CN110055686A - A kind of one-to-many three-dimensional set cotton quilt manufacturing line of intelligence - Google Patents
A kind of one-to-many three-dimensional set cotton quilt manufacturing line of intelligence Download PDFInfo
- Publication number
- CN110055686A CN110055686A CN201910343943.7A CN201910343943A CN110055686A CN 110055686 A CN110055686 A CN 110055686A CN 201910343943 A CN201910343943 A CN 201910343943A CN 110055686 A CN110055686 A CN 110055686A
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- Prior art keywords
- frame
- delivery track
- folder frame
- core
- folder
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Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B11/00—Machines for sewing quilts or mattresses
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B39/00—Workpiece carriers
- D05B39/005—Quilting frames
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to home textile apparatus field fields, more specifically, it is a kind of one-to-many three-dimensional core of intelligence by quilt manufacturing line, including covering bat device and sewing component automatically, the end of the automatic set bat device is connected with layer stereo pipeline, layer stereo pipeline includes multilayer conveying wire frame and folder frame elevating mechanism, folder frame elevating mechanism is mounted in multilayer conveying wire frame, the automatic quilting unit of layer stereo includes rack and sewing component, vertical distribution has several quilting units in rack, each layer of quilting set structure is identical, and independent operating is not interfere with each other, sewing component is installed on quilting unit, high degree of automation of the present invention, energy consumption is few, it is adaptable, occupied area is small, the present invention is by being arranged the layer stereo pipeline being used cooperatively with automatic set bat device, core is by folder frame, the automatic quilting of layer stereo Unit realizes the full-automatic production of quilting operation, substantially increases production efficiency, reduce the amount of labour of worker.
Description
Technical field
The present invention relates to home textile apparatus field fields, are a kind of one-to-many three-dimensional set cotton quiltings of intelligence more specifically
Production line.
Background technique
Household textiles include quilt, quilt cover, on bed on family of four and bed adornment etc. and everyone all cease
Correlation, market are huge.Currently, what is generally used in home textile core is produced by quilting is still traditional single layer single machine single needle quilting
Machine, every quilter all need two to three operators of configuration.Moreover, from set cotton to quilting process or use cage cart
Transport packages the core quilt to be stitched of bat.
Since each process is connected not compact, manual operation efficiency is very low, and existing quilter the degree of automation is low, leads to work
People's heavy workload, manual operation low efficiency, it is difficult to meet actual production demand.
Summary of the invention
The purpose of the present invention is to provide a kind of one-to-many three-dimensional set cotton quilt manufacturing lines of intelligence, to solve above-mentioned background
The problem of being proposed in technology.
To achieve the above object, the invention provides the following technical scheme:
A kind of one-to-many three-dimensional set cotton quilt manufacturing line of intelligence, including bat device and sewing component are covered automatically, it is described automatic
The end of set bat device is connected with layer stereo pipeline, and layer stereo pipeline includes multilayer conveying wire frame and folder frame
Elevating mechanism, folder frame elevating mechanism are mounted in multilayer conveying wire frame, and multilayer conveying wire frame is divided into several layers, in each layer
Third sky folder frame delivery track and third core are separately installed with by folder frame delivery track, the automatic quilting unit correspondence of layer stereo is set
Several layers are equipped with, each layer is accordingly connected with layer stereo pipeline, and the automatic quilting unit of layer stereo includes rack
With sewing component, vertical distribution has several quilting units in rack, and each layer of quilting set structure is identical, and independent operating is mutually not
It interferes, sewing component is installed on quilting unit.
Further: the automatic set bat device includes fixed frame and bat running-on, and the left end of fixed frame is equipped with
Conveying mechanism, conveying mechanism include the first core by folder frame delivery track, the first empty folder frame delivery track, and the first core is conveyed by folder frame
Folder frame lifting apparatus is installed between track and the first empty folder frame delivery track, bat presses the right side of grid to be equipped with bat running-on, cotton
Tire running-on is fixedly connected on the first core and on folder frame delivery track, is equipped with set bat fork on the right side of bat running-on, fixed frame
Right end is equipped with bat pipeline, and pressure grid portal frame is equipped in the middle part of fixed frame, presses and is equipped with pressure grid in the middle part of grid portal frame
Cylinder, the lower end of pressure grid cylinder are fixedly connected with bat pressure grid.
Further: first core is distributed up and down by folder frame delivery track, the first empty folder frame delivery track, the first core
It is located at the surface of the first empty folder frame delivery track by folder frame delivery track.
Further: the folder frame elevating mechanism is mounted in multilayer conveying wire frame, and multilayer conveying wire frame is divided into
Several layers are separately installed with third sky folder frame delivery track and third core in each layer by folder frame delivery track.
Further: the sewing component includes head of sewing machine, sewing-machine rotating shuttle mechanism and automatic shuttle changing core mechanism,
It is equipped with conveyer belt below each layer of quilting unit, conveyer belt is mounted on the rack, and is equipped between quilting unit and conveyer belt
Second empty folder frame delivery track, the second empty folder frame delivery track are connected with third sky folder delivery track, the second empty folder frame conveying
The top of track is equipped with the second core by folder frame delivery track, and the second core is by folder frame delivery track and third core by folder frame delivery track
It is connected.
Further: the head of sewing machine and sewing-machine rotating shuttle mechanism are in distribution up and down and position correspondence.
Further: the quilting unit is equipped with folder frame elevating mechanism, and folder frame elevating mechanism is located at the second core and is pressed from both sides
Between frame delivery track, the second empty folder frame delivery track, folder frame include clip, folder frame pressing plate, pressing plate electromagnet, rag iron spring and
Frame, frame are in rectangle, are equipped with clip on three sides of frame, and folder frame pressing plate is equipped in the another a line of frame, presss from both sides frame
It is connected between pressing plate and frame by rag iron spring, pressing plate electromagnet is installed on rag iron spring.
Further: the inside of the clip is equipped with clip springs, and the inside of clip is also equipped with clip electromagnet.
Using technical solution provided by the invention, compared with prior art, automation of the present invention is had the following beneficial effects:
Degree is high, and energy consumption is few, and adaptable, occupied area is small, and the present invention is used cooperatively by setting with automatic set bat device more
Layer three-dimensional transfer line, core are realized the full-automatic production of quilting operation, are mentioned significantly by folder frame, the automatic quilting unit of layer stereo
High production efficiency, has saved cost, convenient for promoting, solves that existing quilting apparatus the degree of automation is low, worker's workload
Big problem.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of intelligent one-to-many three-dimensional set cotton quilt manufacturing line；
Fig. 2 is the structural schematic diagram for covering bat device in intelligent one-to-many three-dimensional set cotton quilt manufacturing line automatically；
Fig. 3 is the structural schematic diagram of layer stereo pipeline in intelligent one-to-many three-dimensional set cotton quilt manufacturing line；
Fig. 4 is the structural schematic diagram that frame is pressed from both sides in intelligent one-to-many three-dimensional set cotton quilt manufacturing line；
Fig. 5 is the structural schematic diagram of the automatic quilting unit of layer stereo in intelligent one-to-many three-dimensional set cotton quilt manufacturing line.
Label declaration in schematic diagram: 1- covers bat device automatically；2- presss from both sides frame elevating mechanism；3- layer stereo pipeline；
4- presss from both sides frame；The automatic quilting unit of 5- layer stereo；The first core of 11- is by folder frame delivery track；The empty folder frame delivery track of 12- first；
13- presses grid portal frame；14- presses grid cylinder；15- bat presses grid；16- bat running-on；17- bat conveyer belt；18- covers bat fork；
19- presss from both sides frame lifting apparatus；31- multilayer conveys wire frame；32- third sky presss from both sides frame delivery track；33- third core is by folder frame conveyor track
Road；41- clip；42- frame；43- clip springs；44- clip electromagnet；45- rag iron spring；46- pressing plate electromagnet；47- folder
Frame pressing plate；51- rack；52- presss from both sides frame landing-gear；53- head of sewing machine；54- sewing-machine rotating shuttle mechanism；55- automatic shuttle changing core
Mechanism；The second core of 56- is by folder frame delivery track；The empty folder frame delivery track of 57- second；58- conveyer belt；59- quilting unit.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention, and the present invention will be further described with reference to the examples below.
Embodiment 1
Please refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 5, in the embodiment of the present invention, a kind of one-to-many three-dimensional set cotton quilt manufacturing line of intelligence,
Including covering bat device 1 and sewing component automatically, the automatic bat device 1 that covers includes fixed frame and bat running-on 16, fixed frame
Left end is equipped with conveying mechanism, and conveying mechanism presss from both sides frame delivery track 12 by the 11, first sky of folder frame delivery track including the first core, the
One core is distributed by empty about the 12 frame delivery track of folder of folder frame delivery track 11, first, and the first core is located at by folder frame delivery track 11
The surface of first empty folder frame delivery track 12, the first core are used for by the empty folder frame delivery track 12 of folder frame delivery track 11, first
Folder frame 4 is transported, the first core is equipped with folder frame lifting apparatus between folder frame delivery track 11 and the first empty folder frame delivery track 12
19, folder frame 4 can be lifted to the first core from the first empty folder frame delivery track 12 using folder frame lifting apparatus 19 and be conveyed by folder frame
On track 11, bat presses the right side of grid 15 to be equipped with bat running-on 16, and bat running-on 16 is fixedly connected on the first core and is conveyed by folder frame
On track 11, the right side of bat running-on 16 is equipped with set bat fork 18, and the right end of fixed frame is equipped with bat pipeline 17, fixed
Pressure grid portal frame 13 is installed, the middle part of pressure grid portal frame 13 is equipped with pressure grid cylinder 14, presses under grid cylinder 14 in the middle part of frame
End is fixedly connected with bat pressure grid 15, is driven plain core using bat pressure grid 15.
Bat will be laid on bat pipeline 17 by valve jacket on bat running-on 16, it will using bat pipeline 17
Bat is transported at bat running-on 16, and core quilt in shell, is made in bat push-in under the cooperation of set bat fork 18, gives clip 41
It is powered, opens clip 41, core is pushed into folder frame 4, be lifted to the first core upwards for frame 4 is pressed from both sides using folder frame lifting apparatus 19
By on folder frame delivery track 11, control pressure grid cylinder 14 extends, and bat pressure grid 15 is driven to move down, will be by shell and by shell
Bat flattens, and powers off at this time to clip 41, and clip 41 closes up, and clamps core quilt, is held stationary core, and control pressure grid cylinder 14 contracts
It is short, it drives bat pressure grid 15 to move up, there is the folder frame 4 of core quilt to transport clamping by folder frame delivery track 11 using the first core,
Complete automatic set bat movement.
The end of automatic set bat device 1 is connected with layer stereo pipeline 3, and layer stereo pipeline 3 includes multilayer
Wire frame 31 and folder frame elevating mechanism 2 are conveyed, folder frame elevating mechanism 2 is mounted in multilayer conveying wire frame 31, multilayer pipeline
Frame 31 divides for several layers, and third sky folder frame delivery track 32 and third core are separately installed in each layer by folder frame delivery track
33, the folder frame 4 that clamping has core quilt is assigned in each layer of multilayer conveying wire frame 31 using folder frame elevating mechanism 2, is utilized
Third core is transported the folder frame 4 that clamping has core quilt by folder frame delivery track 33, transports sky using third sky folder frame delivery track 32
Press from both sides frame 4.
The end of layer stereo pipeline 3 is connected with the automatic quilting unit 5 of layer stereo, the automatic quilter of layer stereo
Group 5 is correspondingly arranged on several layers, and each layer is accordingly connected with layer stereo pipeline 3, the automatic quilter of layer stereo
Group 5 includes rack 51 and sewing component, and vertical distribution has three layers of quilting unit 59, each layer of 59 structure of quilting unit in rack 51
It is identical, and independent operating is not interfere with each other, sewing component is installed on quilting unit 59, sewing component include head of sewing machine 53,
Sewing-machine rotating shuttle mechanism 54 and automatic shuttle changing core mechanism 55, head of sewing machine 53 and sewing-machine rotating shuttle mechanism 54 in up and down distribution and
Position is corresponding, using head of sewing machine 53, sewing-machine rotating shuttle mechanism 54 to core by carry out quilting operation, in quilting process, when
When shuttle peg base line is finished, automatic shuttle changing core mechanism 55 can operate replacement peg or spindle automatically, eliminate the trouble of artificial replacement peg or spindle,
The lower section of each layer of quilting unit 59 is equipped with conveyer belt 58, and conveyer belt 58 is mounted in rack 51, completes for conveying quilting
Core quilt.
The second empty folder frame delivery track 57, the second empty folder frame delivery track 57 are equipped between quilting unit 59 and conveyer belt 58
It is connected with third sky folder delivery track 32, is used for conveying clamp frame, the top of the second empty folder frame delivery track 57 is equipped with the second core
By folder frame delivery track 56, the second core is connected with third core by folder frame delivery track 32 by folder frame delivery track 56, quilter
Group 59 is equipped with folder frame landing-gear 52, and folder frame landing-gear 52 is located at the second core by the empty folder frame of folder frame delivery track 56, second
Between delivery track 57, for controlling the lifting of folder frame, under the cooperation of folder frame landing-gear 52, automatic blanking function is realized,
Core to quilting on folder frame, is transported to quilting position by folder frame delivery track 56 by the second core, is sew with long stitches to core by clamping
It stitches, after the completion of quilting, the core that quilting is completed is dropped into the second empty folder frame conveying together with folder frame using folder frame landing-gear 52
On track 57, the clip on control folder frame opens, and core is dropped on conveyer belt 58, is carried away core using conveyer belt 58, benefit
Sky folder frame is transported to set bat region with the second empty folder frame delivery track 57.
Each layer of quilting unit 59 will be transported to by real-time distribution to the core of quilting using layer stereo pipeline 3, simultaneously
Send sky folder frame back to layer stereo pipeline 3, sky folder frame be finally delivered to automatic set bat device 1, repeatedly, recycle into
Row Quilting operation.
Embodiment 2
Referring to Fig. 4, on the basis of embodiment 1, folder frame 4 includes clip 41, folder frame pressing plate 47, pressing plate electromagnet 46, pressing plate
Spring 45 and frame 42, frame 42 are in rectangle, are equipped with clip 41 on three sides of frame 42, the inside of clip 41 is equipped with folder
Sub-spring 43, under the action of clip springs 43, clip 41 is in normally off, and the inside of clip 41 is also equipped with clip electromagnetism
Iron 44, under the cooperation of clip springs 43 and clip electromagnet 44, can control clip 41 open or closure, frame 42 it is another
Folder frame pressing plate 47 is installed in a line, presss from both sides and is connected between frame pressing plate 47 and frame 42 by rag iron spring 45, rag iron spring
Pressing plate electromagnet 46 is installed on 45, by controlling pressing plate electromagnet 46, the folding of folder frame pressing plate 47 is can control, passes through control
The folding for pressing from both sides frame pressing plate 47, matches with clip 41, can clamp core quilt.
It should be strongly noted that covering bat device 1 in the application automatically and the application that component is the prior art of sewing, lead to
It crosses and the layer stereo pipeline being used cooperatively with automatic set bat device 1, core is set by folder frame, the automatic quilter of layer stereo
Group realizes the full-automatic production of quilting operation, is the innovative point of the application, it is automatic to efficiently solve existing quilting apparatus
The problem of change degree is low, worker's heavy workload.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (8)
1. a kind of one-to-many three-dimensional set cotton quilt manufacturing line of intelligence, including bat device (1) and sewing component are covered automatically, it is special
Sign is that the end of the automatic set bat device (1) is connected with layer stereo pipeline (3), layer stereo pipeline (3)
Including multilayer conveying wire frame (31) and folder frame elevating mechanism (2), folder frame elevating mechanism (2) is mounted on multilayer conveying wire frame
(31) in, multilayer conveying wire frame (31) is divided into several layers, and third sky folder frame delivery track (32) is separately installed in each layer
With third core by folder frame delivery track (33), the automatic quilting unit (5) of layer stereo is correspondingly arranged on several layers, and each layer is right
Be connected with layer stereo pipeline (3) with answering, the automatic quilting unit (5) of layer stereo include rack (51) and sewing component,
Vertical distribution has several quilting units (59) in rack (51), and each layer of quilting unit (59) structure is identical, and independent operating is mutual
It does not interfere, quilting unit is equipped with sewing component on (59).
2. the one-to-many three-dimensional set cotton quilt manufacturing line of intelligence according to claim 1, which is characterized in that the automatic set
Bat device (1) includes fixed frame and bat running-on (16), and the left end of fixed frame is equipped with conveying mechanism, and conveying mechanism includes the
One core is by folder frame delivery track (11), the first empty folder frame delivery track (12), and the first core is by folder frame delivery track (11) and first
Folder frame lifting apparatus (19) is installed, bat presses the right side of grid (15) to be equipped with bat running-on between sky folder frame delivery track (12)
(16), bat running-on (16) is fixedly connected on the first core by folder frame delivery track (11), and the right side of bat running-on (16) is installed
There is set bat fork (18), the right end of fixed frame is equipped with bat pipeline (17), and pressure grid portal frame is equipped in the middle part of fixed frame
(13), it presses and pressure grid cylinder (14) is installed in the middle part of grid portal frame (13), the lower end of pressure grid cylinder (14) is fixedly connected with bat
It presses grid (15).
3. the one-to-many three-dimensional set cotton quilt manufacturing line of intelligence according to claim 2, which is characterized in that first core
It is distributed up and down by folder frame delivery track (11), the first empty folder frame delivery track (12), the first core is by folder frame delivery track (11) position
In the surface of the first empty folder frame delivery track (12).
4. the one-to-many three-dimensional set cotton quilt manufacturing line of intelligence according to claim 1, which is characterized in that the sewing group
Part includes head of sewing machine (53), sewing-machine rotating shuttle mechanism (54) and automatic shuttle changing core mechanism (55), each layer of quilting unit
(59) it is equipped with below conveyer belt (58), conveyer belt (58) is mounted on rack (51), quilting unit (59) and conveyer belt
(58) the second empty folder frame delivery track (57) is equipped between, the second empty folder frame delivery track (57) and third sky press from both sides delivery track
(32) it is connected.
5. the one-to-many three-dimensional set cotton quilt manufacturing line of intelligence according to claim 4, which is characterized in that the sewing machine
Head (53) is in distribution up and down with sewing-machine rotating shuttle mechanism (54) and position is corresponding.
6. the one-to-many three-dimensional set cotton quilt manufacturing line of intelligence according to claim 4, which is characterized in that described second is empty
The top for pressing from both sides frame delivery track (57) is equipped with the second core by folder frame delivery track (56), the second core by folder frame delivery track (56) with
Third core is connected by folder frame delivery track (32).
7. -6 any one-to-many three-dimensional set cotton quilt manufacturing line of the intelligence according to claim 1, which is characterized in that described
Quilting unit (59) is equipped with folder frame landing-gear (52), and folder frame landing-gear (52) is located at the second core by folder frame delivery track
(56), between the second empty folder frame delivery track (57), folder frame (4) includes clip (41), folder frame pressing plate (47), pressing plate electromagnet
(46), rag iron spring (45) and frame (42), frame (42) are in rectangle, are equipped with clip (41) on three sides of frame (42),
Folder frame pressing plate (47) is installed in the another a line of frame (42), presss from both sides and passes through rag iron spring between frame pressing plate (47) and frame (42)
(45) it is connected, pressing plate electromagnet (46) is installed on rag iron spring (45).
8. the one-to-many three-dimensional set cotton quilt manufacturing line of intelligence according to claim 7, which is characterized in that the clip
(41) inside is equipped with clip springs (43), and the inside of clip (41) is also equipped with clip electromagnet (44).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910343943.7A CN110055686B (en) | 2019-04-26 | 2019-04-26 | Intelligent one-to-many three-dimensional cotton-sleeving quilting line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910343943.7A CN110055686B (en) | 2019-04-26 | 2019-04-26 | Intelligent one-to-many three-dimensional cotton-sleeving quilting line |
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| Publication Number | Publication Date |
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| CN110055686A true CN110055686A (en) | 2019-07-26 |
| CN110055686B CN110055686B (en) | 2021-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910343943.7A Active CN110055686B (en) | 2019-04-26 | 2019-04-26 | Intelligent one-to-many three-dimensional cotton-sleeving quilting line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111286872A (en) * | 2020-04-16 | 2020-06-16 | 台州福耐捷自动化有限公司 | Assembling and disassembling mechanism of computer quilter for replacing integral frame |
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| CN110055686B (en) | 2021-03-26 |
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