The utility model content
The utility model provides a kind of laborsaving efficient, good environment-friendly type steel wire rope cleaning maintenance machine of cleaning performance in order to solve weak point of the prior art.
For solving the problems of the technologies described above; The utility model adopts following technical scheme: environment-friendly type steel wire rope cleaning maintenance machine; Comprise the payingoff mechanism, wiper mechanism, scrubbing mechanism, maintenance establishment and the take-up mechanism that are arranged in order setting, steel wire rope carries out the cleaning maintenance operation through payingoff mechanism, wiper mechanism, scrubbing mechanism, maintenance establishment and take-up mechanism successively.
Said payingoff mechanism comprises wire-unfolding rack, two unwrapping wire support arms, unwrapping wire adjustable shelf, unwrapping wire hoist cylinder, unwrapping wire rotating shaft and mechanical type brake discs; Two unwrapping wire support arm lower ends respectively with the wire-unfolding rack lower hinge; Be provided with a unwrapping wire gangbar between two unwrapping wire support arm bottoms; Two unwrapping wire support arm upper ends are hinged with unwrapping wire adjustable shelf underside of forward; Unwrapping wire adjustable shelf front end and unwrapping wire rotating shaft are rotationally connected, unwrapping wire adjustable shelf rear end and wire-unfolding rack upper articulation, and the piston rod of unwrapping wire adjustable shelf rear portion downside and unwrapping wire hoist cylinder is hinged; The cylinder body and the wire-unfolding rack of unwrapping wire hoist cylinder are hinged, and the mechanical type brake disc is arranged on the wire-unfolding rack sidepiece and is in transmission connection with the unwrapping wire rotating shaft.
Said wiper mechanism comprises rinse bath, the first greasy filth groove, two first guide rollers, two pulleys of race more than first, first Temperature controlled heater and first blowoff gate valves of open top; The rinse bath lower front is provided with the rinse bath support; The rinse bath inner bottom surface is low inclined plane, preceding high back; The first greasy filth groove is positioned at the rinse bath rear portion; The first greasy filth groove and rinse bath bottom are communicated with, and two first guide rollers rotate respectively and are located at rinse bath front side board top and back side panel top, rotate side by side before and after two pulleys of race more than first and are located at rinse bath inside; First Temperature controlled heater is between two pulleys of race more than first, and first blowoff gate valve is located at the back side lower part of the first greasy filth groove.
The inclined plane front and rear of said rinse bath inner bottom part is respectively equipped with one first guide wheel, is connected with first rope that rinse bath is all stretched out at two ends between two first guide wheels, is connected with the first greasy filth scraper plate between two first guide wheels on first rope; The double-deck box typed structure that the said first greasy filth groove is made up of first internal box and first outer case, first internal box and first outer case flexibly connect.
Said scrubbing mechanism comprises the case lid of scrubbing case, the setting of scrubbing upper box part, the groove that grafts clay of scrubbing lower box part setting, two high pressure draught nozzles and two wire brushes; The groove bottom of grafting clay is provided with the scrubbing support; Two high pressure draught nozzles are located in the scrubbing case along fore-and-aft direction is coaxial, and two wire brushes vertically rotate and are located in the scrubbing case and are positioned at two high pressure draught nozzle rears.
Said maintenance establishment comprises maintenance groove, the second greasy filth groove of open top, two second guide rollers, two pulleys of race more than second, second Temperature controlled heaters, dries up the air nozzle and second blowoff gate valve; Maintenance groove lower front is provided with maintenance groove support; Maintenance groove inner bottom surface is low early and high after inclined plane; It is anterior that the second greasy filth groove is positioned at the maintenance groove, and the second greasy filth groove is communicated with maintenance groove bottom, and two second guide rollers rotate respectively and are located at maintenance groove front side board top and back side panel top; Rotate side by side before and after two pulleys of race more than second and be located at maintenance groove inside; Second Temperature controlled heater is between two pulleys of race more than second, and second blowoff gate valve is located at the preceding side lower part of the second greasy filth groove, dries up the dead ahead that air nozzle is located at maintenance groove rear portion and is positioned at second guide roller on the maintenance groove back side panel.
The inclined plane front and rear of said maintenance groove inner bottom part is respectively equipped with one second guide wheel, is connected with second rope that the maintenance groove is all stretched out at two ends between two second guide wheels, is connected with the second greasy filth scraper plate between two second guide wheels on second rope; The double-deck box typed structure that the said second greasy filth groove is made up of second internal box and second outer case, second internal box and second outer case flexibly connect.
Said take-up mechanism comprises take-up support, two take-up support arms, take-up adjustable shelf, take-up hoist cylinder and take-up rotating shafts; Two take-up support arm lower ends respectively with take-up support lower hinge, be provided with a take-up gangbar between two take-up support arm bottoms, two take-up support arms upper ends are hinged with take-up adjustable shelf underside of forward; Take-up adjustable shelf front end and take-up rotating shaft are rotationally connected; Take-up adjustable shelf rear end and take-up support upper articulation, the piston rod of take-up adjustable shelf rear portion downside and take-up hoist cylinder is hinged, and the cylinder body of take-up hoist cylinder and take-up support are hinged; Take-up support upper front end is provided with bus cable device; The take-up adjustable shelf is provided with the hydraulic motor of band brake, and the clutch end of hydraulic motor is provided with drive sprocket set, and bus cable device is provided with the winding displacement sprocket wheel; The take-up rotating shaft is provided with the take-up sprocket wheel, and drive sprocket set is in transmission connection with winding displacement sprocket wheel and take-up sprocket chain respectively.
Said bus cable device comprises that transverse horizontal is arranged on the leading screw and the feed rod that is positioned at the leading screw below of take-up support upper end; The winding displacement sprocket wheel is located on the leading screw; Leading screw and feed rod are provided with sliding seat; Sliding seat is spirally connected with leading screw respectively and feed rod is slidingly connected, and sliding seat is provided with a horizontal guide roller and two vertical deflector rolls that are positioned at the horizontal guide roller both sides.
Said leading screw and feed rod are provided with protective cover outward, and the leading screw outer end is provided with turning handle, and take-up rotating shaft outer end is provided with the goat's horn handle.
Adopt technique scheme, have following beneficial effect:
1, will be wound with the draw drum that needs to clean steel wire rope is placed on the payingoff mechanism; The take-up reel of sky is placed on the take-up mechanism; Be wound on the take-up reel of take-up mechanism after the fag end of steel wire rope on the draw drum passed wiper mechanism, scrubbing mechanism, maintenance establishment successively; The power of haulage cable is sent by take-up mechanism, is wound on another take-up reel after so just soon a spooling being cleaned and maintains.
2, payingoff mechanism utilizes the mechanical braking mode to control out line tension; When the loading and unloading cheese, the unwrapping wire adjustable shelf adopts by the hydraulic control of unwrapping wire hoist cylinder, thereby realizes the purpose of the height of adjusting draw drum, and the unwrapping wire hoist cylinder satisfies the height that can change the wire-unfolding rack center, satisfies the unwrapping wire requirement of different disk tracks; The unwrapping wire support arm plays the effect of supporting draw drum, and the unwrapping wire gangbar plays the effect that makes two unwrapping wire support arm interlocks.
3, two first guide rollers play the guide effect of steel wire rope, and steel wire rope is rotating on two pulleys of race more than first under the drive of take-up power.At this moment, first Temperature controlled heater energising constantly improves the temperature of cleaning trough inner water, and the steel wire rope that heat cycles is moved backward constantly comes off greasy dirt and other attachments of its adhesion and sinks to bottom of rinse bath in high-temperature water.Low inclined plane, high back before the rinse bath inner bottom surface is designed to; The greasy filth dirt is flowed directly in the first greasy filth groove, and the first greasy filth groove is a box-type, and is two-layer inside and outside the design; Dirt is wandered first internal box; If waste concentration should not can directly put forward first internal box when first blowoff gate valve is emitted greatly, it is inner to be reinstalled in first outer case after dirt is poured out again.On the rinse bath inclined plane, design the first greasy filth scraper plate in addition; Two ends have first rope to connect, and when clearing up some sticking pair of dirts that property are stronger, can spur first rope; The first greasy filth scraper plate is slided in the rinse bath bottom surface, the greasy filth dirt is cleared up in the first greasy filth groove.
4, scrubbing mechanism belongs to the secondary cleaning of this machine, and two high pressure draught nozzles form according to Raphel nozzle arrangements principle design, and the speed subsonic speed of air-flow is brought up to the velocity of sound through structure of nozzle; Arrive supersonic speed at last; Two high pressure draught nozzles of steel wire penetrating blow the dirt that in rinse bath, does not have on the steel wire rope to remove off, and steel wire rope is again through between two wire brushes that rotate at a high speed; Two wire brushes are further cleared up steel wire rope, make the cleaner of steel wire rope cleaning.
5, two second guide rollers play the guide effect of steel wire rope; Steel wire rope is rotating on two pulleys of race more than second under the drive of take-up power; In the maintenance groove second Temperature controlled heater is housed; Make the lubricating grease high temperature melt, cleaning-drying steel wire rope later changes at maintenance groove inner disc and passes through, and steel wire rope can be soaked uniformly to make and lubricate fully like this.Install in the rope-out end of maintenance groove and to dry up air nozzle, blow away on the steel wire rope unnecessary grease and unnecessary grease is got back in the maintenance groove; So not only save lubricating grease but also prevented environmental pollution.Low inclined plane, high back before the rinse bath inner bottom surface is designed to; The greasy filth dirt is flowed directly in the second greasy filth groove, and the second greasy filth groove is a box-type, and is two-layer inside and outside the design; Dirt is wandered second internal box; If waste concentration should not can directly put forward second internal box when second blowoff gate valve is emitted greatly, it is inner to be reinstalled in second outer case after dirt is poured out again.On the rinse bath inclined plane, design the second greasy filth scraper plate in addition; Two ends have second rope to connect, and when clearing up some sticking pair of dirts that property are stronger, can spur second rope; The second greasy filth scraper plate is slided in the rinse bath bottom surface, the greasy filth dirt is cleared up in the second greasy filth groove.
6, take-up mechanism not only can be regulated take-up speed by fluid motor-driven, and take-up reel also realizes hydraulic lifting control, and the take-up hoist cylinder satisfies the height that can change the take-up carriage center, satisfies the take-up requirement of different disk tracks; The take-up support arm plays the effect of supporting draw drum, and the take-up gangbar plays the effect that makes two take-up support arm interlocks.
7, hydraulic motor drives the winding displacement sprocket wheel of bus cable device through drive sprocket set; The winding displacement sprocket wheel drives leading screw and rotates; Because leading screw and sliding seat are spirally connected, sliding seat and feed rod are slidingly connected, and sliding seat just moves along feed rod and leading screw left and right horizontal; Steel wire rope is located between horizontal guide roller and two the vertical deflector rolls, makes the steel wire rope uniform winding on take-up reel.
The utility model can effectively prevent the phenomenons such as a large amount of long-pending dirt, corrosion and damage that all kinds of constructions in use cause with steel wire rope; Through the regular maintenance that steel wire rope is cleaned, oils in every year, invar silk fracture of rope in can effectively avoiding constructing and the generation of the personnel's injury, interruption of communication and the power outage that cause.The utility model is simple, efficient to all kinds of steel wire rope cleaning methods, stable performance, and cleaning maintenance is respond well.In use easy and simple to handle, alleviated labour intensity, improved operating efficiency, guaranteed the safe in utilization of lap guard steel wire rope, and prolonged the service life and the functional reliability of steel wire rope, for safety in production provides powerful guarantee.
The specific embodiment
Like Fig. 1~shown in Figure 11; The environment-friendly type steel wire rope cleaning maintenance machine of the utility model; Comprise the payingoff mechanism 1, wiper mechanism 2, scrubbing mechanism 3, maintenance establishment 4 and the take-up mechanism 5 that are arranged in order setting, steel wire rope carries out the cleaning maintenance operation through payingoff mechanism 1, wiper mechanism 2, scrubbing mechanism 3, maintenance establishment 4 and take-up mechanism 5 successively.
Payingoff mechanism 1 comprises wire-unfolding rack 6, two unwrapping wire support arms 7, unwrapping wire adjustable shelf 8, unwrapping wire hoist cylinder 9, unwrapping wire rotating shaft 10 and mechanical type brake discs 11; Two unwrapping wire support arm 7 lower ends respectively with wire-unfolding rack 6 lower hinge; Be provided with a unwrapping wire gangbar 12 between two unwrapping wire support arm 7 bottoms; Two unwrapping wire support arm 7 upper ends and unwrapping wire adjustable shelf 8 underside of forward are hinged; Unwrapping wire adjustable shelf 8 front ends and unwrapping wire rotating shaft 10 are rotationally connected, unwrapping wire adjustable shelf 8 rear ends and wire-unfolding rack 6 upper articulations, and the piston rod of unwrapping wire adjustable shelf 8 rear portion downsides and unwrapping wire hoist cylinder 9 is hinged; The cylinder body of unwrapping wire hoist cylinder 9 and wire-unfolding rack 6 are hinged, and mechanical type brake disc 11 is arranged on wire-unfolding rack 6 sidepieces and is in transmission connection with unwrapping wire rotating shaft 10.
Wiper mechanism 2 comprises the rinse bath 12, the first greasy filth groove 13 of open top, two first guide rollers 14, two pulleys of race more than first 15, first Temperature controlled heater 16 and first blowoff gate valves 17; Rinse bath 12 lower front are provided with rinse bath support 65; Rinse bath 12 inner bottom surface are low inclined plane, preceding high back; The first greasy filth groove 13 is positioned at rinse bath 12 rear portions; The first greasy filth groove 13 is communicated with rinse bath 12 bottoms, and two first guide rollers 14 rotate respectively and are located at rinse bath 12 front side board tops and back side panel top, and two pulley of race more than first 15 front and back are rotated side by side and are located at rinse bath 12 inside; First Temperature controlled heater 16 is between two pulleys of race more than first 14, and first blowoff gate valve 17 is located at the back side lower part of the first greasy filth groove 13.The inclined plane front and rear of rinse bath 12 inner bottom parts is respectively equipped with one first guide wheel 18; Being connected with two ends between two first guide wheels 18 all stretches out on first rope, 19, the first ropes 19 of rinse bath 12 and is connected with the first greasy filth scraper plate 20 between two first guide wheels 18; The double-deck box typed structure that the first greasy filth groove 13 is made up of first internal box 21 and first outer case 22, first internal box 21 and first outer case 22 flexibly connect.
Scrubbing mechanism 3 comprises that case lid 24, scrubbing case 23 bottoms that scrubbing case 23, scrubbing case 23 tops are provided with are provided with graft clay groove 25, two high pressure draught nozzles 26 and two wire brushes 27; Groove 25 bottoms of grafting clay are provided with scrubbing support 28; Two high pressure draught nozzles 26 are located in the scrubbing case 23 along fore-and-aft direction is coaxial, and two wire brushes 27 vertically rotate and are located in the scrubbing case 23 and are positioned at two high pressure draught nozzle 26 rears.
Maintenance establishment 4 comprises the maintenance groove 29, the second greasy filth groove 30 of open top, two second guide rollers 31, two pulleys of race more than second 32, second Temperature controlled heater 33, dries up the air nozzle 34 and second blowoff gate valve 35; Maintenance groove 29 lower front are provided with maintenance groove support 36; Maintenance groove 29 inner bottom surface are low early and high after inclined plane; The second greasy filth groove 30 is positioned at maintenance groove 29 front portions; The second greasy filth groove 30 is communicated with maintenance groove 29 bottoms; Two second guide rollers 31 rotate respectively and are located at maintenance groove 29 front side board tops and back side panel top, and two pulley of race more than second 32 front and back are rotated side by side and are located at maintenance groove 29 inside, and second Temperature controlled heater 33 is between two pulleys of race more than second 32; Second blowoff gate valve 35 is located at the preceding side lower part of the second greasy filth groove 30, dries up the dead ahead that air nozzle 34 is located at maintenance groove 29 rear portions and is positioned at second guide roller 31 on maintenance groove 29 back side panels.The inclined plane front and rear of maintenance groove 29 inner bottom parts is respectively equipped with one second guide wheel 37; Being connected with two ends between two second guide wheels 37 all stretches out on second rope, 38, the second ropes 38 of maintenance groove 29 and is connected with the second greasy filth scraper plate 39 between two second guide wheels 37; The double-deck box typed structure that the second greasy filth groove 30 is made up of second internal box 40 and second outer case 41, second internal box 40 and second outer case 41 flexibly connect.
Take-up mechanism 5 comprises take-up support 42, two take-up support arms 43, take-up adjustable shelf 44, take-up hoist cylinder 45 and take-up rotating shafts 46; Two take-up support arm 43 lower ends respectively with take-up support 42 lower hinge, it is hinged to be provided with 47, two take-up support arm 43 upper ends of a take-up gangbar and take-up adjustable shelf 44 underside of forward between two take-up support arm 43 bottoms; Take-up adjustable shelf 44 front ends and take-up rotating shaft 46 are rotationally connected; Take-up adjustable shelf 44 rear ends and take-up support 42 upper articulations, the piston rod of take-up adjustable shelf 44 rear portion downsides and take-up hoist cylinder 45 is hinged, and the cylinder body of take-up hoist cylinder 45 and take-up support 42 are hinged; Take-up support 42 upper front end are provided with bus cable device; Take-up adjustable shelf 44 is provided with the hydraulic motor 49 of band brake 48, and the clutch end of hydraulic motor 49 is provided with drive sprocket set 50, and bus cable device is provided with winding displacement sprocket wheel 51; Take-up rotating shaft 46 is provided with take-up sprocket wheel 52, and drive sprocket set 50 is in transmission connection with winding displacement sprocket wheel 51 and take-up sprocket wheel 52 chains respectively.
Bus cable device comprises that transverse horizontal is arranged on the leading screw 53 and the feed rod 54 that is positioned at leading screw 53 belows of take-up support 42 upper ends; Winding displacement sprocket wheel 51 is located on the leading screw; Leading screw 53 is provided with sliding seat 55 with feed rod 54; Sliding seat 55 is spirally connected with leading screw 53 respectively and feed rod 54 is slidingly connected, and sliding seat 55 is provided with a horizontal guide roller 56 and two vertical deflector rolls 57 that are positioned at horizontal guide roller 56 both sides.Be provided with protective cover 58 outside leading screw 53 and the feed rod 54, leading screw 53 outer ends are provided with turning handle 59, and take-up rotating shaft 46 outer ends are provided with goat's horn handle 60.
When work is used; Wear in the unwrapping wire rotating shaft 10 of payingoff mechanism 1 being wound with the draw drum 62 that needs to clean steel wire rope 61; The take-up reel 63 of sky is worn in the take-up rotating shaft 46 of take-up mechanism 5; The fag end of steel wire rope 61 on the draw drum 62 is passed one first guide roller 14 of wiper mechanism 2, two pulleys of race more than first 15 and another first guide rollers 14 successively, and steel wire rope 61 is rotating on two pulleys of race more than first 15 under the drive of take-up power.At this moment, the energising of first Temperature controlled heater 16 constantly improves the temperature of water in the rinse bath 12, and the steel wire rope 61 that heat cycles is moved backward constantly comes off greasy dirt and other attachments of its adhesion and sinks to rinse bath 12 bottoms in high-temperature water.When some sticking pair of dirts that property are stronger of cleaning, can spur first rope 19, make the slip of the first greasy filth scraper plate 20 in rinse bath 12 bottom surfaces, the greasy filth dirt is cleared up in the first greasy filth groove 13.If waste concentration should not can directly put forward first internal box 21 when first blowoff gate valve 17 is emitted greatly, after being poured out, dirt is reinstalled in first outer case, 22 inside again.
Steel wire rope 61 passes two high pressure draught nozzles 26 of scrubbing mechanism 3 then successively; High pressure draught air nozzle 26 is provided with at least three shower nozzles around steel wire rope 61 circumference; The dirt that in rinse bath 12, does not have on the steel wire rope 61 to remove is blown off; Steel wire rope 61 is again through between two wire brushes 27 that rotate at a high speed, and two wire brushes 27 are cleaning steel wire ropes 61 further, make steel wire rope 61 clear up totallyer.
Then steel wire rope 61 pass successively maintenance establishment 4 one second guide roller 31, two pulleys of race more than second 32, dry up air nozzle 34 and another second guide roller 31, steel wire rope 61 is rotating on two pulleys of race more than second 32 under the drive of take-up power.At this moment, 33 energisings of second Temperature controlled heater make the lubricating grease high temperature melt, and cleaning-drying steel wire rope 61 later changes at maintenance groove 29 inner discs and passes through, and steel wire rope 61 can be soaked uniformly to make and lubricate fully like this.Install in the rope-out end of maintenance groove 29 and to dry up air nozzle 34, blow away on the steel wire rope 61 unnecessary grease and unnecessary grease is got back in the maintenance groove 29; So not only save lubricating grease but also prevented environmental pollution.When some sticking pair of dirts that property are stronger of cleaning, can spur second rope 38, make the second greasy filth scraper plate 39 in the 29 bottom surfaces slip of maintenance groove, the greasy filth dirt is cleared up in the second greasy filth groove 30.If waste concentration should not can directly put forward second internal box 40 when second blowoff gate valve 35 is emitted greatly, after being poured out, dirt is reinstalled in second outer case, 41 inside again.
Steel wire rope 61 passes between the horizontal guide roller 56 and two vertical deflector rolls 57 of take-up mechanism 5 at last again; The fag end of steel wire rope 61 is fixed on the take-up reel 63; Hydraulic motor 49 drives take-up sprocket wheel 52 through drive sprocket set 50 and rotates with winding displacement sprocket wheel 51; Take-up rotating shaft 46 drives take-up reels 63 and rotates, and take-up reel 63 pulling steel wire ropes 61 are wound on the take-up reel 63 after with the steel wire rope cleaning maintenance on the draw drum 62.Steel wire rope 61 is wound in the process on the take-up reel 63; Winding displacement sprocket wheel 51 drives leading screw 53 and rotates; Because leading screw 53 is spirally connected with sliding seat 55, sliding seat 55 is slidingly connected with feed rod 54, and sliding seat 55 just moves along feed rod 54 and leading screw 53 left and right horizontal; Horizontal guide roller 56 on the sliding seat 55 and two vertical deflector rolls 57 also left and right horizontal move, and so just make steel wire rope 61 on take-up reel 63.