CN102677231A - Color-spun cotton strip proofing equipment and proofing method thereof - Google Patents
Color-spun cotton strip proofing equipment and proofing method thereof Download PDFInfo
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- CN102677231A CN102677231A CN2011100564710A CN201110056471A CN102677231A CN 102677231 A CN102677231 A CN 102677231A CN 2011100564710 A CN2011100564710 A CN 2011100564710A CN 201110056471 A CN201110056471 A CN 201110056471A CN 102677231 A CN102677231 A CN 102677231A
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Abstract
The invention belongs to the technical field of cotton spinning and relates to color-spun cotton strip proofing equipment and a proofing method thereof. The color-spun cotton strip proofing equipment comprises a proofing and carding machine, wherein the proofing and carding machine comprises a feeding bracket, a cotton feeding plate, a cotton feeding roller, a licker-in, a cylinder, a doffer, a cotton removing and transferring roller and a discharging device, which are connected sequentially, wherein a cover plate is arranged above the cylinder; the feeding bracket comprises an inclining plate; the inclining plate is divided through a partition board or a trough plate into a left working zone, an isolated zone and a right working zone which are parallel to one another; the isolated zone is positioned between the two working zones; and the discharging device comprises two cylindrical cotton layer reeling rollers parallel to the cotton removing and transferring roller. The proofing and carding machine special for the color-spun cotton strip proofing equipment can produce two specimens at a time, can improve the proofing efficiency and reduce the carding energy consumption cost and is convenient to operate; the produced cotton strip specimen is uniform in thickness; and the traits of fiber in a cotton mesh, the morphology of fiber in a semi-finished cotton layer and the morphology of fiber in the cotton strip are consistent with those in a mass production.
Description
Technical field
The invention belongs to the cotton spinning technical field, relate to proofing facility and proofing method thereof that a kind of look spins sliver.
Background technology
Look spins and is different from common true qualities and spins, and many important work of drawing a design before the big production of kind contrast the examination of client's sample or standard sample exactly and spin sample.The accuracy of drawing a design, go out a kind speed, sample preparation cost and with big uniformity of producing, to order production, customer satisfaction, the influence of generating profit prerequisite property.In the process of drawing a design, the sliver production link is the final sample key of success.Because there is not special-purpose sliver proofing facility, usually people adopt the method for big production to carry out sample production, exist to draw a design that speed is slow, the difficult control of quality, consume shortcomings such as big.
Summary of the invention
The invention provides proofing facility and proofing method thereof that a kind of look spins sliver, to overcome the deficiency that exists in the prior art.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme to realize:
Look of the present invention spins the proofing facility of sliver; Comprise the carding machine of drawing a design; The said carding machine of drawing a design comprise successively feeding of connecting give bracket, feed plate, to cotton roller, licker-in, cylinder, doffer, stripping transfer roller and output device; Said cylinder top also is provided with cover plate, and said feeding comprises hang plate to bracket, is divided into left workspace, isolated area and the right workspace that is parallel to each other through dividing plate or frid on the said hang plate; And isolated area is between two workspaces, and said output device comprises two cylindrical cotton layer winding drums parallel with said stripping transfer roller.
Preferable, the formed angle of plate face of the plate face of said hang plate and feed plate is the obtuse angle.
Preferable, the central shaft of said two cylinders is located along the same line.
The proofing facility that adopts look of the present invention to spin sliver can be used for look and spins drawing a design of sliver.
Look of the present invention spins the proofing method of sliver, comprises the steps:
(1) with fibrous raw material manual pull mix after, be laid in the workspace of giving bracket of feeding that said look spins the carding machine of drawing a design in the sliver proofing facility, said hello behind the corresponding work district, slip over feed plate to raw material the surface get into to cotton roller;
(2) by feeding the cotton layer give to cotton roller after licker-in divides comb, through the combing of cylinder and cover plate, pass through the effect of doffer and stripping transfer roller more successively, the formation web is exported;
(3) web through stripping transfer roller output manually draws and is attached on the cylinder surface, web with the rotation of cylinder flat layer by layer around, form the cotton layer of round, the cotton layer of round is taken off and opens up assist into the cotton layer of straight rectangle;
(4) with the cotton layer of the rectangle that obtains successively behind draft of drawing frame, circle bar, make said look and spin sliver, promptly a kind of look spins the article of drawing a design of sliver.
In the step (1); Said fibrous raw material is selected from the cotton fiber and the non-cotton fiber of various coloured or true qualities; Said cotton fiber is as being selected from fibrous raw materials such as cotton, look cotton, web, dyeing web, the comber web that said web processes through blowing, comb and parallel cotton fibers prior to spinning, combing for the general comb and parallel cotton fibers prior to spinning net that adopts raw cotton and process through blowing, comb and parallel cotton fibers prior to spinning or raw cotton; Said non-cotton fiber is as being selected from fibrous raw materials such as terylene, dyeing terylene, viscose glue, dyeing viscose glue.
In the step (1), said feed comprises hang plate to bracket, also is provided with left and right two workspaces on the said hang plate, i.e. a district and c district, and be provided with isolated area between two workspaces, i.e. b district; Workspace on the said hang plate and isolated area are separated by dividing plate that is provided with on the hang plate or frid.Saidly feed to give bracket and feed plate, link successively to cotton roller, this is a unexistent device on the common carding machine.
Said fibrous raw material can be laid in a workspace, also can be laid in two workspaces simultaneously, looks the demand of production and decides.The sample raw material that said look spins sliver forms by pulling by hand to mix in a small amount; Operating personnel are manual to be laid in it in surperficial workspace of feeding to bracket; The deadweight component that raw material produces on the inclined plane slips over the feed plate surface with artificial the shop under the effect of feeding; Get into machine combing district (by licker-in to the zone the stripping transfer roller) through the guiding of giving cotton roller again; Because of feeding and output all be about two workspaces (a, c district), centre have isolated area (b district), also therefore three same districts of formation naturally during the work of combing workspace, two samples that feed respectively from a, c two districts can interlaced, interference carding process.
Look of the present invention spins the sliver carding machine of drawing a design and is fed into the output of the cotton layer of semi-products from raw material; All the time two little workspaces (a, c district) about existing; And also be provided with isolated area (b district) between two workspaces, be different from common carding machine and have only a big workspace, can carry out the production of two samples simultaneously.
The carding machine combing work of the drawing a design zone device structure of the present invention's special use is identical with common carding machine; And do not adopt special-purpose miniaturization Design; Like the minor diameter cylinder etc., its reason is in order to guarantee draw a design the immanent structure quality of sliver and the uniformity of big immanent structure quality of producing.
In the step (3), said output device comprises the rotatingcylindrical drum of two rotations, and said two cylinders are a, the c district in corresponding comb and parallel cotton fibers prior to spinning district respectively.Said two cylinders can change respectively on demand and stop, and through gear or belt wheel transferring power, the centre is provided with clutch to the rotational power of every cylinder by the dynamical system on the carding machine of drawing a design; Perhaps the rotation of every cylinder is by the independent transmission of motor that connects separately, and controls its rotation or stop.
Do not need manual pinching web during repiece of the present invention, wear horn mouth, complex operations such as circle bar dish, also rare because of repiece unsuccessful, repeatable operation and the wastage of material that causes.As long as by hand the web that spues is drawn, is attached on the cylinder surface; Web rotates with cylinder, on its surface flat layer by layer around, final; Sample is at the cotton layer of round of cylinder surface coiled; The manual more cotton layer of round is laterally torn cuts down, and straight rectangle is assisted in exhibition, the cotton layer of semi-products that the special-purpose exactly carding machine of drawing a design is produced.
Said web is multilaminate coiled at cylinder surface, be exactly multilayer and close, and cooperation is irregular with improving, and therefore the special use of the present invention made cotton layer semi-products thickness of carding machine of drawing a design is even.And the carded sliver weight that common carding machine is drawn a design made is uneven, and particularly portion can form slice end to end.
In the step (4),,, behind draft of drawing frame and circle bar, make the sliver of drawing a design by the direction feeding drawing frame of the required internal fiber crotch of technological requirement with the special use cotton uniformly layer of thickness that carding machine produces of drawing a design.Press internal fiber crotch direction during the cotton layer of said rectangle feeding drawing frame and confirm the feeding direction; As press the internal fiber crotch forward or reverse feeding drawing frame; Be preferably the reverse feeding drawing frame according to the internal fiber crotch, so that crotch is eliminated through drawing-off, promptly fiber can stretch parallel.
The present invention compares through drafting system bar with the common comb and parallel cotton fibers prior to spinning sample carded sliver, has following two advantages: one, need not carded sliver linear measure longimetry, weigh, number of doubling calculates, folding pulls the carded sliver etc., and is simple to operation; Two, can avoid helping fiber through the drafting drawing-off because of folding pulls the fibre hook direction entanglement that the carded sliver causes, stretch parallel, in the sliver fibre morphology with big produce consistent.
Proofing facility and proofing method thereof that look of the present invention spins sliver have the following advantages:
1, efficient improves.The special use carding machine of drawing a design can carry out two sample productions simultaneously, can improve the efficient of drawing a design, and reduces the comb and parallel cotton fibers prior to spinning energy consumption cost.
The product quality of 2, being produced promotes.Compare existing proofing method:
(1), web multilayer and cooperation are with the irregular difficult problem of weight that can solve existing proofing method;
(2), combing work zone device structure is identical with common carding machine, guarantees that fiber trait is consistent with big production in the output web;
(3), semi-products internal fiber crotch is directionally controlled, helps in the sliver that straightening of fibers is parallel, fibre morphology and big produces consistent.
3, easy to operate, wastage of material is few.
Description of drawings
Fig. 1 carding machine sketch map of drawing a design
The specific embodiment
Further set forth the present invention below in conjunction with specific embodiment, should be understood that these embodiment only are used to the present invention is described and are not used in restriction protection scope of the present invention.
A kind of look spins the proofing facility of sliver; Comprise the carding machine of drawing a design as shown in Figure 1; The said carding machine of drawing a design comprise successively feeding of connecting give bracket 2, feed plate 3, to cotton roller 4, licker-in 5, cylinder 6, doffer 7, stripping transfer roller 9 and output device; Said cylinder 6 tops also are provided with cover plate 11, and said feeding comprises hang plate to bracket 2, and the formed angle of plate face of the plate face of said hang plate and feed plate 3 is the obtuse angle; Be divided into the left workspace (a district) that is parallel to each other, isolated area and right workspace (c district) through dividing plate or frid 12 on the said hang plate; And isolated area (b district) is positioned between two workspaces (a district and c district), and said output device comprises two cylindrical cotton layer winding drums 10 parallel with stripping transfer roller 9, and the central shaft of said two cylinders 10 is located along the same line.
The look of present embodiment spins sliver, adopts the method that comprises the steps to make:
(1) with the required black comber web of the grey kind of certain cotton shallow fiber crops and true qualities raw cotton by 13% and 87% part by weight take by weighing 200 grams manual pull mix after, be laid in a workspace of feeding that look spins the carding machine of drawing a design in the sliver proofing facility to bracket; With certain deeply sticking required black viscose glue of numb grey kind and true qualities (in vain) viscose glue by 75% and 25% part by weight take by weighing 200 restrain pull by hand mixed after; Be laid in the c workspace that feed to give bracket that look spins the carding machine of drawing a design in the sliver proofing facility, the said surface that behind a workspace and c workspace accordingly, slips over feed plate 3 respectively to raw material of feeding gets into to cotton roller 4;
(2) by the cotton layer of feeding for cotton roller 4 to give behind 5 fens combs of licker-in, through the combing of cylinder 6 and cover plate 11, pass through the effect of doffer 7 and stripping transfer roller 9 more successively, form web output;
(3) web 8 through stripping transfer roller 9 output manually draws and is attached on the surface of corresponding cylinder 10, web with the rotation of corresponding cylinder flat layer by layer around, form the cotton layer of round, the cotton layer of round is taken off and opens up assist into the cotton layer of straight rectangle;
(4), and successively behind draft of drawing frame, circle bar, make the sample that said look spins sliver with the reverse direction of confirming as the feeding drawing frame of the cotton layer of the rectangle that obtains by its internal fiber crotch direction.
In the present embodiment because of feeding and output be about two workspaces (a, c district), centre have isolated area (b district); Also therefore form same three districts (a, c district and b district) when work in combing workspace (by the zone of licker-in to the stripping transfer roller) naturally, two samples that feed respectively from a, c two districts can interlaced, interference carding process.
Adopt the special use of the present embodiment carding machine of drawing a design can carry out two sample productions simultaneously, can improve the efficient of drawing a design, reduction comb and parallel cotton fibers prior to spinning energy consumption cost, easy to operate, and also wastage of material is few.Present embodiment is compared existing proofing method, and the sliver sample quality that is obtained is high: (1), web multilayer and cooperation are with the irregular difficult problem of weight that can solve existing proofing method, and the sliver thickness that is obtained is even; (2) combing work zone device structure is identical with common carding machine, guarantees that fiber trait is consistent with big production in the output web; (3) the cotton layer of semi-products internal fiber crotch is directionally controlled, helps that straightening of fibers is parallel in the sliver, fibre morphology is consistent with big production.
Present embodiment semi-finished product drafting is compared through drafting system bar with the common comb and parallel cotton fibers prior to spinning sample carded sliver, has following two advantages: one, need not carded sliver linear measure longimetry, weigh, number of doubling calculates, folding pulls the carded sliver etc., and is simple to operation; Two, can avoid helping fiber through the drafting drawing-off because of folding pulls the fibre hook direction entanglement that the carded sliver causes, stretch parallel, in the sliver fibre morphology with big produce consistent.
Claims (7)
1. a look spins the proofing facility of sliver; Comprise the carding machine of drawing a design; It is characterized in that the said carding machine of drawing a design comprises that successively feeding of connecting give bracket, feed plate, give cotton roller, licker-in, cylinder, doffer, stripping transfer roller and output device, also is provided with cover plate above the said cylinder; Said feeding comprises hang plate to bracket; Be divided into left workspace, isolated area and the right workspace that is parallel to each other through dividing plate or frid on the said hang plate, and isolated area is between two workspaces, said output device comprises two cylindrical cotton layer winding drums parallel with said stripping transfer roller.
2. look as claimed in claim 1 spins the proofing facility of sliver, it is characterized in that, the formed angle of plate face of the plate face of said hang plate and feed plate is the obtuse angle.
3. look as claimed in claim 1 spins the proofing facility of sliver, it is characterized in that, the central shaft of said two cylinders is located along the same line.
4. the proofing facility that spins sliver like the arbitrary described look of claim 1-3 is used for look and spins drawing a design of sliver.
5. a look spins the proofing method of sliver, comprises the steps:
(1) with fibrous raw material manual pull mix after, be laid in the workspace of giving bracket of feeding that the arbitrary described look of claim 1-3 spins the carding machine of drawing a design in the sliver proofing facility, said hello behind the corresponding work district, slip over feed plate to raw material the surface get into to cotton roller;
(2) by feeding the cotton layer give to cotton roller after licker-in divides comb, through the combing of cylinder and cover plate, pass through doffer and stripping transfer roller more successively, the formation web is exported;
(3) web through stripping transfer roller output manually draws and is attached on the cylinder surface, web with the rotation of cylinder flat layer by layer around, form the cotton layer of round, the cotton layer of round is taken off and opens up assist into the cotton layer of straight rectangle;
(4) with the cotton layer of the rectangle that obtains successively behind draft of drawing frame, circle bar, make said look and spin sliver.
6. proofing method as claimed in claim 5 is characterized in that, in the step (4), during the cotton layer of said rectangle feeding drawing frame, by cotton layer internal fiber crotch forward or reverse feeding.
7. a look spins sliver, makes for adopting claim 5 or 6 described proofing methods.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110056471.0A CN102677231B (en) | 2011-03-09 | 2011-03-09 | Color-spun cotton strip proofing equipment and proofing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110056471.0A CN102677231B (en) | 2011-03-09 | 2011-03-09 | Color-spun cotton strip proofing equipment and proofing method thereof |
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| Publication Number | Publication Date |
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| CN102677231A true CN102677231A (en) | 2012-09-19 |
| CN102677231B CN102677231B (en) | 2014-12-31 |
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| CN201110056471.0A Active CN102677231B (en) | 2011-03-09 | 2011-03-09 | Color-spun cotton strip proofing equipment and proofing method thereof |
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Cited By (5)
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| CN107488894A (en) * | 2017-07-18 | 2017-12-19 | 响水文昊纺织品有限公司 | A kind of color spins the proofing facility of sliver |
| CN108085795A (en) * | 2017-12-29 | 2018-05-29 | 苏州爱美纤维科技有限公司 | One kind gives cotton equipment |
| CN110042520A (en) * | 2019-04-30 | 2019-07-23 | 江南大学 | Wash/glue the production method of environmentally friendly mixed yarn |
| CN111719202A (en) * | 2019-03-21 | 2020-09-29 | 北京智棉科技有限公司 | Quick cotton strip making instrument |
| CN113897711A (en) * | 2021-11-04 | 2022-01-07 | 安徽翰联色纺股份有限公司 | Proofing equipment for colored spun cotton sliver |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107488894A (en) * | 2017-07-18 | 2017-12-19 | 响水文昊纺织品有限公司 | A kind of color spins the proofing facility of sliver |
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| CN111719202A (en) * | 2019-03-21 | 2020-09-29 | 北京智棉科技有限公司 | Quick cotton strip making instrument |
| CN110042520A (en) * | 2019-04-30 | 2019-07-23 | 江南大学 | Wash/glue the production method of environmentally friendly mixed yarn |
| CN113897711A (en) * | 2021-11-04 | 2022-01-07 | 安徽翰联色纺股份有限公司 | Proofing equipment for colored spun cotton sliver |
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| CN102677231B (en) | 2014-12-31 |
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Application publication date: 20120919 Assignee: Huafu spinning Limited by Share Ltd Assignor: Zhejiang Huafu Melange Yarn Co., Ltd. Contract record no.: 2015340000076 Denomination of invention: Color-spun cotton strip proofing equipment and proofing method thereof Granted publication date: 20141231 License type: Exclusive License Record date: 20150604 |
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Effective date of registration: 20180322 Address after: 235100 Stone Mountain Road, new area of Huaibei Economic Development Zone, Anhui, No. 6 Patentee after: Huafu fashion Limited by Share Ltd Address before: 312300 Shaoxing City, Shangyu Province Economic Development Zone, Renmin Road, No. 1088 Patentee before: Zhejiang Huafu Melange Yarn Co., Ltd. |