CN108375947A - A kind of hydraulic pile hammer real-time running state monitoring method and its system - Google Patents

A kind of hydraulic pile hammer real-time running state monitoring method and its system Download PDF

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Publication number
CN108375947A
CN108375947A CN201810490398.XA CN201810490398A CN108375947A CN 108375947 A CN108375947 A CN 108375947A CN 201810490398 A CN201810490398 A CN 201810490398A CN 108375947 A CN108375947 A CN 108375947A
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real
station
running state
hydraulic
time
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庞国达
王强
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GUANGDONG LIYUAN HYDRAULIC MACHINERY Co Ltd
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GUANGDONG LIYUAN HYDRAULIC MACHINERY Co Ltd
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Publication of CN108375947A publication Critical patent/CN108375947A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/048Monitoring; Safety

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)

Abstract

The invention discloses a kind of hydraulic pile hammer real-time running states to monitor method comprising following steps:One remote wireless monitoring terminal, a central monitoring station and a local monitor station are set, which is set to hydraulic pile hammer construction site, which is set near the scene at local monitor station;By working in coordination for remote wireless monitoring terminal, central monitoring station and local monitor station, realize that user is either long-range or construction site can monitor hydraulic pile hammer real-time running state very well.The present invention also provides a kind of hydraulic pile hammer real-time running state monitoring systems for implementing the above method, and conformability is high, highly practical, and monitoring enhanced convenience is quick, and precision is high, and the convenience degree of unit in charge of construction is greatly improved, accelerates working efficiency.

Description

A kind of hydraulic pile hammer real-time running state monitoring method and its system
Technical field
The present invention relates to a kind of hydraulic pile equipment technical field more particularly to a kind of hydraulic pile hammer real-time running states Monitoring method and its system.
Background technology
General common piling machine has hydraulic walking diesel hammer piling machine and high-frequency hydraulic vibration to beat in construction projects Two kinds of machine of stake.With the continuous improvement of social progress and scientific and technological level, the technical merit of building field is consequently also driven Continuous improvement, for China's hydraulic pile driver also in developing stage, technology is not yet ripe at present, most hydraulic pile drivers Or by being got from external import, and the equipment got using import cannot be satisfied at present our building fields to hydraulic pile The demand of machine, this is unfavorable for the development of China's building field, therefore we are there is an urgent need to improve the technology of China's hydraulic pile driver, Improve this unfavorable problem;However a good hydraulic pile driver, not only needing to have hydraulic system, hammer body and hammer core, this is three big Element also be unable to do without hydraulic pile driver control system, if hydraulic system is heart, hammer body and hammer core are trunks, then liquid Pressure piling machine control system is exactly the brain of hydraulic pile driver, controls it and completes various processes.Hydraulic pile driver control system It generally comprises hydraulic pile hammer real-time running state monitoring system, hydraulic pile driver communication system and hydraulic pile driver and implements system System.
Currently, hydraulic pile hammer real-time running state monitoring system not yet develops reason also in the development phase on the market How the real-time monitoring system thought is realized that real-time running state is monitored to hydraulic hammer by monitoring system and is controlled as entire The most important thing of system, in the prior art, technical staff generally requires extended stationary periods at the construction field (site) among hydraulic pile field It is monitored, at the same time, in order to improve the precision of monitoring, technical staff, which needs to rush about, can be only achieved capture setting and exist The purpose of the scattered technical parameter in local monitor station near construction site, is finally still needing to be sent to control centre into line number It is timely adjusted according to can just be made after decompression, data summarization and Parameter analysis, such monitoring method not only inefficiency, monitoring It is cumbersome, and hand labor is heavy, causes the waste of human resources, and time interval gap is big, and data precision lacks confidence level, To influence the precision of entire control system.
Currently, in order to improve this situation, the technical staff in hydraulic pile field has invented central monitoring station to supervise The technical parameter at scattered local monitor station is collected into together, solves technical staff's needs by control, the appearance of central monitoring station Rush about can be only achieved capture setting at the construction field (site) near local monitor station technical parameter the problem of, but it finally exists Still it needs to be sent to control centre can just make after data decompression, data summarization and Parameter analysis timely adjusting, although The convenience acquired with data is improved work efficiency, but time interval gap is larger, data precision lacks asking for confidence level Topic is still unresolved, to influence the precision of entire control system.
Invention content
For the above-mentioned deficiency of the prior art, the purpose of the present invention is to provide a kind of hydraulic pile hammer real-time running states Monitoring method is obtained by using remote wireless monitoring terminal, the Trinitarian monitor mode of central monitoring station and local monitor station To the technical parameter of hydraulic pile hammer real-time running state, this method can be quick and be accurately obtained hydraulic pile hammer real time execution The technical parameter of state solves the problem of time interval gap is larger, and technical parameter precision lacks confidence level, to improve hydraulic pressure The accuracy of pile hammer real-time running state monitoring system.
The present invention also provides a kind of hydraulic pile hammer real-time running state monitoring system, real-time technique parameter collection efficiency Height, precision is good, and the technical parameter of hydraulic pile hammer real-time running state can be obtained without the resident construction site of technical staff, The labour for liberating technical staff, improves the working efficiency and operational safety of equipment.
The technical solution that the present invention is provided to achieve the above object is:
A kind of hydraulic pile hammer real-time running state monitoring method comprising following steps:
S1:One remote wireless monitoring terminal, a central monitoring station and a local monitor station, local monitor station setting are set In hydraulic pile hammer construction site, which is set near the scene at local monitor station;
S2:It is collected and monitors by the real time status information of remote wireless monitoring terminal-pair central monitoring station, and lead to The real time status information that central monitoring station is fed back is crossed, sending out instruction to central monitoring station makes monitoring, and user is without arriving at The primary scene of central monitoring station can also monitor the real-time status of central monitoring station;
S3:The real time status information at local monitor station is collected and is monitored by central monitoring station, and passes through local The real time status information that monitoring station is fed back sends out instruction to local monitor station and makes monitoring, and user is without arriving at local prison The primary scene at control station can also monitor the real-time status at local monitor station;At the same time, it can also incite somebody to action this by central monitoring station The real-time status of ground monitoring station feeds back to remote wireless monitoring terminal, and user is not necessarily to by controlling remote wireless monitoring terminal The real-time status at local monitor station can also be monitored by arriving at the primary scene at local monitor station;
S4:By local monitor station to engine real-time running state, hydraulic pressure stand control component real-time running state and Hammer heart real-time running state is monitored, and passes through engine real-time running state, hydraulic pressure stand control component real time execution shape State and hammer heart real-time running state make monitoring in primary scene;It at the same time, can also be by local monitor station by engine Real-time running state, hydraulic pressure stand control component real-time running state and hammer heart real-time running state feed back to central monitoring station, User can also monitor engine real-time running state, hydraulic pressure stand control component without arriving at construction site in central monitoring station Real-time running state and hammer heart real-time running state;It can also be by local monitor station by engine real-time running state, hydraulic pressure Stand control component real-time running state and hammer heart real-time running state feed back to central monitoring station, and central monitoring station is anti-by it again It feeds remote wireless monitoring terminal, by controlling remote wireless monitoring terminal, user also makes prison without arriving at construction site Control.
As a further improvement on the present invention, further include that this is passed through according to operating parameter set by user and plug-in Ground control station is collected to obtain the real-time running state information of hydraulic pile hammer, and exports real-time running state as electronic signals Information sends central monitoring station to;The real-time running state information that local control station is obtained hydraulic pile hammer by central monitoring station adds It is packaged with analysis, processing and compression, and exports real-time running state information as electronic signals and give long distance wireless monitoring terminal, Long distance wireless monitoring terminal receives real-time running state information transmitted by central monitoring station and is decompressed, and to hydraulic pile hammer Real-time working data be acquired, analyze and handle, including engine health parameter, engine energy consumption parameter, hydraulic pile It hammers systematic parameter, hydraulic station systematic parameter into shape, and according to built-in program, then exports new electric signal and inputted as control, to liquid The blow energy of hammer is precisely controlled, to reach the precision for improving hydraulic pile hammer.
As a further improvement on the present invention, the engine real-time running state information includes engine start and stop state letter Breath, engine alarm state information and engine parameter information.
As a further improvement on the present invention, the hydraulic pressure stand control component real-time running state information includes hydraulic hammer Hand automatic control mode status information, hydraulic hammer impact energy status information, hydraulic hammer running state information and hydraulic hammer alarm Status information, the hydraulic hammer status information include period, shift value, peak, impact energy, running frequency parameters.
As a further improvement on the present invention, the hydraulic hammer real-time running state includes hammer heart stress information, hammer Heart falling speed status information and hammer heart alarm state information.
A kind of hydraulic pile hammer real-time running state monitoring system, the hydraulic pile hammer real-time running state monitoring system Including:Long distance wireless monitoring terminal, central monitoring station and local control station;
Long distance wireless monitoring terminal is remotely being collected the real-time traffic information of central monitoring station and is being supervised for user Depending on, and regulation and control are made by the real-time running state information that central monitoring station is fed back, while can be by central monitoring station to this Monitoring is made in ground control, and user can also monitor the real-time shape of hydraulic pile hammer without reaching the construction site of hydraulic pile hammer State;
Central monitoring station, the real-time running state information for collecting and monitoring local control station, and pass through local control Fed back real-time running state information of standing makes regulation and control, and the construction site that user is not necessarily to reach hydraulic pile hammer can also supervise Control the real-time status of hydraulic pile hammer;
Local control station, it is real-time for collecting and monitoring engine real-time running state information, hydraulic pressure stand control component Running state information and hammer heart real-time running state information, user can be directly at the construction field (site) to engine real time execution shape State, hydraulic pressure stand control component real-time running state and hydraulic hammer real-time running state make regulation and control.
As a further improvement on the present invention, the long distance wireless monitoring terminal includes:Long distance wireless monitors master control molding Block, central monitoring station real time status information receiving module, central monitoring station real time status information decompression module, central monitoring station are real When status information analysis module and central monitoring station real time status information processing module;The long distance wireless monitors main control module It is connected respectively with above-mentioned module.
As a further improvement on the present invention, the central monitoring station includes:Central monitoring station main control module, center prison Control station real time status information sending module, central monitoring station real time status information compression module, local control station real-time status letter Cease receiving module, local control station real time status information analysis module and local control station real time status information processing module;Institute It states central monitoring station main control module to be respectively connected with above-mentioned module, the central monitoring station real time status information sending module It is connected with the central monitoring station real time status information receiving module of long distance wireless monitoring terminal.
As a further improvement on the present invention, the local control station includes:Local control station main control module, local control System station real time status information sending module, local control station real time status information analysis module, local control station real-time status letter Breath integrates module, local control station real time status information processing module, engine real-time status acquisition information module, hydraulic station control Component real time status information acquisition module and hydraulic hammer real time status information acquisition module processed;The local control station main control Module respectively with local control station real time status information sending module, local control station real time status information analysis module, local Control station real time status information integrates module and local control station real time status information processing module is connected, the local control Real time status information of standing integrates module and acquires information module, the real-time shape of hydraulic pressure stand control component with engine real-time status respectively State information acquisition module and hydraulic hammer real time status information acquisition module are connected, the local control station real time status information hair Module is sent to be connected with the local control station real time status information receiving module of central monitoring station.
As a further improvement on the present invention, the engine real time status information acquisition module includes engine health ginseng Number acquisition module and engine energy consumption parameter collection module;The hydraulic pressure stand control component real time status information receiving module packet Include hydraulic station system security parameter acquisition module, hydraulic station system energy consumption parameter collection module, hydraulic valve security parameter acquisition mould Block and hydraulic oil security parameter acquisition module;The hydraulic hammer real time status information receiving module includes hammer core security parameter acquisition Module and hammer body security parameter acquisition module.
It has the following advantages that compared with prior art:
Hydraulic pile hammer real-time running state of the present invention monitors method, is supervised by using remote wireless monitoring terminal, center Real-time technical parameter is sent to central monitoring by control station and the Trinitarian monitor mode in local monitor station, local monitor station It stands, after central monitoring station is collected integration, is uniformly sent to remote wireless monitoring terminal, technical staff is supervised by long distance wireless Control terminal decompresses technical parameter collected by central monitoring station, summarized and is analyzed, real-time to obtain hydraulic pile hammer The technical parameter of operating status, this method quickly and can be accurately obtained the technical parameter of hydraulic pile hammer real-time running state, It is larger to solve time interval gap, technical parameter precision lack confidence level the problem of, improve hydraulic pile hammer real time execution The accuracy of condition monitoring system, no matter long-range or construction site can monitor hydraulic pile hammer real-time running state very well, The workload for significantly reducing technical staff has saved labour, while improving equipment fortune without staying in construction site always Row safety guarantee.
Hydraulic pile hammer real-time running state of the present invention monitors method, according to operating parameter set by user and built-in journey Sequence collects to obtain the real-time running state information of hydraulic pile hammer by local control station, and output is real as electronic signals When running state information send central monitoring station to;Local control station is obtained the real time execution of hydraulic pile hammer by central monitoring station Packing is analyzed, handled and compressed to status information, and exports real-time running state information as electronic signals to long-range nothing Line monitoring terminal, long distance wireless monitoring terminal receive real-time running state information transmitted by central monitoring station and are decompressed, and The real-time working data of hydraulic pile hammer are acquired, analyzed and handled, including engine health parameter, engine energy consumption ginseng Number, hydraulic pile hammer systematic parameter, hydraulic station systematic parameter, and according to built-in program, then new electric signal is exported as control System input, is precisely controlled the blow energy of hydraulic hammer, to reach the precision for improving hydraulic pile hammer.
The present invention also provides a kind of hydraulic pile hammer real-time running state monitoring systems, and conformability is high, highly practical, prison It is quick to control enhanced convenience, precision is high, and the convenience degree of unit in charge of construction, real-time technique parameter collection efficiency is greatly improved Height, precision is good, and the technical parameter of hydraulic pile hammer real-time running state can be obtained without the resident construction site of technical staff, The labour for having liberated technical staff, improves work efficiency.
For more clearly illustrate the present invention structure feature and effect, come below in conjunction with the accompanying drawings with specific embodiment to its into Row is described in detail.
Description of the drawings
Fig. 1 is the workflow block diagram of the present invention;
Fig. 2 is the work flow diagram of engine real-time running state;
Fig. 3 is the work flow diagram of hydraulic hammer real-time running state;
Fig. 4 is the workflow block diagram of long distance wireless monitoring terminal;
Fig. 5 is the workflow block diagram of central monitoring station;
Fig. 6 is the workflow block diagram of local control station.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1, a kind of hydraulic pile hammer real-time running state monitoring method comprising following steps:
S1:One remote wireless monitoring terminal, a central monitoring station and a local monitor station, local monitor station setting are set In hydraulic pile hammer construction site, which is set near the scene at local monitor station;
S2:It is collected and monitors by the real time status information of remote wireless monitoring terminal-pair central monitoring station, and lead to The real time status information that central monitoring station is fed back is crossed, sending out instruction to central monitoring station makes monitoring, and user is without arriving at The primary scene of central monitoring station can also monitor the real-time status of central monitoring station;
S3:The real time status information at local monitor station is collected and is monitored by central monitoring station, and passes through local The real time status information that monitoring station is fed back sends out instruction to local monitor station and makes monitoring, and user is without arriving at local prison The primary scene at control station can also monitor the real-time status at local monitor station;At the same time, it can also incite somebody to action this by central monitoring station The real-time status of ground monitoring station feeds back to remote wireless monitoring terminal, and user is not necessarily to by controlling remote wireless monitoring terminal The real-time status at local monitor station can also be monitored by arriving at the primary scene at local monitor station;
S4:By local monitor station to engine real-time running state, hydraulic pressure stand control component real-time running state and Hammer heart real-time running state is monitored, and passes through engine real-time running state, hydraulic pressure stand control component real time execution shape State and hammer heart real-time running state make monitoring in primary scene;It at the same time, can also be by local monitor station by engine Real-time running state, hydraulic pressure stand control component real-time running state and hammer heart real-time running state feed back to central monitoring station, User can also monitor engine real-time running state, hydraulic pressure stand control component without arriving at construction site in central monitoring station Real-time running state and hammer heart real-time running state;It can also be by local monitor station by engine real-time running state, hydraulic pressure Stand control component real-time running state and hammer heart real-time running state feed back to central monitoring station, and central monitoring station is anti-by it again It feeds remote wireless monitoring terminal, by controlling remote wireless monitoring terminal, user also makes prison without arriving at construction site Control.
As a further improvement on the present invention, further include that this is passed through according to operating parameter set by user and plug-in Ground control station is collected to obtain the real-time running state information of hydraulic pile hammer, and exports real-time running state as electronic signals Information sends central monitoring station to;The real-time running state information that local control station is obtained hydraulic pile hammer by central monitoring station adds It is packaged with analysis, processing and compression, and exports real-time running state information as electronic signals and give long distance wireless monitoring terminal, Long distance wireless monitoring terminal receives real-time running state information transmitted by central monitoring station and is decompressed, and to hydraulic pile hammer Real-time working data be acquired, analyze and handle, including engine health parameter, engine energy consumption parameter, hydraulic pile It hammers systematic parameter, hydraulic station systematic parameter into shape, and according to built-in program, then exports new electric signal and inputted as control, to liquid The blow energy of hammer is precisely controlled, to reach the precision for improving hydraulic pile hammer.
Fig. 2 is please referred to, as a further improvement on the present invention, the engine real-time running state information includes engine Start and stop status information, engine alarm state information and engine parameter information.
Fig. 3 is please referred to, as a further improvement on the present invention, the hydraulic pressure stand control component real-time running state information Including hydraulic pressure leadman's automatic control mode status information, hydraulic hammer impact energy status information, hydraulic hammer running state information and Hydraulic hammer alarm state information, the hydraulic hammer status information include period, shift value, peak, impact energy, running frequency Parameters.
As a further improvement on the present invention, the hydraulic hammer real-time running state includes hammer heart stress information, hammer Heart falling speed status information and hammer heart alarm state information.
A kind of hydraulic pile hammer real-time running state monitoring system, the hydraulic pile hammer real-time running state monitoring system Including:Long distance wireless monitoring terminal, central monitoring station and local control station;
Long distance wireless monitoring terminal is remotely being collected the real-time traffic information of central monitoring station and is being supervised for user Depending on, and regulation and control are made by the real-time running state information that central monitoring station is fed back, while can be by central monitoring station to this Monitoring is made in ground control, and user can also monitor the real-time shape of hydraulic pile hammer without reaching the construction site of hydraulic pile hammer State;
Central monitoring station, the real-time running state information for collecting and monitoring local control station, and pass through local control Fed back real-time running state information of standing makes regulation and control, and the construction site that user is not necessarily to reach hydraulic pile hammer can also supervise Control the real-time status of hydraulic pile hammer;
Local control station, it is real-time for collecting and monitoring engine real-time running state information, hydraulic pressure stand control component Running state information and hammer heart real-time running state information, user can be directly at the construction field (site) to engine real time execution shape State, hydraulic pressure stand control component real-time running state and hydraulic hammer real-time running state make regulation and control.
Fig. 4 is please referred to, as a further improvement on the present invention, the long distance wireless monitoring terminal includes:Long distance wireless is supervised Depending on main control module, central monitoring station real time status information receiving module, central monitoring station real time status information decompression module, in Entreat monitoring station real time status information analysis module and central monitoring station real time status information processing module;The long distance wireless monitoring Main control module is connected with above-mentioned module respectively.
Fig. 5 is please referred to, as a further improvement on the present invention, the central monitoring station includes:Central monitoring station main control Module, central monitoring station real time status information sending module, central monitoring station real time status information compression module, local control station At real time status information receiving module, local control station real time status information analysis module and local control station real time status information Manage module;The central monitoring station main control module is connected with above-mentioned module respectively, the central monitoring station real-time status letter Breath sending module is connected with the central monitoring station real time status information receiving module of long distance wireless monitoring terminal.
Fig. 6 is please referred to, as a further improvement on the present invention, the local control station includes:Local control station main control Module, local control station real time status information sending module, local control station real time status information analysis module, local control station Real time status information integrates module, local control station real time status information processing module, engine real-time status and acquires information mould Block, hydraulic pressure stand control component real time status information acquisition module and hydraulic hammer real time status information acquisition module;The local Control station main control module divides with local control station real time status information sending module, local control station real time status information respectively Analysis module, local control station real time status information integrate module and local control station real time status information processing module is connected, The local control station real time status information integrates module and acquires information module, hydraulic pressure stand control with engine real-time status respectively Component real time status information acquisition module and hydraulic hammer real time status information acquisition module are connected, and the local control station is real When status information sending module be connected with the local control station real time status information receiving module of central monitoring station.
As a further improvement on the present invention, the engine real time status information acquisition module includes engine health ginseng Number acquisition module and engine energy consumption parameter collection module;The hydraulic pressure stand control component real time status information receiving module packet Include hydraulic station system security parameter acquisition module, hydraulic station system energy consumption parameter collection module, hydraulic valve security parameter acquisition mould Block and hydraulic oil security parameter acquisition module;The hydraulic hammer real time status information receiving module includes hammer core security parameter acquisition Module and hammer body security parameter acquisition module.
It is improved as of the invention further, the long distance wireless monitoring main control module includes liquid crystal control panels, tight Anxious stop button, key switch, energy adjustment knob, residence time knob, hand automatic knob, power supply indicator, diesel oil instruction Lamp, hydraulic oil temperature indicator light, hydraulic pressure fuel indicator, temperature indicator and alarm lamp.
As further improvement of the invention, the central monitoring station main control module includes liquid crystal control panels, power supply Indicate indicator light;Maintenance indicator light, oil inlet obstruction indicator light, oil return obstruction indicator light, alarm lamp, the cooling fan of exceeding the time limit refer to Show lamp, hydraulic oil low level indicator light, hydraulic oil thermal light, fault diagnosis indicator light, diagnosis switch, diesel oil oil level gauge, hair Motivation start-stop button, stand/remote control knob, mono-/bis-pump knob, hydraulic hammer knob, vibration hammer knob and scram button.
The above described is only a preferred embodiment of the present invention, being not intended to limit the present invention in any form.Appoint What those skilled in the art, without departing from the scope of the technical proposal of the invention, all using the side of the disclosure above Method and technology contents make many possible changes and modifications to technical solution of the present invention, or are revised as the equivalent reality of equivalent variations Apply example.Therefore every content without departing from technical solution of the present invention, equivalent change made by shape according to the present invention, construction and principle Change, should all be covered by protection scope of the present invention.

Claims (10)

1. a kind of hydraulic pile hammer real-time running state monitors method, which is characterized in that it includes the following steps:
S1:One remote wireless monitoring terminal, a central monitoring station and a local monitor station are set, which is set to liquid Pile hammer construction site, the central monitoring station is pressed to be set near the scene at local monitor station;
S2:It by the real time status information of remote wireless monitoring terminal-pair central monitoring station is collected and monitors, and pass through The real time status information that centre monitoring station is fed back sends out instruction to central monitoring station and makes monitoring, and user is without arriving at center The primary scene of monitoring station can also monitor the real-time status of central monitoring station;
S3:The real time status information at local monitor station is collected and is monitored by central monitoring station, and passes through local monitor It stands fed back real time status information, sending out instruction to local monitor station makes monitoring, and user is without arriving at local monitor station Primary scene can also monitor the real-time status at local monitor station;It at the same time, can also be by central monitoring station by local prison The real-time status at control station feeds back to remote wireless monitoring terminal, and user is by controlling remote wireless monitoring terminal, without arriving at The primary scene at local monitor station can also monitor the real-time status at local monitor station;
S4:By local monitor station to engine real-time running state, hydraulic pressure stand control component real-time running state and the hammer heart Real-time running state is monitored, and by engine real-time running state, hydraulic pressure stand control component real-time running state and Hammer heart real-time running state makes monitoring in primary scene;It at the same time, can also be real-time by engine by local monitor station Operating status, hydraulic pressure stand control component real-time running state and hammer heart real-time running state feed back to central monitoring station, use In central monitoring station can also to monitor engine real-time running state, hydraulic pressure stand control component real-time without arriving at construction site by person Operating status and hammer heart real-time running state;It can also be by local monitor station by engine real-time running state, hydraulic station control Component real-time running state processed and hammer heart real-time running state feed back to central monitoring station, and central monitoring station is fed back to again Remote wireless monitoring terminal, by controlling remote wireless monitoring terminal, user also makes monitoring without arriving at construction site.
2. hydraulic pile hammer real-time running state according to claim 1 monitors method, which is characterized in that further include basis Operating parameter set by user and plug-in, the real-time running state for collecting to obtain hydraulic pile hammer by local control station are believed Breath, and output real-time running state information sends central monitoring station to as electronic signals;Central monitoring station is by local control Packing is analyzed, handled and compressed to the real-time running state information that station obtains hydraulic pile hammer, and defeated as electronic signals Going out real-time running state information gives long distance wireless monitoring terminal, long distance wireless monitoring terminal to receive real transmitted by central monitoring station When running state information decompressed, and the real-time working data of hydraulic pile hammer are acquired, analyzed and handled, including hair Motivation security parameter, engine energy consumption parameter, hydraulic pile hammer systematic parameter, hydraulic station systematic parameter, and according to built-in journey Sequence, then export new electric signal and inputted as control, the blow energy of hydraulic hammer is precisely controlled, to reach raising liquid Press the precision of pile hammer.
3. hydraulic pile hammer real-time running state according to claim 1 monitors method, which is characterized in that the engine Real-time running state information includes engine start and stop status information, engine alarm state information and engine parameter information.
4. hydraulic pile hammer real-time running state according to claim 1 monitors method, which is characterized in that the hydraulic station It includes hydraulic pressure leadman's automatic control mode status information, hydraulic hammer impact energy state to control component real-time running state information Information, hydraulic hammer running state information and hydraulic hammer alarm state information, the hydraulic hammer status information include period, displacement Value, peak, impact energy, running frequency parameters.
5. hydraulic pile hammer real-time running state according to claim 1 monitors method, which is characterized in that the hydraulic hammer Real-time running state includes hammer heart stress information, hammer heart falling speed status information and hammer heart alarm state information.
6. a kind of hydraulic pile hammer real-time running state monitoring system, which is characterized in that the hydraulic pile hammer real time execution shape State monitoring system includes:Long distance wireless monitoring terminal, central monitoring station and local control station;
Long distance wireless monitoring terminal is used for user and is remotely collecting and monitoring to the real-time traffic information of central monitoring station, and Regulation and control are made by the real-time running state information that central monitoring station is fed back, while can be by central monitoring station to local control Monitoring is made, user can also monitor the real-time status of hydraulic pile hammer without reaching the construction site of hydraulic pile hammer;
Central monitoring station, the real-time running state information for collecting and monitoring local control station, and pass through local control station institute The real-time running state information of feedback makes regulation and control, and the construction site that user is not necessarily to reach hydraulic pile hammer can also monitor liquid Press the real-time status of pile hammer;
Local control station, for collecting and monitoring engine real-time running state information, hydraulic pressure stand control component real time execution Status information and hammer heart real-time running state information, user can directly at the construction field (site) to engine real-time running state, Hydraulic pressure stand control component real-time running state and hydraulic hammer real-time running state make regulation and control.
7. hydraulic pile hammer real-time running state monitoring system according to claim 6, which is characterized in that the long-range nothing Line monitoring terminal includes:Long distance wireless monitors main control module, central monitoring station real time status information receiving module, central monitoring It stands real time status information decompression module, central monitoring station real time status information analysis module and central monitoring station real time status information Processing module;The long distance wireless monitoring main control module is connected with above-mentioned module respectively.
8. hydraulic pile hammer real-time running state monitoring system according to claim 6, which is characterized in that the center prison Control station includes:Central monitoring station main control module, central monitoring station real time status information sending module, the real-time shape of central monitoring station State Information Compression module, local control station real time status information receiving module, local control station real time status information analysis module And local control station real time status information processing module;The central monitoring station main control module is connected with above-mentioned module respectively It connects, the central monitoring station real time status information sending module and the central monitoring station real-time status of long distance wireless monitoring terminal are believed Breath receiving module is connected.
9. hydraulic pile hammer real-time running state monitoring system according to claim 6, which is characterized in that the local control System station includes:Local control station main control module, local control station real time status information sending module, the real-time shape of local control station State information analysis module, local control station real time status information integrate module, local control station real time status information processing module, Engine real-time status acquires information module, hydraulic pressure stand control component real time status information acquisition module and the real-time shape of hydraulic hammer State information acquisition module;The local control station main control module respectively with local control station real time status information sending module, Local control station real time status information analysis module, local control station real time status information integrate module and local control station is real-time Status information processing module is connected, the local control station real time status information integrate module respectively with engine real-time status Acquire information module, hydraulic pressure stand control component real time status information acquisition module and hydraulic hammer real time status information acquisition module It is connected, the local control station real time status information of local the control station real time status information sending module and central monitoring station Receiving module is connected.
10. hydraulic pile hammer real-time running state monitoring system according to claim 9, which is characterized in that described to start Machine real time status information acquisition module includes engine health parameter collection module and engine energy consumption parameter collection module;It is described Hydraulic pressure stand control component real time status information receiving module includes hydraulic station system security parameter acquisition module, hydraulic station system Energy consumption parameter collection module, hydraulic valve security parameter acquisition module and hydraulic oil security parameter acquisition module;The hydraulic hammer is real When status information receiving module include hammer core security parameter acquisition module and hammer body security parameter acquisition module.
CN201810490398.XA 2018-05-21 2018-05-21 A kind of hydraulic pile hammer real-time running state monitoring method and its system Pending CN108375947A (en)

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