CN107420727A - A kind of shore container crane automatic lubricating apparatus for steel wirerope and method - Google Patents
A kind of shore container crane automatic lubricating apparatus for steel wirerope and method Download PDFInfo
- Publication number
- CN107420727A CN107420727A CN201710389228.8A CN201710389228A CN107420727A CN 107420727 A CN107420727 A CN 107420727A CN 201710389228 A CN201710389228 A CN 201710389228A CN 107420727 A CN107420727 A CN 107420727A
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- China
- Prior art keywords
- casing
- guide wheel
- wire rope
- steel wire
- wheel assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/38—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
- F16N7/40—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems in a closed circulation system
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
Abstract
The invention discloses a kind of shore container crane automatic lubricating apparatus for steel wirerope and method, it is disposed with cleaning brush, active guide wheel assembly, explant drum-type lubrication brush member, driven guide wheel assembly and energy-conservation brush from front to back in casing, the active guide wheel assembly is connected with deceleration turbine and worm DC motor assembly, and the active guide wheel assembly is connected with driven guide wheel assembly；Fan-shaped atomizer is provided with casing, the fan-shaped atomizer is connected with the oil pump out of the mouth being arranged on main fuel tank；Oil return opening is provided with casing, the oil return opening is connected with the back leakage connection being arranged on auxiliary fuel tank.This automatic lubrication installation is simple and light, easy to operate, energy-conserving and environment-protective, while the working strength of maintenance personnel is mitigated, it can ensure that and good lubrication is carried out to motionless section of steel wire rope, the quality of wire rope fiction drive is improved, significantly reduces the working strength and financial cost of maintenance staff.
Description
Technical field
The present invention relates to a kind of shore container crane automatic lubricating apparatus for steel wirerope and method, bank is mainly used in
The self-lubricate of each mechanism steel wire rope of container crane (abbreviation gantry crane) equipment.
Background technology
Steel wire rope is one of most important load-bearing executive component in gantry crane parts, and wire rope fiction drive keeps steel wire rope to be in
The Main Means of good working state.Wire rope fiction drive can not only play the etch-proof effect of steel wire rope, moreover it is possible to play reduction steel
Fatigability is worn and improved to cord, and good lubrication can effectively improve the service life of steel wire rope.
1st, because gantry crane wire rope fiction drive is work high above the ground, lubricating place environment is complicated, traditional gantry crane wire rope fiction drive
It is to use man-hour manually hand-held frizzle brush, cordage oil is smeared while operating each mechanism steel wire rope of gantry crane and running.Lubrication operation
During using maintenance staff's conductor driver start or stop repeatedly mechanism operation larger potential safety hazard be present.Simultaneously using artificial
Smearing the mode of cordage oil inevitably causes the splashing of fluid, water clock to cause environmental pollution, and the lubrication matter of steel wire rope
Amount and effect it is difficult to ensure that.
2nd, the existing lubricator of steel wire ropes of in the market is essentially all when being run by felt roller or gum cover with steel wire rope
Frictional force completes lubrication work, when steel wire rope has when fracture of wire has been lifted up rope silk and may be inserted directly into roller felt or gum cover in equipment
In cause roller and gum cover to damage, there may be security incident when serious, so, be not suitable for gantry crane mechanism steel wire rope lubrication.
3rd, the position steel wire rope that the end of each mechanism steel wire rope and afterbody maintenance personal can not lubricate in gantry crane, it is referred to as
For motionless section of steel wire rope；Each mechanism steel wire rope of gantry crane can pass through the moving components such as movable pulley, roller when running, and maintenance personal can
With the position steel wire rope of lubrication, referred to as motor segment steel wire rope.Existing lubricating system can not moisten to motionless section of steel wire rope
It is sliding, therefore potential safety hazard be present.
The content of the invention
In order to overcome the disadvantages mentioned above of prior art, the invention provides a kind of shore container crane steel wire rope is automatic
Lubricating arrangement and method.
The technical solution adopted for the present invention to solve the technical problems is：A kind of shore container crane steel wire rope is automatic
Lubricating arrangement, including the casing being installed through on steel wire rope and the major and minor fuel tank being arranged on below casing, in casing in the past
End to rear end is disposed with cleaning brush, active guide wheel assembly, explant drum-type lubrication brush member, driven guide wheel assembly and section
It can brush, the active guide wheel assembly is connected with deceleration turbine and worm DC motor assembly, and the active guide wheel assembly is led with driven
Wheel assembly connects；Fan-shaped atomizer is provided with casing, the fan-shaped atomizer and the oil pump being arranged on main fuel tank are fuel-displaced
Mouth connection；Oil return opening is provided with casing, the oil return opening is connected with the back leakage connection being arranged on auxiliary fuel tank.
Present invention also offers a kind of shore container crane steel wire rope automatic lubricating method, lubricates motionless section of steel wire rope
When, driving wheel input shaft shaft coupling shift fork is beaten to off status, then adjusted flow auto-manual integral controller to minimum
Shelves, send operating instruction, casing is moved ahead with pre-set velocity, electronic oil spout to deceleration turbine and worm direct current generator and electronic fuel injector
Device supplies lubricating oil to set to oil mass, and lubricate hairbrush by explant drum-type uniformly smears lubrication to motionless section of steel wire rope；Profit
During sliding movement section steel wire rope, after home fixes lubricating coupler casing, driving wheel input shaft shaft coupling shift fork is beaten to opening shape
State, deceleration turbine and worm direct current generator must not be electric, and steel wire rope operating instruction, flow auto-manual one are provided by PLC consoles
Body controller is according to the supply oil mass of the electronic fuel injector of running speed signal adjust automatically of the PLC steel wire ropes fed back, by outer
Plant drum-type lubrication hairbrush and lubrication is uniformly smeared to motor segment steel wire rope.
Compared with prior art, the positive effect of the present invention is：This automatic lubrication installation is simple and light, operation side
Just, energy-conserving and environment-protective, while the working strength of maintenance personnel is mitigated, the lubricating quality of steel wire rope, the present invention can be improved
The problem of environmental pollution that oil droplet lands when efficiently solving m of e personal security and traditional wire rope fiction drive, together
When, it can ensure that and good lubrication is carried out to motionless section of steel wire rope, improve the quality of wire rope fiction drive, significantly reduce maintenance
The working strength and financial cost of personnel.
Brief description of the drawings
Examples of the present invention will be described by way of reference to the accompanying drawings, wherein：
Fig. 1 is the front view of this automatic lubrication installation；
Fig. 2 is Fig. 1 A-A sectional views；
Fig. 3 is oil supply system general assembly drawing.
Embodiment
A kind of shore container crane automatic lubricating apparatus for steel wirerope, as shown in Figure 1 to Figure 3, including：Deceleration turbine snail
Bar direct current generator 1, shaft coupling 2, shift fork 3, upper box 4, lower box 5, steel wire rope 6, cleaning brush 7, driving wheel 8, explant drum-type
Lubricate hairbrush 9, oil return opening 10, fan-shaped atomizer 11, wireless receiver 12, regulating bolt 13, energy-conservation brush 14, seal 15, lithium
Battery 16, oil pump 17, flow auto-manual integral controller 18, main fuel tank 19, fie screen 20, oil-out 21, coarse strainer 22, oil
Tank drainback joint 23, fuel tank cap 24, auxiliary fuel tank 25, driven pulley 26 etc., wherein：
The deceleration turbine and worm direct current generator 1 is arranged on the side end face of lower box 5 and the input shaft of driving wheel 8 is concentric, slows down
The output shaft of turbine and worm direct current generator 1 assembles shaft coupling 2, and shift fork 3 is arranged on shaft coupling 2, and cleaning brush 7 is arranged on upper box 4
Fixed with the front end blending bolt of lower box 5, driving wheel 8 is arranged in lower box on bearing, and explant drum-type lubrication hairbrush 9 is installed
On upper box 4 and the middle part bearing of lower box 5, oil return opening 10 is connected on soft oil pipe string connected tank back leakage connection 23, fan
Shape atomizer 11 is arranged on the middle part of upper box 4, vertical with explant drum-type lubrication hairbrush 9, connects soft oil pipe concatenation oil
The oil-out of pump 17, wireless receiver 12 are arranged on upper box rear upper, and adjustment bolt 13 is arranged on upper box 4 and driven pulley 26
Axle is vertical, and energy-conservation brush 14 is fixed installed in upper box 4 with the rear end blending bolt of lower box 5, seal 15 installed in lower box 5 and
In the binding site guide groove of upper box 4, lithium battery 16 is arranged on the bottom plate of fuel tank end face, and oil pump 17 is arranged in the end face of main fuel tank 19
Between position, flow auto-manual integral controller 18 be arranged on the side of main fuel tank 19 it is adjacent with oil pump, fie screen 20 be arranged on lead
Lower end in fuel tank 19, oil-out 21 are connected on the soft oil pipe concatenation fuel inlet neck of oil pump 17, and coarse strainer 22 is arranged on auxiliary fuel tank
25 with main fuel tank 19 among.
Present invention also offers a kind of shore container crane steel wire rope automatic lubricating method, including following content：
Lubrication casing is installed through on the steel wire rope 6 of required lubrication, and steel wire rope passes sequentially through casing Inner Front End cleaning brush
7th, active guide wheel assembly 8, explant drum-type lubrication brush member 9, driven guide wheel assembly 26, energy-conservation brush 14 complete lubrication, cleaning
And the process of oil return.Cleaning brush 7 is made up of hair planting brush in two semicircles and is fixedly mounted on upper lower box front end, and micro radio receives
Device 12 is arranged on above casing, and deceleration turbine and worm DC motor assembly 1 is by 12V DC micromotors and turbine worm reducer
Composition, installed in lubrication casing end face, axially mounted with the progress of the input shaft of active guide wheel 8, active guide wheel assembly 8 is by guide wheel, axle
Hold, axle and axle bed composition, behind cleaning brush in upper lower box, explant drum-type lubricate brush member 9 by roller brush,
Bearing, axle and axle bed composition, installed in upper lower box centre, driven guide wheel assembly 26 is by guide wheel, bearing, axle and axle bed group
Into behind upper lower box explant drum-type lubrication brush member, adjustment bolt 13 is arranged on outside upper lower box, vertically
In active guide wheel and driven guide wheel shaft, energy-conservation brush 14 is made up of hair planting brush in two semicircles, is fixedly mounted on box back up and down,
Major and minor fuel tank 19 and 25 is arranged on below lubricating coupler casing, and electronic oil supply system is made up of pump 17 and battery 16, installed in major-minor
Fuel tank side.Automatic lubrication installation steel wire rope in wire rope fiction drive through lubrication casing, uses according to wirerope diameter size
Upper lower box external-adjuster screw rod carrys out the spacing of driven guide wheel above and below in adjusting tank body, it is ensured that clear through steel wire rope and the both sides of casing
Clean brush and energy-conservation brush are concentric.
When lubricating motionless section of steel wire rope, the input shaft shaft coupling shift fork of driving wheel 8 is beaten to off status, it is then that flow is automatic
Manual integral controller 18 is manually adjusted to deep low gear, and deceleration turbine and worm direct current generator is provided by hand-held radio remote control
1 and electronic fuel injector operating instruction, lubricating coupler moved ahead with pre-set velocity, electronic fuel injector is supplied with setting to oil mass, supply
The lubricating oil given is injected directly into casing on explant drum-type lubrication hairbrush 9 by oil inlet pipe and fan-shaped atomizer 11.
During lubricating movements section steel wire rope, driving wheel input shaft shaft coupling shift fork is beaten straight to open state, deceleration turbine and worm
Flowing motor now must not be electric, then provides steel wire rope operating instruction, flow auto-manual integral controller 18 by PLC consoles
According to the supply oil mass of the electronic fuel injector of running speed signal adjust automatically of the PLC steel wire ropes fed back, lubricating oil passes through oil-feed
Pipe and fan-shaped atomizer 11 are injected directly into casing on explant drum-type lubrication hairbrush 9.
When lubricating motionless section of steel wire rope, in the running of automatic lubricator, and during lubricating movements section steel wire rope,
In the running of steel wire rope, casing Inner Front End cleaning brush 7 removes the dust and debris on steel wire rope, explant drum-type in casing
Hairbrush 9 is lubricated automatically to the uniform coating lubricating oil of steel wire rope, and unnecessary lubricating oil falls within oil return in casing by saving the brush of brush 14
Groove, main fuel tank 19 is returned to after oil return pipe flows into auxiliary fuel tank 25 by filtering.
Claims (10)
- A kind of 1. shore container crane automatic lubricating apparatus for steel wirerope, it is characterised in that：Including being installed through steel wire rope On casing and the major and minor fuel tank that is arranged on below casing, be disposed with cleaning brush, active from front to back in casing Guide wheel assembly, explant drum-type lubrication brush member, driven guide wheel assembly and energy-conservation brush, the active guide wheel assembly and deceleration whirlpool Worm and gear DC motor assembly is connected, and the active guide wheel assembly is connected with driven guide wheel assembly；Sector is provided with casing Atomizer, the fan-shaped atomizer are connected with the oil pump out of the mouth being arranged on main fuel tank；Oil return opening is provided with casing, institute State oil return opening and be connected with the back leakage connection being arranged on auxiliary fuel tank.
- A kind of 2. shore container crane automatic lubricating apparatus for steel wirerope according to claim 1, it is characterised in that：Institute State casing and be divided into upper and lower casing two parts, upper and lower casing passes through the seal that is arranged in upper and lower casing binding site guide groove Sealed.
- A kind of 3. shore container crane automatic lubricating apparatus for steel wirerope according to claim 1, it is characterised in that： Regulating bolt is provided with casing.
- A kind of 4. shore container crane automatic lubricating apparatus for steel wirerope according to claim 1, it is characterised in that： Wireless receiver is provided with casing, flow auto-manual integral controller is provided with main fuel tank.
- A kind of 5. shore container crane automatic lubricating apparatus for steel wirerope according to claim 1, it is characterised in that： Coarse strainer is set between major and minor fuel tank.
- A kind of 6. shore container crane automatic lubricating apparatus for steel wirerope according to claim 1, it is characterised in that： Main fuel tank lower end sets oil-out, and the oil-out is connected with oil pump fuel inlet neck.
- A kind of 7. shore container crane automatic lubricating apparatus for steel wirerope according to claim 6, it is characterised in that： Fie screen is set in main fuel tank at the oil-out of lower end.
- A kind of 8. shore container crane automatic lubricating apparatus for steel wirerope according to claim 1, it is characterised in that：Institute State and assemble shaft coupling on the output shaft of deceleration turbine and worm direct current generator, shift fork is installed on shaft coupling.
- A kind of 9. shore container crane automatic lubricating apparatus for steel wirerope according to claim 1, it is characterised in that：Institute Active guide wheel assembly is stated to be made up of guide wheel, bearing, axle and axle bed；Explant drum-type lubrication brush member by roller brush, Bearing, axle and axle bed composition；The driven guide wheel assembly is made up of guide wheel, bearing, axle and axle bed；The energy-conservation brush is by two and half Hair planting brush forms in circle.
- A kind of 10. shore container crane steel wire rope automatic lubricating method, it is characterised in that：When lubricating motionless section of steel wire rope, Driving wheel input shaft shaft coupling shift fork is beaten to off status, then adjusted flow auto-manual integral controller to deep low gear, Operating instruction is sent to deceleration turbine and worm direct current generator and electronic fuel injector, casing is moved ahead with pre-set velocity, electronic fuel injector Lubricating oil is supplied to oil mass with setting, lubricate hairbrush by explant drum-type uniformly smears lubrication to motionless section of steel wire rope；Lubrication During motor segment steel wire rope, after home fixes lubricating coupler casing, driving wheel input shaft shaft coupling shift fork is beaten to open state, Deceleration turbine and worm direct current generator must not be electric, provides steel wire rope operating instruction by PLC consoles, flow auto-manual is integrally controlled Device processed is rolled according to the supply oil mass of the electronic fuel injector of running speed signal adjust automatically of the PLC steel wire ropes fed back by explant Cartridge type lubrication hairbrush uniformly smears lubrication to motor segment steel wire rope.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710389228.8A CN107420727B (en) | 2017-05-27 | 2017-05-27 | Automatic lubricating device and method for steel wire rope of quayside container crane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710389228.8A CN107420727B (en) | 2017-05-27 | 2017-05-27 | Automatic lubricating device and method for steel wire rope of quayside container crane |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107420727A true CN107420727A (en) | 2017-12-01 |
| CN107420727B CN107420727B (en) | 2022-09-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710389228.8A Active CN107420727B (en) | 2017-05-27 | 2017-05-27 | Automatic lubricating device and method for steel wire rope of quayside container crane |
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| Country | Link |
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| CN (1) | CN107420727B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109589657A (en) * | 2018-11-20 | 2019-04-09 | 陈鑫 | A kind of lifting device for dross well of sewage treatment primary settling tank |
| KR20210011101A (en) * | 2019-07-22 | 2021-02-01 | 김수호 | Wire Rope Lubricant Feeder with ICT Function |
| CN114877230A (en) * | 2021-12-22 | 2022-08-09 | 上海君威钢绳索具股份有限公司 | Steel wire rope lubricating device |
| CN117735387A (en) * | 2024-02-21 | 2024-03-22 | 四川公路桥梁建设集团有限公司 | Lifting equipment and method for bridge construction |
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| CN206831124U (en) * | 2017-05-27 | 2018-01-02 | 蛇口集装箱码头有限公司 | A kind of shore container crane automatic lubricating apparatus for steel wirerope |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109589657A (en) * | 2018-11-20 | 2019-04-09 | 陈鑫 | A kind of lifting device for dross well of sewage treatment primary settling tank |
| KR20210011101A (en) * | 2019-07-22 | 2021-02-01 | 김수호 | Wire Rope Lubricant Feeder with ICT Function |
| KR102231264B1 (en) * | 2019-07-22 | 2021-03-23 | 김수호 | Wire Rope Lubricant Feeder with ICT Function |
| CN114877230A (en) * | 2021-12-22 | 2022-08-09 | 上海君威钢绳索具股份有限公司 | Steel wire rope lubricating device |
| CN114877230B (en) * | 2021-12-22 | 2024-04-30 | 上海君威钢绳索具股份有限公司 | Steel wire rope lubricating device |
| CN117735387A (en) * | 2024-02-21 | 2024-03-22 | 四川公路桥梁建设集团有限公司 | Lifting equipment and method for bridge construction |
| CN117735387B (en) * | 2024-02-21 | 2024-04-30 | 四川公路桥梁建设集团有限公司 | Lifting equipment and method for bridge construction |
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| Publication number | Publication date |
|---|---|
| CN107420727B (en) | 2022-09-02 |
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