CN108375947A - A kind of hydraulic pile hammer real-time running state monitoring method and its system - Google Patents
A kind of hydraulic pile hammer real-time running state monitoring method and its system Download PDFInfo
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- CN108375947A CN108375947A CN201810490398.XA CN201810490398A CN108375947A CN 108375947 A CN108375947 A CN 108375947A CN 201810490398 A CN201810490398 A CN 201810490398A CN 108375947 A CN108375947 A CN 108375947A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 208
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000010276 construction Methods 0.000 claims abstract description 31
- 238000004458 analytical method Methods 0.000 claims description 16
- 230000010365 information processing Effects 0.000 claims description 11
- 238000005265 energy consumption Methods 0.000 claims description 10
- 230000009897 systematic effect Effects 0.000 claims description 8
- 230000036541 health Effects 0.000 claims description 6
- 239000010720 hydraulic oil Substances 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 5
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- 230000006837 decompression Effects 0.000 claims description 5
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- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 3
- 235000003140 Panax quinquefolius Nutrition 0.000 description 3
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- 238000011161 development Methods 0.000 description 2
- 238000003745 diagnosis Methods 0.000 description 2
- 239000002283 diesel fuel Substances 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 210000004556 brain Anatomy 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/048—Monitoring; Safety
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Abstract
The invention discloses a kind of hydraulic pile hammer real-time running states to monitor method comprising following steps:One remote wireless monitoring terminal, a central monitoring station and a local monitor station are set, which is set to hydraulic pile hammer construction site, which is set near the scene at local monitor station;By working in coordination for remote wireless monitoring terminal, central monitoring station and local monitor station, realize that user is either long-range or construction site can monitor hydraulic pile hammer real-time running state very well.The present invention also provides a kind of hydraulic pile hammer real-time running state monitoring systems for implementing the above method, and conformability is high, highly practical, and monitoring enhanced convenience is quick, and precision is high, and the convenience degree of unit in charge of construction is greatly improved, accelerates working efficiency.
Description
Technical field
The present invention relates to a kind of hydraulic pile equipment technical field more particularly to a kind of hydraulic pile hammer real-time running states
Monitoring method and its system.
Background technology
General common piling machine has hydraulic walking diesel hammer piling machine and high-frequency hydraulic vibration to beat in construction projects
Two kinds of machine of stake.With the continuous improvement of social progress and scientific and technological level, the technical merit of building field is consequently also driven
Continuous improvement, for China's hydraulic pile driver also in developing stage, technology is not yet ripe at present, most hydraulic pile drivers
Or by being got from external import, and the equipment got using import cannot be satisfied at present our building fields to hydraulic pile
The demand of machine, this is unfavorable for the development of China's building field, therefore we are there is an urgent need to improve the technology of China's hydraulic pile driver,
Improve this unfavorable problem;However a good hydraulic pile driver, not only needing to have hydraulic system, hammer body and hammer core, this is three big
Element also be unable to do without hydraulic pile driver control system, if hydraulic system is heart, hammer body and hammer core are trunks, then liquid
Pressure piling machine control system is exactly the brain of hydraulic pile driver, controls it and completes various processes.Hydraulic pile driver control system
It generally comprises hydraulic pile hammer real-time running state monitoring system, hydraulic pile driver communication system and hydraulic pile driver and implements system
System.
Currently, hydraulic pile hammer real-time running state monitoring system not yet develops reason also in the development phase on the market
How the real-time monitoring system thought is realized that real-time running state is monitored to hydraulic hammer by monitoring system and is controlled as entire
The most important thing of system, in the prior art, technical staff generally requires extended stationary periods at the construction field (site) among hydraulic pile field
It is monitored, at the same time, in order to improve the precision of monitoring, technical staff, which needs to rush about, can be only achieved capture setting and exist
The purpose of the scattered technical parameter in local monitor station near construction site, is finally still needing to be sent to control centre into line number
It is timely adjusted according to can just be made after decompression, data summarization and Parameter analysis, such monitoring method not only inefficiency, monitoring
It is cumbersome, and hand labor is heavy, causes the waste of human resources, and time interval gap is big, and data precision lacks confidence level,
To influence the precision of entire control system.
Currently, in order to improve this situation, the technical staff in hydraulic pile field has invented central monitoring station to supervise
The technical parameter at scattered local monitor station is collected into together, solves technical staff's needs by control, the appearance of central monitoring station
Rush about can be only achieved capture setting at the construction field (site) near local monitor station technical parameter the problem of, but it finally exists
Still it needs to be sent to control centre can just make after data decompression, data summarization and Parameter analysis timely adjusting, although
The convenience acquired with data is improved work efficiency, but time interval gap is larger, data precision lacks asking for confidence level
Topic is still unresolved, to influence the precision of entire control system.
Invention content
For the above-mentioned deficiency of the prior art, the purpose of the present invention is to provide a kind of hydraulic pile hammer real-time running states
Monitoring method is obtained by using remote wireless monitoring terminal, the Trinitarian monitor mode of central monitoring station and local monitor station
To the technical parameter of hydraulic pile hammer real-time running state, this method can be quick and be accurately obtained hydraulic pile hammer real time execution
The technical parameter of state solves the problem of time interval gap is larger, and technical parameter precision lacks confidence level, to improve hydraulic pressure
The accuracy of pile hammer real-time running state monitoring system.
The present invention also provides a kind of hydraulic pile hammer real-time running state monitoring system, real-time technique parameter collection efficiency
Height, precision is good, and the technical parameter of hydraulic pile hammer real-time running state can be obtained without the resident construction site of technical staff,
The labour for liberating technical staff, improves the working efficiency and operational safety of equipment.
The technical solution that the present invention is provided to achieve the above object is:
A kind of hydraulic pile hammer real-time running state monitoring method comprising following steps:
S1:One remote wireless monitoring terminal, a central monitoring station and a local monitor station, local monitor station setting are set
In hydraulic pile hammer construction site, which is set near the scene at local monitor station;
S2:It is collected and monitors by the real time status information of remote wireless monitoring terminal-pair central monitoring station, and lead to
The real time status information that central monitoring station is fed back is crossed, sending out instruction to central monitoring station makes monitoring, and user is without arriving at
The primary scene of central monitoring station can also monitor the real-time status of central monitoring station;
S3:The real time status information at local monitor station is collected and is monitored by central monitoring station, and passes through local
The real time status information that monitoring station is fed back sends out instruction to local monitor station and makes monitoring, and user is without arriving at local prison
The primary scene at control station can also monitor the real-time status at local monitor station;At the same time, it can also incite somebody to action this by central monitoring station
The real-time status of ground monitoring station feeds back to remote wireless monitoring terminal, and user is not necessarily to by controlling remote wireless monitoring terminal
The real-time status at local monitor station can also be monitored by arriving at the primary scene at local monitor station;
S4:By local monitor station to engine real-time running state, hydraulic pressure stand control component real-time running state and
Hammer heart real-time running state is monitored, and passes through engine real-time running state, hydraulic pressure stand control component real time execution shape
State and hammer heart real-time running state make monitoring in primary scene;It at the same time, can also be by local monitor station by engine
Real-time running state, hydraulic pressure stand control component real-time running state and hammer heart real-time running state feed back to central monitoring station,
User can also monitor engine real-time running state, hydraulic pressure stand control component without arriving at construction site in central monitoring station
Real-time running state and hammer heart real-time running state;It can also be by local monitor station by engine real-time running state, hydraulic pressure
Stand control component real-time running state and hammer heart real-time running state feed back to central monitoring station, and central monitoring station is anti-by it again
It feeds remote wireless monitoring terminal, by controlling remote wireless monitoring terminal, user also makes prison without arriving at construction site
Control.
As a further improvement on the present invention, further include that this is passed through according to operating parameter set by user and plug-in
Ground control station is collected to obtain the real-time running state information of hydraulic pile hammer, and exports real-time running state as electronic signals
Information sends central monitoring station to;The real-time running state information that local control station is obtained hydraulic pile hammer by central monitoring station adds
It is packaged with analysis, processing and compression, and exports real-time running state information as electronic signals and give long distance wireless monitoring terminal,
Long distance wireless monitoring terminal receives real-time running state information transmitted by central monitoring station and is decompressed, and to hydraulic pile hammer
Real-time working data be acquired, analyze and handle, including engine health parameter, engine energy consumption parameter, hydraulic pile
It hammers systematic parameter, hydraulic station systematic parameter into shape, and according to built-in program, then exports new electric signal and inputted as control, to liquid
The blow energy of hammer is precisely controlled, to reach the precision for improving hydraulic pile hammer.
As a further improvement on the present invention, the engine real-time running state information includes engine start and stop state letter
Breath, engine alarm state information and engine parameter information.
As a further improvement on the present invention, the hydraulic pressure stand control component real-time running state information includes hydraulic hammer
Hand automatic control mode status information, hydraulic hammer impact energy status information, hydraulic hammer running state information and hydraulic hammer alarm
Status information, the hydraulic hammer status information include period, shift value, peak, impact energy, running frequency parameters.
As a further improvement on the present invention, the hydraulic hammer real-time running state includes hammer heart stress information, hammer
Heart falling speed status information and hammer heart alarm state information.
A kind of hydraulic pile hammer real-time running state monitoring system, the hydraulic pile hammer real-time running state monitoring system
Including:Long distance wireless monitoring terminal, central monitoring station and local control station;
Long distance wireless monitoring terminal is remotely being collected the real-time traffic information of central monitoring station and is being supervised for user
Depending on, and regulation and control are made by the real-time running state information that central monitoring station is fed back, while can be by central monitoring station to this
Monitoring is made in ground control, and user can also monitor the real-time shape of hydraulic pile hammer without reaching the construction site of hydraulic pile hammer
State;
Central monitoring station, the real-time running state information for collecting and monitoring local control station, and pass through local control
Fed back real-time running state information of standing makes regulation and control, and the construction site that user is not necessarily to reach hydraulic pile hammer can also supervise
Control the real-time status of hydraulic pile hammer;
Local control station, it is real-time for collecting and monitoring engine real-time running state information, hydraulic pressure stand control component
Running state information and hammer heart real-time running state information, user can be directly at the construction field (site) to engine real time execution shape
State, hydraulic pressure stand control component real-time running state and hydraulic hammer real-time running state make regulation and control.
As a further improvement on the present invention, the long distance wireless monitoring terminal includes:Long distance wireless monitors master control molding
Block, central monitoring station real time status information receiving module, central monitoring station real time status information decompression module, central monitoring station are real
When status information analysis module and central monitoring station real time status information processing module;The long distance wireless monitors main control module
It is connected respectively with above-mentioned module.
As a further improvement on the present invention, the central monitoring station includes:Central monitoring station main control module, center prison
Control station real time status information sending module, central monitoring station real time status information compression module, local control station real-time status letter
Cease receiving module, local control station real time status information analysis module and local control station real time status information processing module;Institute
It states central monitoring station main control module to be respectively connected with above-mentioned module, the central monitoring station real time status information sending module
It is connected with the central monitoring station real time status information receiving module of long distance wireless monitoring terminal.
As a further improvement on the present invention, the local control station includes:Local control station main control module, local control
System station real time status information sending module, local control station real time status information analysis module, local control station real-time status letter
Breath integrates module, local control station real time status information processing module, engine real-time status acquisition information module, hydraulic station control
Component real time status information acquisition module and hydraulic hammer real time status information acquisition module processed;The local control station main control
Module respectively with local control station real time status information sending module, local control station real time status information analysis module, local
Control station real time status information integrates module and local control station real time status information processing module is connected, the local control
Real time status information of standing integrates module and acquires information module, the real-time shape of hydraulic pressure stand control component with engine real-time status respectively
State information acquisition module and hydraulic hammer real time status information acquisition module are connected, the local control station real time status information hair
Module is sent to be connected with the local control station real time status information receiving module of central monitoring station.
As a further improvement on the present invention, the engine real time status information acquisition module includes engine health ginseng
Number acquisition module and engine energy consumption parameter collection module;The hydraulic pressure stand control component real time status information receiving module packet
Include hydraulic station system security parameter acquisition module, hydraulic station system energy consumption parameter collection module, hydraulic valve security parameter acquisition mould
Block and hydraulic oil security parameter acquisition module;The hydraulic hammer real time status information receiving module includes hammer core security parameter acquisition
Module and hammer body security parameter acquisition module.
It has the following advantages that compared with prior art:
Hydraulic pile hammer real-time running state of the present invention monitors method, is supervised by using remote wireless monitoring terminal, center
Real-time technical parameter is sent to central monitoring by control station and the Trinitarian monitor mode in local monitor station, local monitor station
It stands, after central monitoring station is collected integration, is uniformly sent to remote wireless monitoring terminal, technical staff is supervised by long distance wireless
Control terminal decompresses technical parameter collected by central monitoring station, summarized and is analyzed, real-time to obtain hydraulic pile hammer
The technical parameter of operating status, this method quickly and can be accurately obtained the technical parameter of hydraulic pile hammer real-time running state,
It is larger to solve time interval gap, technical parameter precision lack confidence level the problem of, improve hydraulic pile hammer real time execution
The accuracy of condition monitoring system, no matter long-range or construction site can monitor hydraulic pile hammer real-time running state very well,
The workload for significantly reducing technical staff has saved labour, while improving equipment fortune without staying in construction site always
Row safety guarantee.
Hydraulic pile hammer real-time running state of the present invention monitors method, according to operating parameter set by user and built-in journey
Sequence collects to obtain the real-time running state information of hydraulic pile hammer by local control station, and output is real as electronic signals
When running state information send central monitoring station to;Local control station is obtained the real time execution of hydraulic pile hammer by central monitoring station
Packing is analyzed, handled and compressed to status information, and exports real-time running state information as electronic signals to long-range nothing
Line monitoring terminal, long distance wireless monitoring terminal receive real-time running state information transmitted by central monitoring station and are decompressed, and
The real-time working data of hydraulic pile hammer are acquired, analyzed and handled, including engine health parameter, engine energy consumption ginseng
Number, hydraulic pile hammer systematic parameter, hydraulic station systematic parameter, and according to built-in program, then new electric signal is exported as control
System input, is precisely controlled the blow energy of hydraulic hammer, to reach the precision for improving hydraulic pile hammer.
The present invention also provides a kind of hydraulic pile hammer real-time running state monitoring systems, and conformability is high, highly practical, prison
It is quick to control enhanced convenience, precision is high, and the convenience degree of unit in charge of construction, real-time technique parameter collection efficiency is greatly improved
Height, precision is good, and the technical parameter of hydraulic pile hammer real-time running state can be obtained without the resident construction site of technical staff,
The labour for having liberated technical staff, improves work efficiency.
For more clearly illustrate the present invention structure feature and effect, come below in conjunction with the accompanying drawings with specific embodiment to its into
Row is described in detail.
Description of the drawings
Fig. 1 is the workflow block diagram of the present invention;
Fig. 2 is the work flow diagram of engine real-time running state;
Fig. 3 is the work flow diagram of hydraulic hammer real-time running state;
Fig. 4 is the workflow block diagram of long distance wireless monitoring terminal;
Fig. 5 is the workflow block diagram of central monitoring station;
Fig. 6 is the workflow block diagram of local control station.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1, a kind of hydraulic pile hammer real-time running state monitoring method comprising following steps:
S1:One remote wireless monitoring terminal, a central monitoring station and a local monitor station, local monitor station setting are set
In hydraulic pile hammer construction site, which is set near the scene at local monitor station;
S2:It is collected and monitors by the real time status information of remote wireless monitoring terminal-pair central monitoring station, and lead to
The real time status information that central monitoring station is fed back is crossed, sending out instruction to central monitoring station makes monitoring, and user is without arriving at
The primary scene of central monitoring station can also monitor the real-time status of central monitoring station;
S3:The real time status information at local monitor station is collected and is monitored by central monitoring station, and passes through local
The real time status information that monitoring station is fed back sends out instruction to local monitor station and makes monitoring, and user is without arriving at local prison
The primary scene at control station can also monitor the real-time status at local monitor station;At the same time, it can also incite somebody to action this by central monitoring station
The real-time status of ground monitoring station feeds back to remote wireless monitoring terminal, and user is not necessarily to by controlling remote wireless monitoring terminal
The real-time status at local monitor station can also be monitored by arriving at the primary scene at local monitor station;
S4:By local monitor station to engine real-time running state, hydraulic pressure stand control component real-time running state and
Hammer heart real-time running state is monitored, and passes through engine real-time running state, hydraulic pressure stand control component real time execution shape
State and hammer heart real-time running state make monitoring in primary scene;It at the same time, can also be by local monitor station by engine
Real-time running state, hydraulic pressure stand control component real-time running state and hammer heart real-time running state feed back to central monitoring station,
User can also monitor engine real-time running state, hydraulic pressure stand control component without arriving at construction site in central monitoring station
Real-time running state and hammer heart real-time running state;It can also be by local monitor station by engine real-time running state, hydraulic pressure
Stand control component real-time running state and hammer heart real-time running state feed back to central monitoring station, and central monitoring station is anti-by it again
It feeds remote wireless monitoring terminal, by controlling remote wireless monitoring terminal, user also makes prison without arriving at construction site
Control.
As a further improvement on the present invention, further include that this is passed through according to operating parameter set by user and plug-in
Ground control station is collected to obtain the real-time running state information of hydraulic pile hammer, and exports real-time running state as electronic signals
Information sends central monitoring station to;The real-time running state information that local control station is obtained hydraulic pile hammer by central monitoring station adds
It is packaged with analysis, processing and compression, and exports real-time running state information as electronic signals and give long distance wireless monitoring terminal,
Long distance wireless monitoring terminal receives real-time running state information transmitted by central monitoring station and is decompressed, and to hydraulic pile hammer
Real-time working data be acquired, analyze and handle, including engine health parameter, engine energy consumption parameter, hydraulic pile
It hammers systematic parameter, hydraulic station systematic parameter into shape, and according to built-in program, then exports new electric signal and inputted as control, to liquid
The blow energy of hammer is precisely controlled, to reach the precision for improving hydraulic pile hammer.
Fig. 2 is please referred to, as a further improvement on the present invention, the engine real-time running state information includes engine
Start and stop status information, engine alarm state information and engine parameter information.
Fig. 3 is please referred to, as a further improvement on the present invention, the hydraulic pressure stand control component real-time running state information
Including hydraulic pressure leadman's automatic control mode status information, hydraulic hammer impact energy status information, hydraulic hammer running state information and
Hydraulic hammer alarm state information, the hydraulic hammer status information include period, shift value, peak, impact energy, running frequency
Parameters.
As a further improvement on the present invention, the hydraulic hammer real-time running state includes hammer heart stress information, hammer
Heart falling speed status information and hammer heart alarm state information.
A kind of hydraulic pile hammer real-time running state monitoring system, the hydraulic pile hammer real-time running state monitoring system
Including:Long distance wireless monitoring terminal, central monitoring station and local control station;
Long distance wireless monitoring terminal is remotely being collected the real-time traffic information of central monitoring station and is being supervised for user
Depending on, and regulation and control are made by the real-time running state information that central monitoring station is fed back, while can be by central monitoring station to this
Monitoring is made in ground control, and user can also monitor the real-time shape of hydraulic pile hammer without reaching the construction site of hydraulic pile hammer
State;
Central monitoring station, the real-time running state information for collecting and monitoring local control station, and pass through local control
Fed back real-time running state information of standing makes regulation and control, and the construction site that user is not necessarily to reach hydraulic pile hammer can also supervise
Control the real-time status of hydraulic pile hammer;
Local control station, it is real-time for collecting and monitoring engine real-time running state information, hydraulic pressure stand control component
Running state information and hammer heart real-time running state information, user can be directly at the construction field (site) to engine real time execution shape
State, hydraulic pressure stand control component real-time running state and hydraulic hammer real-time running state make regulation and control.
Fig. 4 is please referred to, as a further improvement on the present invention, the long distance wireless monitoring terminal includes:Long distance wireless is supervised
Depending on main control module, central monitoring station real time status information receiving module, central monitoring station real time status information decompression module, in
Entreat monitoring station real time status information analysis module and central monitoring station real time status information processing module;The long distance wireless monitoring
Main control module is connected with above-mentioned module respectively.
Fig. 5 is please referred to, as a further improvement on the present invention, the central monitoring station includes:Central monitoring station main control
Module, central monitoring station real time status information sending module, central monitoring station real time status information compression module, local control station
At real time status information receiving module, local control station real time status information analysis module and local control station real time status information
Manage module;The central monitoring station main control module is connected with above-mentioned module respectively, the central monitoring station real-time status letter
Breath sending module is connected with the central monitoring station real time status information receiving module of long distance wireless monitoring terminal.
Fig. 6 is please referred to, as a further improvement on the present invention, the local control station includes:Local control station main control
Module, local control station real time status information sending module, local control station real time status information analysis module, local control station
Real time status information integrates module, local control station real time status information processing module, engine real-time status and acquires information mould
Block, hydraulic pressure stand control component real time status information acquisition module and hydraulic hammer real time status information acquisition module;The local
Control station main control module divides with local control station real time status information sending module, local control station real time status information respectively
Analysis module, local control station real time status information integrate module and local control station real time status information processing module is connected,
The local control station real time status information integrates module and acquires information module, hydraulic pressure stand control with engine real-time status respectively
Component real time status information acquisition module and hydraulic hammer real time status information acquisition module are connected, and the local control station is real
When status information sending module be connected with the local control station real time status information receiving module of central monitoring station.
As a further improvement on the present invention, the engine real time status information acquisition module includes engine health ginseng
Number acquisition module and engine energy consumption parameter collection module;The hydraulic pressure stand control component real time status information receiving module packet
Include hydraulic station system security parameter acquisition module, hydraulic station system energy consumption parameter collection module, hydraulic valve security parameter acquisition mould
Block and hydraulic oil security parameter acquisition module;The hydraulic hammer real time status information receiving module includes hammer core security parameter acquisition
Module and hammer body security parameter acquisition module.
It is improved as of the invention further, the long distance wireless monitoring main control module includes liquid crystal control panels, tight
Anxious stop button, key switch, energy adjustment knob, residence time knob, hand automatic knob, power supply indicator, diesel oil instruction
Lamp, hydraulic oil temperature indicator light, hydraulic pressure fuel indicator, temperature indicator and alarm lamp.
As further improvement of the invention, the central monitoring station main control module includes liquid crystal control panels, power supply
Indicate indicator light;Maintenance indicator light, oil inlet obstruction indicator light, oil return obstruction indicator light, alarm lamp, the cooling fan of exceeding the time limit refer to
Show lamp, hydraulic oil low level indicator light, hydraulic oil thermal light, fault diagnosis indicator light, diagnosis switch, diesel oil oil level gauge, hair
Motivation start-stop button, stand/remote control knob, mono-/bis-pump knob, hydraulic hammer knob, vibration hammer knob and scram button.
The above described is only a preferred embodiment of the present invention, being not intended to limit the present invention in any form.Appoint
What those skilled in the art, without departing from the scope of the technical proposal of the invention, all using the side of the disclosure above
Method and technology contents make many possible changes and modifications to technical solution of the present invention, or are revised as the equivalent reality of equivalent variations
Apply example.Therefore every content without departing from technical solution of the present invention, equivalent change made by shape according to the present invention, construction and principle
Change, should all be covered by protection scope of the present invention.
Claims (10)
1. a kind of hydraulic pile hammer real-time running state monitors method, which is characterized in that it includes the following steps:
S1:One remote wireless monitoring terminal, a central monitoring station and a local monitor station are set, which is set to liquid
Pile hammer construction site, the central monitoring station is pressed to be set near the scene at local monitor station;
S2:It by the real time status information of remote wireless monitoring terminal-pair central monitoring station is collected and monitors, and pass through
The real time status information that centre monitoring station is fed back sends out instruction to central monitoring station and makes monitoring, and user is without arriving at center
The primary scene of monitoring station can also monitor the real-time status of central monitoring station;
S3:The real time status information at local monitor station is collected and is monitored by central monitoring station, and passes through local monitor
It stands fed back real time status information, sending out instruction to local monitor station makes monitoring, and user is without arriving at local monitor station
Primary scene can also monitor the real-time status at local monitor station;It at the same time, can also be by central monitoring station by local prison
The real-time status at control station feeds back to remote wireless monitoring terminal, and user is by controlling remote wireless monitoring terminal, without arriving at
The primary scene at local monitor station can also monitor the real-time status at local monitor station;
S4:By local monitor station to engine real-time running state, hydraulic pressure stand control component real-time running state and the hammer heart
Real-time running state is monitored, and by engine real-time running state, hydraulic pressure stand control component real-time running state and
Hammer heart real-time running state makes monitoring in primary scene;It at the same time, can also be real-time by engine by local monitor station
Operating status, hydraulic pressure stand control component real-time running state and hammer heart real-time running state feed back to central monitoring station, use
In central monitoring station can also to monitor engine real-time running state, hydraulic pressure stand control component real-time without arriving at construction site by person
Operating status and hammer heart real-time running state;It can also be by local monitor station by engine real-time running state, hydraulic station control
Component real-time running state processed and hammer heart real-time running state feed back to central monitoring station, and central monitoring station is fed back to again
Remote wireless monitoring terminal, by controlling remote wireless monitoring terminal, user also makes monitoring without arriving at construction site.
2. hydraulic pile hammer real-time running state according to claim 1 monitors method, which is characterized in that further include basis
Operating parameter set by user and plug-in, the real-time running state for collecting to obtain hydraulic pile hammer by local control station are believed
Breath, and output real-time running state information sends central monitoring station to as electronic signals;Central monitoring station is by local control
Packing is analyzed, handled and compressed to the real-time running state information that station obtains hydraulic pile hammer, and defeated as electronic signals
Going out real-time running state information gives long distance wireless monitoring terminal, long distance wireless monitoring terminal to receive real transmitted by central monitoring station
When running state information decompressed, and the real-time working data of hydraulic pile hammer are acquired, analyzed and handled, including hair
Motivation security parameter, engine energy consumption parameter, hydraulic pile hammer systematic parameter, hydraulic station systematic parameter, and according to built-in journey
Sequence, then export new electric signal and inputted as control, the blow energy of hydraulic hammer is precisely controlled, to reach raising liquid
Press the precision of pile hammer.
3. hydraulic pile hammer real-time running state according to claim 1 monitors method, which is characterized in that the engine
Real-time running state information includes engine start and stop status information, engine alarm state information and engine parameter information.
4. hydraulic pile hammer real-time running state according to claim 1 monitors method, which is characterized in that the hydraulic station
It includes hydraulic pressure leadman's automatic control mode status information, hydraulic hammer impact energy state to control component real-time running state information
Information, hydraulic hammer running state information and hydraulic hammer alarm state information, the hydraulic hammer status information include period, displacement
Value, peak, impact energy, running frequency parameters.
5. hydraulic pile hammer real-time running state according to claim 1 monitors method, which is characterized in that the hydraulic hammer
Real-time running state includes hammer heart stress information, hammer heart falling speed status information and hammer heart alarm state information.
6. a kind of hydraulic pile hammer real-time running state monitoring system, which is characterized in that the hydraulic pile hammer real time execution shape
State monitoring system includes:Long distance wireless monitoring terminal, central monitoring station and local control station;
Long distance wireless monitoring terminal is used for user and is remotely collecting and monitoring to the real-time traffic information of central monitoring station, and
Regulation and control are made by the real-time running state information that central monitoring station is fed back, while can be by central monitoring station to local control
Monitoring is made, user can also monitor the real-time status of hydraulic pile hammer without reaching the construction site of hydraulic pile hammer;
Central monitoring station, the real-time running state information for collecting and monitoring local control station, and pass through local control station institute
The real-time running state information of feedback makes regulation and control, and the construction site that user is not necessarily to reach hydraulic pile hammer can also monitor liquid
Press the real-time status of pile hammer;
Local control station, for collecting and monitoring engine real-time running state information, hydraulic pressure stand control component real time execution
Status information and hammer heart real-time running state information, user can directly at the construction field (site) to engine real-time running state,
Hydraulic pressure stand control component real-time running state and hydraulic hammer real-time running state make regulation and control.
7. hydraulic pile hammer real-time running state monitoring system according to claim 6, which is characterized in that the long-range nothing
Line monitoring terminal includes:Long distance wireless monitors main control module, central monitoring station real time status information receiving module, central monitoring
It stands real time status information decompression module, central monitoring station real time status information analysis module and central monitoring station real time status information
Processing module;The long distance wireless monitoring main control module is connected with above-mentioned module respectively.
8. hydraulic pile hammer real-time running state monitoring system according to claim 6, which is characterized in that the center prison
Control station includes:Central monitoring station main control module, central monitoring station real time status information sending module, the real-time shape of central monitoring station
State Information Compression module, local control station real time status information receiving module, local control station real time status information analysis module
And local control station real time status information processing module;The central monitoring station main control module is connected with above-mentioned module respectively
It connects, the central monitoring station real time status information sending module and the central monitoring station real-time status of long distance wireless monitoring terminal are believed
Breath receiving module is connected.
9. hydraulic pile hammer real-time running state monitoring system according to claim 6, which is characterized in that the local control
System station includes:Local control station main control module, local control station real time status information sending module, the real-time shape of local control station
State information analysis module, local control station real time status information integrate module, local control station real time status information processing module,
Engine real-time status acquires information module, hydraulic pressure stand control component real time status information acquisition module and the real-time shape of hydraulic hammer
State information acquisition module;The local control station main control module respectively with local control station real time status information sending module,
Local control station real time status information analysis module, local control station real time status information integrate module and local control station is real-time
Status information processing module is connected, the local control station real time status information integrate module respectively with engine real-time status
Acquire information module, hydraulic pressure stand control component real time status information acquisition module and hydraulic hammer real time status information acquisition module
It is connected, the local control station real time status information of local the control station real time status information sending module and central monitoring station
Receiving module is connected.
10. hydraulic pile hammer real-time running state monitoring system according to claim 9, which is characterized in that described to start
Machine real time status information acquisition module includes engine health parameter collection module and engine energy consumption parameter collection module;It is described
Hydraulic pressure stand control component real time status information receiving module includes hydraulic station system security parameter acquisition module, hydraulic station system
Energy consumption parameter collection module, hydraulic valve security parameter acquisition module and hydraulic oil security parameter acquisition module;The hydraulic hammer is real
When status information receiving module include hammer core security parameter acquisition module and hammer body security parameter acquisition module.
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