped with the first rotary shaft 25, the second rotary shaft 26 and third rotary shaft 27, first rotary shaft 25, The end of two rotary shafts 26 and third rotary shaft 27 is fixed with Drying 28, and first rotary shaft 25 is far from Drying 28 One end be equipped with the first synchronizing wheel 29, the second synchronizing wheel 30 and second gear 31, second rotary shaft 26 and third rotary shaft 27 one end far from Drying 28 are equipped with third synchronizing wheel 32, and the bottom of multiple Dryings 28 is equipped with hot gas and is in charge of 33, The hot gas is in charge of 33 and is equipped with multiple spray heads 34, and the outside of multiple Dryings 28 is arranged with casing 35, multiple described It is equipped with connecting rod 36 on casing 35, multiple 28 ends of Drying are equipped with tube door 37, and the multiple Dryings 28 are not by Rust steel steel wire is made；

The timber wire producing machine 1 and lumber shaving machine 2 include fixed platform, driving motor 7, the second speed reducer 8 and tooth Knife, the sewing device 4 are equipped with material conveying platform 38 and pneumatic box 39；

The compressor 16, condenser 18, auxiliary heater 19 are connected with centrifugal high pressure fan 20 by pipeline, it is described into Air port 12 is connect by pipeline with auxiliary heater 19, and the hot gas general pipeline 21 is extended to inside drying room 6 through calandria 5, The isocon 22 is set to the inner cavity of drying room 6, and the end that multiple hot gas are in charge of 33 is run through fixed plate 23 and shunted Pipe 22 connects, and the full effect heat exchanger 15 is equipped with backwind tube, and the backwind tube is connected to through calandria 5 with 6 inner cavity of drying room；

The first gear 10 engages connection with second gear 31, and first rotary shaft 25 passes through first gear 10, the Two gears 31 and transmission shaft 9 and 8 output end of the first speed reducer are sequentially connected, first synchronizing wheel 29,30 and of the second synchronizing wheel It is equipped with synchronous belt in third synchronizing wheel 32, first rotary shaft 25 passes through the first synchronizing wheel 29, third synchronizing wheel 32 and same It walks band and the second rotary shaft 26 is sequentially connected, first rotary shaft 25 is rotated by the second synchronizing wheel 30 and synchronous belt and third Axis 27 is sequentially connected；

The intracavity diameter of multiple Dryings 28 is sequentially increased from the bottom up, the 27 end Drying of third rotary shaft Sleeve outside 28 is fixedly connected by connecting rod 36 with drying room 6, is connected between multiple sleeves by the way that connecting rod 36 is fixed It connects, the Drying 28 is flexibly connected with sleeve.

Multiple Dryings 28 are made of stainless steel steel wire, when the high-temperature gas in hot gas general pipeline 21 is in charge of 33 through hot gas When with the injection of spray head 34 to the lower section of multiple Dryings 28, permeable stainless steel steel wire, will to heating in Drying 28 The diameter of Drying 28 is set as being sequentially increased from the bottom up, so that the capacity of Drying 28 is also sequentially increased from the bottom up, When carrying out the splendid attire of drying object, the Drying 28 of the extra lower section of splendid attire volume of the Drying 28 of top, although each drying The lower section of cylinder 28 is equipped with hot gas and is in charge of 33 and spray head 34, but since Drying 28 is made of stainless steel steel wire, and High Temperature Gas Partial heat in body can also float, so that the inner cavity top heat of entire drying room 6 is more abundant, by the Drying 28 at top It contains volume and is set as maximum, enable the utilization rate to heat to reach maximum, reduce the loss of heat, and stainless steel steel Drying 28 made of silk screen enables to wood chip and wood wool heated sufficiently, moisture content during carrying out rolling dried disinfecting Removal is more thorough, and Disinfection Effect is more preferable.

Embodiment 2

A kind of above-mentioned method that trees solid wood is made into tatami core material and mattress core material, specifically comprises the following steps:

Step 1, after the old solid wood furniture after trees, dismantling and the timber of Furniture Factory's wood corner material type are collected, by half The timber of quantity is fixed in the fixed platform on timber wire producing machine 1, and driving motor 7 drives the second speed reducer 8 to push serrated knife flat Platform, which is moved back and forth, is whittled into long 300 millimeters long, 2 mm wides, the wood wool of 0.1 mm of thickness, then by the other half quantity for timber Timber is fixed in the fixed platform on lumber shaving machine 2, and driving motor 7 drives the second speed reducer 8 to push serrated knife platform reciprocal Move wood planing is long at 50 millimeters, 100 mm wides, the wood chip of 0.1 mm of thickness；

Step 2 opens the chamber door 11 of drying room 6, then successively opens the tube door 37 on multiple Dryings 28, will plane After good wood chip and wood wool is sent into Drying 28, tube door 37 is closed, the 16 gas-pressurized freon of compressor in calandria 5, It as high temperature and high pressure gas, is entered in condenser 18 by pipeline, refrigerant condensation liquefaction releases high temperature heat heating air inlet The air that mouth 12 enters enter hot gas general pipeline through centrifugal high pressure fan 20 then into after auxiliary heater 19 heats again excessively In 21, the high-temperature gas in hot gas general pipeline 21 branches to multiple hot gas by isocon 22 and is in charge of in 33, is in charge of on 33 from hot gas The injection of spray head 34 to the bottom of Drying 28；

Step 3, control motor 7 work, and motor 7 drives the rotation of the first speed reducer 8 that transmission shaft 9 is driven to be driven, transmission shaft 9 The first gear 10 of end drives the second gear 31 of 25 end of the first rotary shaft to rotate, to make the first rotary shaft 25 in fixation It is rotated on plate 23, the first rotary shaft 25 drives the rotation of the second rotary shaft 26, the first rotation by the first synchronizing wheel 29 and synchronous belt Axis 25 drives third rotary shaft 27 to rotate by the second synchronizing wheel 30 and synchronous belt, makes three Dryings 28 while rotating, to baking Wood wool and wood chip in dry cylinder 28 carry out rolling up and down, at this point, the high-temperature gas that multiple spray heads 34 eject is through stainless steel steel Silk screen enters in multiple Dryings 28, and the up-and-down hot wind circulation of 170 DEG C of high temperature penetrates is rolling in baking Drying 28 Wood wool and wood chip, remove the moisture content in wood chip and wood wool, and disinfection and sterilization simultaneously kills the worm's ovum in wood chip wood wool；

Step 4 completes natural burlap piece on the material conveying platform 38 of sewing device 4, waits 39 hydraulic reclamation of pneumatic box；

The wood chip dried and wood wool are sent into pneumatic box 39 by step 5, pneumatic box 39 comb uniformly after by wood chip wood wool On hydraulic reclamation to material conveying platform 38, and the hydraulic reclamation amount of thickness adjustment wood wool and wood chip according to production needs；

Step 6 re-lays one layer of 3 millimeters thick after pneumatic box 39 completes hydraulic reclamation above the wood chip and wood wool after hydraulic reclamation Spend elastic burlap；

Step 7, sewing device 4 are sewed, and 1 centimetre of suture spacing, are sewed in 1.3 meters of strip width, and according to production Need thickness adjustment equipment rolling dynamics and suture it is elastic；

Embodiment 3

Step 1, after the old solid wood furniture after trees, dismantling and the timber of Furniture Factory's wood corner material type are collected, by half The timber of quantity is fixed in the fixed platform on timber wire producing machine 1, and driving motor 7 drives the second speed reducer 8 to push serrated knife flat Platform, which is moved back and forth, is whittled into long 500 millimeters long, 10 mm wides, the wood wool of 0.5 mm of thickness, then by the other half quantity for timber Timber is fixed in the fixed platform on lumber shaving machine 2, and driving motor 7 drives the second speed reducer 8 to push serrated knife platform reciprocal Move wood planing is long at 100 millimeters, 200 mm wides, the wood chip of 0.5 mm of thickness；

Step 3, control motor 7 work, and motor 7 drives the rotation of the first speed reducer 8 that transmission shaft 9 is driven to be driven, transmission shaft 9 The first gear 10 of end drives the second gear 31 of 25 end of the first rotary shaft to rotate, to make the first rotary shaft 25 in fixation It is rotated on plate 23, the first rotary shaft 25 drives the rotation of the second rotary shaft 26, the first rotation by the first synchronizing wheel 29 and synchronous belt Axis 25 drives third rotary shaft 27 to rotate by the second synchronizing wheel 30 and synchronous belt, makes three Dryings 28 while rotating, to baking Wood wool and wood chip in dry cylinder 28 carry out rolling up and down, at this point, the high-temperature gas that multiple spray heads 34 eject is through stainless steel steel Silk screen enters in multiple Dryings 28, and the up-and-down hot wind circulation of 210 DEG C of high temperature penetrates is rolling in baking Drying 28 Wood wool and wood chip, remove the moisture content in wood chip and wood wool, and disinfection and sterilization simultaneously kills the worm's ovum in wood chip wood wool；

Step 6 re-lays one layer of 5 millimeters thick after pneumatic box 39 completes hydraulic reclamation above the wood chip and wood wool after hydraulic reclamation Spend elastic burlap；

Step 7, sewing device 4 are sewed, and 2 centimetres of suture spacing, are sewed in 1.3 meters of strip width, and according to production Need thickness adjustment equipment rolling dynamics and suture it is elastic；

Embodiment 4

Step 1, after the old solid wood furniture after trees, dismantling and the timber of Furniture Factory's wood corner material type are collected, by half The timber of quantity is fixed in the fixed platform on timber wire producing machine 1, and driving motor 7 drives the second speed reducer 8 to push serrated knife flat Platform, which is moved back and forth, is whittled into long 400 millimeters long, 5 mm wides, the wood wool of 0.3 mm of thickness, then by the other half quantity for timber Timber is fixed in the fixed platform on lumber shaving machine 2, and driving motor 7 drives the second speed reducer 8 to push serrated knife platform reciprocal Move wood planing is long at 80 millimeters, 150 mm wides, the wood chip of 0.3 mm of thickness；

Step 3, control motor 7 work, and motor 7 drives the rotation of the first speed reducer 8 that transmission shaft 9 is driven to be driven, transmission shaft 9 The first gear 10 of end drives the second gear 31 of 25 end of the first rotary shaft to rotate, to make the first rotary shaft 25 in fixation It is rotated on plate 23, the first rotary shaft 25 drives the rotation of the second rotary shaft 26, the first rotation by the first synchronizing wheel 29 and synchronous belt Axis 25 drives third rotary shaft 27 to rotate by the second synchronizing wheel 30 and synchronous belt, makes three Dryings 28 while rotating, to baking Wood wool and wood chip in dry cylinder 28 carry out rolling up and down, at this point, the high-temperature gas that multiple spray heads 34 eject is through stainless steel steel Silk screen enters in multiple Dryings 28, and the up-and-down hot wind circulation of 190 DEG C of high temperature penetrates is rolling in baking Drying 28 Wood wool and wood chip, remove the moisture content in wood chip and wood wool, and disinfection and sterilization simultaneously kills the worm's ovum in wood chip wood wool；

Step 6 re-lays one layer of 4 millimeters thick after pneumatic box 39 completes hydraulic reclamation above the wood chip and wood wool after hydraulic reclamation Spend elastic burlap；

Step 7, sewing device 4 are sewed, and 1.5 centimetres of suture spacing, are sewed in 1.3 meters of strip width, and according to life Produce the elastic of the thickness adjustment equipment rolling dynamics and suture needed；

Embodiment 5

On the basis of the above various embodiments, further, the trees used can also be the wood containing branch and leaf Material, specifically:

Old solid wood furniture after timber containing branch and leaf, dismantling and the timber of Furniture Factory's wood corner material type are collected Afterwards, the timber of half quantity is fixed in the fixed platform on timber wire producing machine 1, driving motor 7 drives the second speed reducer 8 to push away Movable tooth knife platform move back and forth by timber be whittled into length it is 400 millimeters long, 5 mm wides, the wood wool of 0.3 mm of thickness then will be another The timber of half quantity is fixed in the fixed platform on lumber shaving machine 2, and driving motor 7 drives the second speed reducer 8 to push serrated knife Platform moves back and forth wood planing is long at 80 millimeters, 150 mm wides, the wood chip of 0.3 mm of thickness.

In embodiment 1-4, the diversity of timber also allows product to have the advantages that different characteristics；

Such as: if raw material, using sandalwood, lignum cinnamomi camphorae, the special timber of Chinese juniper wood cypress agalloch eaglewood, the product of production is also kept These timber the characteristics of, for example natural pleasant fragrance can be distributed, distribute a large amount of polyphenol powde, it is resistance to it is rotten, calm the nerves and help Dormancy, fragrance enter spleen, clear refreshing qi-regulating etc., if using this kind of product in family, the Nature is faced just as body in entire interior.

Embodiment 6

On the basis of the above various embodiments, further, in the step 5, the burlap of laying also can be replaced other Soft elastic material, specially non-woven fabrics；

Specifically, completing natural nonwoven cloth on the material conveying platform 38 of sewing device 4,39 hydraulic reclamation of pneumatic box is waited；

The wood chip dried and wood wool are sent into pneumatic box 39, pneumatic box 39 comb uniformly after by wood chip wood wool hydraulic reclamation to defeated On material conveying platform 38, and the hydraulic reclamation amount of thickness adjustment wood wool and wood chip according to production needs；

After pneumatic box 39 completes hydraulic reclamation, one layer of 4 mm of thickness is re-layed above the wood chip and wood wool after hydraulic reclamation and is had The non-woven fabrics of elasticity, to guarantee that the product of production has good comfort and sense of touch；

Embodiment 7

On the basis of the above various embodiments, further, in the step 5, the burlap of laying also can be replaced other Soft elastic material, specially beaujolais；

Specifically, completing natural beaujolais on the material conveying platform 38 of sewing device 4,39 hydraulic reclamation of pneumatic box is waited；

After pneumatic box 39 completes hydraulic reclamation, one layer of 4 mm of thickness is re-layed above the wood chip and wood wool after hydraulic reclamation and is had The beaujolais of elasticity, to guarantee that the product of production has good comfort and sense of touch.

Embodiment 8

On the basis of the above various embodiments, further, in the step 5, the burlap of laying also can be replaced other Soft elastic material, specially chemical fiber plus material；

Specifically, completing natural chemical fiber plus material on the material conveying platform 38 of sewing device 4,39 hydraulic reclamation of pneumatic box is waited；

After pneumatic box 39 completes hydraulic reclamation, one layer of 4 mm of thickness is re-layed above the wood chip and wood wool after hydraulic reclamation and is had The chemical fiber plus material of elasticity, to guarantee that the product of production has good comfort and sense of touch.

Embodiment 9

On the basis of the above various embodiments, further, the wood chip and wood wool can also be blown when carrying out combing hydraulic reclamation It is filled to inside mixer, and is mixed into low melting point meldable fibre, complete the production of core material, concrete operations are as follows:

After old solid wood furniture after trees, dismantling and the timber of Furniture Factory's wood corner material type are collected, by half quantity Timber is fixed in the fixed platform on timber wire producing machine 1, and driving motor 7 drives the second speed reducer 8 to push serrated knife platform reciprocal Movement by timber be whittled into length it is 400 millimeters long, then 5 mm wides, the wood wool of 0.3 mm of thickness is consolidated the timber of the other half quantity Due in the fixed platform on lumber shaving machine 2, driving motor 7 drives the second speed reducer 8 that serrated knife platform is pushed to move back and forth will Wood planing is long at 80 millimeters, 150 mm wides, the wood chip of 0.3 mm of thickness；

The chamber door 11 for opening drying room 6, then successively opens the tube door 37 on multiple Dryings 28, the wood chip that will have been planed After being sent into Drying 28 with wood wool, tube door 37 is closed, the 16 gas-pressurized freon of compressor in calandria 5 becomes high temperature High pressure gas is entered in condenser 18 by pipeline, and refrigerant condensation liquefaction releases high temperature heat heating air inlet 12 and enters Air entered in hot gas general pipeline 21 through centrifugal high pressure fan 20, hot gas then into crossing after auxiliary heater 19 heats again High-temperature gas in general pipeline 21 branches to multiple hot gas by isocon 22 and is in charge of in 33, is in charge of the spray of the spray head 34 on 33 from hot gas It is incident upon the bottom of Drying 28；

Motor 7 is controlled to work, motor 7 drives the rotation of the first speed reducer 8 that transmission shaft 9 is driven to be driven, and the of 9 end of transmission shaft One gear 10 drives the second gear 31 of 25 end of the first rotary shaft to rotate, so that the first rotary shaft 25 be made to turn in fixed plate 23 Dynamic, the first rotary shaft 25 drives the rotation of the second rotary shaft 26 by the first synchronizing wheel 29 and synchronous belt, and the first rotary shaft 25 passes through Second synchronizing wheel 30 and synchronous belt drive third rotary shaft 27 to rotate, and make three Dryings 28 while rotating, in Drying 28 Wood wool and wood chip carry out rolling up and down, at this point, the high-temperature gas that ejects of multiple spray heads 34 is through the entrance of stainless steel steel wire In to multiple Dryings 28, the up-and-down hot wind circulation of 170 DEG C of -210 DEG C of high temperature penetrates the wood to roll in baking Drying 28 Silk and wood chip, remove the moisture content in wood chip and wood wool, and disinfection and sterilization simultaneously kills the worm's ovum in wood chip wood wool；

Natural burlap is completed on the material conveying platform 38 of sewing device 4, the wood chip dried and wood wool are sent into air-flow Case 39, pneumatic box 39 comb uniformly after by wood chip wood wool hydraulic reclamation to mixer, and it is fine that low melting point hot melt is added in mixer Dimension；

It is sent in mixer after the combing that wood wool and wood chip pass through pneumatic box 39, mixer is by low melting point thermal fiber and wood Silk wood chip is launched after evenly mixing on the burlap clamped, then covers one layer of burlap；

Being then fed into the heating of air energy heat pump dryer 3 melts low melting point meldable fibre, wood wool, wood chip and upper and lower fiber crops Cloth is bonded together；

Plate is cut by suppressing, being cooled and shaped.

Embodiment 10

As different from Example 9, in the actual production process, air energy heat pump dryer 3 also can be replaced microwave Dryer, specifically:

Plate is cut by suppressing, being cooled and shaped.

By being made into tatami core plate and mattress core plate, skill after unified processing for tree, solid wood or old solid wood furniture Art realizes whole process and does not add chemicals, do not add harmful substance, the product environment protection health of production, only changes timber form, Timber is become good for health, not the household goods of the harmful substances such as release formaldehyde, mainly for the manufacture of tatami core plate and bed Bedding core plate turns waste into wealth old solid wood furniture, Furniture Factory's solid wood corner material recycling and reusing, improves the utilization rate of old timber, allows tree Timber plays a greater role, to compatriots provide it is more high-quality it is healthier it is more environmentally friendly doss and leisure furniture articles for use, cater to compatriots Environment protection health household is wished and expected.

The several points that should finally illustrate are: firstly, in the description of the present application, it should be noted that unless otherwise prescribed and It limits, term " installation ", " connected ", " connection " shall be understood in a broad sense, can be mechanical connection or electrical connection, be also possible to two Connection inside element, can be directly connected, and "upper", "lower", "left", "right" etc. are only used for indicating relative positional relationship, when The absolute position for being described object changes, then relative positional relationship may change；

Secondly: the present invention discloses in embodiment attached drawing, relates only to the structure being related to the embodiment of the present disclosure, other knots Structure, which can refer to, to be commonly designed, and under not conflict situations, the same embodiment of the present invention and different embodiments be can be combined with each other；

Last: the foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, all in the present invention Spirit and principle within, any modification, equivalent replacement, improvement and so on, should be included in protection scope of the present invention it It is interior.

Claims

1. a kind of system that trees solid wood is made into tatami core material and mattress core material, which is characterized in that including timber wire producing machine (1), lumber shaving machine (2), air energy heat pump dryer (3) and sewing device (4)；

The air energy heat pump dryer (3) includes calandria (5) and drying room (6), is equipped with motor at the top of the calandria (5) (7), motor (7) side is equipped with the first speed reducer (8), and the first speed reducer (8) output end is equipped with transmission shaft (9), institute Transmission shaft (9) end is stated equipped with first gear (10), first speed reducer (8) and motor (7) are sequentially connected, the transmission shaft (9) end extends to the inside of drying room (6), and the first gear (10) is set to the inner cavity of drying room (6), the drying room (6) side wall is equipped with chamber door (11), and calandria (5) side wall is equipped with air inlet (12) and air outlet (13)；

Calandria (5) inner cavity is equipped with partition (14), and full effect heat exchanger (15) and bottom are equipped at the top of the partition (14) Equipped with compressor (16), full effect heat exchanger (15) side is equipped with evaporator (17), and compressor (16) side is equipped with cold Condenser (18), condenser (18) side are equipped with auxiliary heater (19), and auxiliary heater (19) bottom is equipped with high pressure Centrifugal blower (20), centrifugal high pressure fan (20) output end are equipped with hot gas general pipeline (21), hot gas general pipeline (21) end Equipped with isocon (22)；

Drying room (6) inner cavity is equipped with fixed plate (23), is embedded with multiple bearings (24), Duo Gesuo on the fixed plate (23) It states and sequentially passes through in bearing (24) equipped with the first rotary shaft (25), the second rotary shaft (26) and third rotary shaft (27), described the The end of one rotary shaft (25), the second rotary shaft (26) and third rotary shaft (27) is fixed with Drying (28), and described One rotary shaft (25) is equipped with the first synchronizing wheel (29), the second synchronizing wheel (30) and second gear far from the one end of Drying (28) (31), the one end of second rotary shaft (26) and third rotary shaft (27) far from Drying (28) is equipped with third synchronizing wheel (32), the bottom of multiple Dryings (28) is equipped with hot gas and is in charge of (33), and the hot gas is in charge of (33) equipped with multiple sprays Head (34), the outside of multiple Dryings (28) are arranged with casing (35), are equipped with connection on multiple described sleeve pipes (35) Bar (36), multiple Drying (28) ends are equipped with tube door (37), and multiple Dryings (28) are by stainless steel steel wire It is made；

The timber wire producing machine (1) and lumber shaving machine (2) include fixed platform, driving motor (7), the second speed reducer (8) And serrated knife, the sewing device (4) are equipped with material conveying platform (38) and pneumatic box (39).

2. a kind of system that trees solid wood is made into tatami core material and mattress core material according to claim 1, feature Be: the compressor (16), condenser (18), auxiliary heater (19) and centrifugal high pressure fan (20) are connected by pipeline, The air inlet (12) is connect by pipeline with auxiliary heater (19), and the hot gas general pipeline (21) extends through calandria (5) Internal to drying room (6), the isocon (22) is set to the inner cavity of drying room (6), and multiple hot gas are in charge of the end of (33) Portion runs through fixed plate (23) and connect with isocon (22), and the full effect heat exchanger (15) is equipped with backwind tube, the backwind tube It is connected to through calandria (5) with drying room (6) inner cavity.

3. a kind of system that trees solid wood is made into tatami core material and mattress core material according to claim 1, feature Be: the first gear (10) engages connection with second gear (31), and first rotary shaft (25) passes through first gear (10), second gear (31) and transmission shaft (9) and the first speed reducer (8) output end are sequentially connected, first synchronizing wheel (29), Synchronous belt is equipped in second synchronizing wheel (30) and third synchronizing wheel (32), first rotary shaft (25) passes through the first synchronizing wheel (29), third synchronizing wheel (32) and synchronous belt and the second rotary shaft (26) are sequentially connected, and first rotary shaft (25) passes through the Two synchronizing wheels (30) and synchronous belt and third rotary shaft (27) are sequentially connected.

4. a kind of system that trees solid wood is made into tatami core material and mattress core material according to claim 1, feature Be: the intracavity diameter of multiple Dryings (28) is sequentially increased from the bottom up, third rotary shaft (27) the end drying The external sleeve of cylinder (28) is fixedly connected by connecting rod (36) with drying room (6), passes through connecting rod between multiple sleeves (36) it is fixedly connected, the Drying (28) is flexibly connected with sleeve.

5. a kind of system that trees solid wood is made into tatami core material and mattress core material according to claim 1, feature Be: the air energy heat pump dryer (3) also can be replaced microwave dryer.

6. a kind of method that trees solid wood is made into tatami core material and mattress core material, which is characterized in that specifically include following step It is rapid:

Step 1, after the old solid wood furniture after trees, dismantling and the timber of Furniture Factory's wood corner material type are collected, by half quantity Timber be fixed in the fixed platform on timber wire producing machine (1), driving motor (7) drive the second speed reducer (8) push serrated knife Timber is whittled into long 300-500 millimeters long, 2-10 mm wide by platform reciprocating motion, then the wood wool of 0.1-0.5 mm of thickness will The timber of the other half quantity is fixed in the fixed platform on lumber shaving machine (2), and driving motor (7) drives the second speed reducer (8) serrated knife platform is pushed to move back and forth wood planing is long at 50-100 millimeters, 100-200 mm wide, 0.1-0.5 mm of thickness Wood chip；

Step 2 opens the chamber door (11) of drying room (6), then successively opens the tube door (37) on multiple Dryings (28), will After the wood chip and wood wool planed are sent into Drying (28), tube door (37) are closed, compressor (16) pressurization in calandria (5) Gas freon, becomes high temperature and high pressure gas, is entered in condenser (18) by pipeline, refrigerant condensation liquefaction releases high temperature The air that heat air inlet (12) enters, then into after auxiliary heater (19) heat again excessively, through centrifugal high pressure fan (20) it enters in hot gas general pipeline (21), the high-temperature gas in hot gas general pipeline (21) branches to multiple hot gas by isocon (22) It is in charge of in (33), the bottom of the injection of the spray head (34) on (33) to Drying (28) is in charge of from hot gas；

Step 3, control motor (7) work, motor (7) drive the first speed reducer (8) rotation to drive transmission shaft (9) transmission, transmission The first gear (10) of axis (9) end drives second gear (31) rotation of the first rotary shaft (25) end, to make the first rotation Shaft (25) rotates on fixed plate (23), and the first rotary shaft (25) drives the second rotation by the first synchronizing wheel (29) and synchronous belt Shaft (26) rotation, the first rotary shaft (25) drive third rotary shaft (27) rotation by the second synchronizing wheel (30) and synchronous belt, Make three Dryings (28) while rotating, in Drying (28) wood wool and wood chip carry out up and down rolling, at this point, multiple spray heads (34) high-temperature gas ejected enters in multiple Dryings (28) through stainless steel steel wire, 170 DEG C of -210 DEG C of high temperature Up-and-down hot wind circulation penetrates the wood wool and wood chip to roll in baking Drying (28), removes the moisture content in wood chip and wood wool, Disinfection and sterilization simultaneously kills the worm's ovum in wood chip wood wool；

Step 4 completes natural burlap piece on the material conveying platform (38) of sewing device (4), waits pneumatic box (39) hydraulic reclamation；

The wood chip dried and wood wool are sent into pneumatic box (39) by step 5, by wood chip wood wool after pneumatic box (39) combing uniformly On hydraulic reclamation to material conveying platform (38), and the hydraulic reclamation amount of thickness adjustment wood wool and wood chip according to production needs；

Step 6 re-lays one layer of 3-5 millimeters thick after pneumatic box (39) completes hydraulic reclamation above the wood chip and wood wool after hydraulic reclamation Spend elastic burlap；

Step 7, sewing device (4) are sewed, 1-2 centimetres of suture spacing, in 1.3 meters of strip width of sewing, and according to production Need thickness adjustment equipment rolling dynamics and suture it is elastic；

7. a kind of method that trees solid wood is made into tatami core material and mattress core material according to claim 6, feature Be: in the step 5, the burlap of laying also can be replaced other soft elastic materials, specially non-woven fabrics, beaujolais or Chemical fiber plus material.

8. a kind of method that trees solid wood is made into tatami core material and mattress core material according to claim 6, feature Be: in the step 2, the diameters of the supply volume of wood wool and wood chip in multiple Dryings (28) and Drying (28) at Direct ratio.

9. a kind of method that trees solid wood is made into tatami core material and mattress core material according to claim 6, feature Be: in the step 2, the supply volume of wood chip and wood wool in Drying (28) is successively reduced from top to bottom.

10. a kind of method that trees solid wood is made into tatami core material and mattress core material according to claim 6, feature Be: the wood chip and wood wool, can also be inside hydraulic reclamations to mixer when carrying out combing hydraulic reclamation, and it is fine to be mixed into low melting point hot melt Dimension, completes the production of core material, concrete operations are as follows:

B, it is sent in mixer after the combing that wood wool and wood chip pass through pneumatic box (39), mixer is by low melting point thermal fiber and wood Silk wood chip is launched after evenly mixing on the burlap clamped, then covers one layer of burlap；

C, being then fed into the heating of air energy heat pump dryer melts low melting point meldable fibre, wood wool, wood chip and upper and lower burlap It is bonded together；

D, plate is cut by suppressing, being cooled and shaped.