CN204922466U - Automatic currying lubricating arrangement of beam -pumping unit - Google Patents
Automatic currying lubricating arrangement of beam -pumping unit Download PDFInfo
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- CN204922466U CN204922466U CN201520684859.9U CN201520684859U CN204922466U CN 204922466 U CN204922466 U CN 204922466U CN 201520684859 U CN201520684859 U CN 201520684859U CN 204922466 U CN204922466 U CN 204922466U
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Abstract
The utility model discloses an automatic currying lubricating arrangement of beam -pumping unit, it includes the currying pump, is used for control currying pump moving controller, be used for saving the grease bucket and the separator of grease, the currying pump is connected with the controller and is installed on the grease bucket, the first oil pipe's of advancing one end is connected to the output of currying pump, and the first oil pipe's of advancing the other end is equipped with the quick change coupler subassembly, be equipped with an oil inlet and a plurality of oil -out on the separator, the oil inlet and the second of separator advance oil pipe's one end to be connected, and the other end that the second advances oil pipe is equipped with the quick change coupler subassembly, first oil pipe of advancing and second advance oil pipe to be passed through the high -speed joint is realized to the quick change coupler subassembly, the oil -out of separator is connected to the bearing department that treats the currying respectively through an oil pipe. The utility model discloses convenient operation has improved work efficiency, has also alleviateed intensity of labour.
Description
Technical field
The utility model relates to a kind of lubricating fitting, is specifically related to the automatic grease lubrication device of a kind of pumping unit.
Background technique
From between 200 coming year that beam pumping unit comes out so far, the rotary motion of motor is become the reciprocating basic structure of oil well pump by connecting rod and any change greatly does not occur by it, and its four pairs of bearings and axis, tailing axle and crank Xiao bearing are also without large change.For CYJY8-2.5-26HB type pumping unit, in these four pairs of kinematic pairs, axis and shaft bearing do oscillating motion, and crank Xiao bearing rotates, and speed extremely low (being less than 10 beats/min, 10 revs/min), but rated load reaches 8 tons.The load character of these four pairs of kinematic pairs is typical alternation low-speed heave-load.This structure, very easily cause the wearing and tearing of bearing because bearing lubrication is bad, bite even stuck.Current pumping unit four pairs of bearings adopt the maintenance method of the following two kinds conventional lubrication, and its Problems existing is also many.
1, lubricating method is smeared: namely shut down every about 3-6 month and taken apart by the bearing cap at above-mentioned 4 bearing places, manually dug out by old fat and be coated with new fat, lubricating maintenance end-of-job after dress is multiple.Though the method is simple and easy to do, significantly defect is exactly the dirty fat containing a large amount of metal filings and aged deterioration remaining between bearing roller, raceway, gratings thoroughly cannot be removed.Due to structural limitations, we can not take off bearing cleaning, simultaneously again because the low speed worst cold case at these positions and the use No. 3 high-consistency lubricating grease that dispatch from the factory, thus the good grease making bearing hub and Gai Nei store can not supplement to roller, the flowing of raceway place, in the course of time, remaining dirty fat will inevitably accelerate bearing wear until damage.We break by pumping unit connecting bar run at ordinary times, shelf forget about it partly cause be exactly due to bearing lubrication bad caused by.And above-mentioned phenomenon refers to the problem that occurs when still can do conventional lubrication maintenance operation to pumping unit bearing; If be late for maintenance or can only carry out at scene in the wild due to lubrication operation, fill the secondary pollution that new lubricating grease is subject to dust in environment, the grains of sand unavoidably, this problem will be more outstanding.
2, grease gun greasing method: shut down rear grease gun and fill fat till the dirty seborrhea in shaft seal place goes out to each bearing within above-mentioned interval.Than manual semar technique, the dirty fat at part roller, raceway, gratings place can thoroughly be removed by this method.Deficiency is exactly under the effect of grease gun pressure, and new fat with pressure is only walked the minimum path of resistance and directly gone from shaft seal is excessive, and all dirty fat be in this path can move forward direct spilling under pressure promotes; All the other 90% dirty fat be not in this passage then can still stay original place and can not renew, so this method equally exists no thoroughness with semar technique, its effect is also same.
Summary of the invention
For overcoming the deficiencies in the prior art, the utility model provides the automatic grease lubrication device of a kind of pumping unit.
The technological scheme that the utility model is taked is: the automatic grease lubrication device of a kind of pumping unit, it comprises greasing pump, for controlling the controller of described greasing pump running, for storing grease tank and the oil separator of grease, described greasing pump is connected with controller and is arranged on grease tank, described stuffing delivery side of pump connects one end of the first oil inlet pipe, the other end of the first oil inlet pipe is provided with quick release coupling assembly, described oil separator is provided with a filler opening and several oil outlets, the filler opening of described oil separator is connected with one end of the second oil inlet pipe, the other end of the second oil inlet pipe is provided with quick release coupling assembly, described first oil inlet pipe realizes being connected fast by described quick release coupling assembly with the second oil inlet pipe, the oil outlet of described oil separator is connected to the bearing place treating stuffing respectively by oil outlet tube.
Described greasing pump is electronic greasing pump, the output port place of described electronic greasing pump is provided with radial shock-proof pressure gauge and 3-way high-pressure ball valve successively, the output terminal of described radial shock-proof pressure gauge connects the input end of described 3-way high-pressure ball valve, first output terminal of 3-way high-pressure ball valve connects described first oil inlet pipe, and the second output terminal of 3-way high-pressure ball valve is connected to described grease tank by return tube.
Described greasing pump is pneumatic greasing pump, the suction port of described pneumatic greasing pump is connected with air compressor, the output port place of pneumatic greasing pump is provided with radial shock-proof pressure gauge and 3-way high-pressure ball valve successively, the output terminal of described radial shock-proof pressure gauge connects the input end of described 3-way high-pressure ball valve, first output terminal of 3-way high-pressure ball valve connects described first oil inlet pipe, and the second output terminal of 3-way high-pressure ball valve is connected to described grease tank by return tube.
Described grease tank is positioned on packaged type dolly.
Described air compressor is arranged on bottom and is equipped with on the base plate of universal wheels.
Described greasing pump is provided with revolution counter.
Grease filter is provided with between described second oil inlet pipe and quick release coupling assembly.
The oil outlet quantity of described oil separator is 4 or 6.
Described first oil inlet pipe is multi-layer high-voltage oil pipe, and described second oil inlet pipe is polyurethane flexible pipe.
Described oil outlet tube one end connects the oil outlet of oil separator, and the other end is provided with swivel joint, and described swivel joint is connected with the connection mouth be located on bearing cap.
The beneficial effects of the utility model are as follows:
(1) people-oriented and the requirement of HSE system management to meet oil play.Lubricating maintenance work is safer, does not need workman to climb and carries out lubricating maintenance operation in the air at 4-5 rice, when fundamentally having stopped lubricating maintenance the person fall in the air, the generation of the major accident such as extruding.For desert high temperature or spring strong wind, the area of people's numbness in hands and feet that winter, cold caused is especially applicable, security risk can be dropped to minimum.
(2) lubrication is clean, thorough.Because lubricating maintenance operation carries out under pumping unit working state, thus when new fat with pressure enters from bearing cap side, bearing is in rolling working state, now, so-called " mill effect " is fairly obvious, namely new fat with pressure can by the dirty fat of (roller, raceway, gratings) between all moving surfaces one by one and final all replace after flow out from opposite side, thus lubricate clean especially, thoroughly.Just because the lubrication state of roller, raceway is obtaining very big improvement after this measure, be equivalent to add new fat again to by the bearing thoroughly cleaned up, therefore, substantially prolongs the working life of pumping unit vital part, reduce the user cost of pumping unit.(mill effect and stone mill when grinding bubble grain, evenly flowing out until the phenomenon flow to end from mill junction plane gap surrounding after grain enters from spout).
(3) do not shut down and carry out lubricating maintenance operation, easy to operate, be equivalent to improve rate when oil well drives a well.Its superiority more aobvious and advance for high-yield well and intensive well in blocks and production task unit heavily, can solve the contradiction between production with equipment maintenance preferably.
(4) because centralized lubrication device is full closed, greasing pump (motor-drive pump, pneumatic pump or hand pump) is connected with quick release coupling greasing mouth through flexible pipe, therefore, lubrication work is not by any external action, no matter wind outside, sand, rain, snow, condition is severe again, all can guarantee the clean of lubrication operation.
(5) raise labour efficiency, reduce labor intensity.Traditionally carry out lubricating maintenance operation, two people one group shut down operation of climbing, and a pumping unit lubricating maintenance about needs three ~ tetra-hours; And after installing centralized lubrication device, overall process only needed about half an hour, improve work efficiency more than 10 times.
(6) more green, environmental protection more.Manually smear or grease gun greasing, the dirty fat that the places such as roller, raceway, gratings should remove does not come out, and remain in bearing hub, cover still unmetamorphosed clean fat and dug up, hand and instrument and pumping unit are stained with grease simultaneously, work extremely inconvenient and pollute equipment and environment.
Accompanying drawing explanation
Fig. 1 is the oil inlet end modular construction schematic diagram of embodiment one.
Fig. 2 is the oil inlet end modular construction schematic diagram of embodiment two.
Fig. 3 is four mouthfuls of fuel-displaced oil outlet end modular construction schematic diagram.
Fig. 4 is six mouthfuls of fuel-displaced oil outlet end modular construction schematic diagram.
In figure: the electronic greasing pump of 1-, 2-controller, 3-grease tank, 4-first oil inlet pipe, the radial shock-proof pressure gauge of 5-, 6-3-way high-pressure ball valve, 7-quick release coupling assembly, 8-return tube, the pneumatic greasing pump of 9-, 10-air compressor, 11-packaged type dolly, 12-grease filter, 13-second oil inlet pipe, 14-oil separator, 15-oil separator filler opening, 16-oil separator oil outlet, 17-oil outlet tube, 18-swivel joint.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.
Embodiment one.
As Fig. 1, Fig. 3, shown in Fig. 4, the automatic grease lubrication device of a kind of pumping unit, it comprises greasing pump, for controlling the controller 2 of described greasing pump running, for storing grease tank 3 and the oil separator 14 of grease, described greasing pump is connected with controller 2 and is arranged on grease tank 3, described stuffing delivery side of pump connects one end of the first oil inlet pipe 4, the other end of the first oil inlet pipe 4 is provided with quick release coupling assembly 7(male or female), described oil separator 14 is provided with a filler opening 15 and several oil outlets 16, the filler opening 15 of described oil separator is connected with one end of the second oil inlet pipe 13, the other end of the second oil inlet pipe 13 is provided with quick release coupling assembly 7(female or male), described first oil inlet pipe 4 and the second oil inlet pipe 13 are by described quick release coupling assembly 7(male, female cooperatively interacts) realize connecting fast, the oil outlet 16 of described oil separator is connected to the bearing place treating stuffing respectively by oil outlet tube 17.
Wherein, described greasing pump is electronic greasing pump 1, the output port place of described electronic greasing pump 1 is provided with radial shock-proof pressure gauge 5 and 3-way high-pressure ball valve 6 successively, the output terminal of described radial shock-proof pressure gauge 5 connects the input end of described 3-way high-pressure ball valve 6, first output terminal of 3-way high-pressure ball valve 6 connects described first oil inlet pipe 4, second output terminal of 3-way high-pressure ball valve 6 is connected to described grease tank 3 by return tube 8, can effectively prevent oil circuit from blocking the harm brought like this.Simultaneously for the ease of movement, described grease tank 3 is positioned on packaged type dolly 11; In order to realize quantitative, the metering of stuffing, described greasing pump is provided with revolution counter, for detecting the revolution of greasing pump.
Electronic greasing pump of the present utility model is rational in infrastructure, function admirable, multiple functional, delivery pressure is high, it is by the electrical plunger pump of DC motor Driver, by worm gear, worm screw and eccentric mechanism, drive plunger to move reciprocatingly, lubricating grease is constantly discharged from oil outlet through one-way valve.Itself and the related accessories such as stepwise type distributor, controller can form laddering (PRG) lubrication system simultaneously, timing can be carried out, quantitatively, automatically accurately supply fat the axis of beam pumping unit, tailing axle and crank Xiao bearing, and lubrication system is monitored, there is system alarm function.
Be provided with grease filter 12 between described second oil inlet pipe 13 and quick release coupling assembly 7, grease filter 12 can impurity effectively in filtering grease, and filter precision is 150 μm.Oil outlet 16 quantity of described oil separator is 4 or 6, and when oil outlet quantity is 4, its distribution condition is: crank Xiao axle accounts for two, and axis and tailing axle respectively account for one; When oil outlet quantity is 6, its distribution condition is: crank Xiao axle, axis and tailing axle respectively account for two.
Described first oil inlet pipe 4 is multi-layer high-voltage oil pipe, and described second oil inlet pipe 13 and oil outlet tube 17 are polyurethane flexible pipe.Multi-layer high-voltage oil pipe and the aging Exposure to Sunlight of polyurethane flexible pipe high-low temperature resistant, adaptive temperature-40 ~ 120 DEG C.It fastens with Rivet Steel respectively, and rivet and steel card fix by normal pitch and radius of arc, and cabling is smooth vertical and horizontal, camber line meets the requirements.Install firmly, do not allow to rub, extrude, stretch, winding etc., can not impact proper motion.In addition, described oil outlet tube one end connects the oil outlet of oil separator, and the other end is provided with swivel joint, and described swivel joint is connected with the connection mouth be located on bearing cap (oil inlet end of each bearing).
Embodiment two.
As Fig. 2, Fig. 3, shown in Fig. 4, the automatic grease lubrication device of a kind of pumping unit, it comprises greasing pump, for controlling the controller 2 of described greasing pump running, for storing grease tank 3 and the oil separator 14 of grease, described greasing pump is connected with controller 2 and is arranged on grease tank 3, described stuffing delivery side of pump connects one end of the first oil inlet pipe 4, the other end of the first oil inlet pipe 4 is provided with quick release coupling assembly 7(male or female), described oil separator 14 is provided with a filler opening 15 and several oil outlets 16, the filler opening 15 of described oil separator is connected with one end of the second oil inlet pipe 13, the other end of the second oil inlet pipe 13 is provided with quick release coupling assembly 7(female or male), described first oil inlet pipe 4 and the second oil inlet pipe 13 are by described quick release coupling assembly 7(male, female cooperatively interacts) realize connecting fast, the oil outlet 16 of described oil separator is connected to the bearing place treating stuffing respectively by oil outlet tube 17.
Wherein, described greasing pump is pneumatic greasing pump, the suction port of described pneumatic greasing pump 9 is connected with air compressor 10, the output port place of pneumatic greasing pump 9 is provided with radial shock-proof pressure gauge 5 and 3-way high-pressure ball valve 6 successively, the output terminal of described radial shock-proof pressure gauge 5 connects the input end of described 3-way high-pressure ball valve 6, first output terminal of 3-way high-pressure ball valve 6 connects described first oil inlet pipe 4, second output terminal of 3-way high-pressure ball valve 6 is connected to described grease tank 3 by return tube 8, can effectively prevent oil circuit from blocking the harm brought like this.Simultaneously for the ease of movement, described grease tank 3 is positioned on packaged type dolly 11; Air compressor 10 is arranged on bottom and is equipped with on the base plate of universal wheels.In order to realize quantitative, the metering of stuffing, described greasing pump is provided with revolution counter, for detecting the revolution of greasing pump.
Be provided with grease filter 12 between described second oil inlet pipe 13 and quick release coupling assembly 7, grease filter 12 can impurity effectively in filtering grease, and filter precision is 150 μm.Oil outlet 16 quantity of described oil separator is 4 or 6, and when oil outlet quantity is 4, its distribution condition is: crank Xiao axle accounts for two, and axis and tailing axle respectively account for one; When oil outlet quantity is 6, its distribution condition is: crank Xiao axle, axis and tailing axle respectively account for two.
Described first oil inlet pipe 4 is multi-layer high-voltage oil pipe, and described second oil inlet pipe 13 and oil outlet tube 17 are polyurethane flexible pipe.Multi-layer high-voltage oil pipe and the aging Exposure to Sunlight of polyurethane flexible pipe high-low temperature resistant, adaptive temperature-40 ~ 120 DEG C.It fastens with Rivet Steel respectively, and rivet and steel card fix by normal pitch and radius of arc, and cabling is smooth vertical and horizontal, camber line meets the requirements.Install firmly, do not allow to rub, extrude, stretch, winding etc., can not impact proper motion.In addition, described oil outlet tube one end connects the oil outlet of oil separator, and the other end is provided with swivel joint, and described swivel joint is connected with the connection mouth be located on bearing cap (oil inlet end of each bearing).
Working specification of the present utility model is: stuffing lubrication system works pressure more than 25Mpa, otherwise must not can cause the damage of system unit.The pumping unit installing centralized lubrication device must ensure to supply grease cleaning, otherwise will damage the precise parts such as distributing valve trunk piston set, and filter core is taken out cleaning once by grease filter 2-3.This device needs routine observation system works situation, and timely rail adds grease; Filling fat to bearing by the pump operated code of greasing to device after pneumatic pump, motor-drive pump and centralized lubrication device connect has new seborrhea to go out or rotten dirty seborrhea to the greatest extent.Filling fat quick release coupling Deng unloading again after 5-10 minute, covering sheath.
The utility model does not relate to the part prior art that maybe can adopt all same as the prior art and is realized.
Claims (10)
1. the automatic grease lubrication device of pumping unit, it is characterized in that: comprise greasing pump, for controlling the controller of described greasing pump running, for storing grease tank and the oil separator of grease, described greasing pump is connected with controller and is arranged on grease tank, described stuffing delivery side of pump connects one end of the first oil inlet pipe, the other end of the first oil inlet pipe is provided with quick release coupling assembly, described oil separator is provided with a filler opening and several oil outlets, the filler opening of described oil separator is connected with one end of the second oil inlet pipe, the other end of the second oil inlet pipe is provided with quick release coupling assembly, described first oil inlet pipe realizes being connected fast by described quick release coupling assembly with the second oil inlet pipe, the oil outlet of described oil separator is connected to the bearing place treating stuffing respectively by oil outlet tube.
2. the automatic grease lubrication device of pumping unit according to claim 1, it is characterized in that: described greasing pump is electronic greasing pump, the output port place of described electronic greasing pump is provided with radial shock-proof pressure gauge and 3-way high-pressure ball valve successively, the output terminal of described radial shock-proof pressure gauge connects the input end of described 3-way high-pressure ball valve, first output terminal of 3-way high-pressure ball valve connects described first oil inlet pipe, and the second output terminal of 3-way high-pressure ball valve is connected to described grease tank by return tube.
3. the automatic grease lubrication device of pumping unit according to claim 1, it is characterized in that: described greasing pump is pneumatic greasing pump, the suction port of described pneumatic greasing pump is connected with air compressor, the output port place of pneumatic greasing pump is provided with radial shock-proof pressure gauge and 3-way high-pressure ball valve successively, the output terminal of described radial shock-proof pressure gauge connects the input end of described 3-way high-pressure ball valve, first output terminal of 3-way high-pressure ball valve connects described first oil inlet pipe, and the second output terminal of 3-way high-pressure ball valve is connected to described grease tank by return tube.
4. the automatic grease lubrication device of the pumping unit according to any one of claim 1-3, is characterized in that: described grease tank is positioned on packaged type dolly.
5. the automatic grease lubrication device of pumping unit according to claim 3, is characterized in that: described air compressor is arranged on bottom and is equipped with on the base plate of universal wheels.
6. the automatic grease lubrication device of pumping unit according to claim 1, is characterized in that: described greasing pump is provided with revolution counter.
7. the automatic grease lubrication device of pumping unit according to claim 1, is characterized in that: be provided with grease filter between described second oil inlet pipe and quick release coupling assembly.
8. the automatic grease lubrication device of pumping unit according to claim 1, is characterized in that: the oil outlet quantity of described oil separator is 4 or 6.
9. the automatic grease lubrication device of pumping unit according to claim 1, is characterized in that: described first oil inlet pipe is multi-layer high-voltage oil pipe, and described second oil inlet pipe and oil outlet tube are polyurethane flexible pipe.
10. the automatic grease lubrication device of the pumping unit according to claim 1 or 9, is characterized in that: described oil outlet tube one end connects the oil outlet of oil separator, and the other end is provided with swivel joint, and described swivel joint is connected with the connection mouth be located on bearing cap.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520684859.9U CN204922466U (en) | 2015-09-07 | 2015-09-07 | Automatic currying lubricating arrangement of beam -pumping unit |
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| CN201520684859.9U CN204922466U (en) | 2015-09-07 | 2015-09-07 | Automatic currying lubricating arrangement of beam -pumping unit |
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| CN204922466U true CN204922466U (en) | 2015-12-30 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105114794A (en) * | 2015-09-07 | 2015-12-02 | 南京叁拾壹度机电设备有限公司 | Automatic grease-addition lubrication device of oil pumping machine |
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2015
- 2015-09-07 CN CN201520684859.9U patent/CN204922466U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105114794A (en) * | 2015-09-07 | 2015-12-02 | 南京叁拾壹度机电设备有限公司 | Automatic grease-addition lubrication device of oil pumping machine |
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| C14 | Grant of patent or utility model | ||
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Automatic grease-addition lubrication device of oil pumping machine Effective date of registration: 20180911 Granted publication date: 20151230 Pledgee: Bank of Nanjing, Limited by Share Ltd, Nanjing branch Pledgor: NANJING SANSHIYIDU MECHANICAL AND ELECTRICAL EQUIPMENT CO., LTD. Registration number: 2018320000174 |