CN110055686B - Intelligent one-to-many three-dimensional cotton-sleeving quilting line - Google Patents
Intelligent one-to-many three-dimensional cotton-sleeving quilting line Download PDFInfo
- Publication number
- CN110055686B CN110055686B CN201910343943.7A CN201910343943A CN110055686B CN 110055686 B CN110055686 B CN 110055686B CN 201910343943 A CN201910343943 A CN 201910343943A CN 110055686 B CN110055686 B CN 110055686B
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- frame
- cotton
- quilting
- conveying
- core
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B11/00—Machines for sewing quilts or mattresses
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B39/00—Workpiece carriers
- D05B39/005—Quilting frames
Abstract
The invention relates to the field of home textile equipment, in particular to an intelligent one-to-many three-dimensional quilt quilting production line which comprises an automatic cotton padding covering device and a sewing assembly, wherein the end part of the automatic cotton padding covering device is connected with a multilayer three-dimensional conveying line, the multilayer three-dimensional conveying line comprises a multilayer conveying line frame and a clamping frame lifting mechanism, the clamping frame lifting mechanism is arranged in the multilayer conveying line frame, the multilayer three-dimensional automatic quilting unit comprises a rack and the sewing assembly, a plurality of quilting machine sets are vertically distributed on the rack, the structures of each layer of quilting machine set are the same, the independent operation is not interfered with each other, and the sewing assembly is arranged on the quilting machine set. The full-automatic production of quilting operation is realized, the production efficiency is greatly improved, and the labor capacity of workers is reduced.
Description
Technical Field
The invention relates to the field of home textile equipment, in particular to an intelligent one-to-many three-dimensional cotton sleeving quilting production line.
Background
The household textile comprises a quilt, a quilt cover, four pieces of bedding, a bed decorative article and the like, is closely related to every person, and has a huge market. At present, the traditional single-layer single-needle quilting machine is still commonly used in the quilting production of home textile core quilts, and each quilting machine needs two to three operators. And the quilt with the core to be sewn is conveyed by a cage type trolley between the cotton sleeving and the quilting process.
Because each process links up incompact, and manual operation efficiency is very low, and current quilter degree of automation is low, leads to workman's work load big, and manual operation is inefficient, is difficult to satisfy the actual production demand.
Disclosure of Invention
The invention aims to provide an intelligent one-to-many three-dimensional cotton sleeving quilting production line to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an intelligent one-to-many three-dimensional cover cotton quilting production line, including automatic cover cotton child device and sewing subassembly, the tip of automatic cover cotton child device is connected with the three-dimensional transfer chain of multilayer, the three-dimensional transfer chain of multilayer includes multilayer conveying line frame and double-layered frame elevating system, double-layered frame elevating system installs in multilayer conveying line frame, multilayer conveying line frame divide into a plurality of layers, install third empty double-layered frame delivery track and third core quilt double-layered frame delivery track respectively in each layer, the three-dimensional automatic quilting unit of multilayer corresponds and is provided with a plurality of layers, each layer all is connected with the three-dimensional transfer chain of multilayer correspondingly, the three-dimensional automatic quilting unit of multilayer includes frame and sewing subassembly, vertical distribution has a plurality of quilting units in the frame, each layer quilting unit structure is the same, and the independent operation is mutually nonin.
Further: the automatic cotton tire sleeving device comprises a fixing frame and a cotton tire sleeving opening, a conveying mechanism is installed at the left end of the fixing frame, the conveying mechanism comprises a first core clamped frame conveying rail, a first empty clamped frame conveying rail, a clamping frame lifting device is installed between the first core clamped frame conveying rail and the first empty clamped frame conveying rail, a cotton tire sleeving opening is arranged on the right side of the cotton tire pressing grid, the cotton tire sleeving opening is fixedly connected onto the first core clamped frame conveying rail, a cotton tire sleeving fork is installed on the right side of the cotton tire sleeving opening, a cotton tire conveying line is installed at the right end of the fixing frame, a grid pressing portal frame is installed in the middle of the fixing frame, a grid pressing cylinder is installed in the middle of the grid pressing portal frame, and the lower end of the grid pressing cylinder is fixedly connected with a cotton tire pressure.
Further: the first core clamped frame conveying rail and the first empty clamped frame conveying rail are distributed from top to bottom, and the first core clamped frame conveying rail is located right above the first empty clamped frame conveying rail.
Further: the clamping frame lifting mechanism is arranged in the multilayer conveying wire frame, the multilayer conveying wire frame is divided into a plurality of layers, and a third empty clamping frame conveying rail and a third core clamped frame conveying rail are respectively arranged in each layer.
Further: the sewing assembly comprises a sewing machine head, a sewing machine rotating shuttle mechanism and an automatic shuttle core changing mechanism, a conveying belt is arranged below each layer of quilting machine set and is installed on the frame, a second empty clamping frame conveying rail is arranged between the quilting machine set and the conveying belt and is connected with a third empty clamping conveying rail, a second core clamped frame conveying rail is arranged above the second empty clamping frame conveying rail, and the second core clamped frame conveying rail is connected with the third core clamped frame conveying rail.
Further: the sewing machine head and the sewing machine rotating shuttle mechanism are distributed up and down and correspond in position.
Further: the quilting machine set is provided with a clamping frame lifting mechanism, the clamping frame lifting mechanism is positioned between a second core clamped frame conveying track and a second empty clamping frame conveying track, the clamping frame comprises a clamp, a clamping frame pressing plate, a pressing plate electromagnet, a pressing plate spring and a frame, the frame is rectangular, the clamp is arranged on three edges of the frame, the clamping frame pressing plate is arranged on the other edge of the frame, the clamping frame pressing plate is connected with the frame through the pressing plate spring, and the pressing plate electromagnet is arranged on the pressing plate spring.
Further: the inside of clip is installed the clip spring, and the inside of clip still is installed the clip electro-magnet.
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects: the full-automatic quilting machine has the advantages of high automation degree, low energy consumption, strong adaptability and small occupied area, realizes full-automatic production of quilting operation by arranging the multilayer three-dimensional conveying line, the core quilt clamping frame and the multilayer three-dimensional automatic quilting machine set which are matched with the automatic cotton wadding sleeving device, greatly improves the production efficiency, saves the cost, is convenient to popularize and solves the problems of low automation degree and large workload of workers of the existing quilting equipment.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent one-to-many three-dimensional cotton-sleeved quilting production line;
FIG. 2 is a schematic structural diagram of an automatic cotton padding sleeving device in an intelligent one-to-many three-dimensional cotton padding quilting line;
FIG. 3 is a schematic structural diagram of a multi-layer three-dimensional conveying line in an intelligent one-to-many three-dimensional cotton-sleeving quilting production line;
fig. 4 is a schematic structural diagram of a clamping frame in an intelligent one-to-many stereoscopic cotton-sleeved quilting production line;
fig. 5 is a schematic structural diagram of a multi-layer three-dimensional automatic quilting machine set in an intelligent one-to-many three-dimensional cotton-sleeved quilting production line.
The reference numerals in the schematic drawings illustrate: 1-automatic cotton padding sleeving device; 2-a clamping frame lifting mechanism; 3-a multilayer three-dimensional conveyor line; 4-clamping the frame; 5-a multi-layer three-dimensional automatic quilting machine set; 11-a first core framed delivery track; 12-a first empty gripper frame conveying track; 13-a grid-pressing portal frame; 14-a grid cylinder; 15-pressing a grid with cotton padding; 16-covering the opening of the cotton wadding; 17-cotton wadding conveyer belt; 18-set of cotton wadding fork; 19-a clamping frame lifting device; 31-a multi-layer conveying wire framework; 32-a third empty clamping frame conveying track; 33-third core framed delivery track; 41-a clamp; 42-a frame; 43-a clip spring; 44-clip electromagnet; 45-platen springs; 46-platen electromagnet; 47-a clamping frame pressing plate; 51-a frame; 52-a clamping frame descending device; 53-sewing machine head; 54-a sewing machine rotating shuttle mechanism; 55-automatic shuttle core changing mechanism; 56-second core framed delivery track; 57-a second empty clamping frame conveying track; 58-a conveyor belt; 59-quilting machine set.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments of the present invention, belong to the protection scope of the present invention, and the present invention is further described with reference to the embodiments below.
Example 1
Referring to fig. 1, 2, 3 and 5, in an embodiment of the present invention, an intelligent one-to-many stereoscopic cotton quilting line includes an automatic cotton padding device 1 and a sewing assembly, the automatic cotton padding device 1 includes a fixing frame and a cotton padding looping 16, a conveying mechanism is installed at a left end of the fixing frame, the conveying mechanism includes a first core clamped frame conveying rail 11 and a first empty clamped frame conveying rail 12, the first core clamped frame conveying rail 11 and the first empty clamped frame conveying rail 12 are distributed vertically, the first core clamped frame conveying rail 11 is located right above the first empty clamped frame conveying rail 12, the first core clamped frame conveying rail 11 and the first empty clamped frame conveying rail 12 are used for conveying a clamped frame 4, a clamped frame lifting device 19 is installed between the first core clamped frame conveying rail 11 and the first empty clamped frame conveying rail 12, the clamped frame 4 can be lifted from the first empty clamped frame conveying rail 12 to the first core clamped frame conveying rail 11 by using the clamped frame lifting device 19, the right side of cotton tire pressure bars 15 is equipped with cotton tire looping 16, cotton tire looping 16 fixed connection is on first core is pressed from both sides frame delivery track 11, cover cotton tire fork 18 is installed on cotton tire looping 16's right side, cotton tire transfer chain 17 is installed to the right-hand member of mount, the mid-mounting of mount has pressure bars portal frame 13, the mid-mounting of pressure bars portal frame 13 has pressure bars cylinder 14, the lower extreme fixedly connected with cotton tire pressure bars 15 of pressure bars cylinder 14, utilize cotton tire pressure bars 15 to flatten the core.
The quilt cover is sleeved on a quilt cover opening 16, the quilt is flatly laid on a quilt conveying line 17, the quilt is conveyed to the quilt cover opening 16 by the quilt conveying line 17, the quilt is pushed into the quilt cover under the coordination of a quilt cover fork 18 to form a quilt, a clamp 41 is electrified to open the clamp 41, the core is pushed into a clamping frame 4, the clamping frame 4 is upwards lifted onto a first core clamped frame conveying rail 11 by a clamping frame lifting device 19, a pressure grid cylinder 14 is controlled to extend to drive a cotton tire pressure grid 15 to downwards move, the quilt cover and the quilt cover are flatly pressed, at the moment, the clamp 41 is powered off, the clamp 41 is closed, the core is clamped, the core is kept fixed, the pressure grid cylinder 14 is controlled to shorten, the cotton tire pressure grid 15 is driven to upwards move, the clamping frame 4 with the core is conveyed away by the first core clamped frame conveying rail 11, and the action of automatically covering the quilt is finished.
The end of the automatic cotton padding device 1 is connected with the multilayer three-dimensional conveying line 3, the multilayer three-dimensional conveying line 3 comprises a multilayer conveying line frame 31 and a clamping frame lifting mechanism 2, the clamping frame lifting mechanism 2 is installed in the multilayer conveying line frame 31, the multilayer conveying line frame 31 is divided into a plurality of layers, a third empty clamping frame conveying track 32 and a third core clamped frame conveying track 33 are installed in each layer respectively, the clamping frame 4 clamped with the core quilt is distributed to each layer of the multilayer conveying line frame 31 by the clamping frame lifting mechanism 2, the clamping frame 4 clamped with the core quilt is conveyed by the third core clamped frame conveying track 33, and the empty clamping frame 4 is conveyed by the third empty clamping frame conveying track 32.
The end part of the multi-layer three-dimensional conveying line 3 is connected with a multi-layer three-dimensional automatic quilting machine set 5, the multi-layer three-dimensional automatic quilting machine set 5 is correspondingly provided with a plurality of layers, each layer is correspondingly connected with the multi-layer three-dimensional conveying line 3, the multi-layer three-dimensional automatic quilting machine set 5 comprises a frame 51 and a sewing component, three quilting machine sets 59 are vertically distributed on the frame 51, the quilting machine sets 59 have the same structure and do not interfere with each other independently, the sewing component is arranged on the quilting machine sets 59 and comprises a sewing machine head 53, a sewing machine rotating shuttle mechanism 54 and an automatic bobbin changing mechanism 55, the sewing machine head 53 and the sewing machine rotating shuttle mechanism 54 are distributed vertically and correspond to each other in position, the quilting operation is carried out on the bobbins by utilizing the sewing machine head 53 and the sewing machine rotating shuttle mechanism 54, when the bobbin bottom line is used up in the quilt, the trouble of replacing the shuttle core manually is saved, a conveyer belt 58 is arranged below each layer of quilting machine set 59, and the conveyer belt 58 is arranged on the frame 51 and used for conveying quilted core quilts.
A second empty clamping frame conveying rail 57 is arranged between the quilting machine set 59 and the conveying belt 58, the second empty clamping frame conveying rail 57 is connected with the third empty clamping frame conveying rail 32 and is used for conveying a clamping frame, a second core clamped frame conveying rail 56 is arranged above the second empty clamping frame conveying rail 57, the second core clamped frame conveying rail 56 is connected with the third core clamped frame conveying rail 32, a clamping frame descending device 52 is arranged on the quilting machine set 59, the clamping frame descending device 52 is positioned between the second core clamped frame conveying rail 56 and the second empty clamping frame conveying rail 57 and is used for controlling the ascending and descending of the clamping frame, the automatic blanking function is realized under the coordination of the clamping frame descending device 52, the core to be quilted is clamped on the clamping frame and is conveyed to the quilting position by the clamping frame conveying rail 56, the core is quilted, after the quilting is finished, the core which is quilted is descended onto the second empty clamping frame conveying rail 57 together with the clamping frame by the clamping frame conveying rail 52, the clamps on the clamping frames are controlled to open, the cores are dropped onto the conveyor belt 58, the cores are conveyed away by the conveyor belt 58, and the empty clamping frames are conveyed to the cotton wadding area by the second empty clamping frame conveying track 57.
The core quilt to be quilted is distributed and conveyed to each layer of quilting machine set 59 in real time by utilizing the multi-layer three-dimensional conveying line 3, meanwhile, the empty clamping frame is conveyed back to the multi-layer three-dimensional conveying line 3, finally, the empty clamping frame is conveyed to the automatic cotton padding covering device 1, and the quilting operation is repeatedly carried out in a circulating mode.
Example 2
Referring to fig. 4, based on embodiment 1, the clamping frame 4 includes a clip 41, a clamping frame pressing plate 47, a pressing plate electromagnet 46, a pressing plate spring 45 and a frame 42, the frame 42 is rectangular, the clip 41 is installed on three sides of the frame 42, the clip spring 43 is installed inside the clip 41, under the action of the clamp spring 43, the clamp 41 is in a normally closed state, a clamp electromagnet 44 is further installed inside the clamp 41, under the cooperation of the clamp spring 43 and the clamp electromagnet 44, the clamp 41 can be controlled to open or close, the other edge of the frame 42 is provided with a clamping frame pressing plate 47, the clamping frame pressing plate 47 is connected with the frame 42 through a pressing plate spring 45, the pressing plate electromagnet 46 is arranged on the pressing plate spring 45, and by controlling the pressing plate electromagnet 46, the opening and closing of the frame clamping plate 47 can be controlled, and the core quilt can be clamped by controlling the opening and closing of the frame clamping plate 47 to be matched with the clamp 41.
It should be particularly noted that, in the present application, the automatic cotton wadding covering device 1 and the sewing assembly are applications in the prior art, and the full-automatic production of the quilting operation is realized by arranging the multilayer three-dimensional conveying line, the core quilt clamping frame and the multilayer three-dimensional automatic quilting machine set which are used in cooperation with the automatic cotton wadding covering device 1.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. An intelligent one-to-many three-dimensional cotton-sleeving quilting production line comprises an automatic cotton-sleeving device (1) and a sewing assembly, and is characterized in that the end part of the automatic cotton-sleeving device (1) is connected with a multi-layer three-dimensional conveying line (3), the multi-layer three-dimensional conveying line (3) comprises a multi-layer conveying line frame (31) and a clamping frame lifting mechanism (2), the clamping frame lifting mechanism (2) is installed in the multi-layer conveying line frame (31), the multi-layer conveying line frame (31) is divided into a plurality of layers, a third hollow clamping frame conveying rail (32) and a third core clamped frame conveying rail (33) are respectively installed in each layer, a plurality of layers of three-dimensional quilting machine sets (5) are correspondingly arranged, each layer is correspondingly connected with the multi-layer three-dimensional conveying line (3), each multi-layer three-dimensional quilting machine set (5) comprises a machine frame (51) and a sewing assembly, and a plurality of quilting machine, each layer of quilting machine set (59) has the same structure, the independent operation is not interfered with each other, and the quilting machine set (59) is provided with a sewing component.
2. The intelligent one-to-many three-dimensional cotton sleeving quilting line according to claim 1, wherein the automatic cotton sleeving device (1) comprises a fixed frame and a cotton sleeving opening (16), a conveying mechanism is installed at the left end of the fixed frame, the conveying mechanism comprises a first core clamped frame conveying rail (11) and a first empty clamped frame conveying rail (12), a clamped frame lifting device (19) is installed between the first core clamped frame conveying rail (11) and the first empty clamped frame conveying rail (12), a cotton sleeving opening (16) is arranged at the right side of the cotton pressing grid (15), the cotton sleeving opening (16) is fixedly connected to the first core clamped frame conveying rail (11), a cotton sleeving fork (18) is installed at the right side of the cotton sleeving opening (16), a cotton conveying line (17) is installed at the right end of the fixed frame, a grid pressing portal frame (13) is installed in the middle of the fixed frame, and a grid pressing cylinder (14) is installed in the middle of the grid pressing portal frame (13), the lower end of the grid pressing cylinder (14) is fixedly connected with a cotton tire grid (15).
3. The intelligent one-to-many stereoscopic cotton sleeving quilting line of claim 2, wherein the first core framed delivery rail (11) and the first empty framed delivery rail (12) are distributed up and down, and the first core framed delivery rail (11) is positioned right above the first empty framed delivery rail (12).
4. The intelligent one-to-many stereoscopic set cotton quilting line of claim 1, wherein the sewing assembly comprises a sewing machine head (53), a sewing machine rotating shuttle mechanism (54) and an automatic shuttle changing core mechanism (55), a conveyer belt (58) is arranged below each layer of quilting machine set (59), the conveyer belt (58) is installed on the frame (51), a second empty clamping frame conveying track (57) is arranged between the quilting machine set (59) and the conveyer belt (58), and the second empty clamping frame conveying track (57) is connected with the third empty clamping conveying track (32).
5. The intelligent one-to-many stereoscopic cotton-set quilting line of claim 4, wherein the sewing machine head (53) and the sewing machine rotating shuttle mechanism (54) are distributed up and down and correspond in position.
6. The intelligent one-to-many stereoscopic cotton sleeving quilting line of claim 4, wherein a second core framed-conveying track (56) is arranged above the second empty framed-conveying track (57), and the second core framed-conveying track (56) is connected with the third core framed-conveying track (32).
7. The intelligent one-to-many stereoscopic cotton sleeving quilting line according to any one of claims 4-6, wherein a clamping frame descending device (52) is arranged on the quilting unit (59), the clamping frame descending device (52) is positioned between a second core clamped frame conveying rail (56) and a second empty clamping frame conveying rail (57), the clamping frame (4) comprises a clamp (41), a clamping frame pressing plate (47), a pressing plate electromagnet (46), a pressing plate spring (45) and a frame (42), the frame (42) is rectangular, the clamp (41) is arranged on three edges of the frame (42), the clamping frame pressing plate (47) is arranged on the other edge of the frame (42), the clamping frame pressing plate (47) is connected with the frame (42) through the pressing plate spring (45), and the pressing plate electromagnet (46) is arranged on the pressing plate spring (45).
8. The intelligent one-to-many stereoscopic set cotton quilting line of claim 7, wherein a clip spring (43) is installed inside the clip (41), and a clip electromagnet (44) is also installed inside the clip (41).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910343943.7A CN110055686B (en) | 2019-04-26 | 2019-04-26 | Intelligent one-to-many three-dimensional cotton-sleeving quilting line |
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| CN201910343943.7A CN110055686B (en) | 2019-04-26 | 2019-04-26 | Intelligent one-to-many three-dimensional cotton-sleeving quilting line |
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| CN110055686B true CN110055686B (en) | 2021-03-26 |
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| CN111286872A (en) * | 2020-04-16 | 2020-06-16 | 台州福耐捷自动化有限公司 | Assembling and disassembling mechanism of computer quilter for replacing integral frame |
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| US6123038A (en) * | 1998-12-21 | 2000-09-26 | A.B.M. International, Inc. | Stitching machine and method of stitching |
| CN106149213B (en) * | 2016-08-29 | 2021-10-26 | 杭州优哈箱包有限公司 | Wallet inner lattice processing equipment |
| CN108708092B (en) * | 2018-07-12 | 2021-01-19 | 湖州职业技术学院 | Translation type automatic feeding, sewing and discharging tool |
| CN108978053B (en) * | 2018-09-14 | 2021-01-26 | 吉奥璐纺织品（南通）有限公司 | Intelligent numerical control computer quilter |
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