CN110091239A - A kind of descaling bolts sweep lubricating integrated machine - Google Patents
A kind of descaling bolts sweep lubricating integrated machine Download PDFInfo
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- CN110091239A CN110091239A CN201910487275.5A CN201910487275A CN110091239A CN 110091239 A CN110091239 A CN 110091239A CN 201910487275 A CN201910487275 A CN 201910487275A CN 110091239 A CN110091239 A CN 110091239A
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- bolt
- sleeve
- sweep
- derusting
- integrated machine
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- 230000001050 lubricating effect Effects 0.000 title claims abstract description 26
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims description 16
- 239000002828 fuel tank Substances 0.000 claims description 13
- 238000007664 blowing Methods 0.000 claims description 7
- 239000000446 fuel Substances 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 12
- 230000001427 coherent effect Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 3
- 241001669679 Eleotris Species 0.000 description 22
- 238000000034 method Methods 0.000 description 11
- 239000004519 grease Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000003502 gasoline Substances 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0007—Movable machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a kind of descaling bolts to sweep lubricating integrated machine, including bracket, bracket is equipped with the derusting device that derusting is realized to wear the bolt lateral wall that gets rusty, and further includes being cooperatively connected with derusting device, to convey antirust oil to the oiling station of bolt and set on bracket, the blowning installation dispelled with the rust bits for falling in bolt root.Above-mentioned set-up mode may be implemented once to position, by first derusting to bolt, it sweeps again, then oiling, movement is coherent, and operation is smooth, it will be originally by manually being completed with one equipment of operation that several tools are completed, and all-in-one machine derusting oiling effect is good, greatly reduces operation human and material resources and time cost, improves work efficiency.
Description
Technical field
The present invention relates to railroad maintenance technical field, in particular to a kind of descaling bolts sweep lubricating integrated machine.
Background technique
As Chinese Railway constantly raises speed, the density of heavy haul train increases, the maintenance of route also proposed higher
Tighter requirement, it is desirable that high-quality and efficient, shortening skylight point, reduction labor intensity are further accomplished in maintenance work.
Sleeper bolt derusting process still relies on backward handwork at present, and operator bends over or squats down with steel brush along complete
Screw rod derusting, labor intensity is especially big, and derusting effect is poor, and dust rust deposite etc. constitutes a serious threat to labourer's health.Currently remove
Sweeping still using artificial hairbrush flow chart after rust, operation dust is big, inefficiency, and hairbrush consumption is big, cleans effect not
It is ideal.Sleeper bolt antirust grease inunction process before this needs special messenger to complete, and construction environment is severe, and construction efficiency is low, and grease is spilt
Leakage is serious.Occur track wrench apolegamy oiling station in recent years, is able to achieve times that left and right sleeve is unscrewed, tightened in bolt simultaneously
When section oiling operate, can also independent oiling, realize to antirust screw protect.However, yet there are no sleeper bolt derusting and
Sweep equipment, and current oiling station, one is being transported to left and right bushing core using electric-power metering pump and instil to realize oiling,
Painting oil mass is adjustable, and the metering pump cost of the device is high, and whole device is complicated, non-dismountable, and must use dedicated allotment grease, no
Has practicability；One is grease is transported to left and right bushing core oiling using high-strength tooth wheel pump, painting oil mass is adjustable, can be directly
Use existing artificial long-acting rust-proof grease.Painting covering cap oil or end socket can only be realized by being disadvantageous in that above-mentioned oiling station
Oil can not achieve the coating of full screw rod antirust grease.
Therefore, how to avoid due to cannot achieve derusting sweep oiling integration operation and cause labor intensity increase and shadow
Working efficiency is rung to be a technical problem that technical personnel in the field need to solve at present.
Summary of the invention
The object of the present invention is to provide a kind of descaling bolts to sweep lubricating integrated machine, and it is fixed which may be implemented once
Position by first derusting, then is cleaned, then oiling, and movement is coherent, and operation is smooth, will be originally by manually with the completion of several tools
Operation is completed with an equipment, and the oiling effect that derusts is good, so as to reduce labor intensity of workers and greatly improve work effect
Rate.
To achieve the above object, the present invention provides a kind of descaling bolts and sweeps lubricating integrated machine, including bracket, the bracket
Be equipped with to wear get rusty bolt lateral wall realize derusting derusting device, further include with the derusting device be cooperatively connected,
It is dispelled to convey antirust oil to the oiling station of bolt and set on the bracket, with the rust bits for falling in bolt root
Blowning installation.
Optionally, the derusting device includes being inserted in bolt to the axial direction along bolt and capable of wearing on the outside of the bolt that gets rusty
The scaling brush of wall, be cooperatively connected with the scaling brush and to drive scaling brush rotation rotary drive mechanism and with institute
State scaling brush be cooperatively connected and to drive the scaling brush it is vertically moving drive upside down mechanism.
Optionally, the scaling brush includes at least two to the brush head to derust and the outside set on the brush head, use
To install the sleeve of the brush head.
Optionally, the inner sidewall of the sleeve be equipped with radially open up, the open slot to accommodate the brush head, it is described
The lateral wall of sleeve is equipped with the interconnecting piece with middle part and sleeve rotation connection for the brush head, any interconnecting piece
The convex block of radially outwardly projecting including two along the sleeve and through two convex blocks, with for the brush head it is hinged
Hinged shaft.
Optionally, any brush head is connected with small with the spacing of lower end and the set medial wall of the tube for the brush head
Return pin in upper end and the spacing of the set medial wall of the tube.
Optionally, the rotary drive mechanism includes the sleeve edge is cooperatively connected and be able to drive with the sleeve
The splined output shaft of its axial-rotation is connect and to drive the splined output shaft to revolve around its axis with the splined output shaft
Turn driving motor and be connected with the driving motor, the retarder to adjust the splined output shaft revolving speed.
Optionally, the mechanism that drives upside down includes being cooperatively connected, with the sleeve to stir the sleeve and drive
The shift fork and connect with the shift fork, the shift fork axle to drive the shift fork to move that the sleeve is axially moved along it, and
The upper end of the shift fork axle is connected with the operating stick for manually pushing.
Optionally, the oiling station includes to axially penetrate through the splined output shaft simultaneously along the splined output shaft
The first oil pipe at the top of antirust oil to bolt can be conveyed, is connected with first oil pipe and to the first oil pipe fuel feeding
Fuel tank and connect with the fuel tank, with the oil pump for flowing into first oil pipe for the antirust oil in the fuel tank.
Optionally, the oil outlet of the oil pump is connect by the second oil pipe with first oil pipe, and second oil pipe
Front end be equipped with to the controller that controls oil mass.
It optionally, further include being connected with the derusting device, to show whether the derusting device is carrying out derusting
Display unit.
Relative to above-mentioned background technique, the present invention is required for the different of railroad maintenance, and it is clear to devise a kind of descaling bolts
Consider lubricating integrated machine to be worth doing, due to rarely having the equipment that can be completed derusting and sweep oiling integration operation in existing market, and it is individual
Derust, sweep with oiling operation again it is time-consuming and laborious, be difficult meet the needs of modernized railway high speed development, therefore, use one kind
Labor intensity of workers can be reduced and greatly improve the descaling bolts of working efficiency to sweep lubricating integrated machine necessary.
Specifically, it includes bracket, derusting device, oiling station and dress of blowing that above-mentioned descaling bolts, which sweep lubricating integrated machine,
It sets；Wherein, bracket is used to carry derusting device, oiling station and the blowning installation being located on bracket, and derusting device is for passing through
The lateral wall for the bolt that gets rusty is worn, to realize the derusting operation for the bolt that gets rusty, oiling station and derusting device are cooperatively connected, oiling
Device can convey antirust oil to bolt, and antirust oil can be from the top downstream of bolt to the root of bolt, to realize bolt
Whole oiling operation, blowning installation can be blown afloat to the root of bolt, so as to so as to fall in the rust bits of bolt root after derusting
It dispels.Above-mentioned set-up mode may be implemented once to position, and by first derusting to bolt, then sweep, then oiling, and movement is coherent,
Operation is smooth, and by originally by manually being completed with one equipment of operation that several tools are completed, and the all-in-one machine oiling that derusts is imitated
Fruit is good, greatly reduces operation human and material resources and time cost, improves work efficiency.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
The embodiment of invention for those of ordinary skill in the art without creative efforts, can also basis
The attached drawing of offer obtains other attached drawings.
Fig. 1 is the overall structure diagram that a kind of descaling bolts disclosed by the embodiments of the present invention sweep lubricating integrated machine；
Fig. 2 is the side view of Fig. 1；
Fig. 3 is the structural schematic diagram of scaling brush in Fig. 1；
Fig. 4 is the schematic layout pattern of oiling oil circuit in Fig. 1；
Fig. 5 is the schematic layout pattern swept of blowing in Fig. 1.
Wherein:
1- driving motor, 2- bracket, 3- air pump, 4- fuel tank, 5- oil pump, 6- retarder, 7- air accumulator, 8- first are operated
Bar, the second operating stick of 9-, 10- power knob, 11- generator, 12- splined output shaft, 13- scaling brush, 131- brush head, 132- set
Cylinder, 133- convex block, 134- hinged shaft, 135- return pin, the first oil pipe of 14-, 15- gas blow pipe, 16- gear-box, 17- shift fork, 18- are dialled
Fork shaft, the second oil pipe of 19-, 20- sleeper bolt, 21- rail.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Core of the invention is to provide a kind of descaling bolts and sweeps lubricating integrated machine, and it is fixed which may be implemented once
Position by first derusting, then is cleaned, then oiling, and movement is coherent, and operation is smooth, will be originally by manually with the completion of several tools
Operation is completed with an equipment, and the oiling effect that derusts is good, so as to reduce labor intensity of workers and greatly improve work effect
Rate.
In order to make those skilled in the art more fully understand the present invention program, with reference to the accompanying drawing and it is embodied
The present invention is described in further detail for mode.
It should be noted that be all based on specification attached for the nouns of locality such as " top, lower section, left side, right side " described below
Defined in figure.
It please refers to Fig. 1 extremely and Fig. 5, Fig. 1 is that a kind of descaling bolts disclosed by the embodiments of the present invention sweep lubricating integrated machine
Overall structure diagram；Fig. 2 is the side view of Fig. 1；Fig. 3 is the structural schematic diagram of scaling brush in Fig. 1；Fig. 4 is oiling oil in Fig. 1
The schematic layout pattern on road；Fig. 5 is the schematic layout pattern swept of blowing in Fig. 1.
Descaling bolts provided by the embodiment of the present invention sweep lubricating integrated machine, for for the sleeper bolt on railroad track
20 derusting, the rust bits on cleaning 20 periphery of sleeper bolt and 20 oiling of sleeper bolt after derusting, the descaling bolts sweep oiling one
Body machine includes bracket 2, derusting device, oiling station and blowning installation；Wherein, bracket 2 is used to carry the derusting being located on bracket 2
Device, oiling station and blowning installation, derusting device are used for the lateral wall by wearing the bolt that gets rusty, to realize the bolt that gets rusty
Derusting operation, oiling station and derusting device are cooperatively connected, and oiling station can convey antirust oil to bolt, and antirust oil can be from
The top downstream of bolt is to the root of bolt, and to realize the whole oiling operation of bolt, blowning installation can be to the root of bolt
It blows afloat, so as to so that the rust bits for falling in bolt root after derusting dispel.
Herein, derusting device, oiling station and blowning installation three are one-to-one relationship, i.e., according to railway track
The bolt set-up mode of 21 two sides, the corresponding one group of derusting device of one group of bolt positioned at 21 two sides of rail, and any derusting device
Corresponding oiling station and blowning installation is respectively configured, to realize to the derusting of bolt, sweep, oiling integral protection.
Further, derusting device includes scaling brush 13, rotary drive mechanism and drives upside down mechanism, wherein scaling brush
13 are inserted in bolt for the axial direction along bolt and can rotate around the axis of bolt, so as to pass through the friction of axial and circumferential
Power realizes the effect for wearing the bolt lateral wall that gets rusty, to realize the derusting operation for the bolt that gets rusty；Rotary drive mechanism and scaling brush
13 connect and are used to that scaling brush 13 to be driven to rotate about the axis thereof, and drive upside down mechanism and are cooperatively connected with scaling brush 13 and for driving
Scaling brush 13 is vertically moving.
In order to realize the rust removing function of scaling brush 13, scaling brush 13 be internally provided at least two for derusting brush head
131, brush head 131 specifically can be set to brush head of metal or non-metallic material, such as wire brush etc., positioned at brush head 131
Outside is provided with sleeve 132, and the splined output shaft 12 of the sleeve 132 and rotary drive mechanism is cooperatively connected, and sleeve 132 is for pacifying
Brush head 131 is filled, which can be set to the circular sleeve that can be smoothly inserted in for sleeper bolt 20, which can
To help the centering pilot of sleeper bolt 20.
Further, the inner sidewall of sleeve 132 is equipped with several open slots radially opened up, and open slot is for accommodating
Brush head 131, meanwhile, the lateral wall of sleeve 132 is equipped with several interconnecting pieces, which is used for middle part and set for brush head 131
Cylinder 132 is rotatablely connected, and any interconnecting piece includes the convex block 133 of two radially outwardly projectings along sleeve 132, two convex blocks 133
It is arranged in parallel and affixed with the lateral wall of sleeve 132, interconnecting piece further includes the hinged shaft 134 through two convex blocks 133, hinged shaft 134
For hinged for brush head 131, to realize that middle part and the sleeve 132 of brush head 131 are rotatablely connected, brush head 131 and set can be made in this way
Cylinder 132 is arranged like the structure of seesaw.
In addition, any brush head 131 is connected with return pin 135, can be made under brush head 131 by the way that the return pin 135 is arranged
End is less than the spacing of upper end and 132 inner sidewall of sleeve with the spacing of 132 inner sidewall of sleeve, that is to say, that by several brush heads 131
It is greater than the opening in the apical position formation of sleeve 132 in the opening that the incoming-side location of sleeve 132 is formed, generally,
Before bolt does not enter sleeve 132,132 inside of sleeve is in the shape of a trumpet；So, which can ensure sleeper bolt 20
Whole wire brush is in the shape of a trumpet when just entering sleeve 132, but gos deep into bolt along wire brush, and wire brush gradually becomes with bolt
In parallel, such set-up mode not only be ensure that inside bolt easy entry sleeve 132, but also realize wire brush for sleeper spiral shell
The uniform wear of bolt 20, so that derusting effect is more preferably.
According to actual needs, which can also be substituted for spring members, when bolt does not enter scaling brush 13,
Spring members are in former long, at this point, the wire brush inside sleeve 132 forms bell mouth shape opening；When bolt slowly enters derusting
When brushing 13 inside, spring members enter compressive state, and when bolt enters 13 extreme position of scaling brush, the pressure of spring members
Contracting amount is in maximum rating；Wire brush when scaling brush 13 is withdrawn from, under the elastic force effect of spring members, inside sleeve 132
Bell mouth shape opening can restore again before.
Rotary drive mechanism can be set to include splined output shaft 12, driving motor 1 and retarder 6 mechanism；Wherein,
The sleeve 132 of splined output shaft 12 and scaling brush 13 is cooperatively connected, the lateral wall of splined output shaft 12 can be set for remove
The spline that rust brush 13 is cooperatively connected；On the one hand, splined output shaft 12 is able to drive scaling brush 13 and rotates around its axis direction, another
Aspect, splined output shaft 12 can convey antirust oil to sleeper bolt 20, and antirust oil can be from the top downstream of sleeper bolt 20
To the root of sleeper bolt 20, to realize the whole oiling operation of sleeper bolt 20.
Splined output shaft 12 plays the role of transmission shaft as intermediate " bridge ", i.e. drive scaling brush 13 is rotated
Movement realizes derusting so that scaling brush 13 generates frictional force circumferentially to bolt, in order to further realize above-mentioned function, one
It further include the driving motor 1 being connect with splined output shaft 12 on machine, driving motor 1 is for driving splined output shaft 12 around its axis
Rotation, meanwhile, driving motor 1 is also connected with the retarder 6 for adjusting 12 revolving speed of splined output shaft.
Herein, which specifically can be set to four-stroke miniature gasoline engine, pass through deceleration transmission, driving
Two splined output shafts 12 perpendicular to sleeper surface rotate, and the movement of gasoline engine output is slowed down through retarder 6, while can also be set
Generator 11 is set, synchronous pulley is installed simultaneously in generator 11 and 6 connecting shaft of retarder, to drive generator 11, further,
6 output shaft tooth connection roller box 16 of retarder, gear-box 16 are equipped with two splined output shafts 12, so, splined output shaft 12
It is rotated in the case where gasoline engine and retarder 6 drive, while scaling brush 13 being driven to rotate.
Driving upside down mechanism can specifically include shift fork 17, shift fork axle 18 and operating stick, wherein shift fork 17 and sleeve 132
It is cooperatively connected, shift fork 17 is for stirring sleeve 132 and with moving sleeve 132 along its axial movement；Shift fork axle 18 is connect with shift fork 17,
For shift fork axle 18 for driving shift fork 17 to move, operating stick is connected to the upper end of shift fork axle 18, operating stick be used to push for artificial or
Person lifts, so as to realize shift fork axis 18, so that scaling brush 13 moves up and down with respect to splined output shaft 12.
According to actual needs, for the bolt of 21 two sides of rail, operating stick includes the first operating stick 8 and the second operating stick 9,
Wherein, the first operating stick 8 is used to drive the shift fork axle 18 for being located at 21 right side of rail, for being located at the scaling brush 13 on 21 right side of rail
To the descaling bolts on 21 right side of rail, the second operating stick 9 is used to drive the shift fork axle 18 for being located at 21 left side of rail, for being located at steel
Descaling bolts of the scaling brush 13 in 21 left side of rail to 21 left side of rail.
In addition, shift fork axle 18 is vertically arranged, compression reseting spring is installed in shift fork axle 18, shift fork 17 can pass through annular
Connector is connect with the sleeve 132 of scaling brush 13, and the lateral wall of circular connector is provided with annular groove, for 17 sets of shift fork
It connects；So, control stick, operating stick shift fork axis 18 and shift fork 17, shift fork axle are pushed when need to derust to sleeper bolt 20
18 will DL synchronization, and then drive scaling brush 13 moved downward relative to splined output shaft 12；When scaling brush 13 is completed to derust
When operation, control stick is unclamped, shift fork axle 18 is just reset to initial position by compression reseting spring, so as to so that 13 phase of scaling brush
Initial position is moved up to for splined output shaft 12.
It is, of course, also possible to the power knob 10 that setting control oil circuit is opened in operating stick, in derusting completion and scaling brush
After 13 reset, the power knob 10 on joystick lever is mounted on by point operation control, oiling is completed to the bolt after derusting, when
So, it can also realize that automatic oiling, the setting of travel switch are referred to existing by installing the set-up mode of travel switch
Partial associated specifications.Since oil pipe stretches out in the lower end of splined output shaft 12, oil pipe exposes after the reset of scaling brush 13
The bottom surface of scaling brush 13 makes oil when oiling not enter wire brush, in addition scaling brush 13 has been felt relieved with bolt when derusting, therefore,
It can guarantee the oil that oil pump 5 is confessed, be coated on bolt in the state of complete non-blind area.
Oiling station specifically can be set to include the first oil pipe 14, fuel tank 4 and oil pump 5 device；According to actual needs,
First oil pipe 14 axially penetrates through splined output shaft 12 along splined output shaft 12, and the first oil pipe 14 stretches out in splined output shaft 12
Lower end, it is of course also possible to axial oil circuit hole is arranged in the splined output shaft 12, the first oil pipe 14 is in oil feeding reservoirs 4
Antirust oil flow at the top of bolt, and then fair current is to the root of bolt.
Further, oiling station further includes fuel tank 4 and oil pump 5, wherein fuel tank 4 is connected with the first oil pipe 14, fuel tank
4 are used for 14 fuel feeding of the first oil pipe, and oil pump 5 is connect with fuel tank 4, and oil pump 5 flows into the first oil pipe for the antirust oil in oil feeding reservoirs 4
14。
In addition, the oil outlet of oil pump 5 is connect by the second oil pipe 19 with the first oil pipe 14, and the front end of the second oil pipe 19 is set
There are controller, such as oil-control valve etc., under the action of oil pump 5, the antirust oil in fuel tank 4 can be transported to the second oil pipe in succession
19 and splined output shaft 12 inside the first oil pipe 14, and finally flow at the top of bolt, during above-mentioned oil transportation, due to needing
The oil mass of strict control antirust oil excessively causes to waste, very few to cause oiling ineffective, therefore, can by setting controller
To control the oil mass in the second oil pipe 19, to realize optimal oiling effect.
For example, one oil pump 5, oil pump can be installed respectively in 16 two sides of gear-box connecting with splined output shaft 12
5 oil outlet is connect by the second oil pipe 19 with splined output shaft 12, and antirust oil or grease pass through 12 lower end of splined output shaft
The first oil pipe 14 flow to the top of sleeper bolt 20, then along bolt top downstream to bolt root, wherein the injection flow of oil pump 5
And the oiling time can be adjusted according to actual condition, the height at 20 top of antirust oil or grease outlets and sleeper bolt
It is adjustable.Certainly, according to actual needs, the set-up mode that there can also be other different is laid out about the oiling of bolt, on condition that energy
Enough meet above-mentioned oiling function, will no longer be unfolded one by one herein.
In order to optimize above-described embodiment, blowning installation can also be set on bracket 2, for carrying out clearly for the bolt after derusting
The operation of clean rust bits, the inflatable mouth of the blowning installation is set to position near bolt root, so as to so as to fall in bolt root
Rust bits dispel.
According to actual needs, which can be by laying in compressed air to air accumulator 7 using air pump 3, and passes through
The appliance components such as solenoid valve are set in gas pipeline to control the process of gas storage and exhaust, while in the related dress of scaling brush 13
The parallel position set is equipped with blowing nozzle or gas blow pipe 15, so as to which scaling brush 13 is brushed off and fallen in descaling process
The rust bits of bolt root are blown off.
For example, the compressed air in air accumulator 7 can be passed through with nominal pressure for driving scaling brush 13 to move up and down
In the gas blow pipe 15 or blowing nozzle after hole inflow bending in shift fork axle 18, gas blow pipe 15 can be fixedly mounted on shift fork axle 18
On, therefore, gas blow pipe 15 and scaling brush 13 move synchronously, and after scaling brush 13 reaches certain position, solenoid valve is opened,
Air-flow in gas blow pipe 15 can just be blown in the root of sleeper bolt 20, sweep function to realize.
Certainly, the set-up mode that can also have other different about the setting of blowning installation, corresponding gas pipeline can also
To be arranged by other means, for example, can be by the way that limiting component is arranged on bracket 2, the limiting component is for limiting gas transmission
Pipeline carries out clean blow as long as can consider to be worth doing to the rust of bolt root so that the air-flow in gas blow pipe 15 blows to the root of bolt
Device of air is within the scope of protection of this application.
In addition, opening or closing for solenoid valve can be controlled by corresponding controllers, such as PLC etc., opened by induction
The position signal of scaling brush 13 is converted to for the received electric signal of controller and passes to controller by pass, and controller receives electricity
Opening or closing for solenoid valve is realized after signal, the relevant technologies that the setting of related Control System is referred to existing part are wanted
It asks, it herein will not be reinflated.
The course of work that descaling bolts sweep lubricating integrated machine includes: that 1, scaling brush 13 is aligned with sleeper bolt 20: being pushed away
Dynamic derusting sweeps lubricating integrated machine and is moved at the bolt for needing operation along rail 21, and observation scaling brush 13 is located at the surface of bolt
?；2, descaling process: manual depression control stick enters 21 two sides bolt of rail and drives rotation in splined output shaft 12 and fill
Have in the sleeve 132 of steel wire brush head 131, to descaling bolts during pushing and moving up sleeve 132, unclamps control stick until set
After cylinder 132 is detached from bolt, derusting movement is completed；3, derusting after-blow become rusty bits process: in descaling process, scaling brush 13 go downwards to away from
When from inductive switch position, solenoid valve is automatically opened, and is set with the compressed air of nominal pressure by preset tolerance, by being mounted on
Gas blow pipe 15 in the shift fork axle 18 moved synchronously with scaling brush 13 is blown out, when 13 uplink of scaling brush is returned to inductive switch position
When, solenoid valve automatically opens again, and completion blows off rust bits movement for the second time；4, oiling process: completing when scaling brush 13 derusts, on
It is completed during row return after blowing off rust bits, to the complete return of scaling brush 13, crawl presses the electricity being mounted on the control stick of left and right
Source button 10 touches travel switch automatically, and oil pump 5 is given by the oil mass work fuel feeding of setting through oil circuit on splined output shaft 12
The concurrently or separately oiling of sleeper two sides bolt.
In order to guarantee the safety of equipment operation, derusting device can also connect display unit, which can show and remove
Whether rust device is carrying out derusting operation.For example, display unit is specifically as follows LED light, when derusting device is in
When working condition, i.e., when derusting device derusts to bolt, LED light is lighted at this time；When derusting device is not in
When working condition, i.e., derusting device does not derust to bolt, and LED light is gone out at this time, can remind in this way staff into
Row operates in next step, to guarantee safety.Certainly, correspondingly, corresponding display also can be set in oiling station and blowning installation
Portion, display unit may be arranged as other component, such as display screen etc. will not be described in great detail herein.
In addition, can be recorded by installing GPS/ Beidou module additional to be recorded to construction track or region
Operation track or region, convenient for arranging the operation of next skylight phase, while administrative department can be by the APP that is mounted on mobile phone
Or software in Office PC, the position of setting is understood in real time, can complete to count, and assignment statistics amount, it is corresponding to be arranged
It is referred to the associated specifications of existing part.
Above-mentioned set-up mode may be implemented once to position, and by first derusting to bolt, then sweep, then oiling, and movement connects
It passes through, operation is smooth, by originally by manually being completed with one equipment of operation that several tools are completed, and all-in-one machine derusting oiling
Effect is good, greatly reduces operation human and material resources and time cost, improves work efficiency.
It should be noted that in the present specification, such as first and second etc relational terms are used merely to one
Entity is distinguished with other several entities, and without necessarily requiring or implying between these entities, there are any this actual
Relationship or sequence.
Lubricating integrated machine is swept to descaling bolts provided by the present invention above to be described in detail.It is used herein
A specific example illustrates the principle and implementation of the invention, and the above embodiments are only used to help understand originally
The method and its core concept of invention.It should be pointed out that for those skilled in the art, not departing from this hair
, can be with several improvements and modifications are made to the present invention under the premise of bright principle, these improvement and modification also fall into power of the present invention
In the protection scope that benefit requires.
Claims (10)
1. a kind of descaling bolts sweep lubricating integrated machine, which is characterized in that including bracket (2), the bracket (2) be equipped with to
The derusting device that the bolt lateral wall that gets rusty realizes derusting is worn, further includes being cooperatively connected with the derusting device, being anti-to convey
Rust oil is filled to the oiling station of bolt and set on the bracket (2), with the air blowing that the rust bits for falling in bolt root dispel
It sets.
2. descaling bolts according to claim 1 sweep lubricating integrated machine, which is characterized in that the derusting device includes using
Bolt is inserted in the axial direction along bolt and can be worn the scaling brush (13) for the bolt lateral wall that gets rusty, is matched with the scaling brush (13)
Close connection and to drive the rotary drive mechanism of the scaling brush (13) rotation and be cooperatively connected with the scaling brush (13)
And to drive the scaling brush (13) it is vertically moving drive upside down mechanism.
3. descaling bolts according to claim 2 sweep lubricating integrated machine, which is characterized in that the scaling brush (13) includes
At least two to the brush head (131) that derusts and are set to the outside of the brush head (131), to install the brush head (131)
Sleeve (132).
4. descaling bolts according to claim 3 sweep lubricating integrated machine, which is characterized in that the sleeve (132) it is interior
Side wall be equipped with radially open up, the open slot to accommodate the brush head (131), the lateral wall of the sleeve (132) is equipped with
With the interconnecting piece at middle part and the sleeve (132) rotation connection for the brush head (131), any interconnecting piece includes two
The convex block (133) of a radially outwardly projecting along the sleeve (132) and through two convex blocks (133), with for institute
State the hinged hinged shaft (134) of brush head (131).
5. descaling bolts according to claim 4 sweep lubricating integrated machine, which is characterized in that any brush head (131)
It is connected with and is less than upper end and the sleeve with the spacing of lower end and the sleeve (132) inner sidewall for the brush head (131)
(132) return pin (135) of the spacing of inner sidewall.
6. descaling bolts according to claim 5 sweep lubricating integrated machine, which is characterized in that the rotary drive mechanism packet
It includes to be cooperatively connected with the sleeve (132) and be able to drive the sleeve (132) along the splined output shaft of its axial-rotation
(12), it is connect with the splined output shaft (12) and the driving to drive the splined output shaft (12) to rotate about the axis thereof is electric
Machine (1) and it is connected with the driving motor (1), the retarder (6) to adjust the splined output shaft (12) revolving speed.
7. descaling bolts according to claim 6 sweep lubricating integrated machine, which is characterized in that described to drive upside down mechanism packet
It includes and is cooperatively connected with the sleeve (132), to stir the sleeve (132) and the sleeve (132) is driven axially to transport along it
It dynamic shift fork (17) and is connect with the shift fork (17), the shift fork axle (18) to drive the shift fork (17) to move, and institute
The upper end for stating shift fork axle (18) is connected with the operating stick for manually pushing.
8. descaling bolts according to claim 7 sweep lubricating integrated machine, which is characterized in that the oiling station includes using
With axially penetrating through the splined output shaft (12) and antirust oil can be conveyed at the top of bolt along the splined output shaft (12)
The first oil pipe (14), be connected with first oil pipe (14) and to the fuel tank (4) to the first oil pipe (14) fuel feeding with
And it is connect with the fuel tank (4), with the oil pump (5) for flowing into first oil pipe (14) for the antirust oil in the fuel tank (4).
9. descaling bolts according to claim 8 sweep lubricating integrated machine, which is characterized in that the oil pump (5) it is fuel-displaced
Mouth is connect by the second oil pipe (19) with first oil pipe (14), and the front end of second oil pipe (19) is equipped with to control
The controller of oil mass.
10. descaling bolts according to any one of claims 1 to 9 sweep lubricating integrated machine, which is characterized in that further include with
The derusting device is connected, to show whether the derusting device is carrying out the display unit of derusting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910487275.5A CN110091239A (en) | 2019-06-05 | 2019-06-05 | A kind of descaling bolts sweep lubricating integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910487275.5A CN110091239A (en) | 2019-06-05 | 2019-06-05 | A kind of descaling bolts sweep lubricating integrated machine |
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| CN110091239A true CN110091239A (en) | 2019-08-06 |
Family
ID=67450441
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910487275.5A Pending CN110091239A (en) | 2019-06-05 | 2019-06-05 | A kind of descaling bolts sweep lubricating integrated machine |
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| Country | Link |
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| CN (1) | CN110091239A (en) |
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| CN110616601A (en) * | 2019-10-31 | 2019-12-27 | 郑州铁路职业技术学院 | Railway sleeper bolt rust cleaning protector |
| CN111496598A (en) * | 2020-04-24 | 2020-08-07 | 广东博智林机器人有限公司 | Plane grinding device and plane grinding robot |
| CN112440194A (en) * | 2019-08-27 | 2021-03-05 | 中国石油天然气股份有限公司 | Lead screw rust removal tool |
| CN115338755A (en) * | 2022-08-23 | 2022-11-15 | 迈究乐(上海)汽车机械有限公司 | Metal hole rust removal and oil coating cover mark integrated processing equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115338755A (en) * | 2022-08-23 | 2022-11-15 | 迈究乐(上海)汽车机械有限公司 | Metal hole rust removal and oil coating cover mark integrated processing equipment |
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