CN110042520A - Wash/glue the production method of environmentally friendly mixed yarn - Google Patents
Wash/glue the production method of environmentally friendly mixed yarn Download PDFInfo
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- CN110042520A CN110042520A CN201910359656.5A CN201910359656A CN110042520A CN 110042520 A CN110042520 A CN 110042520A CN 201910359656 A CN201910359656 A CN 201910359656A CN 110042520 A CN110042520 A CN 110042520A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G21/00—Combinations of machines, apparatus, or processes, e.g. for continuous processing
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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Abstract
本发明公开了涤/粘环保混纺纱的生产方法,本发明所述方法将粘胶纤维和涤纶纤维分别经各自的开清棉制得粘胶卷和涤纶卷共同喂入到梳棉机制得涤/粘混合条,从而在一道梳棉工序实现粘胶纤维和涤纶纤维的梳理和混合成条的连续化,制得的涤/粘混合条依次经两道并条、粗纱、细纱工序制得所需的粘胶环保混纺纱,从而提高混纺纱的生产效率,同时改善混合效果。The invention discloses a production method of polyester/viscose environment-friendly blended yarn. According to the method of the invention, viscose fiber and polyester fiber are separately opened and cleaned to obtain viscose roll and polyester roll, which are jointly fed to a carding machine to obtain Polyester/viscose mixed sliver, so as to realize the continuous carding and mixing of viscose fiber and polyester fiber into sliver in one carding process. The required viscose environmentally friendly blended yarn, thereby increasing the production efficiency of the blended yarn, while improving the mixing effect.
Description
技术领域technical field
本发明属于纺织技术领域,涉及一种新型纱线的纺制方法,具体为涤/粘环保混纺纱的生产方法。The invention belongs to the technical field of textiles, and relates to a spinning method of a novel yarn, in particular to a production method of a polyester/viscose environment-friendly blended yarn.
背景技术Background technique
随着社会经济的发展,人民生活水平不断提高,对于服饰用纺织品,除了追求穿着舒适度,还越来越关注其时尚性和功能性,追求独特的风格和各种各样的功能,如抗菌、防静电等功能。为了满足消费者的这一需求,不断开拓新式纱线和面料成为纺织行业的重要任务。随着科学技术的发展,纺织市场竞争越来越激烈,各个厂家为了追求利润的最大化,不断向高档次、高品位、好的技术含量、高附加值方向发展。With the development of social economy and the continuous improvement of people's living standards, for apparel textiles, in addition to the pursuit of wearing comfort, more and more attention is paid to their fashion and functionality, and the pursuit of unique styles and various functions, such as antibacterial , Anti-static and other functions. In order to meet this demand of consumers, it has become an important task for the textile industry to continuously develop new yarns and fabrics. With the development of science and technology, the competition in the textile market is becoming more and more fierce. In order to maximize profits, various manufacturers continue to develop in the direction of high-grade, high-grade, good technical content and high added value.
针对此,本发明给出一种涤/粘环保混纺纱的生产方法,将粘胶纤维和涤纶纤维分别经各自的开清棉制得粘胶卷和涤纶卷,而后将粘胶卷和涤纶卷共同喂入到梳棉机制得涤/粘混合条,其中的梳棉机包括平行排列的左、右给棉-刺辊喂入装置和左、右锡林-盖板分梳装置以及道夫-压辊按压成条装置,粘胶卷和涤纶卷分别由左、右给棉-刺辊喂入装置进入到梳棉机,而后分别在左、右锡林-盖板分梳装置内实现梳理和除杂,而后左锡林锡林-盖板分梳装置中的左锡林上的粘胶纤维和右锡林锡林-盖板分梳装置中的右锡林上的涤纶纤维共同被道夫-压辊按压成条装置中的道夫剥取后经大压辊的按压后经圈条器成条输出,制得涤/粘混合条,从而在一道梳棉工序实现粘胶纤维和涤纶纤维的梳理和混合成条的连续化,制得的涤/粘混合条依次经两道并条、粗纱、细纱工序制得所需的粘胶环保混纺纱,从而提高混纺纱的生产效率,同时改善混合效果。In view of this, the present invention provides a production method of polyester/viscose environment-friendly blended yarn. The rolls are jointly fed to the carding machine to obtain the polyester/viscose mixed sliver, wherein the carding machine includes left and right cotton feeding-licker feeding devices and left and right cylinder-flat carding devices and doffer- The pressure roller presses the sliver device, and the viscose roll and polyester roll enter the carding machine from the left and right cotton-licker-in feeding devices respectively, and then realize carding and Impurities are removed, and then the viscose fiber on the left cylinder in the left cylinder-flat card opening device and the polyester fiber on the right cylinder in the right cylinder-flat card opening device are jointly treated by the doffer- The doffer in the sliver-forming device is pressed by the pressure roller, and then the doffer is peeled off by the large pressure roller, and then output into a sliver by the coiler to obtain a polyester/viscose mixed sliver, so as to realize the carding of viscose fiber and polyester fiber in one carding process. and continuous mixing into sliver, the obtained polyester/viscose mixed sliver goes through two processes of drawing, roving and spinning to obtain the required viscose environment-friendly blended yarn, thereby improving the production efficiency of the blended yarn and improving the mixed effect.
发明内容SUMMARY OF THE INVENTION
解决的技术问题:为了克服现有技术的不足,本发明所述方法将粘胶纤维和涤纶纤维分别经各自的开清棉制得粘胶卷和涤纶卷共同喂入到梳棉机制得涤/粘混合条,从而在一道梳棉工序实现粘胶纤维和涤纶纤维的梳理和混合成条的连续化,制得的涤/粘混合条依次经两道并条、粗纱、细纱工序制得所需的粘胶环保混纺纱,从而提高混纺纱的生产效率,同时改善混合效果。Technical problem to be solved: in order to overcome the deficiencies of the prior art, the method of the present invention separates viscose fibers and polyester fibers to obtain viscose rolls and polyester rolls through respective opening and cleaning, and feed them to a carding machine to obtain polyester/polyester fibers. The viscose fiber and polyester fiber are combed and mixed into a continuous sliver in one carding process, and the obtained polyester/viscose mixed sliver is successively obtained through two processes of drawing, roving and spinning. The viscose environmentally friendly blended yarn can improve the production efficiency of the blended yarn and improve the mixing effect at the same time.
技术方案:涤/粘环保混纺纱的生产方法,将粘胶纤维和涤纶纤维分别经各自的开清棉制得粘胶卷和涤纶卷,而后将粘胶卷和涤纶卷共同喂入到梳棉机制得涤/粘混合条,其中的梳棉机包括平行排列的左、右给棉-刺辊喂入装置和左、右锡林-盖板分梳装置以及道夫-压辊按压成条装置,粘胶卷和涤纶卷分别由左、右给棉-刺辊喂入装置进入到梳棉机,而后分别在左、右锡林-盖板分梳装置内实现梳理和除杂,而后左锡林锡林-盖板分梳装置中的左锡林上的粘胶纤维和右锡林锡林-盖板分梳装置中的右锡林上的涤纶纤维共同被道夫-压辊按压成条装置中的道夫剥取后经大压辊的按压后经圈条器成条输出,制得涤/粘混合条,从而在一道梳棉工序实现粘胶纤维和涤纶纤维的梳理和混合成条的连续化,制得的涤/粘混合条依次经两道并条、粗纱、细纱工序制得所需的涤/粘环保混纺纱,包括以下步骤:Technical scheme: The production method of polyester/viscose environmentally friendly blended yarn, viscose fiber and polyester fiber are respectively opened and cleaned to make viscose roll and polyester roll, and then the viscose roll and polyester roll are fed into the comb together. The cotton machine produces polyester/viscose mixed sliver, wherein the carding machine includes left and right cotton feeding-licker-in feeding devices and left and right cylinder-flat carding devices and doffer-pressing roller pressing device into sliver. , the viscose roll and polyester roll enter the carding machine from the left and right cotton-licker-in feeding devices respectively, and then carding and impurity removal are realized in the left and right cylinder-flat carding devices respectively, and then the left tin The viscose fiber on the left cylinder in the cylinder-flat opening device and the polyester fiber on the right cylinder in the right cylinder-flat opening device are jointly pressed by the doffer-press roller into a sliver device The doffer in the middle is peeled off after being pressed by a large pressure roller, and then output into strips by a coiler to make polyester/viscose mixed strips, so as to realize the continuous carding and mixing of viscose fibers and polyester fibers into strips in one carding process. The obtained polyester/viscose mixed sliver is sequentially subjected to two drawing, roving and spinning processes to obtain the required polyester/viscose environment-friendly blended yarn, including the following steps:
第一步:配棉:选用33.73%的1.30dtex*38mm兰精环保粘胶纤维、62.64%的1.56dtex*38mm的涤纶纤维、1.82%的涤/粘粗纱条、1.81%的涤/粘混合条为原料;The first step: cotton matching: choose 33.73% 1.30dtex*38mm Lenzing environmentally friendly viscose fiber, 62.64% 1.56dtex*38mm polyester fiber, 1.82% polyester/viscose roving sliver, 1.81% polyester/viscose mixed sliver as raw material;
第二步:涤纶开清棉、粘胶开清棉:对于粘胶开清棉,由于粘胶纤维长度整齐度好、柔软滑顺、蓬松、含杂少,且过多的翻滚和过度打击都会造成后部棉结的增加,故清棉工序宜采用“勤抓少抓、以梳代打、多梳少落”的工艺原则,将粘胶纤维依次经圆盘式抓棉机按照混配比例抓取、多仓混棉机的开松除杂和均匀混合、豪猪式开棉机的开松和除杂、成卷机的均匀成卷制得粘胶卷,对于抓棉机,根据精细抓棉的原则,确保圆盘式抓棉机的抓棉打手刀片每齿的抓棉量偏小掌握,对于混棉机,根据充分混合的原则增大多仓混棉机的容量,增加延时时间,使其达到较好的混合效果,对于开清机,对喂入的粘胶纤维依靠打手和尘棒之间的机械部分来完成开松和除杂的作用;The second step: polyester cleaning, viscose cleaning: for viscose cleaning, because the viscose fiber has good length uniformity, soft and smooth, fluffy, less impurities, and excessive tumbling and excessive blowing will Causes the increase of neps at the rear, so the cleaning process should adopt the process principle of "frequently grasping and less grasping, using carding instead of punching, more carding and less falling", and the viscose fiber is sequentially grasped by the disc type cotton picker according to the mixing ratio. Viscose rolls are obtained by taking, opening and removing impurities and uniform mixing by multi-silo cotton blender, opening and removing impurities by porcupine type cotton opener, and uniformly rolling by roll forming machine. To ensure that the amount of cotton grasped by each tooth of the cotton-picking beater blade of the disc-type cotton-grabbing machine is small. It achieves a better mixing effect. For the cleaning machine, the feeding viscose fiber relies on the mechanical part between the beater and the dust bar to complete the opening and removal of impurities;
对于涤纶开清棉,将涤纶纤维依次经圆盘式抓棉机按照混配比例的抓取、多仓混棉机的开松除杂和均匀混合、豪猪式开棉机的开松和除杂、成卷机的均匀成卷制得涤纶卷,对于抓棉机,根据精细抓棉的原则,确保圆盘式抓棉机的抓棉打手刀片每齿的抓棉量偏小掌握,对于混棉机,根据充分混合的原则增大多仓混棉机的容量,增加延时时间,使其达到较好的混合效果,对于开清机,对喂入的粘胶纤维依靠打手和尘棒之间的机械部分来完成开松和除杂的作用,设置打手速度540r/min,给棉罗拉转速40r/min,打手与给棉罗拉间隔距6.5mm,打手与尘棒间隔距进口隔距12mm、出口隔距16.5mm,尘棒间隔距进口一组13mm、中间两组8mm、出口一组5.5mm,打手与剥棉刀间隔距1.6mm;For polyester opening and cleaning, the polyester fibers are sequentially grasped by the disc-type cotton picker according to the mixing ratio, the opening and impurity removal and uniform mixing of the multi-silo cotton mixer, and the opening and impurity removal of the porcupine type cotton opener. , The polyester roll is made by the uniform roll of the rolling machine. For the cotton catching machine, according to the principle of fine cotton catching, it is ensured that the catching amount of each tooth of the cotton catching beater blade of the disc catching machine is small. For mixed cotton According to the principle of full mixing, the capacity of the multi-silo cotton blender is increased, and the delay time is increased to achieve a better mixing effect. The mechanical part is used to complete the functions of opening and impurity removal. The speed of the beater is 540r/min, the rotation speed of the feeding roller is 40r/min, the distance between the beater and the feeding roller is 6.5mm, the distance between the beater and the dust rod is 12mm at the inlet, and the distance between the outlet is 12mm. The distance between the dust sticks is 16.5mm, the distance between the dust rods is 13mm at the inlet, the middle group is 8mm, and the outlet is 5.5mm, and the distance between the beater and the cotton stripper is 1.6mm;
第三步:梳棉:将第二步制得的粘胶卷和涤纶卷共同喂入到梳棉机制得涤/粘生条,其中的梳棉机包括平行排列的左给棉-刺辊喂入装置、右给棉-刺辊喂入装置,左锡林-盖板分梳装置、右锡林-盖板分梳装置,道夫-压辊按压成条装置,左给棉-刺辊喂入装置、右给棉-刺辊喂入装置的结构完全相同且在梳棉机内呈左、右平行的排列,左给棉-刺辊喂入装置、右给棉-刺辊喂入装置包括给棉喂入部分和刺辊开松部分,其中给棉喂入部分包括喂棉箱、棉卷罗拉、给棉罗拉、给棉板,给棉板位于给棉罗拉的外圆周的下部,粘胶卷由左给棉-刺辊喂入装置的给棉喂入部分喂入到梳棉机,涤纶卷由右给棉-刺辊喂入装置的给棉喂入部分喂入到梳棉机,此时放置在喂棉箱内的粘胶卷或涤纶卷首先由棉卷罗拉的均匀按压带动喂入,而后进入到给棉罗拉和给棉板之间被握持,此时被握持按压的粘胶卷或涤纶卷在给棉罗拉的转动带动下以涤粘纤维层或涤纶纤维层的状态输出,刺辊开松部分包括刺辊,在刺辊的外圆周上设置为除尘刀、小漏底,经给棉罗拉和给棉板之间输出的涤粘纤维层或涤纶纤维层内的纤维不断的被转动的刺辊所剥取,从而完成纤维由给棉喂入部分往刺辊开松部分的转移过程,在刺辊转动剥取纤维的过程中实现对纤维层的初步握持梳理,此过程中,首先棉束尾端被给棉罗拉和给棉板牢固握持,头端被刺辊穿刺分割,完成纤维层的梳开,而后刺辊上的锯齿与纤维产生相对滑移与摩擦,使得纤维层内的纤维伸直、横向分开,完成纤维层的梳理,最后随着后续纤维层的喂给,对同一纤维层尾端的握持渐弱,刺辊上的锯齿将纤维层抓走,完成纤维层的分解,被剥取的纤维层随即进入到刺辊开松部分,并随着刺辊的转动而转动,此时由于刺辊处于高速的转动,从而在刺辊的表面因摩擦而带动一层空气流动,又因空气分子的粘滞与摩擦,里层空气带动外层空气,层层带动,从而在刺辊表面形成气流层,此时纤维层内的杂质处于气流层的外层,纤维层中的纤维处于气流层的内层,从而使得在与给棉板、除尘刀、小漏底交接的区域内纤维层内的杂质和短纤下落清除,此过程中给棉板与刺辊隔距点到除尘刀与刺辊隔距点之间形成第一落杂区,落大杂,除尘刀与刺辊隔距点到分梳板或小漏底入口之间形成第二落杂区,落少量大杂及多数小杂,小漏底入口到小漏底出口之间形成第三落杂区,落短绒和尘屑;The third step: Carding: the viscose roll and polyester roll obtained in the second step are fed into the carding machine to obtain polyester/viscous sliver, and the carding machine includes the left feeder-licker-in rollers arranged in parallel. Feeding device, right feeder-licker feeding device, left cylinder-flat plate opening device, right cylinder-flat plate opening device, doffer-pressing roll forming device, left cotton feeder-licker-in feeding device The structure of the device and the right cotton-licker-in feeding device are exactly the same, and the left and right are arranged in parallel in the carding machine. The cotton feeding part and the licker-in opening part, wherein the cotton feeding part includes a feeding box, a lap roller, a feeding roller, and a feeding plate. The feeding plate is located at the lower part of the outer circumference of the feeding roller, and the viscose roll The cotton feeding part of the left cotton feeding-licker-in feeding device is fed to the carding machine, and the polyester roll is fed to the carding machine from the cotton feeding part of the right cotton feeding-licker-in feeding device. The viscose roll or polyester roll placed in the cotton feeding box is first driven and fed by the uniform pressing of the cotton roll roller, and then enters between the cotton feeding roller and the cotton feeding board to be held. At this time, the viscose that is held and pressed The roll or polyester roll is output in the state of polyester viscose fiber layer or polyester fiber layer driven by the rotation of the feeding roller. The opening part of the licker-in roll includes a licker-in roll, and the outer circumference of the licker-in roll is provided with a dust-removing knife and a small leakage bottom. The fibers in the polyester-viscose fiber layer or the polyester fiber layer output between the cotton-feeding roller and the cotton-feeding plate are continuously stripped by the rotating licker-in roller, so as to complete the fiber from the cotton-feeding part to the opening part of the licker-in roller. In the transfer process, the initial grip and carding of the fiber layer is realized during the process of the licker-in roller rotating and stripping the fibers. In this process, the tail end of the cotton bundle is firmly held by the feeding roller and the feeding plate, and the head end is pierced by the licker-in roller. Splitting to complete the carding of the fiber layer, and then the teeth on the licker-in roll and the fibers produce relative slip and friction, so that the fibers in the fiber layer are straightened and separated laterally, completing the carding of the fiber layer, and finally with the subsequent feeding of the fiber layer. Give, the grip on the end of the same fiber layer is gradually weakened, the sawtooth on the licker-in roller grabs the fiber layer, and the decomposition of the fiber layer is completed. At this time, due to the high-speed rotation of the licker-in roller, a layer of air flow is driven on the surface of the licker-in roller due to friction, and due to the viscosity and friction of air molecules, the inner layer of air drives the outer layer of air, layer by layer. At this time, the impurities in the fiber layer are in the outer layer of the air flow layer, and the fibers in the fiber layer are in the inner layer of the air flow layer, so that the cotton feeding board, dust removal knife, small leakage The impurities and short fibers in the fiber layer are removed in the area where the bottom meets. During this process, a first drop zone is formed between the distance between the feeding board and the licker-in and the distance between the dust-removing knife and the licker-in. A second drop zone is formed between the distance between the dust removal knife and the licker-in roller to the opening of the carding plate or the inlet of the small drain bottom, and a small amount of large impurities and most small impurities are dropped, and the third drop zone is formed between the inlet of the small drain bottom and the outlet of the small drain bottom. Miscellaneous areas, lint and dust;
左锡林-盖板分梳装置、右锡林-盖板分梳装置的结构完全相同且在梳棉机内呈左、右平行的排列,左锡林-盖板分梳装置、右锡林-盖板分梳装置包括锡林,在锡林的外圆周上设置有盖板、前固定盖板、后固定盖板、前罩板、后罩板、大漏底,经给刺辊转动输出的涤粘纤维层或涤纶纤维层内的纤维不断的被转动的锡林所剥取,从而完成纤维由棉-刺辊喂入装置往锡林-盖板分梳装置的转移过程,在锡林转动剥取纤维的过程中实现对纤维层的细致自由梳理,此过程中,在锡林表面的锯齿和刺辊表面的锯齿的双针面作用下实现对纤维的自由梳理过程,此时由于锡林表面的锯齿和刺辊表面的锯齿的结构不同使得两针面抓取纤维的能力不同,抓取纤维能力强的针面握持纤维,抓取能力弱的针面与纤维产生相对滑动,从而实现对纤维梳直、梳开的梳理作用,而后随着两针面抓取能力的继续变化,纤维握持与梳理发生变化,纤维在两针面间转移,经剥取的纤维层随即进入到锡林-盖板分梳装置,并随着锡林的转动而转动,此时锡林-盖板之间对进入的纤维进行细致分梳,从而分解纤维层,实现分离纤维、抛射杂质,前后罩板、大漏底防止纤维飞散,排除杂质短绒,固定盖板对纤维进行辅助分梳与整理;The left cylinder-flat opening device and the right cylinder-flat opening device have the same structure and are arranged in parallel left and right in the carding machine. - The cover plate opening device includes a cylinder, and the outer circumference of the cylinder is provided with a cover plate, a front fixed cover, a rear fixed cover, a front cover, a rear cover, and a large drain bottom, which are rotated and output by the licker-in roller The polyester viscose fiber layer or the fibers in the polyester fiber layer are continuously stripped by the rotating cylinder, so as to complete the transfer process of the fibers from the cotton-licker-in feeding device to the cylinder-cover carding device. In the process of rotating and stripping the fibers, the free carding of the fiber layer is realized. In this process, the free carding process of the fibers is realized under the action of the double needle surface of the teeth on the surface of the cylinder and the teeth on the surface of the licker-in. The different structures of the saw teeth on the forest surface and the saw teeth on the licker-in surface make the two needle surfaces different in their ability to grasp fibers. The needle surface with strong fiber grasping ability holds the fiber, and the needle surface with weak grasping ability slides relative to the fiber, thereby Realize the effect of straightening and combing the fibers, and then with the continuous change of the grasping ability of the two needle surfaces, the fiber holding and carding change, the fibers are transferred between the two needle surfaces, and the stripped fiber layer immediately enters the The cylinder-cover plate opening device rotates with the rotation of the cylinder. At this time, the incoming fibers are carefully carded between the cylinder and the cover plate, thereby decomposing the fiber layer, realizing the separation of fibers, projecting impurities, front and rear. The cover plate and the large leak bottom prevent the fibers from scattering, remove the impurity short pile, and fix the cover plate to assist in the carding and finishing of the fibers;
道夫-压辊按压成条装置包括道夫,在道夫的前部依次设置有剥棉罗拉、大压辊、圈条器,道夫设置在左锡林-盖板分梳装置、右锡林-盖板分梳装置的正前部,且道夫的左端与左锡林-盖板分梳装置的锡林的左端对齐、道夫的右端与右锡林-盖板分梳装置的锡林的右端对齐,此时分梳的同时由道夫将左锡林-盖板分梳装置锡林针面的粘胶纤维、右锡林-盖板分梳装置锡林针面的涤纶纤维共同凝集成涤/粘纤维层,此时通过左锡林-盖板分梳装置的锡林和右锡林-盖板分梳装置的锡林的转速控制实现不同道夫对粘胶纤维和涤纶纤维的不同比例的抓取,从而实现混纺纱中粘胶纤维和涤纶纤维的不同混纺比的控制,从而完成快速锡林面积上的纤维转移、凝聚到慢速道夫的一个单位面积上,从而完成纤维由锡林-盖板分梳装置往道夫-压辊按压成条装置的转移过程,凝聚在道夫上的涤/粘纤维层随后被剥棉罗拉不断的剥取,并在剥取过程中保持结构及均匀性,从而形成涤/粘纤维网,涤/粘纤维网经聚拢后被大压辊按压成条,并经圈条器不断的卷绕在条筒上;The doffer-pressing roll forming device includes a doffer, and a stripping roller, a large pressing roller and a sliver are arranged in sequence at the front of the doffer. The doffer is arranged on the left cylinder-cover opening device and the right cylinder-cover. The front part of the opening device, and the left end of the doffer is aligned with the left end of the cylinder of the left cylinder-cover opening device, and the right end of the doffer is aligned with the right end of the cylinder of the right cylinder-cover opening device, this At the same time of the time carding, the doffer will condense the viscose fiber on the cylinder needle surface of the left cylinder-cover opening device and the polyester fiber on the cylinder needle surface of the right cylinder-cover opening device together into a polyester/viscose fiber layer. At this time, different ratios of viscose fiber and polyester fiber can be grasped by different doffers through the rotation speed control of the cylinder of the left cylinder-cover opening device and the cylinder of the right cylinder-cover opening device, so as to realize Control of the different blending ratios of viscose fiber and polyester fiber in the blended yarn, so as to complete the fiber transfer on the fast cylinder area and condense to a unit area of the slow doffer, so as to complete the fiber carding from the cylinder-cover plate The transfer process of the device to the doffer-pressing roller to press into the sliver device, the polyester/viscose fiber layer condensed on the doffer is then continuously stripped by the stripping roller, and the structure and uniformity are maintained during the stripping process, thereby forming polyester/viscose fiber layers. Viscose fiber web, the polyester/viscose fiber web is gathered and pressed into strips by a large pressure roller, and is continuously wound on the can by a coiler;
第四步;并条:将第三步制得的涤/粘生条经两道并条制得涤/粘熟条,第一道并条中采用8根第三步制得的涤/粘生条共同喂入,经第一道并条机的牵伸拉细、重新并合作用制得涤/粘半熟条,牵伸系统采用三上三下下压式压力棒附导向上罗拉曲线牵伸,第二道并条中采用8根涤/粘半熟条共同喂入,经第二道并条机的牵伸拉细、重新并合作用制得粘胶熟条,牵伸系统采用四上四下下压式压力棒附导向上罗拉双区曲线牵伸;The fourth step; draw frame: the polyester/viscose raw sliver obtained in the third step is drawn through two passes to obtain a polyester/viscose cooked sliver, and 8 polyester/viscose slivers obtained in the third step are used in the first draw frame. The raw sliver is fed together, and the polyester/viscose semi-cooked sliver is obtained by the first drawing frame drawing, thinning and recombination. The drafting system adopts the three-up and three-down pressure bar attached to the upper roller curve for drawing. In the second drawing frame, 8 polyester/viscose semi-cooked slivers are used to feed together, and the viscose sliver is obtained through the drawing, thinning and re-combination of the second drawing frame. The drafting system adopts four upper Four down-pressing pressure rods with double-zone curve drafting on guide and upper rollers;
第五步:粗纱:将第四步制得的1根涤/粘熟条喂入粗纱机,经粗纱机的牵伸拉细、加捻卷绕制得涤/粘粗纱,粗纱采用“轻定量、大隔距、大捻度”的工艺原则,粗纱定量偏轻掌握,以满足化纤混纺工艺的要求,由于化纤整齐度好,摩擦因数大,采用大隔距且后区牵伸倍数偏小控制,有利于须条的顺利牵伸、改善条干均匀度;Step 5: Roving: Feed 1 polyester/viscose sliver obtained in the fourth step into the roving frame, and the polyester/viscose roving is obtained by drawing, drawing, twisting and winding on the roving frame. According to the process principle of "large gauge, large twist", the quantitative roving is lightly controlled to meet the requirements of the chemical fiber blending process. Due to the good uniformity of the chemical fiber and the large friction factor, a large gauge and a small draft ratio in the rear area are used to control, It is beneficial to the smooth drafting of the whiskers and the improvement of the evenness of the strips;
第六步:细纱:将第四步制得的1根涤/粘粗纱喂入细纱机,经细纱机的牵伸拉细、加捻卷绕制得涤/粘环保混纺纱,细纱工序主要目的是提高细纱质量,重点要放在提高细纱机的总牵伸倍数,加强对前区浮游纤维的控制,在保证牵伸倍数和牵伸力相适应的前提下,采用低锭速、小钢领、轻钢丝圈的工艺原理,前区采用紧隔距、强加压,有助于形成性能优良的条干。Step 6: Spinning: The polyester/viscose roving obtained in the fourth step is fed into the spinning frame, and the polyester/viscose environment-friendly blended yarn is obtained by drawing, drawing, twisting and winding on the spinning frame. The spinning process is mainly The purpose is to improve the quality of the spun yarn. The focus should be on increasing the total draft ratio of the spinning frame, and strengthening the control of the floating fibers in the front area. The technical principle of collar and light traveler, the front area adopts tight gauge and strong pressure, which helps to form evenness with excellent performance.
优选的,第二步中,采用的圆盘式抓棉机为FA002A型。Preferably, in the second step, the disc type cotton picker used is the FA002A type.
优选的,第二步中,采用的多仓混棉机为A035型。Preferably, in the second step, the multi-silo cotton blender used is the A035 type.
优选的,第二步中,采用的豪猪式开棉机为A036型。Preferably, in the second step, the adopted porcupine opener is A036 type.
优选的,第二步中,采用的成卷机为A076型。Preferably, in the second step, the rolling machine used is A076.
优选的,第二步中,对于粘胶开清棉中的圆盘式抓棉机,设置打手刀片伸出肋条的距离2.82mm、抓棉打手间歇下降距离3.2mm、抓棉机小车的运行速度23m/min、抓棉打手的转速945r/min。Preferably, in the second step, for the disc type cotton picker in the viscose opening and cleaning process, set the distance that the beater blade extends out of the rib to 2.82mm, the intermittent drop distance of the cotton picker beater to 3.2mm, and the running speed of the cotton picker trolley. 23m/min, the speed of the cotton picker is 945r/min.
优选的,第二步中,对于粘胶开清棉中的混棉机,设置换仓压力218,开棉打手转速975r/min,给棉罗拉的速度0.25r/min,输棉风机转速1510r/min。Preferably, in the second step, for the cotton blender in the viscose opening and cleaning, set the changing pressure 218, the opening beater speed 975r/min, the cotton feeding roller speed 0.25r/min, the cotton feeding fan speed 1510r/min min.
优选的,第二步中,对于粘胶开清棉中的开清机,设置打手速度545r/min,给棉罗拉转速40r/min,打手与给棉罗拉间隔距6.5mm,打手与尘棒间隔距进口隔距12mm、出口隔距16.5mm,尘棒间隔距进口一组13mm、中间两组8mm、出口一组5.5mm,打手与剥棉刀间隔距1.8mm。Preferably, in the second step, for the cleaning machine in the viscose cleaning process, the beater speed is set to 545r/min, the rotation speed of the feeding roller is 40r/min, the distance between the beater and the feeding roller is 6.5mm, and the distance between the beater and the dust stick is 6.5mm. The distance between the inlet and the outlet is 12mm, and the distance between the outlet is 16.5mm. The distance between the dust rods is 13mm at the inlet, 8mm in the middle and 5.5mm at the outlet. The distance between the beater and the stripper is 1.8mm.
优选的,第二步中,对于涤纶开清棉中的圆盘式抓棉机,设置打手刀片伸出肋条的距离2.75mm、抓棉打手间歇下降距离3.25mm、抓棉机小车的运行速度23.5m/min、抓棉打手的转速950r/min。Preferably, in the second step, for the disc type cotton picker in the polyester opening and cleaning process, set the distance that the beater blade extends out of the rib to 2.75mm, the intermittent drop distance of the cotton picker beater is 3.25mm, and the running speed of the cotton picker trolley is 23.5 mm. m/min, the rotation speed of the cotton picker is 950r/min.
优选的,第二步中,对于涤纶开清棉中的混棉机,设置换仓压力220,开棉打手转速980r/min,给棉罗拉的速度0.23r/min,输棉风机转速1500r/min。Preferably, in the second step, for the cotton blender in the polyester opening and cleaning process, set the changing pressure to 220, the speed of the opening beater to 980r/min, the speed of the feeding roller to 0.23r/min, and the speed of the feeding fan to 1500r/min. .
有益效果:本发明所述方法将粘胶纤维和涤纶纤维分别经各自的开清棉制得粘胶卷和涤纶卷共同喂入到梳棉机制得涤/粘混合条,从而在一道梳棉工序实现粘胶纤维和涤纶纤维的梳理和混合成条的连续化,制得的涤/粘混合条依次经两道并条、粗纱、细纱工序制得所需的粘胶环保混纺纱,从而提高混纺纱的生产效率,同时改善混合效果。Beneficial effect: the method of the present invention separates viscose fiber and polyester fiber to obtain viscose rolls and polyester rolls through respective opening and cleaning, and feed them to the carding machine to obtain polyester/viscose mixed sliver, so that in a carding process Realize the continuity of carding and mixing of viscose fiber and polyester fiber into sliver, and the obtained polyester/viscose mixed sliver goes through two processes of drawing, roving and spinning in turn to obtain the required viscose environment-friendly blended yarn, thereby improving the efficiency of the process. The production efficiency of blended yarns, while improving the mixing effect.
具体实施方式Detailed ways
以下实施例进一步说明本发明的内容,但不应理解为对本发明的限制。在不背离本发明精神和实质的情况下,对本发明方法、步骤或条件所作的修改和替换,均属于本发明的范围。若未特别指明,实施例中所用的技术手段为本领域技术人员所熟知的常规手段。The following examples further illustrate the content of the present invention, but should not be construed as limiting the present invention. Modifications and substitutions made to the methods, steps or conditions of the present invention without departing from the spirit and essence of the present invention all belong to the scope of the present invention. Unless otherwise specified, the technical means used in the examples are conventional means well known to those skilled in the art.
实施例1Example 1
以制备线密度为21S的混纺比为T65/R35的涤/粘环保混纺纱为例,相应的工艺参数如下:Taking the preparation of polyester/viscose environmentally friendly blended yarn with a linear density of 21 S and a blending ratio of T65/R35 as an example, the corresponding process parameters are as follows:
(1)原料选配(1) Raw material selection
(2)关键工艺参数设计(2) Design of key process parameters
开清棉:Open and clean cotton:
梳棉:Carding:
并条:Draw:
粗纱:Roving:
细纱:Spinning yarn:
Claims (10)
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