CN110068788A - The flexible intelligent calibrating installation and method of compatible a variety of electric energy meter calibrations - Google Patents
The flexible intelligent calibrating installation and method of compatible a variety of electric energy meter calibrations Download PDFInfo
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- CN110068788A CN110068788A CN201810068421.6A CN201810068421A CN110068788A CN 110068788 A CN110068788 A CN 110068788A CN 201810068421 A CN201810068421 A CN 201810068421A CN 110068788 A CN110068788 A CN 110068788A
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- 238000009434 installation Methods 0.000 title claims abstract description 40
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- 230000003139 buffering effect Effects 0.000 claims abstract description 43
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- 230000005611 electricity Effects 0.000 claims description 11
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- 238000007726 management method Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 7
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R35/00—Testing or calibrating of apparatus covered by the other groups of this subclass
- G01R35/04—Testing or calibrating of apparatus covered by the other groups of this subclass of instruments for measuring time integral of power or current
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Abstract
The present invention discloses a kind of flexible intelligent calibrating installation for being compatible with a variety of electric energy meter calibrations and method, described device includes naked table transmission line body, electric energy meter arrangement station, electric energy meter buffering chamber and electric energy meter calibration storehouse, wherein the side that the electric energy meter arranges station is arranged in the naked table transmission line body, the output end that the electric energy meter arranges station is connect with the input terminal of the electric energy meter buffering chamber, the output end of the electric energy meter buffering chamber is connect with the input terminal in the electric energy meter calibration storehouse, and described method includes following steps: (S1) is into table；(S2) meter reading；(S3) order is assigned；(S4) wire body tune is wide；(S5) electric energy meter flows out electric energy meter buffering chamber；(S6) connection box of electric energy meter；(S7) table is put.The present invention can be realized the calibrating of a variety of phenotypes such as state's net single-phase meter, southern net single-phase meter, three-phase direct electric energy meter, phase mutual inductance type electric energy meter and acquisition terminal, and the occupied area of device is greatly saved, improves the calibrating efficiency of electric energy meter.
Description
Technical field
The present invention relates to Electric Energy Metering Technology fields, and relate more specifically to realize in automatic calibration of electric energy meter assembly line
The flexible intelligent calibrating installation and method of multiple types electric energy meter calibration.
Background technique
Automatic calibration of electric energy meter assembly line is a kind of novel instrument and meter for automation detection system, is mainly used for Utilities Electric Co.
Measurement centre, electric energy meter manufacturing enterprise realize the automatic calibration of electric energy meter assembly line pattern, and system can be according to marketing system
The electric energy meter calibration task assigned, is coordinated by production scheduling platform, by warehousing system by case table outbound to be checked, verification system
Hopper pipeline is successively sent to corresponding electric energy meter feeding module.Feeding manipulator takes table to be put into electric energy meter calibration pipeline, from
It is dynamic complete pressure test, power consumption test, appearance and mark check, accuracy calibrating and multifunction test etc., according to calibrating, detection
Conclusion, electric energy meter pipeline are automatically performed sorting, conveying, are delivered to abnormal blanking to the unqualified electric energy meter of each cargo handling operation and fill
Case mouth completes unqualified electric energy meter vanning；Qualified electric energy meter completes automatic seal, automatic attaching lattice card, and according to relevant information
It is automatically performed vanning by product rule, completes the storage work of qualified case table, unqualified case table after vanning by warehousing system.It notifies simultaneously
Production scheduling platform is uploaded to marketing system for information, seal information, bin information is examined and determine.
Calibrating installation in traditional automatic calibration of electric energy meter assembly line examines and determine epitope number, quilt with item goal programming
Type and the production capacity for examining table are all substantially stationary constant.With the development in market, client proposes higher technical requirements, it is desirable that same
The needs of the compatible a plurality of types of phenotypes of one automatic calibration of electric energy meter assembly line, and plant traditional calibrating assembly line and cannot
Meet the market demand.
Summary of the invention
Deficiency in view of the above technology, the present invention disclose a kind of flexible intelligent calibrating installation for being compatible with a variety of electric energy meter calibrations
And method, state's net single-phase meter, southern net single-phase meter, three-phase direct electric energy meter, phase mutual inductance type electric energy meter can be compatible with and adopted
The calibrating for collecting a variety of phenotypes such as terminal meets the compatible a variety of not isophenic calibratings of an assembly line, save project land used at
Sheet and production management cost, while the task of calibrating installation can be distributed according to the different intelligent of production capacity, it be greatly saved
The occupied area of device improves the calibrating efficiency of electric energy meter.
The invention adopts the following technical scheme: a kind of flexible intelligent calibrating installation for being compatible with a variety of electric energy meter calibrations, including
Naked table transmission line body, electric energy meter arrange station, electric energy meter buffering chamber and electric energy meter calibration storehouse, wherein the naked table transmission line body
The side that the electric energy meter arranges station is set, and the electric energy meter arranges the output end and the electric energy meter buffering chamber of station
Input terminal connection, the output end of the electric energy meter buffering chamber are connect with the input terminal in the electric energy meter calibration storehouse；The wherein electricity
Electric energy meter collating unit, barcode scanner and the first electric energy meter detection switch can be provided in table arrangement station；The electric energy meter is slow
It is provided with buffering chamber conveyor belt line in storage, the first wire body is provided on the buffering chamber conveyor belt line and adjusts wide machine automatically
Structure, the first electric energy meter gear stop mechanism, the second electric energy meter detection switch and buffering chamber conveyor belt line motor；The electric energy meter inspection
Determine to be provided with calibrating storehouse conveyor belt line in storehouse, the calibrating storehouse conveyor belt line side portion is provided with connection box of electric energy meter docking machine
Structure is provided with the second wire body automatic width adjustment mechanism, third electric energy meter detection switch, the second electricity on the conveyor belt line of the calibrating storehouse
It can table gear stop mechanism and calibrating storehouse conveyor belt line motor.
As the further technical solution of the present invention, the electric energy meter collating unit includes mounting plate, under the mounting plate
Side is provided with a pair of mounting bracket parallel to each other, is provided with first straight line bearing and second parallel to each other on the mounting plate
Linear bearing is provided with the first guiding axis on the first straight line bearing, is provided with the second guiding on the second straight line bearing
Axis is stopped the supple of gas or steam cylinder on the mounting plate and in gear is provided between the first straight line bearing and second straight line bearing, and described the
Electric energy meter baffle is connected between one guiding axis and the second guiding axis and below the mounting plate, under the mounting plate
Side is additionally provided with cylinder mount frame of setting the watch, and cylinder of setting the watch is provided on the cylinder mount frame of setting the watch, is connected on the cylinder of setting the watch
It connects and is provided with the first electric energy meter shift plate and the second electric energy meter shift plate parallel to each other.
As the further technical solution of the present invention, the first wire body automatic width adjustment mechanism or the second wire body adjust width automatically
Mechanism includes the adjustable wire body being disposed in parallel relation to one another and fixed wire body, mounting base and wire body mounting plate, the adjustable wire body
It is mounted on the wire body mounting plate, the wire body mounting plate passes through being arranged below the wire body mounting plate and mutual equal
Capable the first sliding block linear guide and the second sliding block linear guide is fixed on the mounting base, and the first sliding block straight line
Guide rail and the second sliding block linear guide are in the mounting base two sides, are equipped with first servo motor in the middle part of the mounting base
Mounting base is provided with first servo motor in the first servo motor mounting base, on the mounting base and is parallel to institute
It states first servo motor and is provided with 30 degree of trapezoidal screws, 30 degree of trapezoidal screw thread bush pass through 30 degree of trapezoidal screws and are fixed on
On wire body mounting plate, it is provided with the second synchronous pulley on 30 degree of trapezoidal screws, is provided in the first servo motor
One synchronous pulley is connected with the first synchronous belt between first synchronous pulley and second synchronous pulley, described
The both ends of 30 degree of trapezoidal screws pass through the first screw rod mounting base respectively and the second screw rod mounting base is fixed on the mounting base.
As the further technical solution of the present invention, the connection box of electric energy meter docking mechanism includes installation base plate, the peace
First straight line sliding rail installation riser and second straight line sliding rail installation riser parallel to each other are provided on dress substrate, described first is straight
It is provided with first straight line sliding rail in line sliding rail installation riser, it is sliding that second straight line is provided in the second straight line sliding rail installation riser
Rail is provided with propulsion substrate wherein being slidably connected between the first straight line sliding rail and second straight line sliding rail, the propulsion substrate
Top is fixedly installed the first meter adapting-seat clamping cylinder and the second meter adapting-seat clamping cylinder parallel to each other, first meter adapting-seat
Clamping cylinder front end is connected with the first meter adapting-seat clamping plate, and the second meter adapting-seat clamping cylinder front end is connected with
Two meter adapting-seat clamping plates, propulsion substrate lower section, which is also connected with, is provided with the first propulsion cylinder and the second propulsion gas parallel to each other
Cylinder, first propulsion cylinder and the second propulsion cylinder front end are connected with meter adapting-seat.
As the further technical solution of the present invention, the meter adapting-seat is compatible meter adapting-seat, and compatible phenotype is that three-phase is straight
Connect appointing in formula electric energy meter, phase mutual inductance type electric energy meter, acquisition terminal and state's net single-phase electric energy meter and southern net single-phase electric energy meter
It anticipates one kind.
As the further technical solution of the present invention, gauge stand storehouse, the gauge stand are additionally provided in the electric energy meter calibration storehouse
Storehouse includes rack, the first side support plate and the second side support plate parallel to each other is provided in the rack, described first is collateral
Being provided between fagging and the second side support plate makes frame stiffening and four reinforcing axis parallel to each other, wherein described first is collateral
It is additionally provided with rotation main shaft between fagging and the second side support plate, and the rotation main shaft is parallel to the reinforcing axis, described turn
Dynamic main shaft is provided with gauge stand mounting blocks and table with second side support plate junction and on the inside of second side support plate
Seat spacing rotating disk, is additionally provided with gauge stand jacking cylinder on the inside of second side support plate, gauge stand jacking cylinder top is set
It is equipped with gauge stand side clamping cylinder, first side support plate bottom is provided with the second servo motor mounting base, and described second watches
It takes and is provided with the second servo motor on motor mount, be provided with third synchronous pulley and the 4th on the outside of first side support plate
Synchronous pulley is provided with the second synchronous belt between the third synchronous pulley and the 4th synchronous pulley.
A kind of flexible intelligent calibration method being compatible with a variety of electric energy meter calibrations, comprising the following steps:
(S1) into table: electric energy meter enters electric energy meter from naked table transmission line body and arranges station；
(S2) meter reading: station is arranged by barcode scanner reading power meters information in electric energy meter, and the information of reading is uploaded to letter
Breath management platform；
(S3) order is assigned: the information for the electric energy meter that information management platform is read according to barcode scanner assigns electricity to electric energy meter buffering chamber
It can table information in place；
(S4) wire body tune is wide: the first wire body automatic width adjustment mechanism in electric energy meter buffering chamber and the second line in electric energy meter calibration storehouse
Body automatic width adjustment mechanism reaches information adjust automatically wire body width according to the electric energy meter assigned；
(S5) electric energy meter flows out electric energy meter buffering chamber: the first electric energy after electric energy meter buffering chamber hole capital after selling all securities, in electric energy meter buffering chamber
Table gear stop mechanism lets pass to electric energy meter, and electric energy meter is subsequently into electric energy meter calibration storehouse；
(S6) connection box of electric energy meter: connection box of electric energy meter docking mechanism executes crimping movement to electric energy meter in place；
(S7) put table: after calibrating, connection box of electric energy meter docking mechanism is exited, electric energy meter outflow.
Positive beneficial effect:
The first wire body automatic width adjustment mechanism or the second wire body automatic width adjustment mechanism in the present invention can be according to the tables of different model
The width of type adjust automatically itself allows the invention to the calibrating for being compatible with a variety of phenotypes, and can more specifically be compatible with state's net
The inspection of a variety of phenotypes such as single-phase meter, southern net single-phase meter, three-phase direct electric energy meter, phase mutual inductance type electric energy meter and acquisition terminal
It is fixed, so that the occupied area of device be greatly saved, improve the calibrating efficiency of electric energy meter；
Connection box of electric energy meter docking mechanism in the present invention can be realized the automatic connection of a variety of phenotypes, and it is more to be applicable in phenotype；
Gauge stand storehouse in the present invention can be compatible with the meter adapting-seat of different type phenotype, and gauge stand storehouse can carry a variety of phenotypes, so that
It is greatly increased using the type of same device calibrating electric energy meter, shortens input cost；
Electric energy meter collating unit in the present invention can automatically position naked table, under electric energy meter is swimmingly entered
One station shortens electric energy meter haulage time, improves calibrating efficiency；
The each special plane component of the present invention is worked in coordination, and can save Installed capital cost, the project land used of client to greatest extent
With production management cost.
Detailed description of the invention
Fig. 1 is equipments overall structure schematic diagram in the present invention；
Fig. 2 is the electric energy meter collating unit structural schematic diagram of device in the present invention；
Fig. 3 is the wire body automatic width adjustment mechanism structural schematic diagram of device in the present invention；
Fig. 4 is the connection box of electric energy meter docking mechanism structural schematic diagram of device in the present invention；
Fig. 5 is the gauge stand chamber structure schematic diagram of device in the present invention；
Fig. 6 is the verification step schematic diagram of the method in the present invention；
It is identified in figure: the naked table transmission line body of 1-；2- electric energy meter arranges station；3- electric energy meter buffering chamber；4- electric energy meter calibration storehouse；
201- electric energy meter collating unit；202- barcode scanner；203- the first electric energy meter detection switch；301- buffering chamber conveyor belt line；
302- the first wire body automatic width adjustment mechanism；303- the second electric energy meter detection switch；The first electric energy meter of 304- keeps off stop mechanism；305- is slow
Storage conveyor belt line motor；401- connection box of electric energy meter docking mechanism；402- the second wire body automatic width adjustment mechanism；The second electricity of 403-
It can table gear stop mechanism；404- examines and determine storehouse conveyor belt line；405- examines and determine storehouse conveyor belt line motor；The detection of 406- third electric energy meter
Switch；2011- mounting bracket；2012- mounting plate；2013- first straight line bearing；The first guiding axis of 2014-；2015- gear is stopped the supple of gas or steam
Cylinder；2016- electric energy meter baffle；2017- the first electric energy meter shift plate；2018- the second electric energy meter shift plate；2019- set the watch cylinder installation
Frame；20110- sets the watch cylinder；20111- second straight line bearing；The second guiding axis of 20112-；Wire body that 3021- is adjustable；3022- is fixed
Wire body；3023- mounting base；3024- wire body mounting plate；3025- the first sliding block linear guide；3026- the second sliding block straight line is led
Rail；3027- first servo motor mounting base；3028- first servo motor；3029-30 degree trapezoidal screw；30210- second is synchronous
Belt wheel；The first synchronous pulley of 30211-；The first synchronous belt of 30212-；30213- the first screw rod mounting base；30214- second
Bar mounting base；30215-30 degree trapezoidal screw thread bush；4011- installation base plate；4012- first straight line sliding rail installation riser；
4013- second straight line sliding rail installation riser；4014- first straight line sliding rail；4015- second straight line sliding rail；4016- promotes substrate；
4017- the first meter adapting-seat clamping cylinder；4018- the second meter adapting-seat clamping cylinder；4019- the first meter adapting-seat clamping plate；40110-
Second meter adapting-seat clamping plate；The first propulsion cylinder of 40111-；The second propulsion cylinder of 40112-；40113- meter adapting-seat；407- gauge stand
Storehouse；The first side support plate of 4071-；4072- reinforces axis；4073- rotates main shaft；4074- gauge stand mounting blocks；The limit of 4075- gauge stand
Turntable；4076- gauge stand side clamping cylinder；4077- gauge stand jacking cylinder；4078- the second servo motor mounting base；4079-
Two servo motors；The second synchronous belt of 40710-；40711- third synchronous pulley；The second side support plate of 40712-；40713- machine
Frame；The 4th synchronous pulley of 40714-.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that embodiment described herein
Only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
As shown in Figure 1, a kind of flexible intelligent calibrating installation for being compatible with a variety of electric energy meter calibrations, including naked table transmission line body 1,
Electric energy meter arranges station 2, electric energy meter buffering chamber 3 and electric energy meter calibration storehouse 4, wherein the naked table transmission line body 1 is arranged in institute
The side that electric energy meter arranges station 2 is stated, the electric energy meter arranges the input of the output end and the electric energy meter buffering chamber 3 of station 2
End connection, the output end of the electric energy meter buffering chamber 3 are connect with the input terminal in the electric energy meter calibration storehouse 4；The wherein electric energy
Table arranges in station 2 and is provided with electric energy meter collating unit 201, barcode scanner 202 and the first electric energy meter detection switch 203；It is described
It is provided with buffering chamber conveyor belt line 301 in electric energy meter buffering chamber 3, is provided with first on the buffering chamber conveyor belt line 301
Wire body automatic width adjustment mechanism 302, the first electric energy meter gear stop mechanism 304, the second electric energy meter detection switch 303 and buffering chamber conveying
Belt line motor 305；Calibrating storehouse conveyor belt line 404, calibrating storehouse conveyor belt are provided in the electric energy meter calibration storehouse 4
404 side of line is provided with connection box of electric energy meter docking mechanism 401, is provided with the second wire body on calibrating storehouse conveyor belt line 404
Automatic width adjustment mechanism 402, third electric energy meter detection switch 406, the second electric energy meter gear stop mechanism 403 and calibrating storehouse conveyor belt
Line motor 405.
In the above-described embodiments, electric energy meter inflow sequence are as follows: from naked table transmission line body 1 to electric energy meter arrange station 2 to
Electric energy meter buffering chamber 3 is to electric energy meter calibration storehouse 4, and after calibrating, electric energy meter export, barcode scanner 202 is for scanning electric energy meter
Information in place, so that the information of electric energy meter to be examined and determine can seek, can look into.First electric energy meter detection switch 203, the detection of the second electric energy meter
Switch 303 and third electric energy meter detection switch 406 are to detect the information in place of electric energy meter, then by obtaining electric energy meter
Information performs the next step movement in place.First wire body automatic width adjustment mechanism 302 and the second wire body automatic width adjustment mechanism 402 can
The needs of different type phenotype calibrating are adapted to according to phenotype adjust automatically width in place.Connection box of electric energy meter docking mechanism 401
Realize connection box of electric energy meter and work of taking out stitches, this hereinafter will be explained in.
As shown in Fig. 2, the electric energy meter collating unit 201 includes mounting plate 2012, it is arranged below the mounting plate 2012
There is a pair of mounting bracket 2011 parallel to each other, is provided with first straight line bearing 2013 parallel to each other on the mounting plate 2012
With second straight line bearing 20111, the first guiding axis 2014, the second straight line axis are provided on the first straight line bearing 2013
It holds and is provided with the second guiding axis 20112 on 20111, on the mounting plate 2012 and in the first straight line bearing 2013 and the
It is provided with gear between two linear bearings 20111 to stop the supple of gas or steam cylinder 2015, between first guiding axis 2014 and the second guiding axis 20112
And it is connected with electric energy meter baffle 2016 below the mounting plate 2012, it is additionally provided with and dials below the mounting plate 2012
Table cylinder mount frame 2019 is provided with cylinder 20110 of setting the watch, the cylinder of setting the watch on the cylinder mount frame 2019 of setting the watch
The first electric energy meter shift plate 2017 and the second electric energy meter shift plate 2018 parallel to each other are connected on 20110.
In this embodiment, generally include to keep off rapid and step of setting the watch of stopping.It stops in suddenly in gear, gear stop mechanism receives electricity
After the information in place of energy table, start to execute movement, starting keeps off stop the supple of gas or steam cylinder 2015, under the action of gear stops the supple of gas or steam cylinder 2015, electric energy meter
Baffle 2016 is begun to decline, and prevents the operation of electric energy meter, so that the electric energy meter in assembly line wire body stops conveying, is completed gear and is stopped grasping
Make；Then, after cylinder 20110 of setting the watch receives the information in place of electric energy meter, start to execute movement, will be dialled by the first electric energy meter
Electric energy meter is navigated to one side of wire body by plate 2017 and the second electric energy meter shift plate 2018, is guaranteed that ammeter is smooth and is entered subsequent work stations.
Electric energy meter collating unit 201 mainly realizes the orientation problem before electric energy meter puts in storage, and eliminates conventional conveying electric energy meter
Practical pallet or the cumbersome of table tool must be put, make the electric energy in assembly line wire body by using electric energy meter baffle 2016
Table stops transport, will stop transport in assembly line wire body using the first electric energy meter shift plate 2017 and the second electric energy meter shift plate 2018
Electric energy meter pushes one side in assembly line wire body, so that intelligent electric energy meter swimmingly enters subsequent work stations；So that electric energy meter is automatic
The logistics delivery for changing calibrating assembly line no longer has harsh requirement to the naked table size of electric energy meter, it is only necessary to which logistics delivery line can
Meet transported full-size phenotype, effectively improves electric energy meter transfer efficiency, and reduce transportation cost.
As shown in figure 3, the first wire body automatic width adjustment mechanism 302 or the second wire body automatic width adjustment mechanism 402 include mutual
The adjustable wire body 3021 of parallel setting and fixed wire body 3022, mounting base 3023 and wire body mounting plate 3024, it is described can
Line transfer body 3021 is mounted on the wire body mounting plate 3024, and the wire body mounting plate 3024 passes through the wire body mounting plate
First sliding block linear guide 3025 and the second sliding block linear guide 3026 that 3024 lower sections are arranged and parallel to each other are fixed on institute
It states on mounting base 3023, and the first sliding block linear guide 3025 and the second sliding block linear guide 3026 are in the installation
3023 two sides of bottom plate are equipped with first servo motor mounting base 3027, the first servo electricity in the middle part of the mounting base 3023
It is provided with first servo motor 3028 in machine mounting base 3027, on the mounting base 3023 and is parallel to first servo
Motor 3028 is provided with 30 degree of trapezoidal screws, 3029,30 degree of trapezoidal screw thread bush 30215 across 30 degree of trapezoidal screws
3029 are fixed on wire body mounting plate 3024, and the second synchronous pulley 30210 is provided on 30 degree of trapezoidal screws 3029, described
The first synchronous pulley 30211 is provided in first servo motor 3028, first synchronous pulley 30211 is synchronous with described second
The first synchronous belt 30212 is connected between belt wheel 30210, the both ends of 30 degree of trapezoidal screws 3029 pass through respectively
One screw rod mounting base 30213 and the second screw rod mounting base 30214 are fixed on the mounting base 3023.
When carrying out electric energy meter calibration, electric energy meter is mostly packed into specific support by especially large-scale electric energy meter calibration assembly line
It is transported on the conveyor line in disk, is then delivered to a variety of different stations and is examined and determine.Due to pallet dimension and structure shape
The limitation of formula also determines the sizing of transmission line body model or size, and the width of assembly line is fixed and invariable substantially, it is this not
The structure of change just constrains the limitation of calibrating type, if needing the electricity to various different models in electric energy meter batch detection
Energy table is detected, this can not just share a strip transmission line and be transported.If therefore replacing assembly line, it is bound to cause scene
A large amount of occupancy of area, calibrating efficiency is low, in above structure feature, sets adjustable wire body 3021 and fixing line for wire body
Body 3022, adjustable wire body 3021 can be widened according to the model of calibrating electric energy meter, be considerably improved the compatibility of transmission line body.
In a particular application, industrial computer system or computer system judge that phenotype to be detected, servo-system receive times that system is informed
Then business starts first servo motor 3028 and starts to work, first servo motor 3028 drives the first synchronous belt being arranged thereon
The second synchronous pulley 30210 is provided on 30211 and 30 degree of trapezoidal screws 3029 of wheel, the first synchronous pulley 30211 and second is same
The first synchronous belt 30212 between step belt wheel 30210 starts turning, and then drives the rotation of 30 degree of trapezoidal screws 3029, by
30 degree of trapezoidal screws 3029 are passed through in 30 degree of trapezoidal screw thread bush 30215 and are fixed on wire body mounting plate 3024, therefore, 30
Degree trapezoidal screw thread bush 30215 just will drive wire body mounting plate 3024 and move to industrial computer system or computer system settings
Position thus makes adjustable wire body 3021 be adjusted to the position that user needs according to phenotype to be detected, in a particular embodiment,
The rotation angle of 30 degree of trapezoidal screws 3029 is 30 °, but is not limited to 30 °.Therefore the present invention just considerably increases inspection table type, examines
Electric energy meter is transported through without pallet during fixed, it is time saving and energy saving, electric energy meter calibration efficiency is greatly increased, is overcome
Drawback existing in the prior art has greatly been saved the project construction, operation and management cost, has been examined and determine compared to traditional wire body
Mode has technical progress outstanding.
As shown in figure 4, the connection box of electric energy meter docking mechanism 401 includes installation base plate 4011, the installation base plate 4011
On be provided with first straight line sliding rail installation riser 4012 and second straight line sliding rail installation riser 4013 parallel to each other, described first
It is provided with first straight line sliding rail 4014 in line slide rail installation riser 4012, is set in the second straight line sliding rail installation riser 4013
It is equipped with second straight line sliding rail 4015, is set wherein being slidably connected between the first straight line sliding rail 4014 and second straight line sliding rail 4015
It is equipped with and promotes substrate 4016016, described promote is fixedly installed the first meter adapting-seat clamping parallel to each other above substrate 4016016
Cylinder 4017 and the second meter adapting-seat clamping cylinder 4018,4017 front end of the first meter adapting-seat clamping cylinder are connected with first
Meter adapting-seat clamping plate 4019,4018 front end of the second meter adapting-seat clamping cylinder are connected with the second meter adapting-seat clamping plate
40110, it is also connected with below the propulsion substrate 4016016 and is provided with the first propulsion cylinder 40111 and second parallel to each other and pushes away
Inlet casing 40112, first propulsion cylinder 40111 and 40112 front end of the second propulsion cylinder are connected with meter adapting-seat
40113。
The special plane mainly completes the wiring of electric energy meter and work of taking out stitches.Wiring is to realize the electricity communication of electric energy meter, so that complete
At the test of electric energy meter indices, and taking out stitches is to make electric energy meter power down, terminates the test of electric energy meter indices.In electric energy meter
In amount field, connection box of electric energy meter docks each connecting terminal fast-wiring for realizing electric energy meter or takes out stitches.It is initial in work
When state, the second meter adapting-seat clamping cylinder 4018(may be the first meter adapting-seat clamping cylinder 4017, in the present embodiment, with
Second meter adapting-seat clamping cylinder 4018 is illustrated as example) it forward extends out, according to user's needs, when selecting a kind of meter adapting-seat
After 40113, other component in electric energy meter automatic assembly line verification system, such as gauge stand storehouse (device of carrying electric energy meter),
Meter adapting-seat 40113 is jacked to position as shown in Figure 4 by the lifting body in gauge stand storehouse, the second meter adapting-seat clamping cylinder
After 4018 automation control component receives order of the bit, start to start, so that the second meter adapting-seat clamping cylinder 4018 passes through company
Clamping and positioning of the second meter adapting-seat clamping plate 40110 realization of its front end to meter adapting-seat 40113 are connect, then the top in gauge stand storehouse
It rises mechanism to exit, the first propulsion cylinder 40111 and the first propulsion cylinder 40112 drive and promote substrate 4016 and meter adapting-seat 40113
It moves, is forward extended out on first straight line sliding rail 4014 and second straight line sliding rail 4015, so that the test of meter adapting-seat 40113
Probe groups are docked with each connecting terminal on electric energy meter, then the external switch of connection box of electric energy meter terminal, pulse wiring, more function
Energy interface, 485 interfaces are mutually crimped with the external tapping of test probe groups respectively, just realize the wiring of connection box of electric energy meter terminal, complete
It is acted at the crimping of connection box of electric energy meter terminal.It is opposite with foregoing description movement when exiting meter adapting-seat 40113.Therefore, the present invention is big
The calibrating efficiency of electric energy meter is improved greatly, while the structure member for meter adapting-seat 40113, electrical connecting wires separate design and installation and mention
Possibility has been supplied, while having replaced different type gauge stand for flexible calibrating installation and providing effective solution scheme.
In the above-described embodiments, the meter adapting-seat 40113 is compatible meter adapting-seat, and compatible phenotype is three-phase direct electric energy
Any one in table, phase mutual inductance type electric energy meter, acquisition terminal and state's net single-phase electric energy meter and southern net single-phase electric energy meter.
As shown in figure 5, being additionally provided with gauge stand storehouse 407 in the electric energy meter calibration storehouse 4, the gauge stand storehouse 407 includes rack
40713, the first side support plate 4071 and the second side support plate 40712 parallel to each other are provided in the rack 40713, it is described
Being provided between first side support plate 4071 and the second side support plate 40712 makes the reinforcing of rack 40713 and parallel to each other four
Axis 4072 is reinforced, wherein being additionally provided with rotation main shaft between first side support plate 4071 and the second side support plate 40712
4073, and the rotation main shaft 4073 is parallel to the reinforcing axis 4072, the rotation main shaft 4073 is supported with described second side
40712 junction of plate and gauge stand mounting blocks 4074 are provided on the inside of second side support plate 40712 and gauge stand limit turns
Disk 4075, the inside of second side support plate 40712 are additionally provided with gauge stand jacking cylinder 4077, in the gauge stand jacking cylinder
Portion is provided with gauge stand side clamping cylinder 4076, and 4071 bottom of the first side support plate is provided with the second servo motor mounting base
4078, the second servo motor 4079, first side support plate 4071 are provided in the second servo motor mounting base 4078
Outside is provided with third synchronous pulley 40711 and the 4th synchronous pulley 40714, and the third synchronous pulley 40711 and the 4th is same
The second synchronous belt 40710 is provided between step belt wheel 40714.
The special plane is automatically analyzed when being worked according to checklist type, gauge stand storehouse 407 can be compatible with phenotype include but
It is not limited to three-phase direct electric energy meter, phase mutual inductance type electric energy meter, acquisition terminal and state's net single-phase electric energy meter and south net is single-phase
The multiple types phenotype such as electric energy meter.In specific calibrating, due to different phenotypes its with different connecting terminals, size and electrical
Mode of connection etc., therefore can be calculated according to many factors such as the connecting terminal types, phenotype size, electrical wiring feature of phenotype
Machine can automatically analyze the phenotype of table to be detected, judge that electric energy meter to be detected belongs to which type of phenotype, user can also basis
Operating experience judges that table to be checked is which type of phenotype.Then, third synchronous pulley is driven by the second servo motor 4079
40711 and the 4th synchronous pulley 40714 move, third synchronous pulley 40711 and the 4th synchronous pulley 40714 drive be arranged thereon
The second synchronous belt 40710 by corresponding Campatible meter adapting-seat 40113 by rotate main shaft 4073 turn to gauge stand storehouse 407 most
Upper, gauge stand spacing rotating disk 4075 makes Campatible meter adapting-seat 40113 be in suitable detection position, gauge stand side clamping cylinder
4076 execute movement, so that Campatible meter adapting-seat 40113 is in clamped condition, so that Campatible meter adapting-seat 40113 is more firmly
In rack 40713, so that user carries out the operation of next step, formula then would be compatible with by gauge stand jacking cylinder 4077 and connect table
The desired position of user is arrived in 40113 jacking of seat.Originally practical to automatically switch meter adapting-seat according to checklist type, it be greatly saved
The occupied area of device improves the calibrating efficiency of electric energy meter, has saved the project construction, operation and management cost.
As shown in fig. 6, a kind of flexible intelligent calibration method for being compatible with a variety of electric energy meter calibrations, comprising the following steps:
(S1) into table: electric energy meter enters electric energy meter from naked table transmission line body 1 and arranges station 2；Electric energy meter passes through naked table transmission line body 1
It flows into electric energy meter and arranges station 2, the first electric energy meter detection switch 203 that electric energy meter arranges in station 2 can detect arriving for electric energy meter
Position information；
(S2) meter reading: station 2 is arranged by 202 reading power meters information of barcode scanner in electric energy meter, and the information of reading is uploaded
To information management platform；It include electric energy meter model, sequence number etc. by 202 reading power meters information of barcode scanner, these information can
Platform, which is managed, by upload information carries out data query, data tracking etc.；
(S3) order is assigned: the information for the electric energy meter that information management platform is read according to barcode scanner 202 is under electric energy meter buffering chamber 3
Up to electric energy meter information in place；The letter in place of electric energy meter can be detected in electric energy meter buffering chamber 3 by the second electric energy meter detection switch 303
Breath；
(S4) wire body tune is wide: in the first wire body automatic width adjustment mechanism 302 and electric energy meter calibration storehouse 4 in electric energy meter buffering chamber 3
Second wire body automatic width adjustment mechanism 402 reaches information adjust automatically wire body width according to the electric energy meter assigned；First wire body is automatic
Width adjusting mechanism 302 and the second wire body automatic width adjustment mechanism 402 can be wide according to the method for above-described embodiment progress wire body tune, to adapt to
The electric energy meter of different size, different model；
(S5) electric energy meter flows out electric energy meter buffering chamber: the first electricity after electric energy meter 3 hole capital after selling all securities of buffering chamber, in electric energy meter buffering chamber 3
Energy table gear stop mechanism 304 lets pass to electric energy meter, and electric energy meter is subsequently into electric energy meter calibration storehouse 4；
(S6) connection box of electric energy meter: connection box of electric energy meter docking mechanism 401 executes crimping movement to electric energy meter in place；Connection box of electric energy meter
Docking mechanism 401 is carried out according to the mode of connection described above；
(S7) put table: after calibrating, connection box of electric energy meter docking mechanism 401 is exited, electric energy meter outflow.
The each special plane component of the present invention is worked in coordination, and state's net single-phase meter, southern net single-phase meter, three-phase direct electricity can be compatible with
The calibrating of a variety of phenotypes such as energy table, phase mutual inductance type electric energy meter and acquisition terminal, is greatly saved the occupied area of device, mentions
The high calibrating efficiency of electric energy meter, can also save Installed capital cost, project land used and the production pipe of client to greatest extent
Manage cost.
Although specific embodiments of the present invention have been described above, it will be appreciated by those of skill in the art that these
Specific embodiment is merely illustrative of, those skilled in the art in the case where not departing from the principle and substance of the present invention,
Various omissions, substitutions and changes can be carried out to the details of the above method and system.For example, merge above method step, thus
Substantially identical function is executed according to substantially identical method to realize that substantially identical result then belongs to the scope of the present invention.Cause
This, the scope of the present invention is only limited by the claims that follow.
Claims (7)
1. a kind of flexible intelligent calibrating installation for being compatible with a variety of electric energy meter calibrations, including naked table transmission line body (1), electric energy meter arrange
Station (2), electric energy meter buffering chamber (3) and electric energy meter calibration storehouse (4), it is characterised in that: naked table transmission line body (1) setting
The side of station (2) is arranged in the electric energy meter, the electric energy meter arranges the output end and the electric energy meter buffering chamber of station (2)
(3) input terminal connection, the output end of the electric energy meter buffering chamber (3) are connect with the input terminal of the electric energy meter calibration storehouse (4)；
Wherein the electric energy meter arranges in station (2) and is provided with electric energy meter collating unit (201), barcode scanner (202) and the first electric energy
Table detection switch (203)；It is provided with buffering chamber conveyor belt line (301) in the electric energy meter buffering chamber (3), the buffering chamber is defeated
It send and is provided with the first wire body automatic width adjustment mechanism (302), the first electric energy meter gear stop mechanism (304), the second electricity on belt line (301)
It can table detection switch (303) and buffering chamber conveyor belt line motor (305)；Inspection is provided in the electric energy meter calibration storehouse (4)
Determine storehouse conveyor belt line (404), calibrating storehouse conveyor belt line (404) side is provided with connection box of electric energy meter docking mechanism
(401), the second wire body automatic width adjustment mechanism (402), the inspection of third electric energy meter are provided on the calibrating storehouse conveyor belt line (404)
Survey switch (406), the second electric energy meter gear stop mechanism (403) and calibrating storehouse conveyor belt line motor (405).
2. a kind of flexible intelligent calibrating installation for being compatible with a variety of electric energy meter calibrations according to claim 1, it is characterised in that:
The electric energy meter collating unit (201) includes mounting plate (2012), is provided with below the mounting plate (2012) a pair of mutually equal
Capable mounting bracket (2011) is provided with first straight line bearing (2013) and second parallel to each other on the mounting plate (2012)
Linear bearing (20111) is provided with the first guiding axis (2014) on the first straight line bearing (2013), the second straight line axis
It holds and is provided on (20111) the second guiding axis (20112), on the mounting plate (2012) and be in the first straight line bearing
(2013) it is provided with gear between second straight line bearing (20111) to stop the supple of gas or steam cylinder (2015), first guiding axis (2014) and
It is connected with electric energy meter baffle (2016) between two guiding axis (20112) and below the mounting plate (2012), it is described
It is additionally provided with cylinder mount frame of setting the watch (2019) below mounting plate (2012), is provided on the cylinder mount frame of setting the watch (2019)
It sets the watch cylinder (20110), the first electric energy meter shift plate (2017) parallel to each other is connected on the cylinder of setting the watch (20110)
With the second electric energy meter shift plate (2018).
3. a kind of flexible intelligent calibrating installation for being compatible with a variety of electric energy meter calibrations according to claim 1, it is characterised in that:
The first wire body automatic width adjustment mechanism (302) or the second wire body automatic width adjustment mechanism (402) include be disposed in parallel relation to one another can
Line transfer body (3021) and fixed wire body (3022), mounting base (3023) and wire body mounting plate (3024), the adjustable wire body
(3021) it is mounted on the wire body mounting plate (3024), the wire body mounting plate (3024) passes through the wire body mounting plate
(3024) the first sliding block linear guide (3025) and the second sliding block linear guide (3026) being arranged below and parallel to each other is solid
It is scheduled on the mounting base (3023), and the first sliding block linear guide (3025) and the second sliding block linear guide (3026)
In the mounting base (3023) two sides, first servo motor mounting base is installed in the middle part of the mounting base (3023)
(3027), first servo motor (3028) are provided on the first servo motor mounting base (3027), in the mounting base
(3023) it on and is parallel to the first servo motor (3028) and is provided with 30 degree of trapezoidal screws (3029), 30 degree of trapezoidal screw spiral shells
Line set (30215) passes through 30 degree of trapezoidal screws (3029) and is fixed on wire body mounting plate (3024), 30 degree of trapezoidal silks
It is provided on bar (3029) the second synchronous pulley (30210), is provided with the first synchronous belt on the first servo motor (3028)
It takes turns (30211), is connected with first between first synchronous pulley (30211) and second synchronous pulley (30210)
Synchronous belt (30212), the both ends of 30 degree of trapezoidal screws (3029) pass through the first screw rod mounting base (30213) and respectively
Two screw rod mounting bases (30214) are fixed on the mounting base (3023).
4. a kind of flexible intelligent calibrating installation for being compatible with a variety of electric energy meter calibrations according to claim 1, it is characterised in that:
The connection box of electric energy meter docking mechanism (401) includes installation base plate (4011), is provided on the installation base plate (4011) mutually
Parallel first straight line sliding rail installation riser (4012) and second straight line sliding rail installation riser (4013), the first straight line sliding rail
It is provided in installation riser (4012) first straight line sliding rail (4014), is arranged on the second straight line sliding rail installation riser (4013)
There are second straight line sliding rail (4015), wherein the company of sliding between the first straight line sliding rail (4014) and second straight line sliding rail (4015)
It connects to be provided with and promotes substrate (4016), described promote is fixedly installed the first meter adapting-seat folder parallel to each other above substrate (4016)
Tight cylinder (4017) and the second meter adapting-seat clamping cylinder (4018), the connection of the first meter adapting-seat clamping cylinder (4017) front end are set
It is equipped with the first meter adapting-seat clamping plate (4019), the second meter adapting-seat clamping cylinder (4018) front end is connected with second and connects table
Seat clamping plate (40110), propulsion substrate (4016) lower section, which is also connected with, is provided with the first propulsion cylinder parallel to each other
(40111) and the second propulsion cylinder (40112), first propulsion cylinder (40111) and the second propulsion cylinder (40112) front end
It is connected with meter adapting-seat (40113).
5. a kind of flexible intelligent calibrating installation for being compatible with a variety of electric energy meter calibrations according to claim 4, it is characterised in that:
The meter adapting-seat (40113) is compatible meter adapting-seat, compatible phenotype be three-phase direct electric energy meter, phase mutual inductance type electric energy meter,
Acquisition terminal and state's net single-phase electric energy meter and any one in southern net single-phase electric energy meter.
6. a kind of flexible intelligent calibrating installation for being compatible with a variety of electric energy meter calibrations according to claim 1, it is characterised in that:
It is additionally provided with gauge stand storehouse (407) in the electric energy meter calibration storehouse (4), the gauge stand storehouse (407) includes rack (40713), described
It is provided with the first side support plate (4071) and the second side support plate (40712) parallel to each other in rack (40713), described first
Being provided between side support plate (4071) and the second side support plate (40712) makes rack (40713) reinforcing and parallel to each other four
Root reinforces axis (4072), turns wherein being additionally provided between first side support plate (4071) and the second side support plate (40712)
Dynamic main shaft (4073), and the rotation main shaft (4073) is parallel to the reinforcing axis (4072), the rotation main shaft (4073) and
Second side support plate (40712) junction and gauge stand installation is provided on the inside of second side support plate (40712)
Block (4074) and gauge stand spacing rotating disk (4075) are additionally provided with gauge stand jacking gas on the inside of second side support plate (40712)
Cylinder (4077), gauge stand jacking cylinder top are provided with gauge stand side clamping cylinder (4076), first side support plate
(4071) bottom is provided with the second servo motor mounting base (4078), is provided on the second servo motor mounting base (4078)
Second servo motor (4079), the first side support plate (4071) outside are provided with third synchronous pulley (40711) and the 4th
It is same to be provided with second for synchronous pulley (40714) between the third synchronous pulley (40711) and the 4th synchronous pulley (40714)
It walks belt (40710).
7. a kind of flexible intelligent calibration method for being compatible with a variety of electric energy meter calibrations, comprising the following steps:
(S1) into table: electric energy meter enters electric energy meter from naked table transmission line body (1) and arranges station (2)；
(S2) meter reading: arranging station (2) by barcode scanner (202) reading power meters information in electric energy meter, and by the information of reading
It is uploaded to information management platform；
(S3) order is assigned: the information for the electric energy meter that information management platform is read according to barcode scanner (202) is to electric energy meter buffering chamber
(3) electric energy meter information in place is assigned；
(S4) wire body tune is wide: the first wire body automatic width adjustment mechanism (302) and electric energy meter calibration storehouse in electric energy meter buffering chamber (3)
(4) the second wire body automatic width adjustment mechanism (402) in reaches information adjust automatically wire body width according to the electric energy meter assigned；
(S5) electric energy meter flows out electric energy meter buffering chamber: after electric energy meter buffering chamber (3) hole capital after selling all securities, in electric energy meter buffering chamber (3) the
One electric energy meter gear stop mechanism (304) lets pass to electric energy meter, and electric energy meter is subsequently into electric energy meter calibration storehouse (4)；
(S6) connection box of electric energy meter: connection box of electric energy meter docking mechanism (401) executes crimping movement to electric energy meter in place；
(S7) put table: after calibrating, connection box of electric energy meter docking mechanism (401) is exited, electric energy meter outflow.
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