CN105525406B - A kind of mint fibers and cotton fiber blended yarn and its spinning process - Google Patents
A kind of mint fibers and cotton fiber blended yarn and its spinning process Download PDFInfo
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- CN105525406B CN105525406B CN201610062710.6A CN201610062710A CN105525406B CN 105525406 B CN105525406 B CN 105525406B CN 201610062710 A CN201610062710 A CN 201610062710A CN 105525406 B CN105525406 B CN 105525406B
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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Abstract
With the continuous change of textile manufacturing general layout, the market competitiveness and lifting value of the product of textile enterprise how are lifted, is that current domestic spin looks forward to one of faced major issue;And with people's level of consumption, the continuous lifting of consciousness, with environmental protection, antibacterial, the new cellulosic of deodorization and other effects is favored by market, the present invention devises the yarn and spinning process of a kind of mint fibers and cotton fiber blending, the scribbled is formed by mint fibers with cotton fiber by blended weave blending, wherein the content of mint fibers is 1% ~ 99%, surplus is cotton fiber, above-mentioned fiber is passed through into blended weave spun yarn, the scribbled both has the advantages of mint fibers, there is the characteristics of cotton fiber again, yarn strength is high, cost is low, bacteriostatic deodorizing, sense of touch is excellent, it is to make infant's dress ornament, home textile product, medical care articles for use, the excellent selection of high-grade fabric.
Description
Technical field
The present invention relates to textile industry, and in particular to a kind of mint fibers and the yarn and its spinning process of cotton fiber blending.
Background technology
With the continuous change of textile manufacturing general layout, how to lift the market competitiveness of textile enterprise and lift product valency
Value, it is that current domestic spin looks forward to one of faced major issue;And with the continuous lifting of people's level of consumption, consciousness, have
The new cellulosic of environmental protection, antibacterial, deodorization and other effects is favored by market.
Mint fibers are using natural plants peppermint as raw material, and with reference to nanometer pulverization technology and microcapsules technology, peppermint is extracted
Take thing to be combined in the form of microcapsule coated with cellulose blending and be spun to fibre.Its extract does not add any in extraction process
Chemical substance, the good skin-friendly of cellulose fibre, spinnability were both ensure that, it is natural, green, health general to highlight it again
Read.Mint fibers have the effects such as antibacterial bacteriostatic, refrigerant eye-catching, prevention typhoid fever.It is found by experiment that the fiber is not acidproof, property
Similar adhesive component is more more.
Mint fibers are a kind of new plants antimicrobial fibers, using high-tech abstraction technique, are extracted in high-quality peppermint
The active ingredients such as menthol, with native cellulose fibre spinning, any chemical substance is not added, the work(with permanent antibiotic health care
Imitate, suitable and various fiber blends, meet the needs of various Green Textiles.Mint fibers mainly have feature:1st, day
Right antibacterial deodourizing, by detection, its antibiotic rate to Escherichia coli, staphylococcus aureus, Candida albicans is washing 50
Still reach 99.9% after secondary;2nd, ice-cold sense of touch:Reach 0.384 through SGS detections Q-MAX, higher than like product;3rd, natural green
Environmental protection:Peppermint extract extracts its active ingredient from natural dried peppermint leaf, carries out ultra-fine grinding, and extraction process is no added
Any chemical substance;4th, beautifying skin and preserving health:Because peppermint has eye-catching, refrigerant, prevention typhoid fever, helped digest, the effect such as anti-inflammatory, its
Main component is extracted, and has good health-care efficacy to skin;5th, moisture absorption is breathed freely;6th, easy dyeing.My company is to mint fibers system
Row product is researched and developed, and is optimized by technique adjustment repeatedly, successfully be have developed mint fibers and cotton and other various fibers
Blending kind, the use ratio of mint fibers are covered from 1% to 99%, have filled up the market vacancy.
The content of the invention
The purpose of the present invention designs a kind of mint fibers and the yarn and spinning process of cotton fiber blending, the scribbled
Not only with mint fibers the advantages of but also the characteristics of with cotton fiber, yarn strength is high, cost is low, bacteriostatic deodorizing, sense of touch are excellent,
It is the excellent selection for making infant dress ornament, home textile product, medical care articles for use, high-grade fabric.
To realize above-mentioned technical goal, the present invention is using technical scheme once:
Technical scheme 1 devises a kind of mint fibers and cotton fiber blended yarn, and the scribbled is by thin
Lotus fiber is formed with cotton fiber by blended weave blending, and wherein the content of mint fibers is 1% ~ 99%, and surplus is cotton fiber.
The more excellent content of mint fibers is 10% ~ 90% in mixed yarn described in technical solution of the present invention 1, and surplus is that cotton is fine
Dimension.
The more excellent content of mint fibers is 20% ~ 80% in mixed yarn described in technical solution of the present invention 1, and surplus is that cotton is fine
Dimension.
Further, the content of mint fibers is 30%, any of 40% in technical solution of the present invention 1, and surplus is that cotton is fine
Dimension.
Technical scheme 2 devises mint fibers and cotton fiber blended yarn in a kind of production technology scheme 1
The spinning process of spinning process scribbled, the spinning process are blended weave, are comprised the following steps:
A, cotton cleaning process:In cotton cleaning process, to mint fibers, when material quantity lacks, passed through after feeding raw material using craft
Opener, vibrating cotton box cotton feeding, single beater scutcher processing, during material quantity abundance, using automatic plucker, mixed cotton slitter,
Multi-mixer, opener, vibrating cotton box cotton feeding, single beater scutcher are handled, and abundant shredding is used in processing procedure, without broken
The technological principle in hole, the Beater Speed control of automatic plucker are controlled in 850r/ in 720r/min, mixed cotton slitter Beater Speed
Min, opener Beater Speed are controlled in 480r/min, vibrating cotton box cotton feeding 568r/min, single beater scutcher Beater Speed
For 900r/min, the speed of coiled roller is 10r/min;To cotton fiber, long-staple cotton uses automatic plucker, mixed cotton slitter, more
Storehouse cotton blender machine, opener, vibrating cotton box cotton feeding, single beater scutcher processing, using abundant shredding, the technique of no broken hole is former
Then, the Beater Speed control of automatic plucker is controlled in 850r/min, more storehouse mixed cotton in 720r/min, mixed cotton slitter Beater Speed
Machine 260r/min, the control of opener Beater Speed are coiled in 480-540r/min, vibrating cotton box cotton feeding 568r/min, singles' hand
Machine Beater Speed is 1000r/min, and the speed of coiled roller is 10r/min;
B, carding step:It is to mint fibers, cover plate speed 130-174mm/min, preceding up/down crosrol web cleaner gauge
30-40 English silk/30-40 English silks, licker-in are adjusted to 35-45 English silks, speed 70-100m/min, licker-in speed control with mote knife gauge
System is in 748-858r/min;To cotton fiber, cover plate speed 230-313mm/min, preceding up/down crosrol web cleaner gauge is 12-
15 English silks/12-15 English silks, licker-in are adjusted to 15-19 English silks with mote knife gauge, and licker-in speed is controlled in 858-1100r/min, car
Speed control is in 70-100m/min;
C, mixing in doubling step:Two are carried out in advance to mint fibers and is closed, production status:30.5 DEG C of temperature, humidity 61%, shaping
Speed control is in 210m/min;Cotton fiber is carried out pre- and closed, sliver exporting speed is controlled in 244m/min;
D, combing process:To it is pre- and after cotton fiber using lap former coiled, drawing-off gauge 6mm;Afterwards using combing machine essence
Comb, speed control in 200 pincers/min, hairbrush speed control in 1000r/min, tension draft control at 1.19 times, drawing-off every
Controlled away from control in 6mm, detaching distance in 11.5mm;
E, simultaneously process is mixed:By it is pre- and after mint fibers and cotton fiber mix three times simultaneously, control is mixed and condition, respectively
To blending product one, blending product two and blending product three;
F, Roving Frames:Blending product one, blending product two and blending product three:Production status:29 DEG C of temperature, humidity
63%, Dry Weight per Unit is controlled in 3.3-5.3g/10m, drawing-off gauge 10 × 25 × 32, total draft/first break draft multiple 5.96-8.13/
1.197, jaw 4.0-4.5mm, the twist/twist factor 3.795-4.557/87-94, ingot speed are controlled in 500-650r/min, preceding sieve
Draw rotating speed 146-160r/min;
G, spinning process:
Blending product one:Quantitative 1.333g/100m, air pressure 0.1MPa, rings PG1 4254, wire loop 6,903 7/0, leads
Stretch gauge 18 × 64, pressure bar before total draft/first break draft multiple 36.205/1.25, jaw 2.75mm, ingot speed control exists
11000r/min, front roller rotating speed 146r/min;
Blending product two:Production status:28.5-29 DEG C of temperature, humidity 57-63%, air pressure 0.13MPa, rings PG1/2
3854, wire loop oss 10/0, quantitative 0.665g/100m, drawing-off gauge 18 × 64, total draft/first break draft multiple 56.299/
Double pressure bars, ingot speed are controlled in 13984r/min, front roller rotating speed 107r/min before and after 1.30, jaw 2.25mm;
Blending product three:Quantitative 1.329g/100m, air pressure 0.1MPA, rings PG1 4254, wire loop 6,903 8/0, leads
Stretch gauge 18 × 64, total draft/back zone drafting multiple 41.719/1.25, pressure bar before jaw 2.5mm, ingot speed control exists
11000r/min, front roller rotating speed 146r/min;
H, from network process:Winder speed 800r/min.
Further, in the carding step of technical scheme 2, to mint fibers, using reducing cover plate speed, upper before increase/
Lower crosrol web cleaner gauge, amplify the technological principle of licker-in and mote knife gauge, cover plate speed 151mm/min, preceding up/down cotton
Net cleaner gauge is adjusted to the English silk of 30 English silks/35, and licker-in is adjusted to 40 English silks with mote knife gauge.
Further, in the carding step of technical scheme 2, to mint fibers, using lifting speed, doffer's rate of transform is improved
Technological principle, licker-in increases a combing plate, and speed carried to 90m/min.
Further, mint fibers are carried out in the mixing in doubling step of technical scheme 2 it is two pre- and close, it is pre- and one, it is quantitative
17.0g/5m, number of doubling 6, drawing-off gauge 9 × 23, horn mouth 3.0mm, total draft/first break draft multiple 6.499/1.765;In advance
And two, quantitative 16.6g/5m, number of doubling 6, drawing-off gauge 9 × 23, horn mouth 3.0mm, total draft/first break draft multiple 6.097/
1.58;To cotton fiber, number of doubling 6, drawing-off gauge 8 × 18, horn mouth 2.8mm, total draft/first break draft multiple 6.23/1.67.
Further, in the mixed and process of technical scheme 2, blending product one, blending product two:Production status:Temperature 31
DEG C, humidity 61%;Amalgamation:The peppermint of the cotton of number of doubling 4/3, drawing-off gauge 9 × 23, horn mouth 3.0mm, total draft/first break draft multiple
7.267/1.765;Mixed two:Number of doubling 6, drawing-off gauge 9 × 23, horn mouth 3.0mm, total draft/first break draft multiple 6.164/
1.58;Mixed three:Number of doubling 6, drawing-off gauge 9 × 23, horn mouth 3.0mm, total draft/first break draft multiple 6.03/1.5, Wu Si
Special bar dry 2.64%;
Blending product three:Production status:28 DEG C of temperature, humidity 63%;Amalgamation:The peppermint of the cotton of number of doubling 4/2, drawing-off gauge 9 ×
23, horn mouth 3.0mm, total draft/first break draft multiple 6.03/1.67;Mixed two:Number of doubling 6, drawing-off gauge 9 × 23, horn mouth
3.0mm, total draft/first break draft multiple 6.03/1.58;Mixed three:Number of doubling 6, drawing-off gauge 9 × 23, horn mouth 3.0mm, always
Drawing-off/first break draft multiple 5.91/1.5, Uster sliver 2.71%;
Further, in the drafting of technical scheme 2 or mixed and process, the painting of single group composite spinning rubber roll is scribbled on roller surface
Material, it is before applying that roller blotting 1 is reciprocal, and heated 40 minutes in baking oven, temperature stabilization is at 40 DEG C, and action is fast when coating
Speed, firmly back and forth to rub Duola with the hands, last along a direction, gently rubbing several times, keeps uniform rubbing to surface to slightly have thin tangerine peel more
Pit.
Note:The single group composite spinning cot coating provided in the present invention, given birth to by Accessories during Binzhou Jin Bo textile auxiliaries Co., Ltd
Production, model:Single group composite spinning cot coating WSN-D.
Further, in the Roving Frames of technical scheme 2:Blending product one:Production status:29 DEG C of temperature, humidity 63%,
Dry Weight per Unit 3.3g/10m, total draft/back zone drafting multiple 8.13/1.197, the twist/twist factor 4.557/87, ingot speed 650r/
Min, front roller rotating speed 151r/min, Uster sliver 3.14/3.04%;
Blending product two:Production status:29 DEG C of temperature, humidity 63%, Dry Weight per Unit 4.6g/10m, total draft/back area draft times
Number 6.06/1.197, the twist/twist factor 4.178/94, ingot speed 650r/min, front roller rotating speed 160r/min;
Blending product three:Production status:Dry Weight per Unit 5.3g/10m, total draft/back zone drafting multiple 5.96/1.197, twist with the fingers
Degree/twist factor 3.795/91, ingot speed 500r/min, front roller rotating speed 146r/min;, Uster sliver 3.16/3.51%.
Further, in the cotton cleaning process of technical scheme 2, to mint fibers, the model FA002A of automatic plucker, mix
The model ZFA018 of opener, the model FA022 types of multi-mixer, opener model FA106B or FA106, vibration
Hopper feeder model ZFA134, single beater scutcher model A076F;To cotton fiber, automatic plucker model
FA002A, opener model FA106, mixed cotton slitter model ZFA108, multi-mixer model FA022;In cotton carding work
In sequence, the model FA224B of carding machine;In mixing in doubling step and mixed and process, the model FA317A of drawing frame;In combing
In process, the model JWF1381 of lap former, the model JWF1272 of combing machine;In Roving Frames, the model of fly frame
For HY419A;In spinning process, the model EJM138JLD of spinning frame, from network process, the model of automatic winder
NO.21C。
The beneficial effects of the present invention are:The scribbled of the present invention is made up of mint fibers and long-staple cotton, compared to more existing
Have using long-staple cotton and mint fibers blending in technology, cost is relatively low, and cost performance is higher;It is pre- using mint fibers two and after mix
And hybrid mode, be advantageous to that blending ratio is accurate, and composition is uniform;The mixed yarn produced by the production technology, single thread force is high,
Bar is dry uniform, and cotton knot is few, and yarn defect is few.Such yarn texture can further improve the comfortableness of fabric, improves fabric feeling, carries
Rise fabric class.
Embodiment
With reference to embodiment, the embodiment of the present invention is further described.Following examples are only used for more
Add and clearly demonstrate technical scheme, and can not be limited the scope of the invention with this.
Mint fibers:
Raw material is sufficient:FA002A types automatic plucker → ZFA018 types mixed cotton slitter → FA022 types multi-mixer →
FA106 openers → ZFA134 types vibrating cotton box cotton feeding → A076F types single beater scutcher → FA224B types carding machine →
FA317A type drawing frames(2 give and close);
Material quantity is few:Hand fed → FA106B openers → ZFA134 types vibrating cotton box cotton feeding → A076F type singles
Hand lapper → FA224B types carding machine → FA317A type drawing frames(2 is pre- and close);
Cotton:FA002A types automatic plucker → ZFA018 types mixed cotton slitter → FA022 types multi-mixer → FA106 openers
Machine → ZFA134 types vibrating cotton box cotton feeding → A076F types single beater scutcher → FA224B types carding machine → FA317A type draftings
Machine(In advance simultaneously)→ JWF1381 types lap former → JWF1272 type combing machines;
Peppermint pre-drawing+long-staple cotton yarn warp:FA317A is mixed simultaneously → and FA317A drawing frames → FA317A drawing frames →
HY491A fly frames → EJM138JLD spinning frames → NO.21C automatic winders.
1.1- cotton cleaning process:
Because mint fibers and long-staple cotton characteristic have larger difference, in order to ensure that smoothly producing mint fibers just rolls up, first
With pound weight 12.9kg of the long-staple cotton according to mint fibers, the long 30m of volume, clot experiment is done, lap gets rear length 30.6m, pound weight
12.85-13.03kg。
In cotton cleaning process, to mint fibers, using feeding by hand after raw material through opener, vibrating cotton box cotton feeding, list
The processing of hired roughneck's lapper, using abundant shredding, the technological principle of no broken hole, the Beater Speed of automatic plucker is controlled in 720r/
Min, opener Beater Speed are controlled in 480r/min, vibrating cotton box cotton feeding 568r/min, single beater scutcher Beater Speed
For 900r/min, the speed of coiled roller is 10r/min;To cotton fiber, long-staple cotton uses automatic plucker, mixed cotton slitter, more
Storehouse cotton blender machine, opener, vibrating cotton box cotton feeding, single beater scutcher processing, using abundant shredding, the technique of no broken hole is former
Then, the Beater Speed control of automatic plucker is controlled in 850r/min, more storehouse mixed cotton in 720r/min, mixed cotton slitter Beater Speed
Machine 260r/min, the control of opener Beater Speed are beaten in 480r/min, vibrating cotton box cotton feeding 568r/min, single beater scutcher
Hand speed is 1000r/min, and the speed of coiled roller is 10r/min;
Mint fibers are produced, and material quantity is less, without units such as griping cotton machine at most storehouses, but directly feeding by hand
After raw material after FA106B opener shreddings, it is sent into single beater scutcher A076F through type vibrating cotton box cotton feeding ZFA134 and carries out
In rolls, 6 qualified lap net weight 70.57kg, remaining leftover bits and pieces 3.75kg are produced.
After FA106B and A076F dirt rod is pasted with plastic cloth in production process, there is serious broken hole in lap, analyzes as dirt
After rod is pasted, mend that wind is bad causes;Plastic cloth is pulled down, is put after underground catches noil, coiled good, no broken hole.Quality index is shown in
Table 1.
Table 1
1.2- carding step:
For mint fibers, running experience weight 16.92/16.49g/5m, web is clear, and repiece is smooth.During spinning bar
It was found that licker-in falls miscellaneous, flat strips, noil is more at preceding crosrol web cleaner, stop after spinning half volume and debugged as follows:1)Lid
Plate speed is down to 130mm/min by 273mm/min, and 2)Preceding up/down crosrol web cleaner gauge is adjusted to 30/35 English by 12/12 English silk
Silk 3)Licker-in mote knife gauge is adjusted to 40 English silks by 15 English silks.
Driven after adjustment, crosrol web cleaner, flat strips amount significantly reduce, and taker-in droppings, which have no, to be clearly better.Spin
After lower half volume, further adjustment of stopping:1)Licker-in increases a combing plate, plays holding fibration, to reduce noil, 2)Car
Speed is carried to 90m/min by 70m/min, doffer's rate of transform is improved, to reduce noil.Observed after driving, taker-in droppings reduce bright
It is aobvious.
To cotton fiber, cover plate speed 273mm/min, preceding up/down crosrol web cleaner gauge is 12/12 English silk, licker-in with
Mote knife gauge is adjusted to 15 English silks, and speed is controlled in 70m/min.
Quality index:Quantitative 17.5 g/5m of mint fibers, quantitative 18.5 g/5m of cotton.
1.3- mixing in doubling step
To improve the dry uniformity of bar, it is ensured that blending ratio it is accurate, mint fibers to carry out it is pre- simultaneously, begin to use peppermint one
Road simultaneously closes discovery, and cotton carding sliver weight exists irregular compared with imperial palace, and one drafting weight is unstable, and it is pre- and close, pre- and two ratios to be changed to 2
A pre- and state is good, and during spinning, to have prevented electrostatic, ground is constantly sprinkled water, and roller still twines colored phenomenon, therefore to roller
Handled, concrete operations are:It is before applying that roller blotting 1 is reciprocal, it is ensured that roller table using single group composite spinning cot coating
Face absolute cleanliness is clean, is heated 40 minutes in baking oven, temperature stabilization, to ensure best results of coating, is coated at 40 DEG C
When action it is rapid, it is firmly back and forth to rub Duola with the hands more, it is last along a direction gently rubbing several times, keep uniform rubbing to surface with
Slightly thin tangerine peel pit, thoroughly solve the wounded in the battle problem of roller electrostatic by the method, drive smooth, it is not counter to spend.
Note:The single group composite spinning cot coating provided in the present invention, given birth to by Accessories during Binzhou Jin Bo textile auxiliaries Co., Ltd
Production, model:Single group composite spinning cot coating WSN-D.
Production status:30.5 DEG C of temperature, humidity 61%;
It is pre- and one:Quantitative 17.0g/5m, number of doubling 6, drawing-off gauge 9 × 23, horn mouth 3.0mm, total draft/back zone is led
Stretch multiple 6.499/1.765, cospinning about 7000m peppermint bars;
It is pre- and two:Quantitative 16.6g/5m, number of doubling 6, drawing-off gauge 9 × 23, horn mouth 3.0mm, total draft/back zone is led
Stretch multiple 6.097/1.58, cospinning about 6750m peppermint bars.
Cotton fiber is carried out it is pre- and and, sliver exporting speed is controlled in 244m/min.
Cotton fiber is pre- simultaneously:Quantitative 17.0g/5m, number of doubling 6, drawing-off gauge 8 × 18, horn mouth 2.8mm, total draft/after
Area drafting multiple 6.23/1.67, cospinning about 9000m peppermint bars.
1.4- combing process
Processing of Combing Preparation is reasonable, Fiber Straightness, the depth of parallelism and the separating degree of rouleau is improved, to reduce the damage of fiber
Wound, reduce the content of noil medium-length fibre, be advantageous to Blood salvage, before combing first to it is pre- and after cotton fiber use lap former
In rolls, drawing-off gauge 6mm, then using combing machine combing.
The Process configuration of combing process:Speed control in 200 pincers/min, hairbrush speed control in 1000r/min,
At 1.19 times, the control of drawing-off gauge is controlled in 11.5mm in 6mm, detaching distance for power drawing-off control;
Quality index:The quantitative 16.5g/5m of yarn, linters rate 17.25%.
The mixed simultaneously processes of 1.5-:By it is pre- and after mint fibers and cotton fiber mix three times simultaneously, it is mixed and during mixed
Textile product one, blending product two, blending product three, use composite roller instead during mixing simultaneously, specifically:Answered using single group
Textile rubber roll coating is closed, it is before applying that roller blotting 1 is reciprocal, it is ensured that roller surface absolute cleanliness is clean, and 40 are heated in baking oven
Minute, temperature stabilization is at 40 DEG C, and to ensure best results of coating, action is rapid when coating, firmly back and forth to rub Duola with the hands more,
Last along a direction, gently rubbing several times, keeps uniform rubbing to surface to slightly have thin tangerine peel pit, thorough by the method
Solve the wounded in the battle problem of roller electrostatic, drive smooth, it is not counter to spend.
Note:The single group composite spinning cot coating provided in the present invention, given birth to by Accessories during Binzhou Jin Bo textile auxiliaries Co., Ltd
Production, model:Single group composite spinning cot coating WSN-D
Blending product one:CMC/ peppermint 40SK60/40, blending product two:CMC/ peppermint 80SW60/40,
Production status:31 DEG C of temperature, humidity 61%;
Amalgamation:The peppermint of the cotton of number of doubling 4/3, drawing-off gauge 9 × 23, horn mouth 3.0mm, total draft/first break draft multiple
7.267/1.765;
Mixed two:Number of doubling 6, drawing-off gauge 9 × 23, horn mouth 3.0mm, total draft/first break draft multiple 6.164/1.58;
Mixed three:Number of doubling 6, drawing-off gauge 9 × 23, horn mouth 3.0mm, total draft/first break draft multiple 6.03/1.5, crow
This special bar dry 2.64%.
Blending product three:CMC/ peppermint 40SK70/30, production status:28 DEG C of temperature, humidity 63%;
Amalgamation:Number of doubling 4C/2 peppermints, drawing-off gauge 9 × 23, horn mouth 3.0mm, total draft/first break draft multiple 6.03/
1.67;
Mixed two:Number of doubling 6, drawing-off gauge 9 × 23, horn mouth 3.0mm, total draft/first break draft multiple 6.03/1.58;
Mixed three:Number of doubling 6, drawing-off gauge 9 × 23, horn mouth 3.0mm, total draft/first break draft multiple 5.91/1.5, crow
This special bar dry 2.71%.
1.6- Roving Frames:
Process configuration:
The CMC/ peppermints 40SK60/40 of blending product one:Dry Weight per Unit 3.3g/10m, drawing-off gauge 10 × 25 × 32, total draft/
Back zone drafting multiple 8.13/1.197, jaw 4.0mm, the twist/twist factor 4.557/87, ingot speed/front roller rotating speed 650/151r/
Min, Uster sliver 3.14/3.04%;
The CMC/ peppermints 80SW60/40 of blending product two:Dry Weight per Unit 4.6g/10m, drawing-off gauge 10 × 25 × 32, total draft/
Back zone drafting multiple 6.06/1.197, jaw 4.5mm, the twist/twist factor 4.178/94, ingot speed/front roller rotating speed 650/160r/
min;
Above production state:29 DEG C of temperature, humidity 63%, rove integrality is good, does not occur broken end, upper and lower suede
Phenomena such as circle returns flower, roller is wounded in the battle, fall quantitative rove 550m178 of 3.3g/10m altogether, 480m45,4.6g/10m is quantitative
Rove 45.
The CMC/ peppermints 40SK70/30 of blending product three:Dry Weight per Unit 5.3g/10m, drawing-off gauge 10 × 25 × 32, total draft/
Back zone drafting multiple 5.96/1.197, jaw 4.5mm, the twist/twist factor 3.795/91, ingot speed/front roller rotating speed 500/146r/
Min, Uster sliver 3.16/3.51%.
1.7- spinning process:
Process configuration:
The CMC/ peppermint 40SK60/40 kinds of blending product one:Quantitative 1.333g/100m, ingot speed/front roller rotating speed 11000/
Pressure bar before 146r/min, jaw 2.75mm, drawing-off gauge 18 × 64, total draft/back zone drafting multiple 36.205/1.25, gas
Press 0.1MPA, rings PG1 4254, wire loop 6,903 7/0;
Production status:Substantially do not break end, break end during thousand ingots:Survey 44 ingots altogether, 1.5 hours, at broken end 1, add up to 15/thousand ingots
When;
132, cospinning cop, wherein 88, big yarn, half 44, yarn.
The CMC/ peppermints 80SW60/40 of blending product two:Quantitative 0.665g/100m, ingot speed/front roller rotating speed 13984/
Double pressure bars, drawing-off gauge 18 × 64, total draft/back zone drafting multiple 56.299/ before and after 107r/min, jaw 2.25mm
1.30, air pressure 0.13MPA, rings PG1/2 3854, wire loop oss 10/0;
Production status:Temperature:28.5-29 DEG C humidity:57-63%, it is in good condition, do not break end substantially.Break end during thousand ingots:1)
223 ingots are surveyed altogether, 1.5 hours, are breaked end 1, when adding up to 3/thousand ingot, 2)223 ingots are surveyed altogether, 1.5 hours, are breaked end 0, total 0/
During thousand ingots;
Running experience pipe Yarn Evenness:CV%13.97%, details 16/298, slubbing 39/336, cotton knot 116/380, cvb%
2.46%, DR% 21.33%;
Cop strength:120.8CN strength CV%:9.9%, elongation %:6.4%;
Routine sampling pipe Yarn Evenness:CV%13.97%, details 22/324, slubbing 39/324, cotton knot 90/259, cvb%
1.45%, DR% 20.50%;
Conventional strength:117.6CN strength CV%:10.7%, elongation %:4.7%;
The conventional twist:152.8 sth. made by twisting/10cm, Twist Unevenness %:3.91%;
Conventional weight deviation:- 0.6%, weight CV%:1.3%, regain %:9.1%;
1315, cospinning yarn, wherein the full yarns of 906 5000m, 409 more than half yarns.
The CMC/ peppermint 40SK70/30 kinds of blending product three:Quantitative 1.329g/100m, ingot speed/front roller rotating speed 11000/
Pressure bar before 146r/min, jaw 2.5mm, total draft/back zone drafting multiple 41.719/1.25, air pressure 0.1MPA, rings PG1
4254, wire loop 6,903 8/0;
Bar is done:
CV%12.55%, details 4/88, slubbing 16/169, cotton knot 24/88, cvb% 2.00%, DR% 16.95%;
Strongly:202.6CN strength CV%:6.5%, elongation %:4.9%;
The twist:92.7 sth. made by twisting/10cm, Twist Unevenness %:3.6%
Production status is good, full 146, the yarn of cospinning yarn, half 73, yarn.
1.8- is from network process:
The CMC/ peppermints 40SK60/40 of blending product one:
Electronic yarn clearer parameter:N230, S110/1.1(SH140/0.3), L25/30, T-18/18(TH-13/30, -20/18, -35,
8.0, -50/2.0), C ±+15-10/2.0/2.0, CC ± ± 12/5.0, Jp110/2.5;
Index:
Bar is done:CV%12.37%, details 2/82, slubbing 12/161, cotton knot 50/256, cvb% 1.72%, DR%
8.17%;
Strongly:245.7CN strength CV%:6.6%, elongation %:5.8%;
The twist:95.3 sth. made by twisting/10cm, Twist Unevenness %:5.61%;
Spinning amounts to net weight 7.6kg, wherein spinning the small cylinder yarns 102, net weight 3.1kg of fixed length 1500m, cylinder yarn 6 amounts to net
Weight 3.38kg, always spin 6.48kg.
The CMC/ peppermints 80SW60/40 of blending product two:
Electronic yarn clearer parameter:N230, S130/1.3, L30/30, T-30/20, C ± ± 18/2.0, CC ± ± 18/2.0,
Jp110/2.5;
Index:
Bar is done:CV%14.78%, details 29/455, slubbing 52/428, cotton knot 112/519, cvb%1.52%, DR%
16.66%;
Strongly:112.7CN strength CV%:8.8%, elongation %:4.1%;
The twist:146.2 sth. made by twisting/10cm, Twist Unevenness %:4.36%;
Break situations:RTI%429, YF86.5, NC41.0, SC23.7, LC2.2, TC2.1, CC14.7, FC2.8;
Spinning amounts to net weight 42.174kg, wherein spinning the small cylinder yarns 648 of fixed length 5500m, net weight 32.214kg(Gross weight
61.05kg, wherein 100 blank pipe weight 4.45kg), 17 and 3 small cylinder yarns of fixed length 65000m cylinder yarns amount to net weight 9.96kg(Add
Pipe gross weight 10.85kg).
The CMC/ peppermints 40SK70/30 of blending product three:
Electronic yarn clearer parameter:N230, S120/1.2, L30/30, T-25/20, C ± ± 15/2.0, CC ± ± 18/2.0,
Jp110/2.5, speed 1000m/min;Break situations:RTI/MIS/TBY/YF/N/S/L/T/C/F:428/11.9/6.3/
147.7/27.6/58.5/25.5/17.3/11.9/6.9;
Cospinning(An IOU issued by a post office line paper tube)Cylinder yarn net weight 7.99kg, hard waste 115g.Wherein 102 small cylinder yarns of fixed length 4000m test weavings
Sample net weight 6.9kg, 2 yarn samples, net weight 1.09kg;
By detection, its antibiotic rate to Escherichia coli, staphylococcus aureus, Candida albicans of this product is washing five
Still reach 99.9% after ten times.
Claims (8)
1. a kind of mint fibers and cotton fiber blended yarn, it is characterised in that:The scribbled is by mint fibers and cotton fiber
Formed by blended weave blending, wherein the content of mint fibers is 30% ~ 40%, and surplus is cotton fiber, described blended spinning
Blended weave, comprise the following steps:
A, cotton cleaning process:In cotton cleaning process, to mint fibers, when material quantity is few, using feeding by hand after raw material through opener
Machine, vibrating cotton box cotton feeding, single beater scutcher processing, during material quantity abundance, use automatic plucker, mixed cotton slitter, more storehouses
Cotton blender machine, opener, vibrating cotton box cotton feeding, single beater scutcher are handled, and abundant shredding is used in processing procedure, no broken hole
Technological principle, the Beater Speed control of automatic plucker are controlled in 850r/min, opened in 720r/min, mixed cotton slitter Beater Speed
The control of cotton machine Beater Speed is 900r/ in 480r/min, vibrating cotton box cotton feeding 568r/min, single beater scutcher Beater Speed
Min, the speed of coiled roller is 10r/min;To cotton fiber, long-staple cotton uses automatic plucker, mixed cotton slitter, more storehouse mixed cotton
Machine, opener, vibrating cotton box cotton feeding, single beater scutcher processing, using abundant shredding, the technological principle of no broken hole, automatically
The Beater Speed control of griping cotton machine is controlled in 850r/min, multi-mixer 260r/ in 720r/min, mixed cotton slitter Beater Speed
Min, opener Beater Speed are controlled in 480-540r/min, vibrating cotton box cotton feeding 568r/min, single beater scutcher hired roughneck
Speed is 1000r/min, and the speed of coiled roller is 10r/min;
B, carding step:To mint fibers, cover plate speed 130-174mm/min, preceding up/down crosrol web cleaner gauge is 30-
40 English silks/30-40 English silks, licker-in are adjusted to 35-45 English silks, speed 70-100m/min with mote knife gauge, and licker-in speed control exists
748-858r/min;To cotton fiber, cover plate speed 230-313mm/min, preceding up/down crosrol web cleaner gauge is 12-15 English
Silk/12-15 English silks, licker-in are adjusted to 15-19 English silks with mote knife gauge, and licker-in speed is controlled in 858-1100r/min, speed control
System is in 70-100m/min;
C, mixing in doubling step:Two are carried out in advance to mint fibers and is closed, production status:.5 DEG C of temperature 30, humidity 61%, sliver exporting speed
Control is in 210m/min;Cotton fiber is carried out pre- and closed, sliver exporting speed is controlled in 244m/min;
D, combing process:To it is pre- and after cotton fiber using lap former coiled, drawing-off gauge 6mm;Combing machine combing, car are used afterwards
Speed control is in 200 pincers/min, and hairbrush speed control is in 1000r/min, and tension draft control is at 1 .19 times, drawing-off gauge control
System is controlled in 11.5mm in 6mm, detaching distance;
E, simultaneously process is mixed:By it is pre- and after mint fibers and cotton fiber mix three times simultaneously, control is mixed and condition, respectively obtains mixed
Textile product one, blending product two and blending product three;
F, Roving Frames:Blending product one, blending product two and blending product three:Production status:29 DEG C of temperature, humidity 63%, do
Quantitatively control in 3 .3-5 .3g/10m, drawing-off gauge 10 × 25 × 32, the .96-8 .13/1 of total draft/first break draft multiple 5
.197, jaw 4.0-4.5mm, the .795-4 .557/87-94 of the twist/twist factor 3, ingot speed are controlled in 500-650r/min, preceding sieve
Draw rotating speed 146-160r/min;
G, spinning process:
Blending product one:Quantitative 1 .333g/100m, air pressure 0 .1MPa, rings PG1 4254, wire loop 6,903 7/0, drawing-off
Gauge 18 × 64, pressure bar before total draft/first break draft multiple 36 .205/1 .25, the .75mm of jaw 2, ingot speed control exist
11000r/min, front roller rotating speed 146r/min;
Blending product two:Production status:.5-29 DEG C of temperature 28, humidity 57-63%, air pressure 0 .13MPa, rings PG1/2
3854, wire loop oss 10/0, quantitative 0 .665g/100m, drawing-off gauge 18 × 64, total draft/first break draft multiple 56.299/
Double pressure bars, ingot speed are controlled in 13984r/min, front roller rotating speed 107r/min before and after 1.30, jaw 2.25mm;
Blending product three:Quantitative 1 .329g/100m, air pressure 0 .1MPA, rings PG1 4254, wire loop 6,903 8/0, drawing-off
Gauge 18 × 64, total draft/back zone drafting multiple 41.719/1.25, pressure bar before the .5mm of jaw 2, ingot speed control exist
11000r/min, front roller rotating speed 146r/min;
H, from network process:Winder speed 800r/min.
2. a kind of mint fibers according to claim 1 and cotton fiber blended yarn, it is characterised in that:In carding step
In, to mint fibers, using cover plate speed is reduced, up/down crosrol web cleaner gauge before increase, amplify licker-in and mote knife gauge
Technological principle, cover plate speed 151mm/min, preceding up/down crosrol web cleaner gauge is adjusted to the English silk of 30 English silks/35, licker-in with
Mote knife gauge is adjusted to 40 English silks.
3. a kind of mint fibers according to claim 2 and cotton fiber blended yarn, it is characterised in that:In carding step
In, to mint fibers, using lifting speed, the technological principle of raising doffer's rate of transform, licker-in increases a combing plate, and speed carries
To 90m/min.
4. a kind of mint fibers according to claim 1 and cotton fiber blended yarn, it is characterised in that:In mixing in doubling step
Mint fibers are carried out with two pre- and close, pre- and one, quantitative 17.0g/5m, number of doubling 6, drawing-off gauge 9 × 23, horn mouth
3.0mm, the total draft/.499/1.765 of first break draft multiple 6;It is pre- and two, quantitative 16.6g/5m, number of doubling 6, drawing-off gauge 9 ×
23, horn mouth 3.0mm, the .097/1 .58 of total draft/first break draft multiple 6;To cotton fiber, number of doubling 6, drawing-off gauge 8 ×
18, the .8mm of horn mouth 2, total draft/first break draft multiple 6.23/1.67.
5. a kind of mint fibers according to claim 1 and cotton fiber blended yarn, it is characterised in that:In mixed and process
In, blending product one, blending product two:Production status:31 DEG C of temperature, humidity 61%;Amalgamation:The peppermint of the cotton of number of doubling 4/3, drawing-off
Gauge 9 × 23, the .0mm of horn mouth 3, the .267/1 .765 of total draft/first break draft multiple 7;Mixed two:Number of doubling 6, drawing-off gauge
9 × 23, the .0mm of horn mouth 3, the .164/1 .58 of total draft/first break draft multiple 6;Mixed three:Number of doubling 6, drawing-off gauge 9 ×
23, the .0mm of horn mouth 3, total draft/first break draft multiple 6 .03/1 .5, the .64% of Uster sliver 2;
Blending product three:Production status:28 DEG C of temperature, humidity 63%;Amalgamation:The peppermint of the cotton of number of doubling 4/2, drawing-off gauge 9 × 23,
The .0mm of horn mouth 3, the .03/1 .67 of total draft/first break draft multiple 6;Mixed two:Number of doubling 6, drawing-off gauge 9 × 23, horn mouth
3 .0mm, the .03/1 .58 of total draft/first break draft multiple 6;Mixed three:Number of doubling 6, drawing-off gauge 9 × 23, horn mouth 3
.0mm, the .91/1 .5 of total draft/first break draft multiple 5, the .71% of Uster sliver 2.
6. kind mint fibers and cotton fiber blended yarn according to claim 1 or 4 or 5, it is characterised in that:In drafting or
In mixed and process, single group composite spinning cot coating is scribbled on roller surface, it is before applying that roller blotting 1 is reciprocal, and in baking oven
Interior heating 40 minutes, temperature stabilization is at 40 DEG C, and action is rapid when coating, and firmly rubs Duola with the hands back and forth more, last along a side
To gently rubbing several times, uniform rubbing is kept to surface to slightly have thin tangerine peel pit.
7. a kind of mint fibers and cotton fiber blended yarn according to claim 1 or 5, it is characterised in that:In rove work
In sequence:Blending product one:Production status:29 DEG C of temperature, humidity 63%, the .3g/10m of Dry Weight per Unit 3, total draft/back zone drafting multiple
8 .13/1 .197, the twist/twist factor 4 .557/87, ingot speed 650r/min, front roller rotating speed 151r/min, Uster sliver
3.14/3.04%;
Blending product two:Production status:29 DEG C of temperature, humidity 63%, the .6g/10m of Dry Weight per Unit 4, total draft/back zone drafting multiple
6.06/1.197, the twist/twist factor 4.178/94, ingot speed 650r/min, front roller rotating speed 160r/min;
Blending product three:Production status:The .3g/10m of Dry Weight per Unit 5, the .96/1 .197 of total draft/back zone drafting multiple 5, the twist/
Twist factor 3.795/91, ingot speed 500r/min, front roller rotating speed 146r/min;Uster sliver 3.16/3.51%.
8. a kind of mint fibers according to claim 1 and cotton fiber blended yarn, it is characterised in that:In cotton cleaning process
In, to mint fibers, the model FA002A of automatic plucker, the model ZFA018 of mixed cotton slitter, the type of multi-mixer
Number for FA022 types, opener model FA106B or FA106, vibrating cotton box cotton feeding model ZFA134, single beater scutcher
Model A076F;To cotton fiber, automatic plucker model FA002A, opener model FA106, mixed cotton slitter model
ZFA108, multi-mixer model FA022;In carding step, the model FA224B of carding machine;In mixing in doubling step and mix
And in process, the model FA317A of drawing frame;In combing process, the model JWF1381 of lap former, the model of combing machine
For JWF1272;In Roving Frames, the model HY419A of fly frame;In spinning process, the model of spinning frame
EJM138JLD, from network process, the model NO.21C of automatic winder.
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| CN106592043A (en) * | 2016-12-13 | 2017-04-26 | 中原工学院 | Semi-worsted blended antibacterial, skin-care, skin-moistening, health-care, cool and refreshing wrapped yarn and preparation method thereof |
| CN107488909B (en) * | 2017-08-23 | 2020-02-14 | 威海魏桥科技工业园有限公司 | Blended yarn of comfortable elastic silk fiber and cotton fiber and spinning process thereof |
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