Summary of the invention
The technical issues of solution: for overcome the deficiencies in the prior art, the method for the invention is by viscose rayon and terylene
Fiber respectively through respective opening picking be made viscose glue volume and terylene volume be fed into jointly carding machine be made wash/glue blended sliver, thus
The combing and mixing serialization in stripes of viscose rayon and polyester fiber are realized in one of carding step, it is obtained to wash/glue mixing
Successively required viscose glue environmental protection mixed yarn is made through Double Drawing, rove, spinning process in item, to improve the production effect of mixed yarn
Rate, while improving mixed effect.
Technical solution: the production method of environmentally friendly mixed yarn is washed/is glued, viscose rayon and polyester fiber are opened through respective respectively
Scutching cotton be made viscose glue volume and terylene volume, then by viscose glue volume and terylene volume be fed into jointly carding machine be made wash/glue blended sliver,
In carding machine include arranged in parallel left and right to cotton-licker-in feeding unit and left and right cylinder-cover board opening box and road
Husband-pressure roller is pressed into strip device, and viscose glue volume and terylene volume enter carding machine to cotton-licker-in feeding unit by left and right respectively, and
Realize combing and removal of impurities in left and right cylinder-cover board opening box respectively afterwards, and in rear left cylinder cylinder-cover board opening box
Left cylinder on viscose rayon and right cylinder cylinder-cover board opening box in right cylinder on polyester fiber jointly by road
Husband-pressure roller is pressed into after the doffer in strip device strips and exports through can coiler at item after the pressing of large pressuring roller, is made to wash/glue and mix
Item is closed, so that the combing and mixing serialization in stripes of viscose rayon and polyester fiber are realized in one of carding step, it is obtained
It washs/glue blended sliver be successively made required through Double Drawing, rove, spinning process wash/and glues environmentally friendly mixed yarn, including following step
It is rapid:
Step 1: distributing cotton: select 33.73% 1.30dtex*38mm Lenzin environmental protection viscose rayon, 62.64%
The polyester fiber of 1.56dtex*38mm, 1.82% are washed/glue rove item, 1.81% wash/, and to glue blended sliver be raw material;
Step 2: terylene opening picking, viscose glue opening picking: for viscose glue opening picking, due to viscose rayon Length Regularity is good,
Soft increase smooth, fluffy, that rear portion cotton knot can be all caused containing miscellaneous few and excessive rolling and excessive strike, therefore scutching cotton process
Preferably use " frequently grab grab less, with comb generation beat, more comb fall less " technological principle, by viscose rayon successively through Disk Plucker according to
Mixed ratio crawl, the shredding of multi-mixer removal of impurities and uniformly mixing, the shredding of porcupine opener and removal of impurities, lapper
Uniformly obtained viscose glue is rolled up in rolls, for griping cotton machine, according to the principle of select content, it is ensured that Disk Plucker grabs cotton hired roughneck's knife
Piece per tooth grabs the grasp less than normal of cotton amount, for cotton blender machine, increases the capacity of multi-mixer according to well-mixed principle, increases
Delay time reaches preferable mixed effect, for opening or cleaning machine, relies between hired roughneck and dirt stick the viscose rayon of feeding
Mechanical part complete the effect of shredding and removal of impurities;
For terylene opening picking, polyester fiber is successively mixed through Disk Plucker according to the crawl of mixed ratio, more storehouses
The shredding removal of impurities of cotton machine and the uniform terylene obtained in rolls of uniformly mixing, the shredding of porcupine opener and removal of impurities, lapper are rolled up,
For griping cotton machine, according to the principle of select content, it is ensured that Disk Plucker grab cotton hired roughneck's blade per tooth to grab cotton amount less than normal
It grasps, for cotton blender machine, increases the capacity of multi-mixer according to well-mixed principle, increase delay time, reach
Preferable mixed effect completes opening or cleaning machine to the viscose rayon of feeding by the mechanical part between hired roughneck and dirt stick
Beater Speed 540r/min, feed roll motor revolving speed 40r/min, hired roughneck and feed roll motor interval is arranged in the effect of shredding and removal of impurities
Away from 6.5mm, hired roughneck and dirt stick interval distance import gauge 12mm, outlet gauge 16.5mm, one group of 13mm of dirt stick interval distance import, in
Between two groups of 8mm, outlet one group of 5.5mm, hired roughneck and stripping knife interval distance 1.6mm;
Step 3: cotton carding: by viscose glue made from second step volume and terylene volume be fed into jointly carding machine be made wash/glue life
Item, carding machine therein include a left side arranged in parallel to cotton-licker-in feeding unit, right to cotton-licker-in feeding unit, Zuo Xilin-
Cover board opening box, right cylinder-cover board opening box, doffer-pressure roller are pressed into strip device, and cotton-licker-in feeding unit, the right side is given on a left side
Identical to cotton-licker-in feeding unit structure and be in left and right parallel arrangement in carding machine, the feeding of cotton-licker-in is given on a left side
Device, the right side include to cotton feeding part and licker-in release part, wherein including feeding to cotton feeding part to cotton-licker-in feeding unit
Hopper, lap roller, feed roll motor, feed plate, feed plate are located at the lower part of the excircle of feed roll motor, and viscose glue volume is given by a left side
Cotton-licker-in feeding unit is fed into carding machine to cotton feeding part, and terylene volume is fed to cotton-licker-in feeding unit to cotton by the right side
Enter part and be fed into carding machine, the viscose glue volume or terylene being placed in cotton feeding box at this time are rolled up first by the uniform pressing of lap roller
Feeding is driven, then enters between feed roll motor and feed plate and is held, is held the viscose glue volume or terylene volume of pressing at this time
The state output of viscous fibrous layer or polyester fiber layer is washed in the case where the rotation of feed roll motor drives, licker-in release part includes thorn
Roller is set as mote knife, taker-in grid on the excircle of licker-in, washs viscous fibrous layer through what is exported between feed roll motor and feed plate
Or the licker-in that the fiber in polyester fiber layer is constantly rotated is stripped, thus complete fiber to cotton feeding part toward licker-in
The transfer process of shredding part realizes that the preliminary gripping to fibrous layer combs, this mistake during licker-in rotation strips fiber
By feed roll motor and feed plate secure grip, head end is punctured by licker-in to be divided by Cheng Zhong, first flock tail end, completes the comb of fibrous layer
It opens, then the sawtooth on licker-in and fiber generate Relative sliding and friction, so that it is straightening of fibers in fibrous layer, laterally separated,
Complete the combing of fibrous layer, last being fed for subsequent fiber layer, the gripping diminuendo to same fibrous layer tail end, on licker-in
Sawtooth catches away fibrous layer, completes the decomposition of fibrous layer, and the fibrous layer stripped enters licker-in release part immediately, and with
The rotation of licker-in and rotate, at this time since licker-in is in the rotation of high speed, so that the surface in licker-in drives one layer because of friction
Air flowing, and because of the viscous of air molecule and friction, inner layer air driven outer air drives layer by layer, thus in licker-in table
Face forms airflow layer, and the impurity in fibrous layer is in the outer layer of airflow layer at this time, and the fiber in fibrous layer is in the interior of airflow layer
Layer, so that the impurity and short fine fall in the region joined with feed plate, mote knife, taker-in grid in fibrous layer are removed,
Feed plate and licker-in gauge point form the first area Luo Za between mote knife and licker-in gauge point during this, fall miscellaneous, dedusting greatly
Knife and licker-in gauge point to the second area Luo Za is formed between combing plate or taker-in grid entrance, fall it is a small amount of big miscellaneous and most small miscellaneous, it is small
Bottom drain entrance forms the area third Luo Za between taker-in grid outlet, falls short flannel and dust;
Left cylinder-cover board opening box, right cylinder-cover board opening box structure are identical and in carding machine are in
Left and right parallel arrangement, Zuo Xilin-cover board opening box, right cylinder-cover board opening box include cylinder, in the outer circle of cylinder
Cover board, preceding fixed cover board, back stationary plate, shroud upper panel, rear cowl, big bottom drain are provided on week, through to licker-in rotation output
It washs the cylinder that the fiber in viscous fibrous layer or polyester fiber layer is constantly rotated to be stripped, to complete fiber by cotton-licker-in
Feeding unit is realized during cylinder rotation strips fiber to fibrous layer toward cylinder-cover board opening box transfer process
It is careful freely comb, during this, realized under the crosspointer face effect of the sawtooth of the sawtooth and licker-in surface on cylinder surface pair
The free carding process of fiber, at this time since the sawtooth on cylinder surface and the structure difference of the sawtooth on licker-in surface make two dials
The ability for grabbing fiber is different, and the strong dial of crawl fiber ability holds fiber, and the weak dial of Grasping skill generates phase with fiber
To sliding, to realize the combing effect that, comb straight to fiber comb is opened, then continue to change with two dial Grasping skills, it is fine
Dimension holds and changes with combing, and fiber shifts between two dials, and the fibrous layer through stripping enters cylinder-cover board point comb immediately
Device, and rotated with the rotation of cylinder, careful point of comb is carried out to the fiber of entrance between cylinder-cover board at this time, thus point
Fibrous layer is solved, separation fiber is realized, casts impurity, front and back cover plate, big bottom drain prevent fiber from dispersing, despumation short flannel, fixed
Cover board carries out auxiliary point comb to fiber and arranges;
It includes doffer that doffer-pressure roller, which is pressed into strip device, the front of doffer be disposed with pattern doffing roller, large pressuring roller,
Zuo Xilin-cover board opening box, the positive front of right cylinder-cover board opening box, and the left end of doffer is arranged in can coiler, doffer
With the left alignment of Zuo Xilin-cover board opening box cylinder, the right end of doffer and right cylinder-cover board opening box cylinder
Right alignment, by doffer by Zuo Xilin-cover board opening box cylinder dial viscose rayon, right cylinder-while this time-division combs
The polyester fiber of cover board opening box cylinder dial is aggregated into jointly washs/glues fibrous layer, passes through left cylinder-cover board point comb dress at this time
The revolving speed control of the cylinder and right cylinder-cover board opening box cylinder set realizes different doffers to viscose rayon and polyester fiber
Different proportion crawl, so that the control of the different blending ratios of viscose rayon and polyester fiber in mixed yarn is realized, thus complete
At on quick cylinder area fibre migration, agglomerate on the unit area of doffer at a slow speed, to complete fiber by cylinder-
Cover board opening box is pressed into the transfer process of strip device toward doffer-pressure roller, condenses upon and washs/glue fibrous layer then quilt on doffer
Pattern doffing roller constantly strips, and structure and uniformity are kept during stripping, thus formed wash/glue web, wash/glue fibre
It ties up net and item is pressed by large pressuring roller after gathering, and through can coiler constantly in bar cylinder;
4th step;Drafting :/gluing the carded sliver to wash through Double Drawing is obtained/will be washed made from third step glues ripe bar, first of drafting
It is middle to be fed jointly using washing/glue the carded sliver made from 8 third steps, drawn down through first of drawing frame, again amalgamation
It is made and washs/glue half ripe bar, drafting system uses the attached guiding top roller curve drawing of Three Up Three Down press-down type pressure bar, and second is simultaneously
It washs/glue half ripe bar using 8 in item and feed jointly, drawn down through second drawing frame, the again obtained viscose glue of amalgamation
Ripe bar, drafting system use the four lower attached guiding top roller two-region curve drawing of press-down type pressure bar on four;
Step 5: rove: ripe bar feeding fly frame is washed/glued by 1 made from the 4th step, drawn down through fly frame,
Twisting winding, which is made, washs/glues rove, and rove uses the technological principle of " light quantitative, big gauge, the big twist ", and regular roving feeding is gently slapped partially
It holds, to meet the requirement of chemical fibre blended weave, since chemical fibre uniformity is good, friction factor is big, using big gauge and back area draft
Multiple control less than normal is conducive to the smooth drawing-off of yarn, improves bar evenness;
Step 6: spun yarn: rove feeding spinning frame is washed/glued by 1 made from the 4th step, drawn down through spinning frame,
Twisting winding, which is made, washs/glues environmentally friendly mixed yarn, and spinning process main purpose is to improve quality of spun yarn, and emphasis will be placed on raising spun yarn
The total draft multiple of machine reinforces the control to proparea floating fiber, under the premise of guaranteeing that drafting multiple and drafting force are adapted,
Using low ingot speed, small rings, light wire loop technological principle, proparea using tight gauge, force pressure, contribute to form function admirable
Item it is dry.
Preferably, in second step, the Disk Plucker used is FA002A type.
Preferably, in second step, the multi-mixer used is A035 type.
Preferably, in second step, the porcupine opener used is A036 type.
Preferably, in second step, the lapper used is A076 type.
Preferably, in second step, for the Disk Plucker in viscose glue opening picking, hired roughneck's blade is set and stretches out rib
Distance 2.82mm, grab cotton hired roughneck's interval dropping distance 3.2mm, bale plucker trolley speed of service 23m/min, grab cotton hired roughneck turn
Fast 945r/min.
Preferably, in second step, for the cotton blender machine in viscose glue opening picking, storehouse pressure 218, cotton-slitting beater revolving speed are changed in setting
975r/min, the speed 0.25r/min of feed roll motor, cotton transport blower fan revolving speed 1510r/min.
Preferably, in second step, for the opening or cleaning machine in viscose glue opening picking, Beater Speed 545r/min is set, gives cotton sieve
Draw revolving speed 40r/min, hired roughneck and feed roll motor interval distance 6.5mm, hired roughneck and dirt stick interval distance import gauge 12mm, outlet gauge
16.5mm, one group of 13mm of dirt stick interval distance import, the two groups of 8mm in centre, the one group of 5.5mm in outlet, hired roughneck and stripping knife interval distance
1.8mm。
Preferably, in second step, for the Disk Plucker in terylene opening picking, hired roughneck's blade is set and stretches out rib
Distance 2.75mm, grab cotton hired roughneck's interval dropping distance 3.25mm, bale plucker trolley speed of service 23.5m/min, grab cotton hired roughneck
Revolving speed 950r/min.
Preferably, in second step, for the cotton blender machine in terylene opening picking, storehouse pressure 220, cotton-slitting beater revolving speed are changed in setting
980r/min, the speed 0.23r/min of feed roll motor, cotton transport blower fan revolving speed 1500r/min.
The utility model has the advantages that viscose glue is made through respective opening picking respectively in viscose rayon and polyester fiber by the method for the invention
Volume and terylene volume be fed into jointly carding machine be made wash/glue blended sliver, to realize viscose rayon in one carding step and wash
The combing and mixing serialization in stripes of synthetic fibre fiber, it is obtained to wash/glue blended sliver successively through Double Drawing, rove, spinning process
Required viscose glue environmental protection mixed yarn is made, to improve the production efficiency of mixed yarn, while improving mixed effect.