CN202129251U - Environment-friendly cleaning and maintaining machine for steel wire rope - Google Patents

Environment-friendly cleaning and maintaining machine for steel wire rope Download PDF

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Publication number
CN202129251U
CN202129251U CN201120222996U CN201120222996U CN202129251U CN 202129251 U CN202129251 U CN 202129251U CN 201120222996 U CN201120222996 U CN 201120222996U CN 201120222996 U CN201120222996 U CN 201120222996U CN 202129251 U CN202129251 U CN 202129251U
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take
tank
maintenance
cleaning
pay
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CN201120222996U
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刘万东
韩其三
侯东红
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HENAN ELECTRIC POWER BODA TECHNOLOGY Co Ltd
Henan Power Transmission And Distribution Project Co Ltd
State Grid Corp of China SGCC
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HENAN ELECTRIC POWER BODA TECHNOLOGY Co Ltd
Henan Power Transmission and Transformation Construction Co Ltd
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Abstract

本实用新型公开了一种环保型钢丝绳清洗保养机,包括依次排列设置的放线机构、清洗机构、除污机构、保养机构和收线机构,钢丝绳依次通过放线机构、清洗机构、除污机构、保养机构和收线机构进行清洗保养作业。本实用新型能够有效防止各类施工用钢丝绳在使用过程中造成的大量积污、锈蚀及损伤等现象,通过每年定期的对钢丝绳进行清洗、上油的维护,可有效避免施工中因钢丝绳断裂而造成的人员伤害、交通中断和停电事故的发生。本实用新型对各类钢丝绳清洗方法简单、高效,性能稳定,清洗保养效果良好。在使用过程中操作简便,减轻了劳动强度,提高了工作效率,保证了防绕钢丝绳的使用安全,并延长了钢丝绳的使用寿命及工作可靠性,为安全生产提供了有力保障。

Figure 201120222996

The utility model discloses an environment-friendly steel wire rope cleaning and maintenance machine, which comprises a wire-releasing mechanism, a cleaning mechanism, a decontamination mechanism, a maintenance mechanism and a wire-receiving mechanism arranged in sequence, and the steel wire rope passes through the wire-releasing mechanism, the cleaning mechanism, and the decontamination mechanism in sequence. , maintenance mechanism and take-up mechanism for cleaning and maintenance operations. The utility model can effectively prevent a large amount of pollution, rust and damage caused by various types of construction steel wire ropes during use, and can effectively avoid damage caused by steel wire rope breakage during construction by regularly cleaning and oiling the steel wire ropes every year. The occurrence of personal injury, traffic disruption and power outage accidents. The utility model has the advantages of simple and efficient cleaning method for various steel wire ropes, stable performance and good cleaning and maintenance effect. It is easy to operate during use, reduces labor intensity, improves work efficiency, ensures the safety of the anti-winding wire rope, prolongs the service life and working reliability of the wire rope, and provides a strong guarantee for safe production.

Figure 201120222996

Description

Environment-friendly type steel wire rope cleaning maintenance machine
Technical field
The utility model relates to a kind of wash machine, particularly a kind of environment-friendly type steel wire rope cleaning maintenance machine.
Background technology
Steel wire rope change in modern times use in all trades and professions of construction very general; Particularly more commonly used in some engineering construction fields such as power construction, civil engineering, electromechanical equipment installations, steel wire rope is when the medium-term and long-term work of machine driving, because factors such as contact frictions; Grease is understood thinning stretching out after causing steel wire rope to use certain hour; Steel wire rope receives the erosion of materials such as dust, adheres to a lot of dust and the grains of sand in the grease of steel wire rope surface, influences the use and the life-span of steel wire rope; Steel wire rope evil idea in good condition is the key factor of potential safety hazard always, directly has influence on safety of construction.Traditional processing mode is to adopt manual work that steel wire rope is cleaned, and labour intensity is big, inefficiency, and also cleaning performance is undesirable.
The utility model content
The utility model provides a kind of laborsaving efficient, good environment-friendly type steel wire rope cleaning maintenance machine of cleaning performance in order to solve weak point of the prior art.
For solving the problems of the technologies described above; The utility model adopts following technical scheme: environment-friendly type steel wire rope cleaning maintenance machine; Comprise the payingoff mechanism, wiper mechanism, scrubbing mechanism, maintenance establishment and the take-up mechanism that are arranged in order setting, steel wire rope carries out the cleaning maintenance operation through payingoff mechanism, wiper mechanism, scrubbing mechanism, maintenance establishment and take-up mechanism successively.
Said payingoff mechanism comprises wire-unfolding rack, two unwrapping wire support arms, unwrapping wire adjustable shelf, unwrapping wire hoist cylinder, unwrapping wire rotating shaft and mechanical type brake discs; Two unwrapping wire support arm lower ends respectively with the wire-unfolding rack lower hinge; Be provided with a unwrapping wire gangbar between two unwrapping wire support arm bottoms; Two unwrapping wire support arm upper ends are hinged with unwrapping wire adjustable shelf underside of forward; Unwrapping wire adjustable shelf front end and unwrapping wire rotating shaft are rotationally connected, unwrapping wire adjustable shelf rear end and wire-unfolding rack upper articulation, and the piston rod of unwrapping wire adjustable shelf rear portion downside and unwrapping wire hoist cylinder is hinged; The cylinder body and the wire-unfolding rack of unwrapping wire hoist cylinder are hinged, and the mechanical type brake disc is arranged on the wire-unfolding rack sidepiece and is in transmission connection with the unwrapping wire rotating shaft.
Said wiper mechanism comprises rinse bath, the first greasy filth groove, two first guide rollers, two pulleys of race more than first, first Temperature controlled heater and first blowoff gate valves of open top; The rinse bath lower front is provided with the rinse bath support; The rinse bath inner bottom surface is low inclined plane, preceding high back; The first greasy filth groove is positioned at the rinse bath rear portion; The first greasy filth groove and rinse bath bottom are communicated with, and two first guide rollers rotate respectively and are located at rinse bath front side board top and back side panel top, rotate side by side before and after two pulleys of race more than first and are located at rinse bath inside; First Temperature controlled heater is between two pulleys of race more than first, and first blowoff gate valve is located at the back side lower part of the first greasy filth groove.
The inclined plane front and rear of said rinse bath inner bottom part is respectively equipped with one first guide wheel, is connected with first rope that rinse bath is all stretched out at two ends between two first guide wheels, is connected with the first greasy filth scraper plate between two first guide wheels on first rope; The double-deck box typed structure that the said first greasy filth groove is made up of first internal box and first outer case, first internal box and first outer case flexibly connect.
Said scrubbing mechanism comprises the case lid of scrubbing case, the setting of scrubbing upper box part, the groove that grafts clay of scrubbing lower box part setting, two high pressure draught nozzles and two wire brushes; The groove bottom of grafting clay is provided with the scrubbing support; Two high pressure draught nozzles are located in the scrubbing case along fore-and-aft direction is coaxial, and two wire brushes vertically rotate and are located in the scrubbing case and are positioned at two high pressure draught nozzle rears.
Said maintenance establishment comprises maintenance groove, the second greasy filth groove of open top, two second guide rollers, two pulleys of race more than second, second Temperature controlled heaters, dries up the air nozzle and second blowoff gate valve; Maintenance groove lower front is provided with maintenance groove support; Maintenance groove inner bottom surface is low early and high after inclined plane; It is anterior that the second greasy filth groove is positioned at the maintenance groove, and the second greasy filth groove is communicated with maintenance groove bottom, and two second guide rollers rotate respectively and are located at maintenance groove front side board top and back side panel top; Rotate side by side before and after two pulleys of race more than second and be located at maintenance groove inside; Second Temperature controlled heater is between two pulleys of race more than second, and second blowoff gate valve is located at the preceding side lower part of the second greasy filth groove, dries up the dead ahead that air nozzle is located at maintenance groove rear portion and is positioned at second guide roller on the maintenance groove back side panel.
The inclined plane front and rear of said maintenance groove inner bottom part is respectively equipped with one second guide wheel, is connected with second rope that the maintenance groove is all stretched out at two ends between two second guide wheels, is connected with the second greasy filth scraper plate between two second guide wheels on second rope; The double-deck box typed structure that the said second greasy filth groove is made up of second internal box and second outer case, second internal box and second outer case flexibly connect.
Said take-up mechanism comprises take-up support, two take-up support arms, take-up adjustable shelf, take-up hoist cylinder and take-up rotating shafts; Two take-up support arm lower ends respectively with take-up support lower hinge, be provided with a take-up gangbar between two take-up support arm bottoms, two take-up support arms upper ends are hinged with take-up adjustable shelf underside of forward; Take-up adjustable shelf front end and take-up rotating shaft are rotationally connected; Take-up adjustable shelf rear end and take-up support upper articulation, the piston rod of take-up adjustable shelf rear portion downside and take-up hoist cylinder is hinged, and the cylinder body of take-up hoist cylinder and take-up support are hinged; Take-up support upper front end is provided with bus cable device; The take-up adjustable shelf is provided with the hydraulic motor of band brake, and the clutch end of hydraulic motor is provided with drive sprocket set, and bus cable device is provided with the winding displacement sprocket wheel; The take-up rotating shaft is provided with the take-up sprocket wheel, and drive sprocket set is in transmission connection with winding displacement sprocket wheel and take-up sprocket chain respectively.
Said bus cable device comprises that transverse horizontal is arranged on the leading screw and the feed rod that is positioned at the leading screw below of take-up support upper end; The winding displacement sprocket wheel is located on the leading screw; Leading screw and feed rod are provided with sliding seat; Sliding seat is spirally connected with leading screw respectively and feed rod is slidingly connected, and sliding seat is provided with a horizontal guide roller and two vertical deflector rolls that are positioned at the horizontal guide roller both sides.
Said leading screw and feed rod are provided with protective cover outward, and the leading screw outer end is provided with turning handle, and take-up rotating shaft outer end is provided with the goat's horn handle.
Adopt technique scheme, have following beneficial effect:
1, will be wound with the draw drum that needs to clean steel wire rope is placed on the payingoff mechanism; The take-up reel of sky is placed on the take-up mechanism; Be wound on the take-up reel of take-up mechanism after the fag end of steel wire rope on the draw drum passed wiper mechanism, scrubbing mechanism, maintenance establishment successively; The power of haulage cable is sent by take-up mechanism, is wound on another take-up reel after so just soon a spooling being cleaned and maintains.
2, payingoff mechanism utilizes the mechanical braking mode to control out line tension; When the loading and unloading cheese, the unwrapping wire adjustable shelf adopts by the hydraulic control of unwrapping wire hoist cylinder, thereby realizes the purpose of the height of adjusting draw drum, and the unwrapping wire hoist cylinder satisfies the height that can change the wire-unfolding rack center, satisfies the unwrapping wire requirement of different disk tracks; The unwrapping wire support arm plays the effect of supporting draw drum, and the unwrapping wire gangbar plays the effect that makes two unwrapping wire support arm interlocks.
3, two first guide rollers play the guide effect of steel wire rope, and steel wire rope is rotating on two pulleys of race more than first under the drive of take-up power.At this moment, first Temperature controlled heater energising constantly improves the temperature of cleaning trough inner water, and the steel wire rope that heat cycles is moved backward constantly comes off greasy dirt and other attachments of its adhesion and sinks to bottom of rinse bath in high-temperature water.Low inclined plane, high back before the rinse bath inner bottom surface is designed to; The greasy filth dirt is flowed directly in the first greasy filth groove, and the first greasy filth groove is a box-type, and is two-layer inside and outside the design; Dirt is wandered first internal box; If waste concentration should not can directly put forward first internal box when first blowoff gate valve is emitted greatly, it is inner to be reinstalled in first outer case after dirt is poured out again.On the rinse bath inclined plane, design the first greasy filth scraper plate in addition; Two ends have first rope to connect, and when clearing up some sticking pair of dirts that property are stronger, can spur first rope; The first greasy filth scraper plate is slided in the rinse bath bottom surface, the greasy filth dirt is cleared up in the first greasy filth groove.
4, scrubbing mechanism belongs to the secondary cleaning of this machine, and two high pressure draught nozzles form according to Raphel nozzle arrangements principle design, and the speed subsonic speed of air-flow is brought up to the velocity of sound through structure of nozzle; Arrive supersonic speed at last; Two high pressure draught nozzles of steel wire penetrating blow the dirt that in rinse bath, does not have on the steel wire rope to remove off, and steel wire rope is again through between two wire brushes that rotate at a high speed; Two wire brushes are further cleared up steel wire rope, make the cleaner of steel wire rope cleaning.
5, two second guide rollers play the guide effect of steel wire rope; Steel wire rope is rotating on two pulleys of race more than second under the drive of take-up power; In the maintenance groove second Temperature controlled heater is housed; Make the lubricating grease high temperature melt, cleaning-drying steel wire rope later changes at maintenance groove inner disc and passes through, and steel wire rope can be soaked uniformly to make and lubricate fully like this.Install in the rope-out end of maintenance groove and to dry up air nozzle, blow away on the steel wire rope unnecessary grease and unnecessary grease is got back in the maintenance groove; So not only save lubricating grease but also prevented environmental pollution.Low inclined plane, high back before the rinse bath inner bottom surface is designed to; The greasy filth dirt is flowed directly in the second greasy filth groove, and the second greasy filth groove is a box-type, and is two-layer inside and outside the design; Dirt is wandered second internal box; If waste concentration should not can directly put forward second internal box when second blowoff gate valve is emitted greatly, it is inner to be reinstalled in second outer case after dirt is poured out again.On the rinse bath inclined plane, design the second greasy filth scraper plate in addition; Two ends have second rope to connect, and when clearing up some sticking pair of dirts that property are stronger, can spur second rope; The second greasy filth scraper plate is slided in the rinse bath bottom surface, the greasy filth dirt is cleared up in the second greasy filth groove.
6, take-up mechanism not only can be regulated take-up speed by fluid motor-driven, and take-up reel also realizes hydraulic lifting control, and the take-up hoist cylinder satisfies the height that can change the take-up carriage center, satisfies the take-up requirement of different disk tracks; The take-up support arm plays the effect of supporting draw drum, and the take-up gangbar plays the effect that makes two take-up support arm interlocks.
7, hydraulic motor drives the winding displacement sprocket wheel of bus cable device through drive sprocket set; The winding displacement sprocket wheel drives leading screw and rotates; Because leading screw and sliding seat are spirally connected, sliding seat and feed rod are slidingly connected, and sliding seat just moves along feed rod and leading screw left and right horizontal; Steel wire rope is located between horizontal guide roller and two the vertical deflector rolls, makes the steel wire rope uniform winding on take-up reel.
The utility model can effectively prevent the phenomenons such as a large amount of long-pending dirt, corrosion and damage that all kinds of constructions in use cause with steel wire rope; Through the regular maintenance that steel wire rope is cleaned, oils in every year, invar silk fracture of rope in can effectively avoiding constructing and the generation of the personnel's injury, interruption of communication and the power outage that cause.The utility model is simple, efficient to all kinds of steel wire rope cleaning methods, stable performance, and cleaning maintenance is respond well.In use easy and simple to handle, alleviated labour intensity, improved operating efficiency, guaranteed the safe in utilization of lap guard steel wire rope, and prolonged the service life and the functional reliability of steel wire rope, for safety in production provides powerful guarantee.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the structural representation of payingoff mechanism in the middle of Fig. 1;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is the structural representation of wiper mechanism in the middle of Fig. 1;
Fig. 5 is the vertical view of Fig. 4;
Fig. 6 is the structural representation of scrubbing mechanism in the middle of Fig. 1;
Fig. 7 is the structural representation of maintenance establishment in the middle of Fig. 1;
Fig. 8 is the vertical view of Fig. 7;
Fig. 9 is the structural representation of take-up mechanism in the middle of Fig. 1;
Figure 10 is the right view of Fig. 9;
Figure 11 is the vertical view of Fig. 9.
The specific embodiment
Like Fig. 1~shown in Figure 11; The environment-friendly type steel wire rope cleaning maintenance machine of the utility model; Comprise the payingoff mechanism 1, wiper mechanism 2, scrubbing mechanism 3, maintenance establishment 4 and the take-up mechanism 5 that are arranged in order setting, steel wire rope carries out the cleaning maintenance operation through payingoff mechanism 1, wiper mechanism 2, scrubbing mechanism 3, maintenance establishment 4 and take-up mechanism 5 successively.
Payingoff mechanism 1 comprises wire-unfolding rack 6, two unwrapping wire support arms 7, unwrapping wire adjustable shelf 8, unwrapping wire hoist cylinder 9, unwrapping wire rotating shaft 10 and mechanical type brake discs 11; Two unwrapping wire support arm 7 lower ends respectively with wire-unfolding rack 6 lower hinge; Be provided with a unwrapping wire gangbar 12 between two unwrapping wire support arm 7 bottoms; Two unwrapping wire support arm 7 upper ends and unwrapping wire adjustable shelf 8 underside of forward are hinged; Unwrapping wire adjustable shelf 8 front ends and unwrapping wire rotating shaft 10 are rotationally connected, unwrapping wire adjustable shelf 8 rear ends and wire-unfolding rack 6 upper articulations, and the piston rod of unwrapping wire adjustable shelf 8 rear portion downsides and unwrapping wire hoist cylinder 9 is hinged; The cylinder body of unwrapping wire hoist cylinder 9 and wire-unfolding rack 6 are hinged, and mechanical type brake disc 11 is arranged on wire-unfolding rack 6 sidepieces and is in transmission connection with unwrapping wire rotating shaft 10.
Wiper mechanism 2 comprises the rinse bath 12, the first greasy filth groove 13 of open top, two first guide rollers 14, two pulleys of race more than first 15, first Temperature controlled heater 16 and first blowoff gate valves 17; Rinse bath 12 lower front are provided with rinse bath support 65; Rinse bath 12 inner bottom surface are low inclined plane, preceding high back; The first greasy filth groove 13 is positioned at rinse bath 12 rear portions; The first greasy filth groove 13 is communicated with rinse bath 12 bottoms, and two first guide rollers 14 rotate respectively and are located at rinse bath 12 front side board tops and back side panel top, and two pulley of race more than first 15 front and back are rotated side by side and are located at rinse bath 12 inside; First Temperature controlled heater 16 is between two pulleys of race more than first 14, and first blowoff gate valve 17 is located at the back side lower part of the first greasy filth groove 13.The inclined plane front and rear of rinse bath 12 inner bottom parts is respectively equipped with one first guide wheel 18; Being connected with two ends between two first guide wheels 18 all stretches out on first rope, 19, the first ropes 19 of rinse bath 12 and is connected with the first greasy filth scraper plate 20 between two first guide wheels 18; The double-deck box typed structure that the first greasy filth groove 13 is made up of first internal box 21 and first outer case 22, first internal box 21 and first outer case 22 flexibly connect.
Scrubbing mechanism 3 comprises that case lid 24, scrubbing case 23 bottoms that scrubbing case 23, scrubbing case 23 tops are provided with are provided with graft clay groove 25, two high pressure draught nozzles 26 and two wire brushes 27; Groove 25 bottoms of grafting clay are provided with scrubbing support 28; Two high pressure draught nozzles 26 are located in the scrubbing case 23 along fore-and-aft direction is coaxial, and two wire brushes 27 vertically rotate and are located in the scrubbing case 23 and are positioned at two high pressure draught nozzle 26 rears.
Maintenance establishment 4 comprises the maintenance groove 29, the second greasy filth groove 30 of open top, two second guide rollers 31, two pulleys of race more than second 32, second Temperature controlled heater 33, dries up the air nozzle 34 and second blowoff gate valve 35; Maintenance groove 29 lower front are provided with maintenance groove support 36; Maintenance groove 29 inner bottom surface are low early and high after inclined plane; The second greasy filth groove 30 is positioned at maintenance groove 29 front portions; The second greasy filth groove 30 is communicated with maintenance groove 29 bottoms; Two second guide rollers 31 rotate respectively and are located at maintenance groove 29 front side board tops and back side panel top, and two pulley of race more than second 32 front and back are rotated side by side and are located at maintenance groove 29 inside, and second Temperature controlled heater 33 is between two pulleys of race more than second 32; Second blowoff gate valve 35 is located at the preceding side lower part of the second greasy filth groove 30, dries up the dead ahead that air nozzle 34 is located at maintenance groove 29 rear portions and is positioned at second guide roller 31 on maintenance groove 29 back side panels.The inclined plane front and rear of maintenance groove 29 inner bottom parts is respectively equipped with one second guide wheel 37; Being connected with two ends between two second guide wheels 37 all stretches out on second rope, 38, the second ropes 38 of maintenance groove 29 and is connected with the second greasy filth scraper plate 39 between two second guide wheels 37; The double-deck box typed structure that the second greasy filth groove 30 is made up of second internal box 40 and second outer case 41, second internal box 40 and second outer case 41 flexibly connect.
Take-up mechanism 5 comprises take-up support 42, two take-up support arms 43, take-up adjustable shelf 44, take-up hoist cylinder 45 and take-up rotating shafts 46; Two take-up support arm 43 lower ends respectively with take-up support 42 lower hinge, it is hinged to be provided with 47, two take-up support arm 43 upper ends of a take-up gangbar and take-up adjustable shelf 44 underside of forward between two take-up support arm 43 bottoms; Take-up adjustable shelf 44 front ends and take-up rotating shaft 46 are rotationally connected; Take-up adjustable shelf 44 rear ends and take-up support 42 upper articulations, the piston rod of take-up adjustable shelf 44 rear portion downsides and take-up hoist cylinder 45 is hinged, and the cylinder body of take-up hoist cylinder 45 and take-up support 42 are hinged; Take-up support 42 upper front end are provided with bus cable device; Take-up adjustable shelf 44 is provided with the hydraulic motor 49 of band brake 48, and the clutch end of hydraulic motor 49 is provided with drive sprocket set 50, and bus cable device is provided with winding displacement sprocket wheel 51; Take-up rotating shaft 46 is provided with take-up sprocket wheel 52, and drive sprocket set 50 is in transmission connection with winding displacement sprocket wheel 51 and take-up sprocket wheel 52 chains respectively.
Bus cable device comprises that transverse horizontal is arranged on the leading screw 53 and the feed rod 54 that is positioned at leading screw 53 belows of take-up support 42 upper ends; Winding displacement sprocket wheel 51 is located on the leading screw; Leading screw 53 is provided with sliding seat 55 with feed rod 54; Sliding seat 55 is spirally connected with leading screw 53 respectively and feed rod 54 is slidingly connected, and sliding seat 55 is provided with a horizontal guide roller 56 and two vertical deflector rolls 57 that are positioned at horizontal guide roller 56 both sides.Be provided with protective cover 58 outside leading screw 53 and the feed rod 54, leading screw 53 outer ends are provided with turning handle 59, and take-up rotating shaft 46 outer ends are provided with goat's horn handle 60.
When work is used; Wear in the unwrapping wire rotating shaft 10 of payingoff mechanism 1 being wound with the draw drum 62 that needs to clean steel wire rope 61; The take-up reel 63 of sky is worn in the take-up rotating shaft 46 of take-up mechanism 5; The fag end of steel wire rope 61 on the draw drum 62 is passed one first guide roller 14 of wiper mechanism 2, two pulleys of race more than first 15 and another first guide rollers 14 successively, and steel wire rope 61 is rotating on two pulleys of race more than first 15 under the drive of take-up power.At this moment, the energising of first Temperature controlled heater 16 constantly improves the temperature of water in the rinse bath 12, and the steel wire rope 61 that heat cycles is moved backward constantly comes off greasy dirt and other attachments of its adhesion and sinks to rinse bath 12 bottoms in high-temperature water.When some sticking pair of dirts that property are stronger of cleaning, can spur first rope 19, make the slip of the first greasy filth scraper plate 20 in rinse bath 12 bottom surfaces, the greasy filth dirt is cleared up in the first greasy filth groove 13.If waste concentration should not can directly put forward first internal box 21 when first blowoff gate valve 17 is emitted greatly, after being poured out, dirt is reinstalled in first outer case, 22 inside again.
Steel wire rope 61 passes two high pressure draught nozzles 26 of scrubbing mechanism 3 then successively; High pressure draught air nozzle 26 is provided with at least three shower nozzles around steel wire rope 61 circumference; The dirt that in rinse bath 12, does not have on the steel wire rope 61 to remove is blown off; Steel wire rope 61 is again through between two wire brushes 27 that rotate at a high speed, and two wire brushes 27 are cleaning steel wire ropes 61 further, make steel wire rope 61 clear up totallyer.
Then steel wire rope 61 pass successively maintenance establishment 4 one second guide roller 31, two pulleys of race more than second 32, dry up air nozzle 34 and another second guide roller 31, steel wire rope 61 is rotating on two pulleys of race more than second 32 under the drive of take-up power.At this moment, 33 energisings of second Temperature controlled heater make the lubricating grease high temperature melt, and cleaning-drying steel wire rope 61 later changes at maintenance groove 29 inner discs and passes through, and steel wire rope 61 can be soaked uniformly to make and lubricate fully like this.Install in the rope-out end of maintenance groove 29 and to dry up air nozzle 34, blow away on the steel wire rope 61 unnecessary grease and unnecessary grease is got back in the maintenance groove 29; So not only save lubricating grease but also prevented environmental pollution.When some sticking pair of dirts that property are stronger of cleaning, can spur second rope 38, make the second greasy filth scraper plate 39 in the 29 bottom surfaces slip of maintenance groove, the greasy filth dirt is cleared up in the second greasy filth groove 30.If waste concentration should not can directly put forward second internal box 40 when second blowoff gate valve 35 is emitted greatly, after being poured out, dirt is reinstalled in second outer case, 41 inside again.
Steel wire rope 61 passes between the horizontal guide roller 56 and two vertical deflector rolls 57 of take-up mechanism 5 at last again; The fag end of steel wire rope 61 is fixed on the take-up reel 63; Hydraulic motor 49 drives take-up sprocket wheel 52 through drive sprocket set 50 and rotates with winding displacement sprocket wheel 51; Take-up rotating shaft 46 drives take-up reels 63 and rotates, and take-up reel 63 pulling steel wire ropes 61 are wound on the take-up reel 63 after with the steel wire rope cleaning maintenance on the draw drum 62.Steel wire rope 61 is wound in the process on the take-up reel 63; Winding displacement sprocket wheel 51 drives leading screw 53 and rotates; Because leading screw 53 is spirally connected with sliding seat 55, sliding seat 55 is slidingly connected with feed rod 54, and sliding seat 55 just moves along feed rod 54 and leading screw 53 left and right horizontal; Horizontal guide roller 56 on the sliding seat 55 and two vertical deflector rolls 57 also left and right horizontal move, and so just make steel wire rope 61 on take-up reel 63.

Claims (10)

1.环保型钢丝绳清洗保养机,其特征在于:包括依次排列设置的放线机构、清洗机构、除污机构、保养机构和收线机构,钢丝绳依次通过放线机构、清洗机构、除污机构、保养机构和收线机构进行清洗保养作业。 1. The environment-friendly wire rope cleaning and maintenance machine is characterized in that it includes a wire-releasing mechanism, a cleaning mechanism, a decontamination mechanism, a maintenance mechanism and a wire-receiving mechanism arranged in sequence. The wire rope passes through the wire-releasing mechanism, the cleaning mechanism, the decontamination mechanism, The maintenance mechanism and the wire take-up mechanism perform cleaning and maintenance operations. 2.根据权利要求1所述的环保型钢丝绳清洗保养机,其特征在于:所述放线机构包括放线支架、两根放线支撑臂、放线活动架、放线升降油缸、放线转轴和机械式刹车盘,两根放线支撑臂下端分别与放线支架下部铰接,两根放线支撑臂下部之间设有一根放线联动杆,两根放线支撑臂上端与放线活动架前部下侧铰接,放线活动架前端与放线转轴转动连接,放线活动架后端与放线支架上部铰接,放线活动架后部下侧与放线升降油缸的活塞杆铰接,放线升降油缸的缸体与放线支架铰接,机械式刹车盘设置在放线支架侧部并与放线转轴传动连接。 2. The environment-friendly wire rope cleaning and maintenance machine according to claim 1, characterized in that: the pay-off mechanism includes a pay-off bracket, two pay-off support arms, a pay-off movable frame, a pay-off lifting cylinder, and a pay-off rotating shaft And mechanical brake disc, the lower ends of the two pay-off support arms are respectively hinged with the lower part of the pay-off bracket, a pay-off linkage rod is arranged between the lower parts of the two pay-off support arms, and the upper ends of the two pay-off support arms are connected with the pay-off movable frame The lower side of the front part is hinged, the front end of the pay-off movable frame is rotatably connected with the pay-off shaft, the rear end of the pay-off movable frame is hinged with the upper part of the pay-off bracket, the lower side of the rear part of the pay-off movable frame is hinged with the piston rod of the pay-off lifting cylinder, and the pay-off is lifted The cylinder body of the oil cylinder is hinged with the pay-off support, and the mechanical brake disc is arranged on the side of the pay-off support and connected with the transmission of the pay-off rotating shaft. 3.根据权利要求1所述的环保型钢丝绳清洗保养机,其特征在于:所述清洗机构包括顶部敞口的清洗槽、第一油泥槽、两个第一导向辊、两个第一多轮槽滑轮、第一温控加热器和第一排污闸阀,清洗槽前部下方设有清洗槽支架,清洗槽内部底面为前高后低的倾斜面,第一油泥槽位于清洗槽后部,第一油泥槽和清洗槽下部连通,两个第一导向辊分别转动设在清洗槽前侧板上部和后侧板上部,两个第一多轮槽滑轮前后并排转动设在清洗槽内部,第一温控加热器位于两个第一多轮槽滑轮之间,第一排污闸阀设在第一油泥槽的后侧下部。 3. The environment-friendly wire rope cleaning and maintenance machine according to claim 1, characterized in that: the cleaning mechanism includes a cleaning tank with an open top, a first sludge tank, two first guide rollers, two first multi-wheel The tank pulley, the first temperature-controlled heater and the first sewage gate valve. There is a cleaning tank bracket under the front of the cleaning tank. The inner bottom of the cleaning tank is an inclined surface with a high front and a low rear. A sludge tank communicates with the lower part of the cleaning tank. Two first guide rollers are respectively rotated and installed on the upper part of the front side plate and the upper part of the rear side plate of the cleaning tank. The temperature-controlled heater is located between the two first multi-groove pulleys, and the first sewage gate valve is arranged at the rear lower part of the first sludge tank. 4.根据权利要求3所述的环保型钢丝绳清洗保养机,其特征在于:所述清洗槽内底部的倾斜面前部和后部分别设有一个第一导轮,两个第一导轮之间连接有两端均伸出清洗槽的第一绳索,第一绳索上连接有位于两个第一导轮之间的第一油泥刮板;所述第一油泥槽由第一内箱体和第一外箱体组成的双层箱体式结构,第一内箱体与第一外箱体活动连接。 4. The environment-friendly wire rope cleaning and maintenance machine according to claim 3, characterized in that: a first guide wheel is respectively provided at the front and rear parts of the inclined front of the inner bottom of the cleaning tank, and there is a gap between the two first guide wheels. A first rope with both ends protruding from the cleaning tank is connected, and a first sludge scraper located between the two first guide wheels is connected to the first rope; the first sludge tank is composed of the first inner box and the second A double-layer box structure composed of an outer box, the first inner box is movably connected with the first outer box. 5.根据权利要求1所述的环保型钢丝绳清洗保养机,其特征在于:所述除污机构包括除污箱、除污箱上部设置的箱盖、除污箱下部设置的接泥槽、两个高压气流喷嘴和两个钢丝刷,接泥槽下部设有除污支架,两个高压气流喷嘴沿前后方向同轴设在除污箱内,两个钢丝刷竖直转动设在除污箱内且位于两个高压气流喷嘴后方。 5. The environment-friendly wire rope cleaning and maintenance machine according to claim 1, characterized in that: the decontamination mechanism includes a decontamination box, a cover provided on the upper part of the decontamination box, a mud receiving tank provided on the lower part of the decontamination box, two One high-pressure air nozzle and two wire brushes, the lower part of the mud tank is equipped with a decontamination bracket, the two high-pressure air nozzles are coaxially arranged in the decontamination box along the front and rear directions, and the two steel wire brushes are vertically rotated in the decontamination box And located behind the two high-pressure air nozzles. 6.根据权利要求1所述的环保型钢丝绳清洗保养机,其特征在于:所述保养机构包括顶部敞口的保养槽、第二油泥槽、两个第二导向辊、两个第二多轮槽滑轮、第二温控加热器、吹干喷气嘴和第二排污闸阀,保养槽前部下方设有保养槽支架,保养槽内部底面为前低后高的倾斜面,第二油泥槽位于保养槽前部,第二油泥槽和保养槽下部连通,两个第二导向辊分别转动设在保养槽前侧板上部和后侧板上部,两个第二多轮槽滑轮前后并排转动设在保养槽内部,第二温控加热器位于两个第二多轮槽滑轮之间,第二排污闸阀设在第二油泥槽的前侧下部,吹干喷气嘴设在保养槽后部且位于保养槽后侧板上第二导向辊的正前方。 6. The environment-friendly wire rope cleaning and maintenance machine according to claim 1, characterized in that: the maintenance mechanism includes a maintenance tank with an open top, a second oil sludge tank, two second guide rollers, two second multi-wheel The tank pulley, the second temperature-controlled heater, the drying nozzle and the second sewage gate valve. There is a maintenance tank bracket under the front of the maintenance tank. The inner bottom of the maintenance tank is an inclined surface with a low front and a high rear. At the front of the tank, the second oil sludge tank is connected to the lower part of the maintenance tank. Two second guide rollers are respectively rotated on the upper part of the front side plate and the upper part of the rear side plate of the maintenance tank. Inside the tank, the second temperature-controlled heater is located between the two second multi-wheel tank pulleys, the second sewage gate valve is located at the lower front side of the second sludge tank, and the drying nozzle is located at the rear of the maintenance tank and is located in the maintenance tank. Directly in front of the second guide roller on the rear side panel. 7.根据权利要求6所述的环保型钢丝绳清洗保养机,其特征在于:所述保养槽内底部的倾斜面前部和后部分别设有一个第二导轮,两个第二导轮之间连接有两端均伸出保养槽的第二绳索,第二绳索上连接有位于两个第二导轮之间的第二油泥刮板;所述第二油泥槽由第二内箱体和第二外箱体组成的双层箱体式结构,第二内箱体与第二外箱体活动连接。 7. The environment-friendly wire rope cleaning and maintenance machine according to claim 6, characterized in that: a second guide wheel is respectively provided at the front and rear of the inclined front of the inner bottom of the maintenance tank, and there is a gap between the two second guide wheels. A second rope with both ends protruding from the maintenance tank is connected, and a second sludge scraper located between the two second guide wheels is connected to the second rope; the second sludge tank is composed of the second inner box and the second A double-layer box structure composed of two outer boxes, the second inner box is movably connected with the second outer box. 8.根据权利要求1所述的环保型钢丝绳清洗保养机,其特征在于:所述收线机构包括收线支架、两根收线支撑臂、收线活动架、收线升降油缸和收线转轴,两根收线支撑臂下端分别与收线支架下部铰接,两根收线支撑臂下部之间设有一根收线联动杆,两根收线支撑臂上端与收线活动架前部下侧铰接,收线活动架前端与收线转轴转动连接,收线活动架后端与收线支架上部铰接,收线活动架后部下侧与收线升降油缸的活塞杆铰接,收线升降油缸的缸体与收线支架铰接,收线支架前端上部设有排线装置,收线活动架上设有带制动器的液压马达,液压马达的动力输出端设有主动链轮组,排线装置上设有排线链轮,收线转轴上设有收线链轮,主动链轮组分别与排线链轮和收线链轮链传动连接。 8. The environment-friendly wire rope cleaning and maintenance machine according to claim 1, characterized in that: the take-up mechanism includes a take-up bracket, two take-up support arms, a take-up movable frame, a take-up lifting cylinder and a take-up rotating shaft , the lower ends of the two wire-receiving support arms are respectively hinged with the lower part of the wire-receiving bracket, a wire-receiving linkage rod is arranged between the lower parts of the two wire-receiving support arms, and the upper ends of the two wire-receiving support arms are hinged with the lower side of the front part of the wire-receiving movable frame, The front end of the take-up movable frame is rotatably connected with the take-up rotating shaft, the rear end of the take-up movable frame is hinged with the upper part of the take-up bracket, the lower side of the rear part of the take-up movable frame is hinged with the piston rod of the take-up lifting cylinder, and the cylinder body of the take-up lifting cylinder is connected with the The take-up bracket is hinged, and the front end of the take-up bracket is equipped with a cable arrangement device. A hydraulic motor with a brake is installed on the take-up movable frame. The power output end of the hydraulic motor is equipped with a drive sprocket group. The sprocket is provided with a take-up sprocket on the take-up rotating shaft, and the driving sprocket group is connected with the line sprocket and the take-up sprocket chain drive respectively. 9.根据权利要求8所述的环保型钢丝绳清洗保养机,其特征在于:所述排线装置包括横向水平设置在收线支架上端的丝杠和位于丝杠下方的光杠,排线链轮设在丝杠上,丝杠和光杠上设有滑动座,滑动座分别与丝杠螺接和光杠滑动连接,滑动座上设有一个水平导辊和位于水平导辊两侧的两个竖直导辊。 9. The environment-friendly wire rope cleaning and maintenance machine according to claim 8, characterized in that: the cable arranging device includes a lead screw horizontally arranged on the upper end of the wire take-up bracket and a light rod located below the lead screw, and the cable arranging sprocket Set on the lead screw, the lead screw and the light rod are provided with a sliding seat, the sliding seat is respectively screwed with the lead screw and the light rod is slidably connected, and the sliding seat is provided with a horizontal guide roller and two vertical guide rollers located on both sides of the horizontal guide roller. Guide rollers. 10.根据权利要求9所述的环保型钢丝绳清洗保养机,其特征在于:所述丝杠和光杠外设有防护罩,丝杠外端设有转动手柄,收线转轴外端设有羊角手柄。 10. The environment-friendly wire rope cleaning and maintenance machine according to claim 9, characterized in that: the screw and the light rod are provided with a protective cover, the outer end of the screw is provided with a rotating handle, and the outer end of the take-up rotating shaft is provided with a claw handle .
CN201120222996U 2011-06-29 2011-06-29 Environment-friendly cleaning and maintaining machine for steel wire rope Expired - Lifetime CN202129251U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102247961A (en) * 2011-06-29 2011-11-23 河南送变电建设公司 Environment-friendly cleaning and maintenance machine for steel wire rope
CN102814307A (en) * 2012-08-21 2012-12-12 无锡通用钢绳有限公司 Oil removing and maintaining device of steel wire rope
CN103303741A (en) * 2013-07-09 2013-09-18 济南大学 Multi-unit synchronous tension control system and method for pull steel wire rope cleaning and maintenance line
CN103406295A (en) * 2013-08-20 2013-11-27 江苏华威铜业有限公司 Steel wire dust cleaning device
CN107420727A (en) * 2017-05-27 2017-12-01 蛇口集装箱码头有限公司 A kind of shore container crane automatic lubricating apparatus for steel wirerope and method
CN108526063A (en) * 2018-04-26 2018-09-14 江苏隆耀传导技术有限公司 A kind of cleaning device of multi-functional copper-clad aluminum conductor
CN110257844A (en) * 2019-06-26 2019-09-20 张国稳 A kind of pretreatment degreasing of magnesium alloy and micropore impurity removing device
CN114130739A (en) * 2021-11-19 2022-03-04 刘宇飞 Crane steel wire rope maintenance device with cleaning function
CN114602869A (en) * 2022-03-28 2022-06-10 刘从俊 Continuous one-time cleaning device for steel wire rope for oil extraction pumping unit

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102247961A (en) * 2011-06-29 2011-11-23 河南送变电建设公司 Environment-friendly cleaning and maintenance machine for steel wire rope
CN102247961B (en) * 2011-06-29 2013-12-04 河南送变电工程公司 Environment-friendly cleaning and maintenance machine for steel wire rope
CN102814307A (en) * 2012-08-21 2012-12-12 无锡通用钢绳有限公司 Oil removing and maintaining device of steel wire rope
CN103303741A (en) * 2013-07-09 2013-09-18 济南大学 Multi-unit synchronous tension control system and method for pull steel wire rope cleaning and maintenance line
CN103303741B (en) * 2013-07-09 2016-05-25 济南大学 The control method of the synchronous tension control system of haulage cable cleaning maintenance line multiple-unit
CN103406295A (en) * 2013-08-20 2013-11-27 江苏华威铜业有限公司 Steel wire dust cleaning device
CN107420727A (en) * 2017-05-27 2017-12-01 蛇口集装箱码头有限公司 A kind of shore container crane automatic lubricating apparatus for steel wirerope and method
CN108526063A (en) * 2018-04-26 2018-09-14 江苏隆耀传导技术有限公司 A kind of cleaning device of multi-functional copper-clad aluminum conductor
CN110257844A (en) * 2019-06-26 2019-09-20 张国稳 A kind of pretreatment degreasing of magnesium alloy and micropore impurity removing device
CN114130739A (en) * 2021-11-19 2022-03-04 刘宇飞 Crane steel wire rope maintenance device with cleaning function
CN114602869A (en) * 2022-03-28 2022-06-10 刘从俊 Continuous one-time cleaning device for steel wire rope for oil extraction pumping unit

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