CN110074147A - Fried processing unit - Google Patents

Fried processing unit Download PDF

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Publication number
CN110074147A
CN110074147A CN201910058506.0A CN201910058506A CN110074147A CN 110074147 A CN110074147 A CN 110074147A CN 201910058506 A CN201910058506 A CN 201910058506A CN 110074147 A CN110074147 A CN 110074147A
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CN
China
Prior art keywords
retainer
fried
mentioned
upside down
face block
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Granted
Application number
CN201910058506.0A
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Chinese (zh)
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CN110074147B (en
Inventor
町田典之
东田泰弘
安田茂
田中充
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Nissin Food Products Co Ltd
Nissin Foods Holdings Co Ltd
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Nissin Food Products Co Ltd
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Publication of CN110074147A publication Critical patent/CN110074147A/en
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00Baking; Roasting; Grilling; Frying
    • A47J37/12Deep fat fryers, e.g. for frying fish or chips
    • A47J37/1276Constructional details
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/109Types of pasta, e.g. macaroni or noodles
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/109Types of pasta, e.g. macaroni or noodles
    • A23L7/111Semi-moist pasta, i.e. containing about 20% of moist; Moist packaged or frozen pasta; Pasta fried or pre-fried in a non-aqueous frying medium, e.g. oil; Packaged pasta to be cooked directly in the package
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/109Types of pasta, e.g. macaroni or noodles
    • A23L7/113Parboiled or instant pasta
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00Baking; Roasting; Grilling; Frying
    • A47J37/12Deep fat fryers, e.g. for frying fish or chips
    • A47J37/1214Deep fat fryers, e.g. for frying fish or chips the food being transported through an oil-bath
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00Baking; Roasting; Grilling; Frying
    • A47J37/12Deep fat fryers, e.g. for frying fish or chips

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Polymers & Plastics (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Noodles (AREA)
  • Frying-Pans Or Fryers (AREA)

Abstract

The fat content homogenization and the good instant noodles of taste, quality of colour on the face block top and lower part that make fried instant noodle block can be obtained.The fried processing of fried instant noodle is characterized in that, spins upside down the face block within 15 seconds after making face block leave the oil in fried slot.Specifically, the noodles for having carried out αization processing are put into and are set up in cricoid two chains arranged side by side and in the retainer that is pivotally supported by the chain, the retainer for being put into above-mentioned noodles is immersed in fried slot to carry out frying using the transmission of the chain, and then after above-mentioned retainer is using the oil of the chain conveyed away from fried slot, the retainer being pivotally supported is set to rotate and spin upside down within 15 seconds, so that the state after retainer is spun upside down conveys retainer using the transmission of the chain, then make that fried treated that face block is detached from from the retainer.

Description

Fried processing unit
It is on March 28th, 2013 that the application, which is the applying date, entitled " fried application No. is 201380016183.X The divisional application of the application of the manufacturing method of instant noodles and fried processing unit ".
Technical field
It is used to the present invention relates to the manufacturing method of fried instant noodle and in the fried process of the frying surface carry out frying The fried processing unit of processing.
Background technique
Fried instant noodle (frying surface) is manufactured as follows: being put by the noodles that α has changed and steaming or boiling After entering retainer, it is impregnated in the fried slot for being put into the high temperature of oil, fried drying is carried out to it.In turn, the frying (day is utilized Language: oil raises げ) it is dry, the noodles of fried instant noodle are formed as the structure of Porous, are based on the structure, being soaked property (Japanese: soup Reversal り) well, in the case where cup face, have after injection hot water 3 minutes or so it is ready-to-serve excellent instant.
Specifically, describe the fried treatment process of general fried instant noodle in detail, firstly, logical fluidity cup type or It is placed through in deep dish-like retainer and boils or steam and αization treated a noodles, closed lid and be impregnated in the fried slot of high temperature It is interior.By being impregnated in the fried slot of high temperature, the moisture in noodles is hastily released, and noodles are formed as porous structure, and And by releasing moisture, noodles gradually float and harden in retainer.Then, at the end of frying, it is generally formed into holding It is block-shaped to be fixed to closeer and the structure that downside is more loose face on the upside of retainer for the interior shape of device.
On the other hand, retainer is set up in the case where machinery production and is supported on cricoid two chains arranged side by side Between, it is transported in fried slot by chain transmission, to carry out frying to the face in retainer, the moisture in noodles reaches To in the state of a few percent, lifted by chain transmission from fried slot.After lifting from fried slot, for the equal mesh that deoil , it is conveyed in the horizontal direction whithin a period of time with the state uncapped, then, utilizes the mechanism for the direction of travel for making chain Retainer is spun upside down, and the face block in retainer is discharged, so that the upper surface (upside when fried) of face block is downward State to next process transport.
In the frying treatment process, in Figure 13, the previous frying for carrying out fried processing is indicated with appended drawing reference 100 An example of processing unit.Fried processing unit 100 includes: fried slot 102, is used to store fried oil;Two chain (rings Shape is wrapping with transmission body) 104, it is configured to alongside one another, and passes through in fried slot 102;Axis 106 is set up in two chains Between 104;And multiple retainers 108, it is supported on axis 106.Using fried processing unit 100, can be in fried slot 102 After having carried out frying to the face block 110 for being put into retainer 108, which is lifted obliquely upward from fried slot 102, Conveyed in the horizontal direction in a period of time, then overturn retainer 108, make face block 110 fall on exit conveyor 112 and It is transported to next process.
The above are general fried processes, but in such method, it handles in any case, frying oil all can be remained largely The downside (downside when fried) of block in face, in the case where longitudinal type cup face, the fat content on the downside of the block of face is also than upside Substantially 3 one-tenth of fat content height~5 one-tenth.It is therefore easy to generate because fat content it is different caused by mouthfeel, reset condition not Together, in addition, downside will become the quality of colour as oil infiltration sometimes, there are the spaces of quality improving.
In contrast, as the frying method that the fat content of face block is formed as to constant fried instant noodle, it is known to Following patent documents 1,2.These patent documents are want by making retainer spin upside down or rotate in fried slot in frying And frying equably is carried out to the noodles in retainer, if the rotating holder like this in frying processing, face block can protected It bunches up in holder and is difficult to be fixed as retainer interior shape.In addition, can not also obtain in cup face it is preferred it is it is close under Thin face is block-shaped.Moreover, the verifying of people according to the present invention, as a result the fat content of face block entirety rises, unexcellent Choosing.
Existing technical literature
Patent document
Patent document 1: Japanese Unexamined Patent Application 52-154542 bulletin
Patent document 2: Japanese Unexamined Patent Application 60-196160 bulletin
Summary of the invention
Problems to be solved by the invention
It is an object of the invention to and homogenization by fat content in the face block for making fried instant noodle in quality of colour And the quality of mouthfeel etc. improvement fried instant noodle.
The solution to the problem
The manufacturing method of fried instant noodle of the invention is characterized in that, in the fried processing of fried instant noodle, is made Face block spins upside down the face block after leaving the oil of fried slot within 15 seconds.
It is further preferred, that in the manufacturing method of above-mentioned fried instant noodle, it, will after spinning upside down above-mentioned face block It is preferred within state maintenance 15 seconds or more after the overturning.
It is further preferred, that it is characterized in that, above-mentioned fried processing is by being put into the noodles for having carried out αization processing Fried processing is carried out in retainer and the oil being impregnated in above-mentioned fried slot, the method that spins upside down of above-mentioned face block is to pass through Retainer is spun upside down in the case where not taking out face block from the retainer to carry out.
In addition, the manufacturing method of fried instant noodle of the invention is specifically used as first method, which is characterized in that will be into The noodles of αization of having gone processing, which are put into, is set up in cricoid two chains arranged side by side and in the retainer that is supported by the chain, The retainer for being put into above-mentioned noodles is immersed in fried slot to carry out frying, in turn, above-mentioned using the conveying of the chain After retainer leaves the oil in fried slot using the conveying of the chain, the direction of travel of the chain is made within 15 seconds, And the retainer is spun upside down, makes that fried treated that face block is detached from from the retainer.
In addition, the manufacturing method of fried instant noodle of the invention is characterized in that, as second method, carry out will αization The noodles of processing, which are put into, is set up in cricoid two chains arranged side by side and in the retainer that is pivotally supported by the chain, utilizes the chain The retainer for being put into above-mentioned noodles is immersed in fried slot to carry out frying, and then utilizes in above-mentioned retainer by the transmission of item After the oil of the chain conveyed away from fried slot, the retainer being pivotally supported is made to rotate and turn over up and down within 15 seconds Turn, so that the state after retainer is spun upside down conveys retainer using the transmission of the chain, then, making frying, treated Face block is detached from from the retainer.
In addition, in above-mentioned second method, it is preferred that so that retainer spin upside down after state conveyed when Between be preferred for 15 seconds or more.
In addition, the concrete example as fried processing unit of the invention, is the processing of frying used in above-mentioned second method Device, which is characterized in that the frying processing unit includes: fried slot, is used to store fried oil;Cricoid chain, It is two, they are configured side by side in mode contour each other, and a part is configured in above-mentioned fried slot, and rest part is configured at Space outside fried slot;Pivot axle is set up between above-mentioned two chains;Retainer, with the side that can be rotated Formula is pivotally supported in above-mentioned Pivot axle;Turnover mechanism, the retainer after making to leave the oil in above-mentioned fried slot is around above-mentioned rotation Turn center axis rotation and spins upside down;And maintaining member, it is used to maintain the state after spinning upside down above-mentioned retainer.
In addition, in the frying processing unit, which is characterized in that above-mentioned turnover mechanism includes protrusion, with to above-mentioned Chain direction mode outstanding is formed in above-mentioned retainer or the frame for fixing retainer, around above-mentioned rotation together with retainer Turn center axis rotation;And overturning pawl, it is set near above-mentioned chain and jam is in above-mentioned protrusion, for making the protrusion Portion and above-mentioned retainer are rotated around above-mentioned Pivot axle.
The effect of invention
Using the present invention, the fat content that can obtain fried instant noodle face block is substantially equal in face block top, face block lower part The face of even and quality of colour also good high-quality.
Detailed description of the invention
Fig. 1 is the main view for indicating fried processing unit of the invention.
Fig. 2 is the enlarged plan view for indicating the part of fried processing unit of Fig. 1.
Fig. 3 is the schematic diagram of the effect of half transfer part of the fried processing unit for explanatory diagram 1.
Fig. 4 is the schematic diagram of the effect in the face block disengaging portion of the fried processing unit for explanatory diagram 1.
Fig. 5 is the schematic diagram of the effect of the recovery portion of the fried processing unit for explanatory diagram 1.
Fig. 6 is the schematic diagram of the effect of half transfer part of the fried processing unit for explanatory diagram 1.
Fig. 7 is the figure for indicating the other embodiments of fried processing unit of the invention, is the work for illustrating half transfer part Schematic diagram.
Fig. 8 is the figure for indicating the other embodiments of fried processing unit of the invention, is the work for illustrating half transfer part Schematic diagram.
Fig. 9 is the figure for indicating the other embodiments of fried processing unit of the invention, is the work for illustrating half transfer part Schematic diagram.
Figure 10 is the figure for indicating the other embodiments of fried processing unit of the invention, is the work for illustrating half transfer part Schematic diagram.
Figure 11 is the schematic diagram for indicating the another embodiment of turnover mechanism of fried processing unit of the invention.
Figure 12 is the main view for indicating fried processing unit other embodiments of the invention.
Figure 13 is the main view for indicating previous fried processing unit.
Specific embodiment
Hereinafter, illustrating embodiments of the present invention.
The present invention is a kind of manufacturing method of fried instant noodle, and this method is not to make to protect as patent document 1,2 Holder is rotated or is spun upside down in fried slot, but by spinning upside down retainer immediately after leaving fried slot, specifically For be to be spun upside down within 15 seconds after leaving fried slot, so as to obtain make fat content uniformly and quality of colour it is also good Good face block.
In this way, will not generate and be spun upside down in fried slot by spinning upside down face block immediately after leaving fried slot Or the shortcomings that when rotation, that is, face block bunches up and can not be fixed as retainer interior shape (such as cup-shaped) and be difficult to shape The fat content of the shortcomings that structure as upper tightly lower sparse and face block entirety increases such problems point, can make the oil of face block Rouge content generally uniformization.In addition, be difficult to reach the homogenization of fat content if being spun upside down after more than 15 seconds, it is difficult The fat content on the upside of the fat content and face block on the downside of the block of face is formed as equal extent.In order to reach the equal of fat content Homogenize and the particularly preferred time for spinning upside down operation be preferred within 0.1 second or more and 15 seconds or less after leaving fried slot, in addition, It is preferred that the posture after spinning upside down persistently is maintained 15 seconds or more.In addition, " leaving fried slot " described herein refers to keeping At the time of the entirety of device is left from pasta.
In addition, as described above, as the specific method for spinning upside down face block, comprising: utilize the chain for making branch bearing retainer The mechanism of the direction of travel of item is come the method that spins upside down the posture of retainer;And by retainer can rotate Mode is pivotally supported in chain and is being carried out making retainer itself or more in face block transmission process with retainer using the rotating mechanism The method of overturning.
It, being capable of the following method of example specifically, as first (the former) method: α will have been carried out that is, about the present invention The noodles for changing processing, which are put into, is set up in cricoid two chains arranged side by side and in the retainer that is supported by the chain, along with this The retainer for being put into above-mentioned noodles is immersed in fried slot to carry out frying by the transmission that chain advances, and then by being somebody's turn to do Transmission that chain advances and after so that above-mentioned retainer is left fried slot, the direction of travel of the chain is made within 15 seconds then It moves back, so that the retainer be made to spin upside down, face block is made to leave the retainer in such a way that upper surface (upside when fried) is directed downwardly.
Here, the method as the direction of travel for making chain, preferably following method: by for being wrapping with chain So that direction of travel is reversed retrogressing from advance after sprocket wheel (device that central axis is horizontally oriented), and makes to be propped up by chain The posture of the retainer held is spun upside down, specifically, being able to use the sprocket wheel for making to be wrapping with chain in Figure 13 of previous example Position is extremely close to the device etc. of fried slot in discharge side.
Using the first method, the advantage is that: due to making retainer or more using the direction of travel mechanism of chain Overturning, thus have the advantages that do not need on one side by the retainer lifted from fried slot march forward direction conveying, while make to protect Holder rotates and the special entity that spins upside down etc..However, being stood after needing to be located off fried slot in the case where this method Even if the direction of travel of chain and the mechanism for being detached from the face block in retainer, also it is difficult in actual production line sometimes Using.
On the other hand, being capable of the following method of example as second method: the noodles that will have carried out αization processing be put into frame In cricoid two chains arranged side by side and the retainer that is pivotally supported by the chain, along with the transmission advanced based on the chain And the retainer for being put into above-mentioned noodles is immersed in fried slot to carry out frying, and then in the conveying advanced by the chain And after so that above-mentioned retainer is left fried slot, make the retainer being pivotally supported around Pivot axle half rotation within 15 seconds And spin upside down, the state that face block is put into retainer spins upside down retainer, in this state, passes through the chain Transmission is to convey retainer, then, makes that fried treated that face block leaves in such a way that upper surface (upside when fried) is directed downwardly The retainer.Specifically, being able to use the device of Fig. 1, about the device, it is illustrated later.
The second method also has the advantages that following multiple compared with first method: being free to setting makes face block leave guarantor The position of holder;Section can be maintained to be arranged longer the retainer overturning for making oil return to fried slot after frying;And hold It changes places and is transformed from existing deep-frying device.
In addition, the disengaging of face block is able to use following method appropriate: making retainer on one side in above-mentioned second method Advance in the state of after spinning upside down, the method for being detached from face block from retainer opening using transmitter on one side, alternatively, temporary Make appearance with the advance of upper and lower rollover states and then secondary use above-mentioned rotating mechanism (retainer spins upside down mechanism) half rotation State is restored, and makes the retainer by the sprocket wheel etc. for being wrapping with chain, to make direction of travel and become making when retreating The method that face block is detached from, and before with upper and lower rollover states and then after retreating direction of travel then, utilize above-mentioned guarantor The rotating mechanism of holder spins upside down retainer and makes the method etc. of face block disengaging.In addition, being spun upside down after leaving fried slot Face block with the time of state (the downward state in the upper surface of the face block) conveying after spinning upside down, preferably 15 seconds or more.
In this way, as the mechanism for spinning upside down the posture of retainer, specifically, being simply as so following structures It is good.That is, it is preferred that following mechanism: the frame of retainer or fixed retainer is supported in a manner of it can rotate is set up in two Pivot axle between annular link chain arranged side by side forms oriented chain side protrusion outstanding on the retainer or retainer frame Portion, by by the protrusion jam on the overturning pawl being set near chain, to make retainer with above-mentioned Pivot axle Centered on rotate and spin upside down.
Using the fried processing unit of such structure, in the conveying of chain, pawl jam is only being formed in retainer The protrusion of side can make retainer rotate and spin upside down centered on Pivot axle, be not only simple in structure, by taking Lower claw can also be also used as the deep-frying device for the previous mode for rotating retainer.In addition, spinning upside down mistake when retainer When losing, other pawls are also set up by the rear in pawl, also have the effect of to be easy to be modified it.
Hereinafter, more specifically describing embodiments of the present invention, experimental result, actual system is illustrated based on Detailed description of the invention Make device.
It is made firstly, the present inventors measures in the longitudinal type cup face of fried instant noodle using common fried processing method The fat content of lower part of face block, face block top fat content.As a result, as the comparative example 1 of table 1, face block lower part Fat content specific surface block top height substantially 40% or so.
Therefore, the method for having attempted to spin upside down retainer in frying oil described in advanced technical literature, such as the ratio of table 1 Like that compared with example 2,3, although fat content homogenizes above and below the block of face, fat content itself is very high, is especially comparing In example 2, face is block-shaped also to bunch up, therefore not preferably.Therefore, take makes retainer immediately after lifting in frying oil The method spun upside down, it is seen that block-shaped face is desired shape, and fat content is in top, the lower part of face block basic one It causes, is desired face block.
Hereinafter, describing specific manufacturing method and experimental method involved in the experiment of table 1.
A small amount of starch is added in wheat flour and the main material powder of 1kg is made, the molten of 300ml is added in the main material powder It has solved buck and salt is obtained and face water, be sufficiently mixed using blender.According to usual way to dough obtained Group (dough) carries out compound calendering, then, the face band of 0.8mm thickness is made using stack progress continuous calendering, utilizes the 18th Bugle knife is cut into noodles.With 100 DEG C of steam steams the raw noodles and makes its αization, its short time is impregnated in salt In 10% baste, it is cut into a 100g.It is straight for 90mm, bottom that the noodles cut are put into opening portion diameter portionwise The substantially reverse frustoconic that diameter is 70mm, depth is 50mm, bottom by punch offer multiple holes logical fluidity guarantor In holder, and cover the lid that multiple holes have been worn by punching, by close the lid (opening portion) side be set as upside, be put into There is in the fried slots of about 150 DEG C of palm oils 2 points of dipping 30 seconds to carry out frying.In addition, the experiment is the life using experiment Producing line carries out.
Comparative example 1
As described above, leaving retainer out of fried slot after 30 seconds impregnated of 2 points in fried slot, with frying processing When upside, after the state that opening portion side is upside accurately keeps 40 seconds, take out the opening portion of retainer dry downward Dry face block makes the upper surface (upside when fried) of face block be temporarily placed in the grid (day of stainless steel downward and with the state Text: grid) on.This method represents existing general fried processing method.
Examples 1 and 2
Identical as above-mentioned comparative example 1, impregnating 2 points in fried slot left retainer out of fried slot after 30 seconds, then Spin upside down retainer immediately, and the state after spinning upside down keeps 40 seconds (embodiments 1) or 15 seconds (embodiments 2) it, uncaps after being kept, takes out dry face block, make the upper surface (upside when fried) of face block downward, and with the shape State is temporarily placed on the grid of stainless steel.The method representative of the embodiment 1,2 turns over retainer or more immediately after frying The fried processing method of the invention turned.
Embodiment 3
In addition, similarly, after leaving fried slot in 15 seconds by retainer opening portion towards keeping in a manner of to the upper side Holder overturns retainer after accurately maintaining 15 seconds, and is kept for 40 seconds with the state after spinning upside down, and is carrying out It uncaps after holding, takes out dry face block, be temporarily placed in the upper surface (upside when fried) of face block downward and with the state On the grid of stainless steel.The method of the embodiment 3 is the oil of the invention for after frying spinning upside down after 15 seconds retainer Fried processing method.
Comparative example 2 and 3
In addition, in above-mentioned comparative example 1, in the fried slot that retainer is impregnated in the palm oil for being put into 150 DEG C after, Any moment after fried start 30 seconds or after 120 seconds spins upside down retainer in fried slot, then to maintain overturning The state of posture afterwards carries out frying (positive and negative to add up to 2 points 30 seconds) within the remaining time, after making retainer leave fried slot Also it is kept for 40 seconds with the state (making the downward opening state of retainer) after spinning upside down, is then uncapped, take out dry face block, It is temporarily placed in the upper surface (retainer open side) of face block downward and with the state on the grid of stainless steel.This method generation The method for the existing technical literature 1,2 that table spins upside down retainer in fried slot.
Hereinafter, be shown in table 1 above-described embodiment 1~3, comparative example 1~3 face block fat content measurement result and Evaluation.In addition, the unit of fat content is weight %, and about Examples 1 to 3, comparative example 2 and 3, numerical value is sample in table 1 The average value of product number N=2, about comparative example 1, numerical value is the average value of sample number N=5.
[table 1]
It is known to spin upside down retainer within 15 seconds (after leaving fried slot) after frying as Examples 1 to 33, energy The fat content of face block upper and lower part is enough made into without too big difference and quality of colour in face block upper and lower surfaces also without too The uniform face block distinguished greatly, therefore have studied the device being most suitable for in actual production line.
In Fig. 1, the expression of appended drawing reference 10 is suitble in the implementation of the manufacturing method of fried instant noodle of the invention directly An example of the fried processing unit (for the second manufacturing method of the invention) used.
Fried processing unit 10 is configured to, and has: fried slot 12, is used to store fried oil 13;Two chain (rings Shape is wrapping with transmission body) 14, it is configured side by side in mode contour each other, and a part is configured in above-mentioned fried slot, He is partially configured at the space outside fried slot;Pivot axle 16 is set up between two chains 14;Retainer 18, with The mode that can be rotated is pivotally supported and is passed through in fried slot 12 by Pivot axle 16;Turnover mechanism 20 makes in fried slot Retainer 18 in 12 after is spun upside down around the rotation of Pivot axle 16;And guide rail (maintaining member) 42, it is used for The state after spinning upside down retainer 18 is maintained, by having about 18 retainer for making to leave from the oil 13 in fried slot 12 The turnover mechanism 20 of overturning, to be suitble to directly use in the implementation of the second manufacturing method of the invention.
Fried processing unit 10 has rake 22, what which made to have passed through in fried slot 12 using chain 14 Retainer 18 leaves the oil 13 in fried slot 12 obliquely upward.Has turnover mechanism 20 in half transfer part 62 of the rake 22.? After leaving retainer 18 from the oil 13 in fried slot 12, spin upside down retainer 18 immediately using the turnover mechanism 20, from And the retainer for being put into noodles 24 18 can be made to spin upside down.In addition, noodles 24 are said after frying as face block 24 It is bright.
Retainer 18 is in order to have logical fluidity, as shown in Fig. 2, being equipped with multiple holes in bottom 26 by punching.In addition, 5 A retainer 18 is arranged and is fixed, 5 along the direction (Y direction) rectangular with conveying direction (X-direction) in frame 28 A retainer 18 is integrally conveyed, and is integrally spun upside down.
Turnover mechanism 20 is configured to, comprising: protrusion 30 and 32, it is prominent to the direction of chain 14, and in rotation Mandrel 16 and be arranged, and rotated together with retainer 18;Protrusion 34, it is prominent to chain direction, in Pivot axle 16 Lower section is provided with 1, and rotates together with retainer 18;Pawl 36 is overturn, is set near chain 14, by jam in prominent It plays portion 34 and rotates retainer 18 around Pivot axle 16;And overturning pawl 37, make to protect in protrusion 32 by jam Holder 18 is rotated around Pivot axle 16.In addition it is also possible to which roller is arranged on protrusion 30,32 and 34.In addition, if utilizing Cylinder etc., which drives upside down component, moves overturning pawl 36 downwards, then also can be in not jam in protrusion 30,32 and 34 In the case where pass through retainer 18 rotatably.
In addition, also being provided with overturning pawl 38 and 39 in the face block disengaging portion 54 for making face block 24 be detached from retainer 18, make to keep The recovery portion 64 that the direction of device 18 is restored also is provided with overturning pawl 40 and 41.In addition, overturning pawl 38,39,40 and 41 be will not on Lower the fixed of movement is preferred, its aftermentioned effect.
In addition, controlling the guide rail 42 of the posture of (maintenance) retainer 18 throughout substantially by making the sliding of protrusion 30 and 32 Entire 14 ground of chain setting.In addition, in order to make face block 24 not to be detached from holding immediately after spinning upside down using turnover mechanism 20 Device 18 and fall, with chain 14 side by side be equipped with make face block 24 lower slide falling limitation track 44.It is soaked by noodles 24 Stain is equipped with lid conveyer belt 56 in the top of the dipping portion 52 of the oil 13 in fried slot 12, which is used to carry out from top The case where pressing and noodles 24 prevented to be upwardly separated from because releasing moisture from retainer 18.
Illustrate the functions and effects of the fried processing unit 10 of such structure.
The noodles 24 for having carried out αization processing and steaming or boiling in process early period are put into portion 50 in noodles and are put into opening In the retainer 18 of portion upward.The noodles 24 in retainer 18 are put by chain 14 along the conveying of X-axis positive direction and in dipping portion It is impregnated in the oil 13 of the high temperature in fried slot 12 in 52, releases moisture rapidly using frying, to form porous structure simultaneously And harden, it is shaped generally as the interior shape of retainer 18, the thin structure in the close downside in upside is fixed in retainer 18 The shape of face block 24.
Face block 24 after retainer 18 and frying is left using the direction of chain 14 along X-axis positive direction and obliquely Oil 13 in fried slot 12, and the direction conveying at rake 22 along X-axis positive direction and obliquely.
As shown in (a) of Fig. 3, the retainer 18 of the direction conveying at rake 22 along X-axis positive direction and obliquely With face block 24 to overturning pawl 36 and 37 close in the past, in half transfer part 62, as shown in (b) of Fig. 3, protrusion 34 and overturning 36 phase of pawl It abuts.Being connected to the overturning pawl 36 of protrusion 34 jam as shown in (c) of Fig. 3 in protrusion 34 and makes to be put into face block 24 Retainer 18 rotate clockwise, later, so as Fig. 3 (d) and Fig. 3 (e) shown in, overturn 37 jam of pawl in protrusion 32 And retainer 18 is rotated clockwise, so that retainer 18 is spun upside down as shown in (f) of Fig. 3.In addition, in order to be suitble to It is directly used in the implementation of the manufacturing method of fried instant noodle of the invention, with retainer 18 after the oil 13 for leaving fried slot 12 It is conveyed to half transfer part 62 and time for overturning is that mode within 15 seconds sets the position of half transfer part 62 and the transport of chain 14 Speed.
As shown in Figure 1, the retainer 18 and face block 24 after spinning upside down convey at horizontal feed portion 58 along X-axis positive direction Afterwards, make direction of travel X-axis negative direction in direction of travel counter-portion 60, with the state quilt of the opening portion of retainer 18 upward It is delivered to face block disengaging portion 54.In addition, in order to be suitble to directly make in the implementation of the manufacturing method of fried instant noodle of the invention With, by retainer 18 and face block 24 at horizontal feed portion 58 along X-axis positive direction conveying time be 15 seconds or more in the way of set Determine the length in horizontal feed portion 58 and the rotation speed of chain 14.
In face block disengaging portion 54, as shown in (a) and (b) of Fig. 4, make to keep in protrusion 34 38 jam of pawl will be overturn Overturning 39 jam of pawl after rotation, as shown in (c) of Fig. 4, rotates face block 24 counterclockwise in protrusion 30 by device 18 counterclockwise. Retainer 18 spins upside down as opening portion state directed downwardly as a result, as shown in Figure 1, face block 24 be detached from downwards from retainer 18 and Under fall on exit conveyor 66.Under the face block 24 that falls on exit conveyor 66 transported to next process.
Retainer 18 after face block 24 is detached from is delivered to recovery portion 64 along X-axis negative direction.In recovery portion 64, such as Fig. 5 (a) and shown in (b), protrusion 34 is located above, and is not interfered with overturning pawl 40 and 41, retainer 18 is protected in non-rotary situation It holds the state and unchangeably passes through recovery portion 64.Retainer 18 after having passed through recovery portion 64 is transported to noodles and is put into portion 50, quilt It is placed again into noodles 24.
Here, in the case where noodles are put into portion 50 and produce noodles 24 and the failures such as be not received in retainer 18, The retainer 18 of failure is produced by when the conveying of half transfer part 62, makes to overturn pawl 36 and 37 such as Fig. 6 using component is driven upside down (a) it is moved downwards shown in.Make to overturn pawl 36 and 37 when moving downwards, as shown in (b) of Fig. 6, overturn pawl 36 and 37 and Protrusion 34 and 32 is not interfered, to make the retainer 18 for producing failure not rotatably by half transfer part 62.It whether is to generate The retainer 18 of the failure, is detected using camera, sensor etc..
The retainer 18 of half transfer part 62 is passed through in direction of travel counter-portion 60 with the state not spun upside down without spin and Make direction of travel, so that its opening portion is downward.It is detached from limitation track 68 in addition, being equipped in direction of travel counter-portion 60, with In the case where being put into face block 24 in retainer 18, avoid the face block 24 de- from the opening portion of retainer 18 in rotary course From.Later, retainer 18 is conveyed along X-axis negative direction, since protrusion 34 is located above, overturning pawl 38 and 39 not with it is prominent It plays portion 34 to interfere, 18 irrotationality of retainer transfers to pass through face block disengaging portion 54 with opening portion state directed downwardly.
Assuming that leading in the case where retainer 18 is conveyed with the state of opening portion upward to recovery portion 64 because of certain failure It crosses and returns to overturning 40 jam of pawl in protrusion 34, by overturning 41 jam of pawl in protrusion 30, rotation that retainer 18 is counterclockwise Normal direction, to be restored to that the direction that portion 50 is put into noodles 24 can be put into noodles.
Using such fried processing unit 10, by for making retainer 18 incline from what the oil 13 of fried slot 12 left Inclined portion 22 has half transfer part 62, thus be directly suitable for make face block 24 from the oil 13 of fried slot 12 leave after 15 seconds within Spin upside down face block in the implementation of the manufacturing method of such fried instant noodle of the invention.
It this concludes the description of an embodiment of fried processing unit of the invention, but fried processing unit of the invention It is not limited to the above embodiment.
For example, making to generate faulty retainer 18 not rotatably by half transfer part 62 in the case where producing failure Embodiment be not limited to above content.Specifically, can also be as shown in (a) of Fig. 7, firstly, only making to overturn pawl 36 move downwards after avoiding the interference between protrusion 34, as shown in (b) of Fig. 7, make to overturn pawl 36 back to top simultaneously Move overturning pawl 37 downwards, to avoid the interference between protrusion 34.
Shown in (a) alternatively, it is also possible to such as Fig. 8, moves downwards and avoid and protrusion only making to overturn pawl 36 first After interference between 34, as shown in (b) of Fig. 8, only make to overturn pawl 36 back to top without keeping overturning pawl 37 mobile.In the situation Under, retainer 18 is slightly rotated due to overturning pawl 37, but since retainer 18 can be rotated around Pivot axle 16, The state of opening portion upward is returned to using self weight later, so that retainer 18 passes through half transfer part in a manner of not spinning upside down 62。
It is shown alternatively, it is also possible to (a) of such as Fig. 9, so that overturning pawl 36 is avoided and is dashed forward around the rotation of rotary shaft 70 first After playing the interference between portion 34, as shown in (b) of Fig. 9, if making to overturn the reverse rotation of pawl 36 and return, overturning pawl 37 can also be with It does not move.In this case, retainer 18 also passes through half transfer part 62 in a manner of not spinning upside down.
Alternatively, it is also possible to be, make retainer 18 to perpendicular to chain 14 using cylinder etc. as shown in (a) of Figure 10 Oblique upper is mobile and after avoiding and overturning interfering between pawl 36 and protrusion 34, as shown in (b) of Figure 10, only make retainer 18 oliquely downward move and return, to not make to overturn the movement of pawl 37.In this case, retainer 18 is not also to spin upside down Mode passes through half transfer part 62.
In addition, as shown in figure 11, turnover mechanism 20 is not limited to above structure.For example, it can be as follows Turnover mechanism 20: by rotating the overturning pawl 36 and 37 of shared rotary shaft counterclockwise around rotary shaft 35, pawl 36 is overturn By jam in protrusion 34, pawl 37 is then overturn by jam in protrusion 32, so that retainer 18 be made to spin upside down.
More than, based on Detailed description of the invention embodiments of the present invention, but embodiments of the present invention are not limited to figure The structure shown.For example, in the above-described embodiment, being put into the feelings such as fault, the rotation of retainer 18 fault having also contemplated noodles On the basis of condition, as desired device, half transfer part 62, face block disengaging portion 54, recovery portion 64 this apply at three and make to protect The turnover mechanism 20 that holder 18 rotates, but be not limited to that this, can also further increase turnover mechanism 20, in addition, can also To be not provided with recovery portion 64.In addition, the overturning pawl of face block disengaging portion 54 and recovery portion 64 by jam in protrusion 32,34 is set as It is fixed, but also can be set to movable.
In addition, for example, the number of the retainer 18 arranged on the direction being transversely to the conveying direction in frame 28 also simultaneously 5 are not limited to, 1~4 or 6 or more are also possible to, it can not also for limiting the guide rail 42 of posture of retainer 18 It is formed in the range of substantially complete cycle, but is only arranged at the position (opening down) that retainer 18 is spun upside down.In turn, upper It states in embodiment, is provided with turnover mechanism 20 (half transfer part 62) in rake 22, in order to more steadily be spun upside down, The region for carrying out horizontal feed immediately can also be formed after leaving fried slot and turnover mechanism 20 is set in the horizontal part.By Half transfer part 62 is arranged in horizontal position, can more steadily be rotated.
In addition, being to utilize to be set to turning at the position for having crossed direction of travel portion 60 in the above-described embodiment What (the face block disengaging portion 54) face the Lai Jinhang block of rotation mechanism 20 was detached from, but be not limited to that this, is also possible to next to traveling Turnover mechanism 20 is arranged in the front of direction counter-portion 60, restores the posture of the retainer 18 of the state spun upside down, then exists The outlet of the disengaging limitation track 68 in direction of travel portion 60 makes face block from disengaging of retainer 18 etc..
In addition, in the explanation of above embodiment, be recorded as in the second manufacturing method of the invention it is preferable to use Device concrete example, but as in the first manufacturing method of the invention it is preferable to use manufacturing device, in addition to this explanation Other than device documented by the 2nd section of page 6 of book (0025 paragraph of original text), for example, being capable of device shown in exemplary diagram 12.Figure 12 institute The device shown is such as flowering structure: the direction of travel by making chain within from leaving 15 seconds using sprocket wheel 21, thus Retainer 18 after making the oil 13 for leaving fried slot 12 is spun upside down, then defeated along X-axis negative direction with the state after spinning upside down It send 15 seconds or more.In addition, above embodiment illustrates only one of concrete example, without departing from the scope of the subject in the invention, energy Enough it is suitably designed the device for being respectively suitable for the first manufacturing method and the second manufacturing method.
Description of symbols
10, fried processing unit;12, fried slot;13, oily;14, chain (being wrapping with transmission body);16, Pivot axle;18, Retainer;20, turnover mechanism;22, rake;24, noodles (face block);26, bottom;28, frame;30,32,34, protrusion; 36,37,38,39,40,41, overturning pawl;42, guide rail (maintaining member);44, limitation track is fallen;50, noodles are put into portion;52, Dipping portion;54, face block disengaging portion;56, lid conveyer belt;58, horizontal feed portion;60, direction of travel portion;62, half transfer part; 64, recovery portion;66, exit conveyor;68, it is detached from limitation track.

Claims (3)

1. a kind of frying processing unit, which is characterized in that
It is used in the manufacturing method of fried instant noodle,
The frying processing unit includes:
Fried slot is used to store the oil of fried processing;
Cricoid chain is two, they are configured side by side in mode contour each other, and a part is configured at above-mentioned fried slot Interior, rest part is configured at the space outside the frying slot;
Pivot axle is set up between two above-mentioned chains;
Retainer is pivotally supported in above-mentioned Pivot axle in a manner of it can rotate;
First turnover mechanism, the retainer after making to leave the oil in above-mentioned fried slot is within 15 seconds around above-mentioned Pivot axle It rotates and spins upside down;
Maintaining member, state maintenance 15 seconds or more that above-mentioned face block is put into the above-mentioned retainer after spinning upside down are gone forward side by side Row transmission;And
Second turnover mechanism overturns above-mentioned retainer, for being detached from above-mentioned face block from retainer and falling to output transmission It takes.
2. frying processing unit according to claim 1, which is characterized in that
The frying processing unit includes falling limitation track, this falls limitation track and spins upside down and be put into above-mentioned for limiting Above-mentioned face block in retainer is fallen.
3. frying processing unit according to claim 1 or 2, which is characterized in that
Above-mentioned 1st turnover mechanism and above-mentioned 2nd turnover mechanism include
Protrusion, by from above-mentioned retainer it is prominent or from the frame for fixing the retainer it is outstanding in a manner of formed, with this Retainer is rotated around above-mentioned Pivot axle together;And
Pawl is overturn, is set near above-mentioned chain and jam is in above-mentioned protrusion, for making the protrusion and above-mentioned holding Device is rotated around above-mentioned Pivot axle.
CN201910058506.0A 2012-04-10 2013-03-28 Frying processing device Active CN110074147B (en)

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CN201380016183.XA CN104203001A (en) 2012-04-10 2013-03-28 Method for producing instant fried noodles and frying treatment device

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RU2014144977A (en) 2016-05-27
US10092136B2 (en) 2018-10-09
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US20150086689A1 (en) 2015-03-26
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SG11201406488PA (en) 2015-01-29
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CN110074147B (en) 2021-12-28
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CN104203001A (en) 2014-12-10
EP2848130B1 (en) 2019-06-05

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