CN210147752U - Bolt rust cleaning, scrap removing and oil coating all-in-one machine - Google Patents

Abstract

The utility model discloses a clear bits fat liquoring all-in-one of bolt rust cleaning, including the support, be equipped with the rust cleaning device that is used for wearing and tearing rust bolt lateral wall to realize the rust cleaning on the support, still include with the cooperation of rust cleaning device be connected, be used for carrying antirust oil to the oiling station of bolt and locate the support, be used for supplying the gas blowing device that falls in the rust bits of bolt root and blow off. Above-mentioned mode of setting up can realize once fixing a position, through removing rust earlier to the bolt, clear bits again, then the fat liquoring, the action links up, and smooth operation will be accomplished by the manual work with an equipment for the operation that several kinds of instruments were accomplished originally, and this all-in-one rust cleaning fat liquoring is effectual, greatly reduced operation manpower, material resources and time cost, improved work efficiency.

Description

Bolt rust cleaning, scrap removing and oil coating all-in-one machine

Technical Field

The utility model relates to a technical field is maintained to the railway, in particular to bolt rust cleaning, scurf removing and fat liquoring all-in-one.

Background

Along with the continuous speed increase of China railways and the increase of the running density of heavy-duty trains, higher and tighter requirements are also put on the maintenance of lines, and the maintenance operation is required to further achieve high quality and high efficiency, shorten skylight points and reduce labor intensity.

At present, the rust removal process of the sleeper bolt still depends on backward manual operation, an operator bends over or squats down to remove rust along the full screw rod by using a steel brush, the labor intensity is very high, the rust removal effect is poor, and dust, rust and scale and the like pose serious threats to the health of workers. The current scrap cleaning after rust removal still adopts the manual brush operation process, the operation dust is large, the efficiency is low, the brush consumption is large, and the cleaning effect is not ideal. The prior process of coating the antirust grease on the sleeper bolt needs a special person to complete, the construction environment is severe, the construction efficiency is low, and the grease is seriously leaked. The bolt spanner selective-matching oiling device has appeared in recent years, can realize that the sleeve barrel is simultaneously oiled at any time interval of bolt unscrewing and screwing, also can independently oiled, and realizes the rust-proof protection of the bolt. However, no sleeper bolt rust removal and scrap removal equipment exists at present, and the current oiling device adopts an electric metering pump to convey the sleeper bolt rust removal and scrap removal equipment to the centers of a left sleeve and a right sleeve for instillation to realize oiling, the oiling amount is adjustable, the metering pump of the device is high in manufacturing cost, the whole device is complex and cannot be disassembled, and special grease blending is required, so that the device is not practical; one is to adopt a high-strength gear pump to convey grease to the centers of a left sleeve and a right sleeve for oiling, the oiling amount is adjustable, and the existing manual long-acting antirust grease can be directly used. The oiling device has the defects that the oiling device can only realize coating of cap oil or seal head oil, and can not realize coating of all-screw rust-proof grease.

Therefore, how to avoid the technical problems that the labor intensity is increased and the working efficiency is influenced due to the fact that the integrated operation of rust removal, scrap removal and oil coating cannot be realized is the technical problem which needs to be solved by the technical personnel in the field at present.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a clear bits fat liquoring all-in-one of bolt rust cleaning, this all-in-one can realize once fixing a position, through rust cleaning earlier, and is clean again, then the fat liquoring, and the action links up, and the operation is smooth, and will be accomplished by the manual work with an equipment for the operation of several kinds of instruments completion, and the fat liquoring of rust cleaning is effectual to workman intensity of labour can be reduced and work efficiency is improved greatly.

In order to realize the above purpose, the utility model provides a clear bits fat liquoring all-in-one of bolt rust cleaning, which comprises a bracket, be equipped with the rust cleaning device that realizes the rust cleaning for wearing and tearing rust bolt lateral wall on the support, still include with rust cleaning device cooperation is connected, is used for carrying the oiling station of rust-resistant oil to bolt and locates support, the gas blowing device that is used for supplying the rust cleaning that falls in the bolt root to blow away.

Optionally, the rust removing device includes a rust removing brush for sleeving the bolt in the axial direction of the bolt and being capable of abrading the outer side wall of the rust removing bolt, a rotary driving mechanism connected with the rust removing brush in a matching manner and used for driving the rust removing brush to rotate, and an up-and-down driving mechanism connected with the rust removing brush in a matching manner and used for driving the rust removing brush to move in the vertical direction.

Optionally, the rust removing brush comprises at least two brush heads for removing rust and a sleeve arranged outside the brush heads for mounting the brush heads.

Optionally, telescopic inside wall is equipped with along its radial seting up, be used for the holding brush the open slot of head, telescopic outside wall is equipped with and is used for supplying brush the middle part of head with the connecting portion that the sleeve rotates to be connected, arbitrary connecting portion include two edges telescopic radial outside bellied lug and run through two the lug is used for supplying brush head articulated hinge.

Optionally, any brush head is connected with a reset pin for enabling the distance between the lower end of the brush head and the inner side wall of the sleeve to be smaller than the distance between the upper end of the brush head and the inner side wall of the sleeve.

Optionally, the rotation driving mechanism includes a spline output shaft configured to be coupled to the sleeve and capable of driving the sleeve to rotate along an axial direction of the sleeve, a driving motor coupled to the spline output shaft and configured to drive the spline output shaft to rotate around an axis of the spline output shaft, and a speed reducer coupled to the driving motor and configured to adjust a rotation speed of the spline output shaft.

Optionally, the up-down driving mechanism comprises a shifting fork which is connected with the sleeve in a matched manner and used for shifting the sleeve and driving the sleeve to move along the axial direction of the sleeve, and a shifting fork shaft which is connected with the shifting fork and used for driving the shifting fork to move, wherein the upper end of the shifting fork shaft is connected with an operating rod for manual pressing.

Optionally, the oiling device comprises a first oil pipe which penetrates through the spline output shaft along the axial direction of the spline output shaft and can convey anti-rust oil to the top of the bolt, an oil tank which is connected with the first oil pipe and is used for supplying oil to the first oil pipe, and an oil pump which is connected with the oil tank and is used for supplying the anti-rust oil in the oil tank to the first oil pipe.

Optionally, an oil outlet of the oil pump is connected with the first oil pipe through a second oil pipe, and a controller for controlling the oil amount is arranged at the front end of the second oil pipe.

Optionally, a display part connected with the rust removing device and used for displaying whether the rust removing device performs rust removal is further included.

Compared with the prior art, the utility model discloses to the different requirements of railway maintenance, a clear bits fat liquoring all-in-one of bolt rust cleaning has been designed, because bright in the current market has the equipment that can accomplish the clear bits fat liquoring integration operation of rust cleaning, and independent rust cleaning, clear bits and fat liquoring operation waste time and energy again, hardly satisfy the demand of the high-speed development of modernized railway, consequently, it is very necessary to use the clear bits fat liquoring all-in-one of bolt rust cleaning that can reduce workman intensity of labour and improve work efficiency greatly.

Specifically, the bolt rust removing, scrap removing and oil coating integrated machine comprises a support, a rust removing device, an oil coating device and a blowing device; wherein, the support is used for bearing the rust cleaning device that is located on the support, oiling station and gas blowing device, the rust cleaning device is used for the lateral wall through wearing and tearing rust bolt, in order to realize rust cleaning operation of rust bolt, oiling station is connected with the rust cleaning device cooperation, oiling station can carry rust-resistant oil to the bolt, rust-resistant oil can follow the root of the top following current to the bolt of bolt, in order to realize whole fat liquoring operation of bolt, gas blowing device can blow up to the root of bolt, thereby can make the rust bits that fall after the rust cleaning at the bolt root blow away. Above-mentioned mode of setting up can realize once fixing a position, through removing rust earlier to the bolt, clear bits again, then the fat liquoring, the action links up, and smooth operation will be accomplished by the manual work with an equipment for the operation that several kinds of instruments were accomplished originally, and this all-in-one rust cleaning fat liquoring is effectual, greatly reduced operation manpower, material resources and time cost, improved work efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

FIG. 1 is a schematic view of the overall structure of a rust-removing, scrap-removing and oil-coating integrated machine for a bolt disclosed by the embodiment of the utility model;

FIG. 2 is a side view of FIG. 1;

FIG. 3 is a schematic structural view of the rust removing brush in FIG. 1;

FIG. 4 is a schematic layout of the oiling channel of FIG. 1;

fig. 5 is a schematic view of the arrangement of the blowing dust removal in fig. 1.

Wherein:

1-driving motor, 2-bracket, 3-air pump, 4-oil tank, 5-oil pump, 6-speed reducer, 7-air storage tank, 8-first operating rod, 9-second operating rod, 10-power button, 11-generator, 12-spline output shaft, 13-derusting brush, 131-brush head, 132-sleeve, 133-lug, 134-hinge, 135-reset pin, 14-first oil pipe, 15-blowing pipe, 16-gear box, 17-shift fork, 18-shift fork shaft, 19-second oil pipe, 20-sleeper bolt and 21-steel rail.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The core of the utility model is to provide a clear bits fat liquoring all-in-one of bolt rust cleaning, this all-in-one can realize once fixing a position, through rust cleaning earlier, and is clean again, then the fat liquoring, and the action links up, and the operation is smooth, will be accomplished by the manual work with an equipment for the operation of several kinds of instruments completion, and the fat liquoring of rust cleaning is effectual to workman intensity of labour can be reduced and work efficiency is improved greatly.

In order to make the technical field of the present invention better understand, the present invention will be described in detail with reference to the accompanying drawings and the detailed description.

It should be noted that the terms "above, below, left side, right side" and the like in the following description are defined based on the drawings of the specification.

Referring to fig. 1 to 5, fig. 1 is a schematic view of an overall structure of an integrated machine for removing rust, cleaning scraps and applying oil to a bolt, which is disclosed in an embodiment of the present invention; FIG. 2 is a side view of FIG. 1; FIG. 3 is a schematic structural view of the rust removing brush in FIG. 1; FIG. 4 is a schematic layout of the oiling channel of FIG. 1; fig. 5 is a schematic view of the arrangement of the blowing dust removal in fig. 1.

The embodiment of the utility model provides a bolt rust cleaning, scurf removing and oil coating all-in-one machine is used for supplying sleeper bolt 20 on the railway track to rust cleaning, cleaning the rust dust around sleeper bolt 20 and the sleeper bolt 20 after the rust cleaning to scribble, and this bolt rust cleaning, scurf removing and oil coating all-in-one machine includes support 2, rust cleaning device, oiling station and gas blowing device; wherein, support 2 is used for bearing the rust cleaning device that is located support 2, oiling station and gas blowing device, the rust cleaning device is used for the lateral wall through wearing and tearing rust bolt, in order to realize rust cleaning operation of rust bolt, oiling station is connected with the rust cleaning device cooperation, oiling station can carry rust-preventive oil to the bolt, rust-preventive oil can follow the root of the top following current to the bolt of bolt, in order to realize whole fat liquoring operation of bolt, gas blowing device can blow up to the root of bolt, thereby can make the rust cleaning back fall on the bolt root blow away.

The rust removing device, the oiling device and the blowing device are in one-to-one correspondence, namely, according to the arrangement mode of the bolts on two sides of the railway steel rail 21, one group of bolts on two sides of the steel rail 21 correspond to one group of rust removing devices, and any one rust removing device is respectively provided with the corresponding oiling device and the corresponding blowing device so as to realize integral protection of rust removing, scrap cleaning and oil coating of the bolts.

Further, the rust removing device comprises a rust removing brush 13, a rotary driving mechanism and an up-and-down driving mechanism, wherein the rust removing brush 13 is used for being sleeved into the bolt along the axial direction of the bolt and can rotate around the axis of the bolt, so that the effect of abrasion on the outer side wall of the rusted bolt can be realized through the axial and circumferential friction force, and the rust removing operation of the rusted bolt is realized; the rotary driving mechanism is connected with the derusting brush 13 and used for driving the derusting brush 13 to rotate around the axis of the derusting brush, and the upper and lower driving mechanisms are connected with the derusting brush 13 in a matched mode and used for driving the derusting brush 13 to move in the vertical direction.

In order to realize the derusting function of the derusting brush 13, at least two brush heads 131 for derusting are arranged inside the derusting brush 13, the brush heads 131 can be specifically set to be metal or nonmetal brush heads, such as steel wire brushes and the like, a sleeve 132 is arranged outside the brush heads 131, the sleeve 132 is connected with the spline output shaft 12 of the rotary driving mechanism in a matching mode, the sleeve 132 is used for installing the brush heads 131, the sleeve 132 can be set to be a circular sleeve which can be smoothly sleeved with the sleeper bolt 20, and the circular sleeve can help to guide the sleeper bolt 20 in a centering mode.

Further, the inside wall of sleeve 132 is equipped with the open slot that a plurality of was seted up along its radial, the open slot is used for holding brush head 131, simultaneously, the lateral wall of sleeve 132 is equipped with a plurality of connecting portion, this connecting portion are used for supplying the middle part of brush head 131 to rotate with sleeve 132 and are connected, arbitrary connecting portion include two radial outside bellied lugs 133 along sleeve 132, two lugs 133 parallel arrangement and with the lateral wall rigid coupling of sleeve 132, connecting portion still include the hinge 134 that runs through two lugs 133, hinge 134 is used for supplying brush head 131 to articulate to realize that the middle part of brush head 131 rotates with sleeve 132 and is connected, can make brush head 131 and sleeve 132 set up the structure of similar seesaw like this.

In addition, a reset pin 135 is connected to any one of the brush heads 131, and the distance between the lower end of the brush head 131 and the inner side wall of the sleeve 132 is smaller than the distance between the upper end of the brush head 131 and the inner side wall of the sleeve 132 by the reset pin 135, that is, the opening formed by the plurality of brush heads 131 at the inlet end position of the sleeve 132 is larger than the opening formed at the top end position of the sleeve 132, in a colloquial way, before the bolt does not enter the sleeve 132, the inside of the sleeve 132 is in a bell mouth shape; so, whole wire brushes are the horn mouth form when this structure can ensure sleeper bolt 20 just goes into sleeve 132, nevertheless along with the bolt along deepening of wire brush, the wire brush progressively tends to be parallel with the bolt, inside such mode of setting up had not only guaranteed that the bolt easily goes into sleeve 132, had realized the even wearing and tearing of wire brush to sleeper bolt 20 moreover for the rust cleaning effect is better.

According to actual needs, the return pin 135 can be replaced by a spring component, when the bolt does not enter the rust removing brush 13, the spring component is in the original length, and at the moment, the wire brush inside the sleeve 132 forms a horn-mouth-shaped opening; when the bolt slowly enters the interior of the derusting brush 13, the spring part enters a compressed state, and when the bolt enters the limit position of the derusting brush 13, the compression amount of the spring part is in a maximum state; when the rust removing brush 13 is withdrawn, the wire brush inside the sleeve 132 can restore the previous flared opening under the elastic force of the spring member.

The rotation driving mechanism may be provided as a mechanism including a spline output shaft 12, the drive motor 1, and the speed reducer 6; the spline output shaft 12 is connected with the sleeve 132 of the derusting brush 13 in a matching way, and the outer side wall of the spline output shaft 12 can be provided with a spline for connecting with the derusting brush 13 in a matching way; on the one hand, the spline output shaft 12 can drive the rust removing brush 13 to rotate around the axis direction of the rust removing brush, on the other hand, the spline output shaft 12 can convey rust preventive oil to the sleeper bolt 20, and the rust preventive oil can flow downstream to the root of the sleeper bolt 20 from the top of the sleeper bolt 20 so as to achieve the integral oiling operation of the sleeper bolt 20.

The spline output shaft 12 serves as a middle bridge and plays a role of a transmission shaft, namely the derusting brush 13 is driven to rotate so as to generate circumferential friction force on the bolt by the derusting brush 13 to realize derusting, in order to further realize the functions, the all-in-one machine further comprises a driving motor 1 connected with the spline output shaft 12, the driving motor 1 is used for driving the spline output shaft 12 to rotate around the axis of the spline output shaft 12, and meanwhile, the driving motor 1 is further connected with a speed reducer 6 used for adjusting the rotating speed of the spline output shaft 12.

Here, the driving motor 1 may be specifically configured as a four-stroke small gasoline engine, and drives two spline output shafts 12 perpendicular to the sleeper surface to rotate through speed reduction transmission, the output motion of the gasoline engine is reduced by the speed reducer 6, and a generator 11 may also be provided, and a synchronous pulley is simultaneously installed on a connecting shaft of the generator 11 and the speed reducer 6 to drive the generator 11, further, the output shaft of the speed reducer 6 is connected to a gear box 16, and the gear box 16 is provided with two spline output shafts 12, so that the spline output shafts 12 rotate under the driving of the gasoline engine and the speed reducer 6, and simultaneously drives the rust removing brush 13 to rotate.

The up-down driving mechanism specifically comprises a shifting fork 17, a shifting fork shaft 18 and an operating rod, wherein the shifting fork 17 is connected with the sleeve 132 in a matching manner, and the shifting fork 17 is used for shifting the sleeve 132 and driving the sleeve 132 to move along the axial direction of the sleeve 132; the shifting fork shaft 18 is connected with the shifting fork 17, the shifting fork shaft 18 is used for driving the shifting fork 17 to move, the operating rod is connected to the upper end of the shifting fork shaft 18 and used for manually pressing down or lifting up, and therefore the shifting fork shaft 18 can be driven to enable the rust removing brush 13 to move up and down relative to the spline output shaft 12.

According to actual needs, the operating rods comprise a first operating rod 8 and a second operating rod 9 for the bolts on two sides of the steel rail 21, wherein the first operating rod 8 is used for driving the shifting fork shaft 18 on the right side of the steel rail 21 so that the rust removing brush 13 on the right side of the steel rail 21 can remove rust on the bolt on the right side of the steel rail 21, and the second operating rod 9 is used for driving the shifting fork shaft 18 on the left side of the steel rail 21 so that the rust removing brush 13 on the left side of the steel rail 21 can remove rust on the bolt on the left side of the steel rail 21.

In addition, the shifting fork shaft 18 is vertically arranged, a compression reset spring is installed in the shifting fork shaft 18, the shifting fork 17 can be connected with the sleeve 132 of the rust removing brush 13 through an annular connecting piece, and an annular groove is formed in the outer side wall of the annular connecting piece to enable the shifting fork 17 to be sleeved; therefore, when the operating rod is pressed down when the sleeper bolt 20 needs to be derusted, the operating rod drives the shifting fork shaft 18 and the shifting fork 17, the shifting fork shaft 18 synchronously descends, and the derusting brush 13 is driven to move downwards relative to the spline output shaft 12; when the rust removing brush 13 finishes the rust removing operation, the operating rod is loosened, the shifting fork shaft 18 is reset to the initial position by compressing the reset spring, and therefore the rust removing brush 13 can move upwards relative to the spline output shaft 12 to the initial position.

Certainly, a power button 10 for controlling the oil path to be opened can be arranged on the operating rod, after the rust removal is finished and the rust removing brush 13 is reset, the power button 10 arranged on the handle of the operating rod is controlled in a inching mode to finish oil coating on the bolt after the rust removal, certainly, automatic oil coating can be realized through the arrangement mode of installing a travel switch, and the travel switch can be arranged according to the related technical requirements of the existing part. Because the oil pipe stretches out of the lower end of the spline output shaft 12, the oil pipe is exposed out of the bottom surface of the derusting brush 13 after the derusting brush 13 is reset, so that oil does not enter the steel wire brush during oiling, and the derusting brush 13 and the bolt are centered during derusting, thereby ensuring that the oil supplied by the oil pump 5 is coated on the bolt in a state of completely having no blind area.

The oiling device may be specifically configured as a device including the first oil pipe 14, the oil tank 4, and the oil pump 5; according to actual needs, the first oil pipe 14 penetrates through the spline output shaft 12 along the axial direction of the spline output shaft 12, and the first oil pipe 14 extends out of the lower end of the spline output shaft 12, and of course, an axial oil passage hole may be arranged in the spline output shaft 12, and the first oil pipe 14 is used for supplying the antirust oil in the oil tank 4 to the top of the bolt and then to the root of the bolt.

Further, the oiling device further comprises an oil tank 4 and an oil pump 5, wherein the oil tank 4 is connected with the first oil pipe 14, the oil tank 4 is used for supplying oil to the first oil pipe 14, the oil pump 5 is connected with the oil tank 4, and the oil pump 5 is used for supplying the rust preventive oil in the oil tank 4 to the first oil pipe 14.

In addition, the oil outlet of the oil pump 5 is connected with the first oil pipe 14 through the second oil pipe 19, and the front end of the second oil pipe 19 is provided with a controller, such as an oil control valve and the like, under the action of the oil pump 5, the antirust oil in the oil tank 4 can be successively conveyed to the second oil pipe 19 and the first oil pipe 14 inside the spline output shaft 12 and finally flows to the top of the bolt.

For example, two sides of a gear box 16 connected with the spline output shaft 12 can be respectively provided with an oil pump 5, an oil outlet of the oil pump 5 is connected with the spline output shaft 12 through a second oil pipe 19, and anti-rust oil or grease flows to the top of a sleeper bolt 20 through a first oil pipe 14 at the lower end of the spline output shaft 12 and then flows downstream to the root of the bolt along the top of the bolt, wherein the oil injection amount and the oil injection time of the oil pump 5 can be adjusted according to actual working conditions, and the height between an anti-rust oil or grease outlet and the top of the sleeper bolt 20 is also adjustable. Of course, according to actual needs, there may be other different setting modes about the fat liquoring overall arrangement of bolt, and the prerequisite is that can satisfy above-mentioned fat liquoring function, and here will no longer expand one by one.

In order to optimize the above embodiment, the bracket 2 may further be provided with an air blowing device for cleaning the rust of the removed bolt, and an air blowing port of the air blowing device is provided at a position near the root of the bolt, so that the rust falling on the root of the bolt can be blown away.

According to actual needs, the air blowing device can store compressed air to the air storage tank 7 through the air pump 3, the air storage and exhaust processes are controlled through arranging electrical components such as an electromagnetic valve in an air transmission pipeline, and meanwhile, the air blowing nozzle or the air blowing pipe 15 is arranged in the parallel position of the relevant device of the rust removing brush 13, so that rust scraps falling from the root of the bolt and brushing the rust removing brush 13 can be blown clean in the rust removing process.

For example, the compressed air in the air storage tank 7 can flow into the bent blowing pipe 15 or blowing nozzle through the hole in the shifting fork shaft 18 for driving the rust removing brush 13 to move up and down at a rated air pressure, and the blowing pipe 15 can be fixedly installed on the shifting fork shaft 18, so that the blowing pipe 15 and the rust removing brush 13 move synchronously, when the rust removing brush 13 reaches a certain position, the electromagnetic valve is opened, and the air flow in the blowing pipe 15 can just blow the root of the sleeper bolt 20, so as to realize the scrap cleaning function.

Of course, there may be other different setting modes for the setting of the air blowing device, and the corresponding air pipe may also be set in other modes, for example, a limiting part may be provided on the bracket 2, and the limiting part is used to limit the air pipe, so that the air flow in the air blowing pipe 15 is blown to the root of the bolt, and the air blowing device that can clean the rust at the root of the bolt is within the protection scope of the present application.

In addition, the opening or closing of the electromagnetic valve can be controlled by a corresponding controller, such as a PLC, etc., the position signal of the rust removing brush 13 is converted into an electric signal which can be received by the controller through the inductive switch and is transmitted to the controller, the controller realizes the opening or closing of the electromagnetic valve after receiving the electric signal, and the related control system can refer to the related technical requirements of the prior part, and will not be expanded here.

The working process of the integrated machine for derusting, clearing and oiling the bolt comprises the following steps: 1. the rust cleaning brush 13 is aligned with the sleeper bolt 20: the rust removing, scrap removing and oil coating integrated machine is pushed to move to a bolt to be operated along the steel rail 21, and the observation that the rust removing brush 13 is positioned right above the bolt is only needed; 2. the rust removal process comprises the following steps: manually pressing down the operating lever to enable bolts at two sides of the steel rail 21 to enter a sleeve 132 which is driven to rotate by the spline output shaft 12 and is provided with a steel wire brush head 131, removing rust on the bolts in the process of pressing down and moving up the sleeve 132, and loosening the operating lever until the sleeve 132 is separated from the bolts to finish the rust removing action; 3. and (3) blowing rust chips after rust removal: in the rust removing process, when the rust removing brush 13 descends to the position away from the induction switch, the electromagnetic valve is automatically opened, the compressed air with rated air pressure is set to be blown out by the air blowing pipe 15 arranged on the shifting fork shaft 18 which moves synchronously with the rust removing brush 13 according to the preset air quantity, and when the rust removing brush 13 ascends to return to the position of the induction switch, the electromagnetic valve is automatically opened again to finish the action of blowing off rust chips for the second time; 4. an oil coating process: when the rust removal of the rust removing brush 13 is finished, after rust scraps are blown off in the upward return process, the rust removing brush 13 is completely returned, the power supply buttons 10 arranged on the left and right operating rods are pressed in a inching mode or the travel switches are automatically touched, the oil pump 5 works according to the set oil quantity to supply oil, and bolts on the two sides of the sleeper are simultaneously or independently oiled through the oil way on the spline output shaft 12.

In order to ensure the safety of the operation of the equipment, the rust removing device can be also connected with a display part which can display whether the rust removing device is executing the rust removing operation. For example, the display part may be specifically an LED indicator light, and when the rust removing device is in a working state, that is, when the rust removing device is removing rust on the bolt, the LED indicator light is on; when the rust removing device is not in a working state, the rust removing device does not remove rust on the bolt, and the LED indicating lamp is turned off, so that a worker can be reminded to operate the bolt next step to ensure safety. Of course, correspondingly, the oiling device and the blowing device may also be provided with corresponding display portions, and the display portions may also be provided with other components, such as a display screen, and the like, which will not be described herein again.

In addition, in order to carry out the record to construction track or region, can record operation track or region through installing GPS big dipper module additional, be convenient for arrange the operation of next skylight period, the management department accessible simultaneously installs APP or office computer software on the cell-phone, knows the position of operation point in real time, can accomplish the count to statistics of the work load, corresponding setting can refer to the relevant technical requirement of current part.

Above-mentioned mode of setting up can realize once fixing a position, through removing rust earlier to the bolt, clear bits again, then the fat liquoring, the action links up, and smooth operation will be accomplished by the manual work with an equipment for the operation that several kinds of instruments were accomplished originally, and this all-in-one rust cleaning fat liquoring is effectual, greatly reduced operation manpower, material resources and time cost, improved work efficiency.

It is noted that, in this specification, relational terms such as first and second, and the like are used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.

It is right above the utility model provides a bolt rust cleaning, scurf removing and fat liquoring all-in-one has carried out detailed introduction. The principles and embodiments of the present invention have been explained herein using specific examples, and the above descriptions of the embodiments are only used to help understand the method and its core ideas of the present invention. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.

Claims (10)

1. The utility model provides a clear bits fat liquoring all-in-one of bolt rust cleaning, its characterized in that, includes support (2), be equipped with the rust cleaning device that is used for wearing and tearing rust bolt lateral wall realization rust cleaning on support (2), still include with rust cleaning device cooperation is connected, is used for carrying rust-resistant oil to the oiling station of bolt and locating support (2), the gas blowing device that is used for supplying the rust bits that fall on the bolt root to blow away.

2. The all-in-one machine for removing rust, cleaning scraps and coating oil on the bolt as claimed in claim 1, wherein the rust removing device comprises a rust removing brush (13) which is used for sleeving the bolt along the axial direction of the bolt and can abrade the outer side wall of the rust removing bolt, a rotary driving mechanism which is connected with the rust removing brush (13) in a matched mode and used for driving the rust removing brush (13) to rotate, and an up-and-down driving mechanism which is connected with the rust removing brush (13) in a matched mode and used for driving the rust removing brush (13) to move along the vertical direction.

3. An all-in-one machine for removing rust, cleaning scraps and oiling on bolts as claimed in claim 2, characterized in that the rust removing brush (13) comprises at least two brush heads (131) for removing rust and a sleeve (132) arranged outside the brush heads (131) and used for installing the brush heads (131).

4. The all-in-one machine for removing rust, cleaning scraps and oiling for the bolts as claimed in claim 3, wherein an open groove which is opened along the radial direction of the sleeve (132) and is used for accommodating the brush head (131) is formed in the inner side wall of the sleeve (132), a connecting part which is used for rotatably connecting the middle part of the brush head (131) with the sleeve (132) is formed in the outer side wall of the sleeve (132), and any connecting part comprises two convex blocks (133) which are protruded outwards along the radial direction of the sleeve (132) and a hinge shaft (134) which penetrates through the two convex blocks (133) and is used for hinging the brush head (131).

5. The all-in-one machine for removing rust, cleaning scraps and oiling of the bolts as claimed in claim 4, wherein any one of the brush heads (131) is connected with a reset pin (135) which is used for enabling the distance between the lower end of the brush head (131) and the inner side wall of the sleeve (132) to be smaller than the distance between the upper end of the brush head and the inner side wall of the sleeve (132).

6. The all-in-one machine for removing rust, cleaning scraps and oiling of the bolts as claimed in claim 5, wherein the rotary driving mechanism comprises a spline output shaft (12) which is used for being matched and connected with the sleeve (132) and capable of driving the sleeve (132) to rotate along the axial direction of the sleeve, a driving motor (1) which is connected with the spline output shaft (12) and used for driving the spline output shaft (12) to rotate around the axis of the spline output shaft, and a speed reducer (6) which is connected with the driving motor (1) and used for adjusting the rotating speed of the spline output shaft (12).

7. The all-in-one machine for removing rust, cleaning scraps and coating oil on the bolt as claimed in claim 6, wherein the up-and-down driving mechanism comprises a shifting fork (17) which is connected with the sleeve (132) in a matched manner and used for shifting the sleeve (132) and driving the sleeve (132) to move along the axial direction of the sleeve, and a shifting fork shaft (18) which is connected with the shifting fork (17) and used for driving the shifting fork (17) to move, and the upper end of the shifting fork shaft (18) is connected with an operating rod used for manually pressing down.

8. The all-in-one machine for removing rust and cleaning chips and oil on the bolt as claimed in claim 7 is characterized in that the oil coating device comprises a first oil pipe (14) which is used for penetrating the spline output shaft (12) along the axial direction of the spline output shaft (12) and can convey rust preventive oil to the top of the bolt, an oil tank (4) which is connected with the first oil pipe (14) and is used for supplying oil to the first oil pipe (14), and an oil pump (5) which is connected with the oil tank (4) and is used for supplying the rust preventive oil in the oil tank (4) to the first oil pipe (14).

9. The all-in-one machine for removing rust, cleaning scraps and oiling of the bolts as claimed in claim 8, wherein an oil outlet of the oil pump (5) is connected with the first oil pipe (14) through a second oil pipe (19), and a controller for controlling the oil amount is arranged at the front end of the second oil pipe (19).

10. The all-in-one machine for removing rust, cleaning scraps and oiling for the bolt as recited in any one of claims 1 to 9, which is characterized by further comprising a display part connected with the rust removing device and used for displaying whether the rust removing device performs rust removal.

Images