CN110042520A - Wash/glue the production method of environmentally friendly mixed yarn - Google Patents

Wash/glue the production method of environmentally friendly mixed yarn Download PDF

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Publication number
CN110042520A
CN110042520A CN201910359656.5A CN201910359656A CN110042520A CN 110042520 A CN110042520 A CN 110042520A CN 201910359656 A CN201910359656 A CN 201910359656A CN 110042520 A CN110042520 A CN 110042520A
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China
Prior art keywords
cotton
licker
cylinder
fiber
glue
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Granted
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CN201910359656.5A
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Chinese (zh)
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CN110042520B (en
Inventor
刘新金
宋娟
苏旭中
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Shenzhen Hongyue Information Technology Co ltd
Wuzhong Xingmin Textile Technology Co ltd
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Jiangnan University
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G21/00Combinations of machines, apparatus, or processes, e.g. for continuous processing
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • D02G3/045Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20Cellulose-derived artificial fibres
    • D10B2201/22Cellulose-derived artificial fibres made from cellulose solutions
    • D10B2201/24Viscose
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The invention discloses the production methods for washing/gluing environmentally friendly mixed yarn; through respective opening picking viscose glue volume is made respectively in viscose rayon and polyester fiber by the method for the invention and terylene volume be fed into jointly carding machine be made wash/glue blended sliver; to realize the combing and mixing serialization in stripes of viscose rayon and polyester fiber in one of carding step; it is obtained to wash/glue blended sliver required viscose glue environmental protection mixed yarn successively is made through Double Drawing, rove, spinning process; to improve the production efficiency of mixed yarn, while improving mixed effect.

Description

Wash/glue the production method of environmentally friendly mixed yarn
Technical field
The invention belongs to textile technology fields, are related to a kind of spinning method for genuine of new type yarn, and it is blended specially to wash/glue environmental protection The production method of yarn.
Background technique
With the development of the social economy, living standards of the people are continuously improved, for dress ornament textile, worn in addition to pursuing Comfort level also increasingly pays close attention to its fashion and functionality, pursues unique style and various functions, and such as antibacterial is prevented The functions such as electrostatic.In order to meet this demand of consumer, constantly opening up new-type yarn and fabric becomes the important of textile industry Task.With the development of science and technology, weaving market competition it is more and more fierce, each producer in order to profit-push maximization, Constantly develop to top grade, high-grade, good technology content, high added value direction.
In view of this, the present invention provides a kind of production method for washing/gluing environmentally friendly mixed yarn, by viscose rayon and polyester fiber point Viscose glue volume is not made through respective opening picking and terylene is rolled up, then viscose glue volume and terylene volume are fed into carding machine jointly and be made Wash/glue blended sliver, carding machine therein includes arranged in parallel left and right to cotton-licker-in feeding unit and left and right cylinder-cover board Opening box and doffer-pressure roller are pressed into strip device, and viscose glue volume and terylene volume give cotton-licker-in feeding unit by left and right respectively Carding machine is entered, then realize combing in left and right cylinder-cover board opening box respectively and is cleaned, and rear left cylinder cylinder- The terylene on the right cylinder in the viscose rayon and right cylinder cylinder-cover board opening box on left cylinder in cover board opening box Fiber is pressed into after the doffer in strip device strips by doffer-pressure roller defeated at item through can coiler after the pressing of large pressuring roller jointly Out, be made wash/glue blended sliver, to realize the combing of viscose rayon and polyester fiber in one carding step and mix in stripes Serialization, it is obtained to wash/glue blended sliver required viscose glue environmental protection mixed yarn successively is made through Double Drawing, rove, spinning process, To improve the production efficiency of mixed yarn, while improving mixed effect.
Summary of the invention
The technical issues of solution: for overcome the deficiencies in the prior art, the method for the invention is by viscose rayon and terylene Fiber respectively through respective opening picking be made viscose glue volume and terylene volume be fed into jointly carding machine be made wash/glue blended sliver, thus The combing and mixing serialization in stripes of viscose rayon and polyester fiber are realized in one of carding step, it is obtained to wash/glue mixing Successively required viscose glue environmental protection mixed yarn is made through Double Drawing, rove, spinning process in item, to improve the production effect of mixed yarn Rate, while improving mixed effect.
Technical solution: the production method of environmentally friendly mixed yarn is washed/is glued, viscose rayon and polyester fiber are opened through respective respectively Scutching cotton be made viscose glue volume and terylene volume, then by viscose glue volume and terylene volume be fed into jointly carding machine be made wash/glue blended sliver, In carding machine include arranged in parallel left and right to cotton-licker-in feeding unit and left and right cylinder-cover board opening box and road Husband-pressure roller is pressed into strip device, and viscose glue volume and terylene volume enter carding machine to cotton-licker-in feeding unit by left and right respectively, and Realize combing and removal of impurities in left and right cylinder-cover board opening box respectively afterwards, and in rear left cylinder cylinder-cover board opening box Left cylinder on viscose rayon and right cylinder cylinder-cover board opening box in right cylinder on polyester fiber jointly by road Husband-pressure roller is pressed into after the doffer in strip device strips and exports through can coiler at item after the pressing of large pressuring roller, is made to wash/glue and mix Item is closed, so that the combing and mixing serialization in stripes of viscose rayon and polyester fiber are realized in one of carding step, it is obtained It washs/glue blended sliver be successively made required through Double Drawing, rove, spinning process wash/and glues environmentally friendly mixed yarn, including following step It is rapid:
Step 1: distributing cotton: select 33.73% 1.30dtex*38mm Lenzin environmental protection viscose rayon, 62.64% The polyester fiber of 1.56dtex*38mm, 1.82% are washed/glue rove item, 1.81% wash/, and to glue blended sliver be raw material;
Step 2: terylene opening picking, viscose glue opening picking: for viscose glue opening picking, due to viscose rayon Length Regularity is good, Soft increase smooth, fluffy, that rear portion cotton knot can be all caused containing miscellaneous few and excessive rolling and excessive strike, therefore scutching cotton process Preferably use " frequently grab grab less, with comb generation beat, more comb fall less " technological principle, by viscose rayon successively through Disk Plucker according to Mixed ratio crawl, the shredding of multi-mixer removal of impurities and uniformly mixing, the shredding of porcupine opener and removal of impurities, lapper Uniformly obtained viscose glue is rolled up in rolls, for griping cotton machine, according to the principle of select content, it is ensured that Disk Plucker grabs cotton hired roughneck's knife Piece per tooth grabs the grasp less than normal of cotton amount, for cotton blender machine, increases the capacity of multi-mixer according to well-mixed principle, increases Delay time reaches preferable mixed effect, for opening or cleaning machine, relies between hired roughneck and dirt stick the viscose rayon of feeding Mechanical part complete the effect of shredding and removal of impurities;
For terylene opening picking, polyester fiber is successively mixed through Disk Plucker according to the crawl of mixed ratio, more storehouses The shredding removal of impurities of cotton machine and the uniform terylene obtained in rolls of uniformly mixing, the shredding of porcupine opener and removal of impurities, lapper are rolled up, For griping cotton machine, according to the principle of select content, it is ensured that Disk Plucker grab cotton hired roughneck's blade per tooth to grab cotton amount less than normal It grasps, for cotton blender machine, increases the capacity of multi-mixer according to well-mixed principle, increase delay time, reach Preferable mixed effect completes opening or cleaning machine to the viscose rayon of feeding by the mechanical part between hired roughneck and dirt stick Beater Speed 540r/min, feed roll motor revolving speed 40r/min, hired roughneck and feed roll motor interval is arranged in the effect of shredding and removal of impurities Away from 6.5mm, hired roughneck and dirt stick interval distance import gauge 12mm, outlet gauge 16.5mm, one group of 13mm of dirt stick interval distance import, in Between two groups of 8mm, outlet one group of 5.5mm, hired roughneck and stripping knife interval distance 1.6mm;
Step 3: cotton carding: by viscose glue made from second step volume and terylene volume be fed into jointly carding machine be made wash/glue life Item, carding machine therein include a left side arranged in parallel to cotton-licker-in feeding unit, right to cotton-licker-in feeding unit, Zuo Xilin- Cover board opening box, right cylinder-cover board opening box, doffer-pressure roller are pressed into strip device, and cotton-licker-in feeding unit, the right side is given on a left side Identical to cotton-licker-in feeding unit structure and be in left and right parallel arrangement in carding machine, the feeding of cotton-licker-in is given on a left side Device, the right side include to cotton feeding part and licker-in release part, wherein including feeding to cotton feeding part to cotton-licker-in feeding unit Hopper, lap roller, feed roll motor, feed plate, feed plate are located at the lower part of the excircle of feed roll motor, and viscose glue volume is given by a left side Cotton-licker-in feeding unit is fed into carding machine to cotton feeding part, and terylene volume is fed to cotton-licker-in feeding unit to cotton by the right side Enter part and be fed into carding machine, the viscose glue volume or terylene being placed in cotton feeding box at this time are rolled up first by the uniform pressing of lap roller Feeding is driven, then enters between feed roll motor and feed plate and is held, is held the viscose glue volume or terylene volume of pressing at this time The state output of viscous fibrous layer or polyester fiber layer is washed in the case where the rotation of feed roll motor drives, licker-in release part includes thorn Roller is set as mote knife, taker-in grid on the excircle of licker-in, washs viscous fibrous layer through what is exported between feed roll motor and feed plate Or the licker-in that the fiber in polyester fiber layer is constantly rotated is stripped, thus complete fiber to cotton feeding part toward licker-in The transfer process of shredding part realizes that the preliminary gripping to fibrous layer combs, this mistake during licker-in rotation strips fiber By feed roll motor and feed plate secure grip, head end is punctured by licker-in to be divided by Cheng Zhong, first flock tail end, completes the comb of fibrous layer It opens, then the sawtooth on licker-in and fiber generate Relative sliding and friction, so that it is straightening of fibers in fibrous layer, laterally separated, Complete the combing of fibrous layer, last being fed for subsequent fiber layer, the gripping diminuendo to same fibrous layer tail end, on licker-in Sawtooth catches away fibrous layer, completes the decomposition of fibrous layer, and the fibrous layer stripped enters licker-in release part immediately, and with The rotation of licker-in and rotate, at this time since licker-in is in the rotation of high speed, so that the surface in licker-in drives one layer because of friction Air flowing, and because of the viscous of air molecule and friction, inner layer air driven outer air drives layer by layer, thus in licker-in table Face forms airflow layer, and the impurity in fibrous layer is in the outer layer of airflow layer at this time, and the fiber in fibrous layer is in the interior of airflow layer Layer, so that the impurity and short fine fall in the region joined with feed plate, mote knife, taker-in grid in fibrous layer are removed, Feed plate and licker-in gauge point form the first area Luo Za between mote knife and licker-in gauge point during this, fall miscellaneous, dedusting greatly Knife and licker-in gauge point to the second area Luo Za is formed between combing plate or taker-in grid entrance, fall it is a small amount of big miscellaneous and most small miscellaneous, it is small Bottom drain entrance forms the area third Luo Za between taker-in grid outlet, falls short flannel and dust;
Left cylinder-cover board opening box, right cylinder-cover board opening box structure are identical and in carding machine are in Left and right parallel arrangement, Zuo Xilin-cover board opening box, right cylinder-cover board opening box include cylinder, in the outer circle of cylinder Cover board, preceding fixed cover board, back stationary plate, shroud upper panel, rear cowl, big bottom drain are provided on week, through to licker-in rotation output It washs the cylinder that the fiber in viscous fibrous layer or polyester fiber layer is constantly rotated to be stripped, to complete fiber by cotton-licker-in Feeding unit is realized during cylinder rotation strips fiber to fibrous layer toward cylinder-cover board opening box transfer process It is careful freely comb, during this, realized under the crosspointer face effect of the sawtooth of the sawtooth and licker-in surface on cylinder surface pair The free carding process of fiber, at this time since the sawtooth on cylinder surface and the structure difference of the sawtooth on licker-in surface make two dials The ability for grabbing fiber is different, and the strong dial of crawl fiber ability holds fiber, and the weak dial of Grasping skill generates phase with fiber To sliding, to realize the combing effect that, comb straight to fiber comb is opened, then continue to change with two dial Grasping skills, it is fine Dimension holds and changes with combing, and fiber shifts between two dials, and the fibrous layer through stripping enters cylinder-cover board point comb immediately Device, and rotated with the rotation of cylinder, careful point of comb is carried out to the fiber of entrance between cylinder-cover board at this time, thus point Fibrous layer is solved, separation fiber is realized, casts impurity, front and back cover plate, big bottom drain prevent fiber from dispersing, despumation short flannel, fixed Cover board carries out auxiliary point comb to fiber and arranges;
It includes doffer that doffer-pressure roller, which is pressed into strip device, the front of doffer be disposed with pattern doffing roller, large pressuring roller, Zuo Xilin-cover board opening box, the positive front of right cylinder-cover board opening box, and the left end of doffer is arranged in can coiler, doffer With the left alignment of Zuo Xilin-cover board opening box cylinder, the right end of doffer and right cylinder-cover board opening box cylinder Right alignment, by doffer by Zuo Xilin-cover board opening box cylinder dial viscose rayon, right cylinder-while this time-division combs The polyester fiber of cover board opening box cylinder dial is aggregated into jointly washs/glues fibrous layer, passes through left cylinder-cover board point comb dress at this time The revolving speed control of the cylinder and right cylinder-cover board opening box cylinder set realizes different doffers to viscose rayon and polyester fiber Different proportion crawl, so that the control of the different blending ratios of viscose rayon and polyester fiber in mixed yarn is realized, thus complete At on quick cylinder area fibre migration, agglomerate on the unit area of doffer at a slow speed, to complete fiber by cylinder- Cover board opening box is pressed into the transfer process of strip device toward doffer-pressure roller, condenses upon and washs/glue fibrous layer then quilt on doffer Pattern doffing roller constantly strips, and structure and uniformity are kept during stripping, thus formed wash/glue web, wash/glue fibre It ties up net and item is pressed by large pressuring roller after gathering, and through can coiler constantly in bar cylinder;
4th step;Drafting :/gluing the carded sliver to wash through Double Drawing is obtained/will be washed made from third step glues ripe bar, first of drafting It is middle to be fed jointly using washing/glue the carded sliver made from 8 third steps, drawn down through first of drawing frame, again amalgamation It is made and washs/glue half ripe bar, drafting system uses the attached guiding top roller curve drawing of Three Up Three Down press-down type pressure bar, and second is simultaneously It washs/glue half ripe bar using 8 in item and feed jointly, drawn down through second drawing frame, the again obtained viscose glue of amalgamation Ripe bar, drafting system use the four lower attached guiding top roller two-region curve drawing of press-down type pressure bar on four;
Step 5: rove: ripe bar feeding fly frame is washed/glued by 1 made from the 4th step, drawn down through fly frame, Twisting winding, which is made, washs/glues rove, and rove uses the technological principle of " light quantitative, big gauge, the big twist ", and regular roving feeding is gently slapped partially It holds, to meet the requirement of chemical fibre blended weave, since chemical fibre uniformity is good, friction factor is big, using big gauge and back area draft Multiple control less than normal is conducive to the smooth drawing-off of yarn, improves bar evenness;
Step 6: spun yarn: rove feeding spinning frame is washed/glued by 1 made from the 4th step, drawn down through spinning frame, Twisting winding, which is made, washs/glues environmentally friendly mixed yarn, and spinning process main purpose is to improve quality of spun yarn, and emphasis will be placed on raising spun yarn The total draft multiple of machine reinforces the control to proparea floating fiber, under the premise of guaranteeing that drafting multiple and drafting force are adapted, Using low ingot speed, small rings, light wire loop technological principle, proparea using tight gauge, force pressure, contribute to form function admirable Item it is dry.
Preferably, in second step, the Disk Plucker used is FA002A type.
Preferably, in second step, the multi-mixer used is A035 type.
Preferably, in second step, the porcupine opener used is A036 type.
Preferably, in second step, the lapper used is A076 type.
Preferably, in second step, for the Disk Plucker in viscose glue opening picking, hired roughneck's blade is set and stretches out rib Distance 2.82mm, grab cotton hired roughneck's interval dropping distance 3.2mm, bale plucker trolley speed of service 23m/min, grab cotton hired roughneck turn Fast 945r/min.
Preferably, in second step, for the cotton blender machine in viscose glue opening picking, storehouse pressure 218, cotton-slitting beater revolving speed are changed in setting 975r/min, the speed 0.25r/min of feed roll motor, cotton transport blower fan revolving speed 1510r/min.
Preferably, in second step, for the opening or cleaning machine in viscose glue opening picking, Beater Speed 545r/min is set, gives cotton sieve Draw revolving speed 40r/min, hired roughneck and feed roll motor interval distance 6.5mm, hired roughneck and dirt stick interval distance import gauge 12mm, outlet gauge 16.5mm, one group of 13mm of dirt stick interval distance import, the two groups of 8mm in centre, the one group of 5.5mm in outlet, hired roughneck and stripping knife interval distance 1.8mm。
Preferably, in second step, for the Disk Plucker in terylene opening picking, hired roughneck's blade is set and stretches out rib Distance 2.75mm, grab cotton hired roughneck's interval dropping distance 3.25mm, bale plucker trolley speed of service 23.5m/min, grab cotton hired roughneck Revolving speed 950r/min.
Preferably, in second step, for the cotton blender machine in terylene opening picking, storehouse pressure 220, cotton-slitting beater revolving speed are changed in setting 980r/min, the speed 0.23r/min of feed roll motor, cotton transport blower fan revolving speed 1500r/min.
The utility model has the advantages that viscose glue is made through respective opening picking respectively in viscose rayon and polyester fiber by the method for the invention Volume and terylene volume be fed into jointly carding machine be made wash/glue blended sliver, to realize viscose rayon in one carding step and wash The combing and mixing serialization in stripes of synthetic fibre fiber, it is obtained to wash/glue blended sliver successively through Double Drawing, rove, spinning process Required viscose glue environmental protection mixed yarn is made, to improve the production efficiency of mixed yarn, while improving mixed effect.
Specific embodiment
Following embodiment further illustrates the contents of the present invention, but should not be construed as limiting the invention.Without departing substantially from In the case where spirit of that invention and essence, to modification made by the method for the present invention, step or condition and replaces, belong to the present invention Range.Unless otherwise specified, the conventional means that technological means used in embodiment is well known to those skilled in the art.
Embodiment 1
To prepare line density as 21SBlending ratio be T65/R35 wash/glue environmentally friendly mixed yarn for, corresponding technique is joined Number is as follows:
(1) raw material choice
(2) key process parameter designs
Opening picking:
Cotton carding:
Drafting:
Rove:
Spun yarn:

Claims (10)

1. washing/gluing the production method of environmentally friendly mixed yarn, which is characterized in that open viscose rayon and polyester fiber through respective respectively Scutching cotton be made viscose glue volume and terylene volume, then by viscose glue volume and terylene volume be fed into jointly carding machine be made wash/glue blended sliver, In carding machine include arranged in parallel left and right to cotton-licker-in feeding unit and left and right cylinder-cover board opening box and road Husband-pressure roller is pressed into strip device, and viscose glue volume and terylene volume enter carding machine to cotton-licker-in feeding unit by left and right respectively, and Realize combing and removal of impurities in left and right cylinder-cover board opening box respectively afterwards, and in rear left cylinder cylinder-cover board opening box Left cylinder on viscose rayon and right cylinder cylinder-cover board opening box in right cylinder on polyester fiber jointly by road Husband-pressure roller is pressed into after the doffer in strip device strips and exports through can coiler at item after the pressing of large pressuring roller, is made to wash/glue and mix Item is closed, so that the combing and mixing serialization in stripes of viscose rayon and polyester fiber are realized in one of carding step, it is obtained It washs/glue blended sliver be successively made required through Double Drawing, rove, spinning process wash/and glues environmentally friendly mixed yarn, including following step It is rapid:
Step 1: distributing cotton: selecting 33.73% 1.30dtex*38mm Lenzin environmental protection viscose rayon, 62.64% 1.56dtex* The polyester fiber of 38mm, 1.82% are washed/glue rove item, 1.81% wash/, and to glue blended sliver be raw material;
Step 2: terylene opening picking, viscose glue opening picking: for viscose glue opening picking, since viscose rayon Length Regularity is good, soft Increase smooth, fluffy, that rear portion cotton knot can be all caused containing miscellaneous few and excessive rolling and excessive strike, therefore scutching cotton process is preferably adopted With " frequently grab grab less, with comb generation beat, more comb fall less " technological principle, by viscose rayon successively through Disk Plucker according to mixture Ratio crawl, the shredding of multi-mixer removal of impurities and uniformly mixing, the shredding of porcupine opener and removal of impurities, lapper it is uniform Obtained viscose glue volume in rolls, for griping cotton machine, according to the principle of select content, it is ensured that Disk Plucker to grab cotton hired roughneck's blade every Tooth grabs the grasp less than normal of cotton amount, for cotton blender machine, increases the capacity of multi-mixer according to well-mixed principle, increases delay Time reaches preferable mixed effect, for opening or cleaning machine, relies on the viscose rayon of feeding the machine between hired roughneck and dirt stick The effect of shredding and removal of impurities is completed in tool part;
For terylene opening picking, by the polyester fiber successively crawl through Disk Plucker according to mixed ratio, multi-mixer Shredding removal of impurities and uniformly mixing, the shredding of porcupine opener and removal of impurities, lapper uniform terylene volume obtained in rolls, for Griping cotton machine, according to the principle of select content, it is ensured that Disk Plucker grab cotton hired roughneck's blade per tooth grab the grasp less than normal of cotton amount, For cotton blender machine, increase the capacity of multi-mixer according to well-mixed principle, increase delay time, reaches preferable Mixed effect, for opening or cleaning machine, to the viscose rayon of feeding completed by the mechanical part between hired roughneck and dirt stick shredding and Beater Speed 540r/min, feed roll motor revolving speed 40r/min, hired roughneck and feed roll motor interval distance is arranged in the effect of removal of impurities 6.5mm, hired roughneck and dirt stick interval distance import gauge 12mm, outlet gauge 16.5mm, the import of dirt stick interval distance one group of 13mm, centre Two groups of 8mm, the one group of 5.5mm in outlet, hired roughneck and stripping knife interval distance 1.6mm;
Step 3: cotton carding: by viscose glue made from second step volume and terylene volume be fed into jointly carding machine be made wash/glue the carded sliver, In carding machine include a left side arranged in parallel to cotton-licker-in feeding unit, right to cotton-licker-in feeding unit, Zuo Xilin-cover board point Carding device, right cylinder-cover board opening box, doffer-pressure roller are pressed into strip device, and cotton-is given to cotton-licker-in feeding unit, the right side in a left side The structure of licker-in feeding unit it is identical and in carding machine be in left and right parallel arrangement, a left side to cotton-licker-in feeding unit, The right side to cotton-licker-in feeding unit include to cotton feeding part and licker-in release part, wherein to cotton feeding part include cotton feeding box, Lap roller, feed roll motor, feed plate, feed plate are located at the lower part of the excircle of feed roll motor, and viscose glue volume gives cotton-licker-in by a left side Feeding unit is fed into carding machine to cotton feeding part, and terylene volume gives cotton feeding part to cotton-licker-in feeding unit by the right side It is fed into carding machine, the viscose glue volume or terylene volume being placed in cotton feeding box at this time are driven by the uniform pressing of lap roller first and fed Enter, then enter between feed roll motor and feed plate and be held, the viscose glue volume or terylene volume for being held pressing at this time are to cotton The state output of viscous fibrous layer or polyester fiber layer is washed under the rotation drive of roller, licker-in release part includes licker-in, is being pierced It is set as mote knife, taker-in grid on the excircle of roller, washs viscous fibrous layer or terylene through what is exported between feed roll motor and feed plate The licker-in that fiber in fibrous layer is constantly rotated is stripped, thus complete fiber to cotton feeding part toward licker-in release portion Point transfer process, realized during licker-in rotation strips fiber to preliminary grippings of fibrous layer combing, during this, head First flock tail end is by feed roll motor and feed plate secure grip, and head end is punctured by licker-in to be divided, and the comb for completing fibrous layer is opened, then Sawtooth and fiber on licker-in generate Relative sliding and friction, so that straightening of fibers, laterally separated, completion fiber in fibrous layer The combing of layer, last being fed for subsequent fiber layer, the gripping diminuendo to same fibrous layer tail end, the sawtooth on licker-in will be fine Dimension layer is caught away, and the decomposition of fibrous layer is completed, and the fibrous layer stripped enters licker-in release part immediately, and turns with licker-in It moves and rotates, at this time since licker-in is in the rotation of high speed, so that one layer of air flowing is driven because of friction on the surface of licker-in, Again because of the viscous of air molecule and friction, inner layer air driven outer air drives layer by layer, to form air-flow on licker-in surface Layer, the impurity in fibrous layer is in the outer layer of airflow layer at this time, and the fiber in fibrous layer is in the internal layer of airflow layer, so that Impurity and short fine fall in the region joined with feed plate, mote knife, taker-in grid in fibrous layer are removed, this gives cotton in the process Plate and licker-in gauge point form the first area Luo Za between mote knife and licker-in gauge point, fall big miscellaneous, mote knife and licker-in gauge Point falls a small amount of miscellaneous and most small miscellaneous greatly to the second area Luo Za is formed between combing plate or taker-in grid entrance, and taker-in grid entrance is to small Bottom drain forms the area third Luo Za between outlet, falls short flannel and dust;
Left cylinder-cover board opening box, right cylinder-cover board opening box structure are identical and are in left and right in carding machine Parallel arrangement, Zuo Xilin-cover board opening box, right cylinder-cover board opening box include cylinder, are set on the excircle of cylinder It is equipped with cover board, preceding fixed cover board, back stationary plate, shroud upper panel, rear cowl, big bottom drain, through washing viscous fibre to licker-in rotation output The cylinder that fiber in dimension layer or polyester fiber layer is constantly rotated is stripped, to complete fiber by cotton-licker-in feeding dress The transfer process toward cylinder-cover board opening box is set, is realized during cylinder rotation strips fiber to the careful of fibrous layer It freely combs, during this, realizes under the crosspointer face effect of the sawtooth of the sawtooth and licker-in surface on cylinder surface to fiber Free carding process, at this time since the sawtooth on cylinder surface and the structure difference of the sawtooth on licker-in surface make the crawl of two dials fine The ability of dimension is different, and the strong dial of crawl fiber ability holds fiber, and the weak dial of Grasping skill is produced relative sliding with fiber, To realize combing effect that, comb straight to fiber comb is opened, then continue to change with two dial Grasping skills, fiber hold with Combing changes, and fiber shifts between two dials, and the fibrous layer through stripping enters cylinder-cover board opening box immediately, and It is rotated with the rotation of cylinder, careful point of comb is carried out to the fiber of entrance between cylinder-cover board at this time, to decompose fiber Layer realizes separation fiber, casts impurity, and front and back cover plate, big bottom drain prevent fiber from dispersing, despumation short flannel, fixed cover board pair Fiber carries out auxiliary point comb and arranges;
It includes doffer that doffer-pressure roller, which is pressed into strip device, is disposed with pattern doffing roller, large pressuring roller, circle item in the front of doffer Zuo Xilin-cover board opening box, the positive front of right cylinder-cover board opening box, and the left end of doffer and a left side is arranged in device, doffer The right end of the left alignment of cylinder-cover board opening box cylinder, the right end of doffer and right cylinder-cover board opening box cylinder Alignment, by doffer by Zuo Xilin-cover board opening box cylinder dial viscose rayon, right cylinder-cover board while this time-division combs The polyester fiber of opening box cylinder dial is aggregated into jointly washs/glues fibrous layer, passes through left cylinder-cover board opening box at this time The control of the revolving speed of cylinder and right cylinder-cover board opening box cylinder realizes different doffers to viscose rayon and polyester fiber not Crawl in proportion, so that the control of the different blending ratios of viscose rayon and polyester fiber in mixed yarn is realized, to complete fast Fibre migration on fast cylinder area agglomerates on the unit area of doffer at a slow speed, to complete fiber by cylinder-cover board Opening box is pressed into the transfer process of strip device toward doffer-pressure roller, condenses upon and washs/glue fibrous layer then by stripping on doffer Roller constantly strips, and structure and uniformity are kept during stripping, thus formed wash/glue web, wash/glue web Item is pressed by large pressuring roller after gathering, and through can coiler constantly in bar cylinder;
4th step;Drafting :/gluing the carded sliver to wash through Double Drawing is obtained/will be washed made from third step to glue ripe bar, adopt in first of drafting It washs/glues the carded sliver made from 8 third steps to feed jointly, drawn down through first of drawing frame, again amalgamation are made Wash/glue half ripe bar, drafting system uses the attached guiding top roller curve drawing of Three Up Three Down press-down type pressure bar, in second drafting Half ripe bar to be washed/glues using 8 to feed jointly, viscose glue ripe bar is made in drawn down through second drawing frame, again amalgamation, Drafting system uses the four lower attached guiding top roller two-region curve drawing of press-down type pressure bar on four;
Step 5: rove: washing/glue ripe bar feeding fly frame for 1 made from the 4th step, drawn down, twisting through fly frame Winding, which is made, washs/glues rove, and rove uses the technological principle of " light quantitative, big gauge, the big twist ", and regular roving feeding is gently grasped partially, To meet the requirement of chemical fibre blended weave, since chemical fibre uniformity is good, friction factor is big, using big gauge and back zone drafting multiple Control less than normal is conducive to the smooth drawing-off of yarn, improves bar evenness;
Step 6: spun yarn: washing/glue rove feeding spinning frame for 1 made from the 4th step, drawn down, twisting through spinning frame Winding, which is made, washs/glues environmentally friendly mixed yarn, and spinning process main purpose is to improve quality of spun yarn, and emphasis, which will be placed on, improves spinning frame Total draft multiple reinforces the control to proparea floating fiber, under the premise of guaranteeing that drafting multiple and drafting force are adapted, uses Low ingot speed, small rings, light wire loop technological principle, proparea using tight gauge, force pressure, contribute to form the item of function admirable It is dry.
2. the production method according to claim 1 for washing/gluing environmentally friendly mixed yarn, which is characterized in that in second step, use Disk Plucker is FA002A type.
3. the production method according to claim 1 for washing/gluing environmentally friendly mixed yarn, which is characterized in that in second step, use Multi-mixer is A035 type.
4. the production method according to claim 1 for washing/gluing environmentally friendly mixed yarn, which is characterized in that in second step, use Porcupine opener is A036 type.
5. the production method according to claim 1 for washing/gluing environmentally friendly mixed yarn, which is characterized in that in second step, use Lapper is A076 type.
6. the production method according to claim 1 for washing/gluing environmentally friendly mixed yarn, which is characterized in that in second step, for viscous Disk Plucker in glue opening picking, setting hired roughneck's blade stretch out the distance 2.82mm of rib, grab the decline of cotton hired roughneck interval away from From 3.2mm, bale plucker trolley speed of service 23m/min, grab the revolving speed 945r/min of cotton hired roughneck.
7. the production method according to claim 1 for washing/gluing environmentally friendly mixed yarn, which is characterized in that in second step, for viscous Storehouse pressure 218, cotton-slitting beater revolving speed 975r/min, the speed 0.25r/ of feed roll motor are changed in cotton blender machine in glue opening picking, setting Min, cotton transport blower fan revolving speed 1510r/min.
8. the production method according to claim 1 for washing/gluing environmentally friendly mixed yarn, which is characterized in that in second step, for viscous Beater Speed 545r/min, feed roll motor revolving speed 40r/min, between hired roughneck and feed roll motor is arranged in opening or cleaning machine in glue opening picking Gauge 6.5mm, hired roughneck and dirt stick interval distance import gauge 12mm, outlet gauge 16.5mm, one group of 13mm of dirt stick interval distance import, The two groups of 8mm in centre, the one group of 5.5mm in outlet, hired roughneck and stripping knife interval distance 1.8mm.
9. the production method according to claim 1 for washing/gluing environmentally friendly mixed yarn, which is characterized in that in second step, for washing Disk Plucker in synthetic fibre opening picking, setting hired roughneck's blade stretch out the distance 2.75mm of rib, grab the decline of cotton hired roughneck interval away from From 3.25mm, bale plucker trolley speed of service 23.5m/min, grab the revolving speed 950r/min of cotton hired roughneck.
10. the production method according to claim 1 for washing/gluing environmentally friendly mixed yarn, which is characterized in that in second step, for Storehouse pressure 220, cotton-slitting beater revolving speed 980r/min, the speed of feed roll motor are changed in cotton blender machine in terylene opening picking, setting 0.23r/min, cotton transport blower fan revolving speed 1500r/min.
CN201910359656.5A 2019-04-30 2019-04-30 Production method of polyester/viscose environment-friendly blended yarn Active CN110042520B (en)

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