CN110047165A - A kind of production control and management system and method - Google Patents
A kind of production control and management system and method Download PDFInfo
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Abstract
The invention discloses a kind of production control and management system and methods, and wherein system includes data acquisition module, data transmission module and data analysis module, and the data transmission module is connect with data acquisition module and data analysis module respectively；The data acquisition module is used to obtain the command information of the controller of machine, and duration is consumed according to the movement of command information computing machine, and after combining movement consumption duration and corresponding identification number to generate packaged data, packaged data are sent to by data analysis module by data transmission module；The data analysis module is used to carry out the packaged data received confluence analysis, and monitors the condition of production according to movement consumption duration.The present invention consumes duration by the movement that data acquisition module obtains machine in real time, and can be widely applied to production monitoring technical field according to movement consumption duration monitoring machine or the condition of production of a line direct labor, the cost of labor greatly reduced.
Description
Technical field
The present invention relates to production monitoring technical field more particularly to a kind of production control and management system and methods.
Background technique
In labor-intensive enterprises organizational structure, production technology is increasingly refined, and a line direct labor is responsible for only bearing
It operates with blaming one of process repeatability, with the development of science and technology, per pass technique is directly executed completion by machine or by machine
Device and line direct labor cooperation execute completion.For these production machines of supervision and management and a line direct labor, in first enterprise
Equipped with a large amount of middle layer leader, the main function of these middle layers leader is to assign production task and one line of supervision and management
The employee of production, and the supervision and management of the middle layer leader also only labour of repeatability, it is this by the way that knot of tissue is manually arranged
Structure needs to spend more cost of labor by the mode that the simple level of personnel is managed, and management granularity is big, reduces
The validity and timeliness of control, directly affect management quality.
Summary of the invention
In order to solve the above-mentioned technical problem, the object of the present invention is to provide one kind without being manually monitored and managing particle
Spend small production supervision management system and method.
The technical scheme adopted by the invention is that:
A kind of production control and management system, including data acquisition module, data transmission module and data analysis module, it is described
Data transmission module is connect with data acquisition module and data analysis module respectively；
The data acquisition module is used to obtain the command information of the controller of machine, and according to command information computing machine
Movement consume duration, and combine movement consumption duration and corresponding identification number generate packaged data after, passed by data
Packaged data are sent to data analysis module by defeated module；
The data analysis module is used to carry out the packaged data received confluence analysis, and consumes duration according to movement
Monitor the condition of production.
Further, described instruction information includes movement sign on information and movement ending instruction information, and the data are adopted
Collect module in the following manner computing machine movement consume duration:
When getting the movement sign on information of controller transmission, record is at the first time；
When getting the received movement ending instruction information of controller, recorded for the second time；
Duration is consumed in conjunction with first time and the second time calculating action.
Further, the step for combination movement consumption duration and corresponding identification number generate packaged data, specifically
Are as follows:
Movement consumption duration and corresponding identification number are packaged, and the data after packing are compressed and encrypted
After generate packaged data.
Further, the described pair of packaged data received carry out confluence analysis, and according to movement consumption duration monitoring production
The step for situation, specifically includes the following steps:
The deliberate action timing that corresponding machine is obtained according to machine code, in conjunction with deliberate action timing and movement consumption duration
Judge whether production meets the requirements, and when determining undesirable, issues prompt information；
Timing contrast table is generated in conjunction with deliberate action timing and movement consumption duration.
Further, the data analysis module is also used to execute following steps:
After the movement consumption duration of the machine of acquisition same type compares, across comparison table is generated；
After acquisition uniform machinery movement consumption duration in different time periods compares, longitudinal contrast table is generated.
It further, further include intelligent terminal, the data analysis module is connect with intelligent terminal.
It is of the present invention another solution is that
A kind of production monitoring management method, comprising the following steps:
Obtain machine controller command information, and according to the movement of command information computing machine consume duration after, knot
Conjunction movement consumption duration and corresponding identification number generate packaged data；
Confluence analysis is carried out to the packaged data received, and the condition of production is monitored according to movement consumption duration.
Further, described instruction information includes movement sign on information and acts ending instruction information, described according to finger
The step for enabling the movement of information computer device consume duration, specifically includes the following steps:
When getting the movement sign on information of controller transmission, record is at the first time；
When getting the received movement ending instruction information of controller, recorded for the second time；
Duration is consumed in conjunction with first time and the second time calculating action.
Further, the step for combination movement consumption duration and corresponding identification number generate packaged data, specifically
Are as follows:
Movement consumption duration and corresponding identification number are packaged, and the data after packing are compressed and encrypted
After generate packaged data.
Further, the step for described pair of packaged data received carry out confluence analysis, specifically:
The deliberate action timing that corresponding machine is obtained according to machine code, in conjunction with deliberate action timing and movement consumption duration
Judge whether production meets the requirements, and when determining undesirable, issues prompt information；
Timing contrast table is generated in conjunction with deliberate action timing and movement consumption duration.
The beneficial effects of the present invention are: the present invention consumes duration by the movement that data acquisition module obtains machine in real time,
And according to movement consumption duration monitoring machine or the condition of production of a line direct labor, without being supervised by middle administrative staff
It superintends and directs and manages, the cost of labor greatly reduced realizes flattened organization's framework, directly due to being not necessarily to middle administrative staff
Ground improves the efficiency of management.
Detailed description of the invention
Fig. 1 is a kind of structural block diagram of production control and management system of the present invention；
Fig. 2 is a kind of step flow chart of production monitoring management method of the present invention.
Specific embodiment
Embodiment one
As shown in Figure 1, present embodiments providing a kind of production control and management system, including data acquisition module, data pass
Defeated module and data analysis module, the data transmission module are connect with data acquisition module and data analysis module respectively；
The data acquisition module is used to obtain the command information of the controller of machine, and according to command information computing machine
Movement consume duration, and combine movement consumption duration and corresponding identification number generate packaged data after, passed by data
Packaged data are sent to data analysis module by defeated module；
The data analysis module is used to carry out the packaged data received confluence analysis, and consumes duration according to movement
Monitor the condition of production.
In present enterprise's production, production or machine are mainly carried out by machine and hand fit produces, it is traditional
Management method is that machine or employee are managed and are supervised by the way that middle administrative staff is arranged, and what the present embodiment proposed is
System is managed, without middle administrative staff, it can be achieved that top management people by the production capacity output in each post of software supervision
Member is directly managed production machine or worker.The working principle of the management system are as follows: the controller for controlling in real time
The CPU of machine operation processed, the controller are received by sending command information to control machine operation when completing a movement
The information fed back；Communication connection is carried out by setting data acquisition module and controller, obtains the instruction of controller in real time
Information, and each movement is calculated according to command information and consumes duration, in existing workshop, technique is got more and more carefully, often
What a employee was responsible for is one of technique, need to only repeat only to need the technique.Machine of a length of execution when the movement consumes
The duration for executing operation, since machine is periodic repeated work, completing the time that one-off needs is to act consumption
Duration.The controller and data acquisition module can be used wireless mode and carry out communication connection, and wired mode progress can also be used
Communication connection, in the present embodiment, controller carry out communication connection by Ethernet with data acquisition module.Data acquisition module
After getting movement consumption duration, movement consumption duration and corresponding identification number are packaged and are generated packaged data, it will
Packaged data are sent to data analysis module by data transmission module, and the data analysis module can be for a control eventually
End, is also possible to a long-range cloud platform, and in the present embodiment, the data analysis module is cloud platform, and the data pass
Defeated module is wirelessly connect with data analysis module.After the data analysis module receives packaged data, to packing
Data carry out confluence analysis, and monitor the condition of production according to movement consumption duration, for example judge machine by movement consumption duration
Or whether the production of worker gets caught up in the beat of production, to be adjusted correspondingly to production line.In more complex production work
In skill, such as automobile production, an automobile can pass through multiple techniques with assembly line, when can stop one section in each technique
Between, allowing worker or robot to carry out technological operation will affect production efficiency if residence time is too long, if stop
Time is too short, then will affect the quality of production.So manager can consume duration by the movement fed back to carry out accordingly
Adjustment, to improve production efficiency, and improve the quality of production.Due to exercising supervision and managing without middle administrative staff, pole
The cost of labor of the earth reduction, while also making management granularity thinner and more accurately, passing through flattened organization's framework, improve and manage
Efficiency reduces operation cost of enterprises.
It is further used as preferred embodiment, described instruction information includes that movement sign on information and movement terminate to refer to
Enable information, the movement of data acquisition module computing machine in the following manner consumes duration:
When getting the movement sign on information of controller transmission, record is at the first time；
When getting the received movement ending instruction information of controller, recorded for the second time；
Duration is consumed in conjunction with first time and the second time calculating action.
When controller, which sends sign on information control machine, to be worked, data acquisition module record, which is sent, to be started to refer to
The first time for enabling information, when actuator feedback action ending instruction information to the controller of machine, data acquisition module note
It recorded for the second time, consumes duration in conjunction with movement can be calculated with the second time at the first time.
It is further used as preferred embodiment, the combination movement consumption duration and corresponding identification number, which generate, to be packaged
The step for data, specifically:
Movement consumption duration and corresponding identification number are packaged, and the data after packing are compressed and encrypted
After generate packaged data.
Every machine is provided with corresponding machine code, after data analysis module receives packaged data, would know that
It is the data of that device.Data after packing are compressed and encrypted, the stability of data is improved, data is avoided to transmit
Occurs mistake in the process.
It is further used as preferred embodiment, the described pair of packaged data received carry out confluence analysis, and according to dynamic
The step for making the consumption duration monitoring condition of production, specifically includes the following steps:
The deliberate action timing that corresponding machine is obtained according to machine code, in conjunction with deliberate action timing and movement consumption duration
Judge whether production meets the requirements, and when determining undesirable, issues prompt information；
Timing contrast table is generated in conjunction with deliberate action timing and movement consumption duration.
The deliberate action timing is the timing of pre-set machine movement, including time cycle and sequencing.When
It was found that then determining that the movement of the machine does not catch up with the beat of production, sending mentions when some movement consumption duration is greater than preset duration
Show information, prompting needs manager to handle.Manager can also judge whether consumption duration is exceeded by timing contrast table, i.e.,
Judge whether the main body (machinery equipment or direct labor) of the movement can satisfy the requirement of productive temp, and understands production
How is stability；And judge whether to need to adjust the action sequence of machine according to timing contrast table.Such as: live action be according to
What the sequence of A1, A2, A3 ... A10 carried out, and preset sequence of movement is A2, A1, A3, A4 ... A10, such system can be quickly
Judge, live actual process and design it is variant, bring consequence is exactly the speed ratio design for the product that scene is done
Want low, such effect show can i.e. clearly help client quickly improve production product speed.It can either judge
The sequential logic difference of the sequential logic of technique and scene out, can also judge to complete this sequential logic total consumption when
Whether long (cycle period) be reasonable, thus, by original management granularity by the quantity of management export object, extends to and reached phase
Answer output which movement is needed to go to complete, whether movement has unreasonable waste with actuation time, if to have and promote production capacity
Possibility is generally to have original management product output and management equipment state to extend to management management granularity to move
Make, greatly improves the quality and efficiency of management.
It is further used as preferred embodiment, the data analysis module is also used to execute following steps:
After the movement consumption duration of the machine of acquisition same type compares, across comparison table is generated；
After acquisition uniform machinery movement consumption duration in different time periods compares, longitudinal contrast table is generated.
By introducing the concept of big data analysis, the consumption duration of movement is subjected to horizontal and vertical comparison, it is suitable in setting
When KPI performance after, that is, form a whole set of complete production managing and control system.Due to having a plurality of production line, every life in enterprise
There is identical technique in producing line, by carrying out across comparison to identical technological action, and when by uniform machinery difference
Between the movement consumption duration of section carry out longitudinal comparison and reach more scientific and convenient so as to set KPI performance appropriate
Management effect.
It is further used as preferred embodiment, further includes intelligent terminal, the data analysis module and intelligent terminal connect
It connects.
The analysis module is connect by radio connection with intelligent terminal, and manager can pass through intelligence whenever and wherever possible
Terminal landing data analysis module, is remotely managed, and the efficiency of management is greatly improved.
Embodiment two
As shown in Fig. 2, present embodiments providing a kind of production monitoring management method, comprising the following steps:
S1, obtain machine controller command information, and according to the movement of command information computing machine consume duration after,
Packaged data are generated in conjunction with movement consumption duration and corresponding identification number.Described instruction information includes movement sign on information
With movement ending instruction information.
S2, the packaged data received are carried out with confluence analysis, and the condition of production is monitored according to movement consumption duration.
Wherein, the step for consuming duration according to the movement of command information computing machine described in step S1, specifically includes
Following steps:
A1, get controller transmission movement sign on information when, record at the first time；
A2, when getting the received movement ending instruction information of controller, recorded for the second time；
A3, duration is consumed in conjunction with first time and the second time calculating action.
Wherein, movement consumption duration and corresponding identification number is combined to generate this step of packaged data described in step S1
Suddenly, specifically: movement consumption duration and corresponding identification number are packaged, and the data after packing are compressed and added
Packaged data are generated after close.
The wherein step S2, specifically includes step S21~S22:
S21, the deliberate action timing that corresponding machine is obtained according to machine code, in conjunction with deliberate action timing and movement consumption
Duration judges whether production meets the requirements, and when determining undesirable, issues prompt information；
S22, timing contrast table is generated in conjunction with deliberate action timing and movement consumption duration.
The above method, when obtaining the movement consumption duration of machine in real time by data acquisition module, and being consumed according to movement
The condition of production of long monitoring machine or a line direct labor, without being exercised supervision and being managed by middle administrative staff, greatly
The cost of labor of reduction realizes flattened organization's framework, directly improves management effect due to being not necessarily to middle administrative staff
Rate.
One of embodiment two production monitoring management method and a kind of production control and management system of embodiment one have
Relativity one by one has the corresponding function of embodiment one and beneficial effect.
It is to be illustrated to preferable implementation of the invention, but the invention is not limited to the implementation above
Example, those skilled in the art can also make various equivalent variations on the premise of without prejudice to spirit of the invention or replace
It changes, these equivalent deformations or replacement are all included in the scope defined by the claims of the present application.
Claims (10)
1. a kind of production control and management system, which is characterized in that analyzed including data acquisition module, data transmission module and data
Module, the data transmission module are connect with data acquisition module and data analysis module respectively；
The data acquisition module is used to obtain the command information of the controller of machine, and according to the dynamic of command information computing machine
After making consumption duration, and combination movement consumption duration and corresponding identification number generation packaged data, mould is transmitted by data
Packaged data are sent to data analysis module by block；
The data analysis module is used to carry out the packaged data received confluence analysis, and according to movement consumption duration monitoring
The condition of production.
2. a kind of production control and management system according to claim 1, which is characterized in that described instruction information includes movement
Sign on information and movement ending instruction information, the data acquisition module in the following manner computing machine movement consumption
Duration:
When getting the movement sign on information of controller transmission, record is at the first time；
When getting the received movement ending instruction information of controller, recorded for the second time；
Duration is consumed in conjunction with first time and the second time calculating action.
3. a kind of production control and management system according to claim 2, which is characterized in that the combination movement consumption duration
The step for generating packaged data with corresponding identification number, specifically:
Consumption duration will be acted and corresponding identification number is packaged, and given birth to after the data after packing are compressed and encrypted
At packaged data.
4. a kind of production control and management system according to claim 1, which is characterized in that the described pair of packing number received
The step for according to carrying out confluence analysis, and monitoring the condition of production according to movement consumption duration, specifically includes the following steps:
The deliberate action timing that corresponding machine is obtained according to machine code, in conjunction with deliberate action timing and movement consumption duration judgement
Whether production meets the requirements, and when determining undesirable, issues prompt information；
Timing contrast table is generated in conjunction with deliberate action timing and movement consumption duration.
5. a kind of production control and management system according to claim 4, which is characterized in that the data analysis module is also used
In execution following steps:
After the movement consumption duration of the machine of acquisition same type compares, across comparison table is generated；
After acquisition uniform machinery movement consumption duration in different time periods compares, longitudinal contrast table is generated.
6. a kind of production control and management system according to claim 1, which is characterized in that it further include intelligent terminal, it is described
Data analysis module is connect with intelligent terminal.
7. a kind of production monitoring management method, which comprises the following steps:
The command information of the controller of machine is obtained, and after consuming duration according to the movement of command information computing machine, in conjunction with dynamic
Make consumption duration and corresponding identification number generates packaged data；
Confluence analysis is carried out to the packaged data received, and the condition of production is monitored according to movement consumption duration.
8. a kind of production monitoring management method according to claim 7, which is characterized in that described instruction information includes movement
Sign on information and movement ending instruction information, it is described that this step of duration is consumed according to the movement of command information computing machine
Suddenly, specifically includes the following steps:
When getting the movement sign on information of controller transmission, record is at the first time；
When getting the received movement ending instruction information of controller, recorded for the second time；
Duration is consumed in conjunction with first time and the second time calculating action.
9. a kind of production monitoring management method according to claim 8, which is characterized in that the combination movement consumption duration
The step for generating packaged data with corresponding identification number, specifically:
Consumption duration will be acted and corresponding identification number is packaged, and given birth to after the data after packing are compressed and encrypted
At packaged data.
10. a kind of production monitoring management method according to claim 7, which is characterized in that the described pair of packing received
Data carry out the step for confluence analysis, specifically:
The deliberate action timing that corresponding machine is obtained according to machine code, in conjunction with deliberate action timing and movement consumption duration judgement
Whether production meets the requirements, and when determining undesirable, issues prompt information；
Timing contrast table is generated in conjunction with deliberate action timing and movement consumption duration.
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| CN114637264B (en) * | 2022-03-15 | 2024-05-17 | 广州明珞装备股份有限公司 | Motion stability analysis method, system, device and storage medium |
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Application publication date: 20190723 |