CN110063505A - A kind of walnut orientation crust breaking device - Google Patents

A kind of walnut orientation crust breaking device Download PDF

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Publication number
CN110063505A
CN110063505A CN201910304843.3A CN201910304843A CN110063505A CN 110063505 A CN110063505 A CN 110063505A CN 201910304843 A CN201910304843 A CN 201910304843A CN 110063505 A CN110063505 A CN 110063505A
Authority
CN
China
Prior art keywords
walnut
crust breaking
breaking device
orients
hulling machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910304843.3A
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Chinese (zh)
Inventor
王应彪
刘海江
陈健
张赛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Southwest Forestry University
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Southwest Forestry University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Southwest Forestry University filed Critical Southwest Forestry University
Priority to CN201910304843.3A priority Critical patent/CN110063505A/en
Publication of CN110063505A publication Critical patent/CN110063505A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00Machines for hulling, husking or cracking nuts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18Drum screens
    • B07B1/22Revolving drums
    • B07B1/24Revolving drums with fixed or moving interior agitators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The present invention relates to field of agricultural products processing, in particular to a kind of walnut orients crust breaking device.Specifically a kind of collection pan feeding sorts, and arranges, and orientation, broken shell, discharge the walnut shell-breaking equipment being integrated.It is intended to remain that walnut short axle stress squeezes, reduces kernel damage in extrusion process, improve walnut extrusion cracking effect.A kind of walnut orients crust breaking device, which is characterized in that a kind of walnut orientation crust breaking device is made of 7 parts: feeding device (1), sorting unit (2), collating unit (3), orienting device (4), hulling machine (5), hopper (6), rack (7).

Description

A kind of walnut orientation crust breaking device
Technical field
The present invention relates to field of agricultural products processing, in particular to a kind of walnut orients crust breaking device.It is specifically a kind of Collect feeding device, sorting unit, collating unit, orienting device, hulling machine, hopper, the walnut orientation broken shell that rack is integrated Equipment.It is intended to walnut orientation broken shell, the fixation position of walnut extruding reduces the damage in extrusion process to kernel, improves walnut Extrusion cracking effect.
Background technique
Walnut, also known as English walnut, Qiang peach are juglandaceae plant.With almond, cashew nut, fibert and referred to as world-renowned " four is big Dry fruit ".Walnut kernel oil content average out to 65.08%-68.88%, up to 76.26%, be higher than soybean, rapeseed, peanut and Sesame.Protein content is typically about 15%, up to 29.7%.The protein content of egg (14.8%) and duck's egg (13%) It is 2.1 times of bean curd.
Walnut shell-breaking is the major technology bottleneck for restricting Walnut Industry, and effective walnut shell-breaking can improve walnut on a large scale The effect weight of industrialization, research and development shell-breaking efficiency is high, and the good walnut shell-breaking equipment of broken shell effect has important practical significance.At present Walnut shell-breaking is that can not obtain whole benevolence there are maximum technological difficulties, i.e. it is excessively high to hurt benevolence rate for walnut caused by walnut shell-breaking.
More and more scholars obtain the short axle that broken shell power is acted on to walnut by theory analysis or walnut compression test Direction is optimal force mechanism, and shell deformation trend is most obvious, is easiest to that walnut is made to crack.The author has by ANSYS simultaneously Finite element analysis software emulates walnut stress, show that it is optimal for applying range active force to vertical walnut short-axis direction Force mechanism.
In order to promote the quality of walnut shell-breaking, the present invention has developed a walnut orientation crust breaking device, is oriented by addition The method of processing implements orientation broken shell to walnut short-axis direction, realizes by way of to extrusion head innermost insert rubber material pair The effect of walnut application range active force.
Summary of the invention
A kind of walnut orients crust breaking device, wherein a kind of walnut orientation crust breaking device is made of 7 parts: feeding device (1), sorting unit (2), collating unit (3), orienting device (4), hulling machine (5), hopper (6), rack (7);Feeding device (1) it is threadedly coupled the left side for being fixed on sorting unit (2), sorting unit (2) is divided into level Four sorting, the sorting discharge port of downside four (2-1) is corresponded with the arrangement feeding inlet (3-1) of collating unit (3) respectively and is spaced 1 ~ 2mm and be coupled;Collating unit (3) with plane on rack (7) in 47 ° of installations, arrangement discharge port (3-2) is coupled with orienting device (4) feed end;Orientation dress It sets (4) and is divided into four-way, orientation is realized by four differential bands in each channel, and differential band cross section is in nearly triangular arrangement, two sides Tape speed is identical, and two bottom tape speeds are identical and bigger than two sides tape speed;Hulling machine (5) and orienting device (4) discharge end by The connection of movable conduit (5-16), push-down head (5-1) are fixed on broken shell rod (5-18), broken shell rod (5-18) by indexing mechanism with Rotating mechanism can keep a rotary freedom, and seaming chuck (5-13) does straight reciprocating motion under the action of transmission mechanism;It is broken Hopper (6) below housing apparatus (5), hopper (6) bottom is equipped with pulley.Its advantages are that orientation carries out the quick of walnut Broken shell is more in line with the crust breaking device reason of walnut, it is ensured that the rate of perfect kernel after walnut shell-breaking.
In some implementation methods, wherein collating unit (3) is made of four arrangement channels, and every arrangement channel has one Conveyer chain (3-3), each chain link are welded with the positioning strip (3-4) of a long 50mm, and two adjacent positioning strips (3-4) form one A kernel slot.Its advantages are to make the walnut by sorting be fed sequentially into orienting device (4) in sequence to be oriented.
In some implementation methods, wherein a U-shaped beam (4- is respectively welded in orienting device (4), four discharge ends tops 1), be cased among U-shaped beam (4-1) a rotary sleeve and its at a distance from orienting device (4) panel with sorted core The minor axis length of peach is identical.Its advantages are the shape for guaranteeing that the walnut oriented by differential band is perpendicular to the ground with walnut short axle State enters hulling machine (5).
In some implementation methods, wherein movable conduit (5-16) envisaged underneath has mounting hole (5-17) and conduit fixing axle (5-19) concentric cooperation keeps a rotary freedom;Movable conduit (5-16) is close to push-down head one end (5-1) and push-down head The section (5-1) closely match and;The movable conduit knee (5-16) has extension spring (5-20) to connect with conduit fixing axle (5-19). Its advantages are to guarantee that walnut enters broken shell position by short axle in the form of upward, and guarantee that broken shell movement is completed, broken shell rod (5- 18) movable conduit (5-16) passes through the effect of extension spring (5-20) after rotary unloading and push-down head is fitted close conveying again Walnut reaches broken shell position.
In some implementation methods, wherein drive screw (5-2) and No.1 gear in each broken shell position of hulling machine (5) (5-6) engagement, driver plate (5-3) and No.1 gear (5-6) concentric rigid connection, driver plate (5-3) have boss (5-5), boss (5- 5) tooth (5-4) shank hollow space is put in insertion and boss (5-5) diameter is identical as pendulum tooth (5-4) shank width, puts tooth (5-4) tooth Portion is engaged with seaming chuck sliding block (5-10) No.1 rack gear (5-8), and teeth portion the center point rigidly connects with adjusting nut (5-7) concentric shafts It connects.Its advantages can pumping with walnut extruding to convert the rotary motion of motor to.
In some implementation methods, wherein in each broken shell position of hulling machine (5) seaming chuck sliding block (5-10) inside and outside two Side is equipped with wide 30mm, long rack gear identical with sliding block using screw respectively, and No.1 rack gear (5-8) is mounted on left side, No. two teeth Item (5-12) is mounted on right side.Its advantages are that broken shell is stablized, and the smaller broken shell precision of rack gear modulus is higher, the precision of fine tuning Also higher.
In some implementation methods, wherein cabinet (5-14) places seaming chuck sliding block in each broken shell position of hulling machine (5) The part of (5-10) has seaming chuck slider track (5-15), and top is hollow;Cabinet and the opposite face of No. two rack gears (5-12) are pacified Fill a size and identical No. three rack gears (5-11) of No. two rack gears (5-12).The beneficial effect is that providing cunning for sliding block sliding Rail provides adjustable range for fine-tuning nut.
In some implementation methods, wherein there are one fine-tuning nut (5-9), insertions for each broken shell position of hulling machine (5) Box portion has gear, can engage with No. two rack gears (5-12) and No. three rack gears (5-11).The beneficial effect is that micro- by rotating It adjusts nut (5-14) that seaming chuck (5-13) is adjusted at a distance from push-down head (5-1), keeps walnut shell-breaking power more accurate, be conducive to core The raising of peach broken shell effect.
In some implementation methods, wherein the surface that the hulling machine (5) each seaming chuck (5-13) is contacted with walnut It is inlaid with the rubber material of one layer of 1.5mm thickness.The beneficial effect is that when upper push-down head does extruding movement to walnut, rubber material Active force can be concentrated to be separated into range distributed force a pair.
Detailed description of the invention
A kind of axonometric drawing for orienting walnut crust breaking device entirety of 1 present invention of attached drawing.
The axonometric drawing of the sorting unit of the present invention of attached drawing 2.
The axonometric drawing of the collating unit of the present invention of attached drawing 3.
The axonometric drawing of the orienting device of the present invention of attached drawing 4.
The hulling machine of the present invention of attached drawing 5 conceals the axonometric drawing of cabinet.
The hulling machine of the present invention of attached drawing 6 does not hide the axonometric drawing of cabinet.
The axonometric drawing of the movable conduit of 7 present invention of attached drawing.
The partial top view of attached drawing 8 hulling machine of the present invention and rack.
The front view of the extension spring of the present invention of attached drawing 9.
Specific implementation method
A kind of walnut orients crust breaking device, wherein a kind of walnut orientation crust breaking device is made of 7 parts: feeding device (1), point Screening device (2), collating unit (3), orienting device (4), hulling machine (5), hopper (6), rack (7);Feeding device (1) screw thread It is fastened on the left side of sorting unit (2), sorting unit (2) is divided into level Four sorting, the sorting discharge port (2-1) of downside four point It does not correspond with the arrangement feeding inlet (3-1) of collating unit (3) and is spaced 1 ~ 2mm and be coupled;Collating unit (3) and rack (7) plane is coupled in 47 ° of installations, arrangement discharge port (3-2) with orienting device (4) feed end on;Orienting device (4) is divided into Orientation is realized by four differential bands in four-way, each channel, and differential band cross section is in nearly triangular arrangement, two sides tape speed phase Together, two bottom tape speeds are identical and bigger than two sides tape speed;Hulling machine (5) and orienting device (4) discharge end are by movable conduit (5-16) connection, push-down head (5-1) are fixed on broken shell rod (5-18), and broken shell rod (5-18) passes through indexing mechanism and rotating mechanism A rotary freedom can be kept, seaming chuck (5-13) does straight reciprocating motion under the action of transmission mechanism;Hulling machine (5) Lower section hopper (6), hopper (6) bottom are equipped with pulley.Its advantages are the quick broken shell that orientation carries out walnut, more Meet the crust breaking device reason of walnut, it is ensured that the rate of perfect kernel after walnut shell-breaking.
As shown in Fig. 2, feeding device (1) is connect with sorting unit (2) left screw, walnut is injected into feeding device (1), Into the roller of sorting unit (2), sorting unit (2) be divided into level Four sorting, into roller walnut roller bearing promotion lower half Diameter once enters the sorting discharge port (2-1) of sorting unit (2) from small to large.
As shown in figure 3, collating unit (3) is there are two chain rivet, four conveyer chains (3-3) have 38 on every conveyer chain (3-3) A positioning strip (3-4) forms 37 kernel slots two-by-two, and length, width and height are 50mm.Arrange feeding inlet (3-1) and sorting discharge port (2-1) clearance fit, when walnut enters arrangement feeding inlet (3-1) by sorting discharge port (2-1).Chain rivet rotation, walnut is then Orienting device (4) are entered by arrangement transport to arrangement discharge port (3-2) one by one.
As shown in figure 4, the arranged device of walnut (3) enters the one end without U-shaped beam (4-1) of orienting device (4), into difference Speed belt is oriented movement and transports one section of U-shaped beam (4-1), because of the length that U-shaped depth of beam is walnut short axle, so walnut exists Differential with rotary transport to the position of U-shaped beam (4-1) when walnut short axle perpendicular to ground enter movable conduit (5-16).
Such as Fig. 5, Fig. 6, shown in Fig. 7, one end of movable conduit (5-16) point and a certain shell-breaking position of push-down head (5-1) are tight Close fit, when walnut reaches the shell-breaking position of push-down head (5-1) through movable conduit (5-16), motor drives drive screw (5-2) rotation, the drive screw top (5-2) are engaged with No.1 gear (5-6), and No.1 gear (5-6) rotation, driver plate (5-3) turns Dynamic, in the slot of the bar portion of boss (5-5) insertion pendulum tooth (5-4) on driver plate (5-3), band movable pendulum tooth (5-4) is to adjust It is swung at nut (5-7) for axis;The teeth part of pendulum tooth (5-4) is engaged with No.1 rack gear (5-8), and pendulum tooth (5-4), which is swung, to be driven No.1 rack gear (5-8) moves up and down, so that seaming chuck sliding block (5-10) be driven to pump, reaches and push-down head (5- 1) effect for cooperating walnut extruding broken shell completes broken shell movement.
As shown in figure 5, indexing mechanism is connected to the main shaft and broken shell rod (5-18) of motor, when completing broken shell movement, Broken shell rod (5-18) rotates 90 ° under the transmission of indexing mechanism.In rotation process, the walnut for completing broken shell falls into the hopper of lower part (6) in, movable conduit (5-16) first moves up to be resetted afterwards;Because of the pulling force of extension spring (5-20), activity conduit (5- when rotation is completed 16) reset is moved down, then next walnut for carrying out broken shell enters station.
Such as Fig. 5, shown in Fig. 6, when needing to be finely adjusted broken shell power, adjusting nut (5-7) is first dialed into cabinet (5- 14) then the other end engages fine-tuning nut (5-9) push-in cabinet with No. two rack gears (5-12) and No. three rack gears (5-11), It rotates fine-tuning nut (5-9) and broken shell power is then adjusted.
Embodiment of above is only used for the present invention, and not limitation of the present invention, the ordinary skill in relation to technical field Personnel can also make a variety of changes and modification without departing from the spirit and scope of the present invention, therefore all equivalent Technical solution also belong to scope of the invention, the invention patent protection scope should be defined by the claims.

Claims (9)

1. a kind of walnut orients crust breaking device, which is characterized in that a kind of walnut orientation crust breaking device is made of 7 parts: pan feeding dress It sets (1), sorting unit (2), collating unit (3), orienting device (4), hulling machine (5), hopper (6), rack (7);Pan feeding dress It sets (1) and is threadedly coupled the left side for being fixed on sorting unit (2), sorting unit (2) is divided into level Four sorting, the sorting discharging of downside four Mouth (2-1) corresponds with the arrangement feeding inlet (3-1) of collating unit (3) respectively and is spaced 1 ~ 2mm and is coupled;Collating unit (3) with plane on rack (7) in 47 ° of installations, arrangement discharge port (3-2) is coupled with orienting device (4) feed end;Orientation dress It sets (4) and is divided into four-way, orientation is realized by four differential bands in each channel, and differential band cross section is in nearly triangular arrangement, two sides Band turns on the contrary, speed is identical, and the steering of two bottom belt is identical, and speed is identical and bigger than two sides tape speed;Hulling machine (5) and fixed It is connected to device (4) discharge end by movable conduit (5-16), push-down head (5-1) is fixed on broken shell rod (5-18), broken shell rod (5- 18) rotary freedom can be kept by indexing mechanism and rotating mechanism, seaming chuck (5-13) is under the action of transmission mechanism Do straight reciprocating motion;Hopper (6) below hulling machine (5), hopper (6) bottom is equipped with pulley.
2. walnut as described in claim 1 orients crust breaking device, which is characterized in that the collating unit (3) is arranged by four Channel composition, every arrangement channel have a conveyer chain (3-3), and each chain link is welded with the positioning strip (3-4) of a long 50mm, Two adjacent positioning strips (3-4) form a kernel slot.
3. walnut as described in claim 1 orients crust breaking device, which is characterized in that the orienting device (4), wherein four go out A U-shaped beam (4-1) is respectively welded above end in material, and a rotary sleeve and itself and orientation are cased among U-shaped beam (4-1) The distance of device (4) panel is identical as the minor axis length of sorted walnut.
4. walnut as described in claim 1 orients crust breaking device, which is characterized in that described activity conduit (5-16) envisaged underneath There are mounting hole (5-17) and conduit fixing axle (5-19) concentric cooperation, keeps a rotary freedom;Movable conduit (5-16) Closely match close to push-down head one end (5-1) and the section push-down head (5-1) and;The movable conduit knee (5-16) and conduit fixing axle (5-19) has extension spring (5-20) connection.
5. walnut as described in claim 1 orients crust breaking device, which is characterized in that each broken shell position of hulling machine (5) Middle drive screw (5-2) is engaged with No.1 gear (5-6), and driver plate (5-3) and No.1 gear (5-6) concentric rigid connection are dialled Disk (5-3) has boss (5-5), boss (5-5) insertion pendulum tooth (5-4) shank hollow space and boss (5-5) diameter and pendulum tooth (5- 4) shank width is identical, pendulum tooth (5-4) teeth portion engaged with seaming chuck sliding block (5-10) No.1 rack gear (5-8), teeth portion the center point and The rigid connection of adjusting nut (5-7) concentric shafts.
6. walnut as described in claim 1 orients crust breaking device, which is characterized in that each broken shell position of hulling machine (5) Middle seaming chuck sliding block (5-10) is equipped with wide 30mm, long rack gear identical with sliding block, No.1 using screw respectively inside and outside Rack gear (5-8) is mounted on left side, and No. two rack gears (5-12) are mounted on right side.
7. walnut as described in claim 1 orients crust breaking device, which is characterized in that each broken shell position of hulling machine (5) The part that middle cabinet (5-14) places seaming chuck sliding block (5-10) has seaming chuck slider track (5-15), and top is hollow;Cabinet The face opposite with No. two rack gears (5-12) is installed by one size and identical No. three rack gears (5-11) of No. two rack gears (5-12).
8. walnut as described in claim 1 orients crust breaking device, which is characterized in that each broken shell position of hulling machine (5) There are one fine-tuning nut (5-9), insertion box portion has gear, can nibble with No. two rack gears (5-12) and No. three rack gears (5-11) It closes.
9. walnut as described in claim 1 orients crust breaking device, which is characterized in that each seaming chuck of the hulling machine (5) The surface inserting that (5-13) is contacted with walnut has the rubber material of one layer of 1.5mm thickness.
CN201910304843.3A 2019-06-19 2019-06-19 A kind of walnut orientation crust breaking device Pending CN110063505A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910304843.3A CN110063505A (en) 2019-06-19 2019-06-19 A kind of walnut orientation crust breaking device

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Application Number Priority Date Filing Date Title
CN201910304843.3A CN110063505A (en) 2019-06-19 2019-06-19 A kind of walnut orientation crust breaking device

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CN110063505A true CN110063505A (en) 2019-07-30

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110301652A (en) * 2019-08-05 2019-10-08 付迪 A kind of shell-breaking machine of walnut of included screening function
CN110558571A (en) * 2019-09-27 2019-12-13 萧县威辰机电工程设备有限公司 Walnut shell breaking and collecting device and using method
CN113273702A (en) * 2021-06-29 2021-08-20 塔里木大学 Pecan shell breaking and sorting all-in-one machine

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN208837026U (en) * 2018-05-28 2019-05-10 西南林业大学 It is a kind of to fix device suitable for orienting the walnut squeezed
CN210184457U (en) * 2019-04-16 2020-03-27 西南林业大学 Directional walnut shell breaking equipment

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN208837026U (en) * 2018-05-28 2019-05-10 西南林业大学 It is a kind of to fix device suitable for orienting the walnut squeezed
CN210184457U (en) * 2019-04-16 2020-03-27 西南林业大学 Directional walnut shell breaking equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110301652A (en) * 2019-08-05 2019-10-08 付迪 A kind of shell-breaking machine of walnut of included screening function
CN110301652B (en) * 2019-08-05 2020-10-13 北京臻味坊食品有限公司 Walnut shell breaking machine with screening function
CN110558571A (en) * 2019-09-27 2019-12-13 萧县威辰机电工程设备有限公司 Walnut shell breaking and collecting device and using method
CN113273702A (en) * 2021-06-29 2021-08-20 塔里木大学 Pecan shell breaking and sorting all-in-one machine
CN113273702B (en) * 2021-06-29 2022-08-02 塔里木大学 Pecan shell breaking and sorting all-in-one machine

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Application publication date: 20190730