CN110042521A - The production method of multicomponent fibre Intelligent Hybrid mixed yarn - Google Patents

The production method of multicomponent fibre Intelligent Hybrid mixed yarn Download PDF

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CN110042521A
CN110042521A CN201910401453.8A CN201910401453A CN110042521A CN 110042521 A CN110042521 A CN 110042521A CN 201910401453 A CN201910401453 A CN 201910401453A CN 110042521 A CN110042521 A CN 110042521A
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cotton
fiber
roller
feeding
licker
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CN110042521B (en
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谢春萍
李蔚
刘新金
苏旭中
徐伯俊
宋娟
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Zhonghengdayao Textile Technology Co ltd
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Jiangnan University
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

本发明公开了多组分纤维智能混合混纺纱的生产方法,所述方法通过将各种原纤维原料首先经抓棉、两次开棉、均匀给棉、开松梳理梳棉制得所供选配的初加工纤维原料,而后将初加工纤维原料经智能选取、称重混合后经混棉、开棉、混棉、均匀给棉、开松成条梳棉制得混合梳棉条,从而实现混纺纱生产中的多组分纤维的智能混合。The invention discloses a production method of multi-component fiber intelligent mixed blended yarn. The pre-processed fiber raw materials are selected, and then the pre-processed fiber raw materials are intelligently selected, weighed and mixed, and then mixed, opened, mixed, uniformly fed, and opened into sliver carding to obtain a mixed carding sliver. Enables intelligent mixing of multicomponent fibers in the production of blended yarns.

Description

多组分纤维智能混合混纺纱的生产方法Production method of multi-component fiber intelligent mixed blended yarn

技术领域technical field

本发明属于纺织技术领域,涉及一种新型纱线的纺制方法,具体为多组分纤维智能混合混纺纱的生产方法。The invention belongs to the technical field of textiles, and relates to a spinning method of a novel yarn, in particular to a production method of a multi-component fiber intelligent mixed blended yarn.

背景技术Background technique

随着社会经济的发展,人民生活水平不断提高,对于服饰用纺织品,除了追求穿着舒适度,还越来越关注其时尚性和功能性,追求独特的风格和各种各样的功能,如抗菌、防静电等功能。为了满足消费者的这一需求,不断开拓新式纱线和面料成为纺织行业的重要任务。随着科学技术的发展,纺织市场竞争越来越激烈,各个厂家为了追求利润的最大化,不断向高档次、高品位、好的技术含量、高附加值方向发展。混纺纱在生产过程中需要采用各种不同性质的纤维进行混合,因此,根据所纺的纱线的性质确定所需混纺的纤维的性质以及相应的混纺方法是其中的重点和难点。With the development of social economy and the continuous improvement of people's living standards, for apparel textiles, in addition to the pursuit of wearing comfort, more and more attention is paid to their fashion and functionality, and the pursuit of unique styles and various functions, such as antibacterial , Anti-static and other functions. In order to meet this demand of consumers, it has become an important task for the textile industry to continuously develop new yarns and fabrics. With the development of science and technology, the competition in the textile market is becoming more and more fierce. In order to maximize profits, various manufacturers continue to develop in the direction of high-grade, high-grade, good technical content and high added value. Blended yarn needs to be mixed with fibers of different properties in the production process. Therefore, it is the key and difficulty to determine the properties of the fibers to be blended and the corresponding blending method according to the properties of the spun yarn.

针对此,本发明给出一种多组分纤维智能混合混纺纱的生产方法,通过将各种原纤维原料首先经抓棉、两次开棉、均匀给棉、开松梳理梳棉制得所供选配的初加工纤维原料,而后将所制得的初加工纤维原料经智能选取后的称重混合后经混棉、开棉、混棉、均匀给棉、开松成条梳棉制得混合梳棉条,而后将混合梳棉条依次经两道并条、粗纱、细纱工序制得最终所需的混纺纱,从而实现混纺纱生产中的多组分纤维的智能混合。In view of this, the present invention provides a production method of multi-component fiber intelligent mixed blended yarn, which is prepared by firstly picking up various fibril raw materials, opening twice, uniformly feeding cotton, and opening, carding and carding. The pre-processed fiber raw materials provided for selection, and then the pre-processed fiber raw materials obtained are intelligently selected, weighed and mixed, and then mixed, opened, mixed, uniformly fed, and opened into sliver carding. The mixed carded sliver is obtained, and then the mixed carded sliver is sequentially passed through two processes of drawing, roving and spinning to obtain the final desired blended yarn, thereby realizing the intelligent mixing of multi-component fibers in the production of blended yarn.

发明内容SUMMARY OF THE INVENTION

解决的技术问题:为了克服现有技术的不足,本发明所述方法通过将各种原纤维原料首先经抓棉、两次开棉、均匀给棉、开松梳理梳棉制得所供选配的初加工纤维原料,而后将初加工纤维原料经智能选取、称重混合后经混棉、开棉、混棉、均匀给棉、开松成条梳棉制得混合梳棉条,从而实现混纺纱生产中的多组分纤维的智能混合。Technical problem to be solved: in order to overcome the deficiencies of the prior art, the method of the present invention obtains the optional selection by first catching various fibril raw materials, opening twice, uniformly feeding cotton, and opening, carding and carding. The pre-processed fiber raw materials are intelligently selected, weighed and mixed, and then mixed, opened, mixed, uniformly fed, and opened into sliver carded to obtain mixed carded sliver, so as to realize the mixed carding sliver. Smart blending of multicomponent fibers in spinning production.

技术方案:多组分纤维智能混合混纺纱的生产方法,所述方法首先将各种原纤维原料经抓棉、两次开棉、均匀给棉、开松梳理梳棉制得所供选配的初加工纤维原料,而后将所制得的初加工纤维原料经智能选取、称重混合后再经混棉、开棉、混棉、均匀给棉、开松成条梳棉制得混合梳棉条,而后将混合梳棉条依次经两道并条、粗纱、细纱工序制得最终所需的混纺纱,具体包括以下步骤:Technical scheme: The production method of multi-component fiber intelligent mixed blended yarn. The method firstly prepares the optional fibrous material by catching, twice opening, uniform feeding, and opening, carding and carding. The pre-processed fiber raw materials are intelligently selected, weighed and mixed, and then mixed with cotton, opened, mixed, uniformly fed, and opened into sliver carded cotton to obtain mixed carded cotton. sliver, and then the mixed carded sliver is successively passed through two processes of drawing, roving and spinning to obtain the final required blended yarn, which specifically includes the following steps:

第一步:原纤维原料初加工:将所拥有的各种原纤维原料依次经抓棉、两次开棉、均匀给棉、开松梳理梳棉制得所供选配的初加工纤维原料;The first step: the initial processing of fibril raw materials: the various fibril raw materials that are owned are sequentially processed by picking cotton, opening twice, uniformly feeding cotton, opening and carding to obtain the optional preliminary processing fiber raw materials;

其中抓棉中采用往复直行回转式抓棉机,抓棉机包括抓棉臂,抓棉臂包括中间竖臂、左横臂、右横臂,左横臂、右横臂分别与中间竖臂的左端和右端固定连接,中间竖臂的底端位于抓棉臂移动滑道上,且由电机带动沿着抓棉臂移动滑道移动,抓棉臂移动滑道包括中横向滑道,在中横向滑道的前端设置有前圆形滑道、后端设置有后圆形滑道,前圆形滑道和后圆形滑道分别与中横向滑道的前端和后端互通连接,中间竖臂的底端为圆形结构,沿着中间竖臂的底端的外圆周上设置有圆形轨道,在中间竖臂的底端的圆形轨道内设置有中横向轨道,且中横向轨道由第一电机带动进行伸长或缩短,当抓棉机的中间竖臂的底端位于中横向滑道时,中横向轨道由第一电机带动进行伸长,从而使得此时的中横向轨道位于中横向滑道内继而实现抓棉机的中间竖臂与抓棉臂移动滑道的连接,且此时中间竖臂由第二电机带动沿着中横向滑道进行前后的往复移动,当抓棉机的中间竖臂的底端位于前圆形滑道或后圆形滑道时,中横向轨道由第一电机带动进行缩短,从而使得此时的圆形轨道位于前圆形滑道或后圆形滑道内继而实现抓棉机的中间竖臂与抓棉臂移动滑道的连接,且此时中间竖臂由第二电机带动沿着前圆形滑道或后圆形滑道进行转动,在左横臂的底端、右横臂的底端分别设置有抓棉小车,抓棉小车包括抓棉打手,抓棉打手为圆柱形结构,且在抓棉打手的外圆周上设置有抓棉刀片,抓棉刀片下部设置有肋条,抓棉刀片一方面沿着抓棉打手进行转动,另一方面沿着上下方向进行升降,在左横臂、右横臂的抓棉小车的下部设置有棉包排放轨道,棉包排放轨道包括左横向棉包排放轨道、右横向棉包排放轨道,左横向棉包排放轨道、右横向棉包排放轨道的前端通过前弧形棉包排放轨道连接,左横向棉包排放轨道、右横向棉包排放轨道的后端通过后弧形棉包排放轨道连接,使用时,将原纤维原料包按序排放在棉包排放轨道上,抓棉打手内的抓棉刀片伸出肋条且与原纤维原料包内的原纤维相接触,而后抓棉刀片沿着抓棉打手进行转动从而实现对原纤维的抓取,同时在抓取过程中实现对原纤维的初开松作用,当抓棉机的中间竖臂的底端位于中横向滑道时,中间竖臂由第二电机带动沿着中横向滑道进行前后的往复移动,从而实现左横臂、右横臂的抓棉打手对放置在左横向棉包排放轨道、右横向棉包排放轨道上的原纤维原料包内的原纤维的抓取,当抓棉机的中间竖臂的底端位于前圆形滑道或后圆形滑道时,中间竖臂由第二电机带动沿着前圆形滑道或后圆形滑道进行转动,从而在转动过程中实现左横臂、右横臂的抓棉打手对放置在前弧形棉包排放轨道或后弧形棉包排放轨道上的原纤维原料包内的原纤维的抓取,通过转动实现左横臂、右横臂位置的轮换,从而大幅提高抓棉机的工作效率,同时通过增加原纤维原料包的排放实现抓棉过程中更加均匀的混合效果;Among them, the reciprocating straight-running rotary cotton grabbing machine is used in the cotton grabbing. The cotton grabbing machine includes a cotton grabbing arm. The cotton grabbing arm includes a middle vertical arm, a left cross arm, and a right cross arm. The left cross arm and the right cross arm are respectively connected with the middle vertical arm. The left end and the right end are fixedly connected, and the bottom end of the middle vertical arm is located on the moving slide of the cotton-catching arm, and is driven by the motor to move along the moving slide of the cotton-catching arm. The front end of the track is provided with a front circular slideway, and the rear end is provided with a rear circular slideway. The front circular slideway and the rear circular slideway are respectively connected with the front end and rear end of the middle lateral slideway. The bottom end is a circular structure, a circular track is arranged along the outer circumference of the bottom end of the middle vertical arm, and a middle horizontal track is arranged in the circular track at the bottom end of the middle vertical arm, and the middle horizontal track is driven by the first motor. To extend or shorten, when the bottom end of the middle vertical arm of the cotton grabber is located in the middle lateral slideway, the middle lateral track is driven by the first motor to extend, so that the middle lateral track at this time is located in the middle lateral slideway. The connection between the middle vertical arm of the cotton grabber and the moving slide of the cotton grabbing arm is realized, and at this time, the middle vertical arm is driven by the second motor to reciprocate forward and backward along the middle horizontal slideway. When the bottom end is located in the front circular slideway or the rear circular slideway, the middle transverse track is shortened by the first motor, so that the circular track at this time is located in the front circular slideway or the rear circular slideway and then realizes gripping. The connection between the middle vertical arm of the cotton machine and the moving slide of the cotton grabbing arm, and at this time, the middle vertical arm is driven by the second motor to rotate along the front circular slide or the rear circular slide, at the bottom end of the left cross arm. . The bottom end of the right cross arm is respectively provided with a cotton catching trolley. The cotton catching trolley includes a cotton catching thumper. There are ribs, and the cotton-catching blade rotates along the cotton-catching beater on the one hand, and lifts up and down along the upper and lower directions on the other hand. The lower part of the cotton-catching trolley of the left and right cross-arms is provided with a cotton bale discharge track, and the cotton bale is discharged. The tracks include a left lateral bale discharge track, a right lateral bale discharge track, the front ends of the left lateral bale discharge track and the right lateral bale discharge track are connected by the front curved bale discharge track, the left lateral bale discharge track, and the right lateral bale discharge track. The rear end of the cotton bale discharge track is connected by the rear curved cotton bale discharge track. When in use, the raw fiber raw material bales are sequentially discharged on the cotton bale discharge track, and the cotton grasping blade in the cotton grasper sticks out of the rib and is connected with the fibrils. The fibrils in the raw material bag are in contact, and then the catching blade rotates along the catching beater to grasp the fibrils. When the bottom end of the middle vertical arm is located in the middle lateral slideway, the middle vertical arm is driven by the second motor to reciprocate forward and backward along the middle lateral slideway, so as to realize that the cotton catcher pair of the left arm and the right arm are placed on the left side. Grab the fibrils in the fibril raw material bales on the horizontal bale discharge track and the right lateral bale discharge track, when the bottom end of the middle vertical arm of the cotton grabber is located on the front circular slide or the rear circular slide , the middle vertical arm is driven by the second motor to rotate along the front circular slide or the rear circular slide, so as to During the rotation process, the fibrils in the fibril raw material bales placed on the front arc-shaped bale discharge track or the rear arc bale discharge track are grasped by the left and right cross-arm catching batters. Realize the rotation of the left cross arm and the right cross arm, thereby greatly improving the working efficiency of the cotton picker, and at the same time, by increasing the discharge of the fibril raw material package to achieve a more uniform mixing effect during the cotton picking process;

对于两次开棉过程,第一次开棉中采用轴流开棉机,实现对抓取的原纤维原料的自由开松,在轴流开棉机内设置有辊筒,在辊筒的外圆周上均匀的排布有V形角钉,在辊筒的外圆周的外部设置有尘棒、螺旋导板,经抓取的原纤维原料经进口负压气流的吸入而进入轴流开棉机、出口负压气流的吸出而离开轴流开棉机,在随着辊筒的转动过程中,辊筒表面的V形角钉对纤维流实现无握持的自由打击,V形角钉富有弹性,开松柔和充分,同时转动过程中辊筒与尘棒、辊筒与螺旋导板之间对纤维流进行撕扯,从而实现纤维流的边走边开松,不损伤纤维,同时在开松过程中通过尘棒对辊筒带动纤维流转动形成的负压层的分割作用实现杂质和短纤维的分离清除;第二次开棉中采用刺辊开棉机,实现对原纤维原料的握持开松,在刺辊开棉机内设置有平行排列的左辊筒、中辊筒、右辊筒,在左辊筒的外圆周上设置有角钉、中辊筒的外圆周上设置有粗锯齿、右辊筒的外圆周上设置有细锯齿,左辊筒的转速小于中辊筒的转速且转动方向与中辊筒相反,中辊筒的转速小于右辊筒的转速且转动方向与右辊筒相反,通过依次增加的转速实现喂入的原纤维流依次由左辊筒往中辊筒、由中辊筒往右辊筒的转移,在转移过程中左辊筒表面的角钉和中辊筒表面的粗锯齿之间、中辊筒表面的粗锯齿和右辊筒表面的细锯齿之间,分别通过对原纤维的刺穿实现分梳、开松效能,继而获得小纤维束甚至单纤维;For the two opening processes, an axial flow opener is used in the first opening to realize the free opening of the captured fibril raw materials. V-shaped studs are evenly arranged on the circumference, and dust rods and spiral guide plates are arranged on the outside of the outer circumference of the roller. The negative pressure airflow at the outlet is sucked out and leaves the axial flow opener. During the rotation of the roller, the V-shaped braid on the surface of the roller can achieve a free blow to the fiber flow without holding. The V-shaped braid is elastic. The opening is soft and sufficient. At the same time, the fiber flow is torn between the roller and the dust bar, the roller and the spiral guide plate during the rotation process, so as to realize the opening of the fiber flow while walking, without damaging the fiber, and at the same time, the dust is passed through the opening process. The separation action of the rod on the negative pressure layer formed by the rotation of the roller to drive the fiber flow realizes the separation and removal of impurities and short fibers; the licker-in opener is used in the second opening to realize the holding and opening of the fibril raw materials. The licker-in opener is provided with left roller, middle roller and right roller which are arranged in parallel. Fine serrations are arranged on the outer circumference of the drum. The rotation speed of the left roller is lower than that of the middle roller and the rotation direction is opposite to that of the middle roller. The feed fibril flow is transferred from the left roller to the middle roller and from the middle roller to the right roller in turn by increasing the rotational speed. During the transfer process, the braids on the surface of the left roller and the Between the coarse serrations, the coarse serrations on the surface of the middle roller and the fine serrations on the surface of the right roller, the carding and opening effects are achieved by piercing the fibrils, and then small fiber bundles or even single fibers are obtained;

对于均匀给棉过程,采用棉箱结构,采用2个棉箱逐级控制,起均匀给棉作用,2个棉箱分别包括后棉箱、前棉箱,其中后棉箱采用高棉箱+光电管,对具有良好开松度的纤维棉层通过控制棉箱高度来控制纤维输出密,前棉箱采用光电管+振动板,严控棉箱高度,使纤维输出密度均匀;For the uniform cotton feeding process, the cotton box structure is adopted, and 2 cotton boxes are used for step-by-step control to play the role of uniform cotton feeding. The two cotton boxes include the rear cotton box and the front cotton box respectively. For the fiber cotton layer with good opening degree, the fiber output density is controlled by controlling the height of the cotton box. The front cotton box adopts photocell + vibration plate, and the height of the cotton box is strictly controlled to make the fiber output density uniform;

对于开松梳理梳棉过程,采用开松梳理梳棉机,开松梳理梳棉机包括给棉-刺辊喂入装置、锡林-盖板分梳装置,给棉-刺辊喂入装置包括给棉喂入部分和刺辊开松部分,其中给棉喂入部分包括喂棉箱、棉卷罗拉、给棉罗拉、给棉板,给棉板位于给棉罗拉的外圆周的下部,经均匀给棉喂入的纤维流首先进入到喂棉箱内,而后由棉卷罗拉的均匀按压带动喂入,而后进入到给棉罗拉和给棉板之间被握持,此时被握持按压的纤维流在给棉罗拉的转动带动下以纤维层的状态输出,刺辊开松部分包括刺辊,在刺辊的外圆周上设置有除尘刀、小漏底,经给棉罗拉和给棉板之间输出的纤维层内的纤维不断的被转动的刺辊所剥取,从而完成纤维由给棉喂入部分往刺辊开松部分的转移过程,在刺辊转动剥取纤维的过程中实现对纤维层的初步握持梳理,被剥取的纤维层随即进入到刺辊开松部分,并随着刺辊的转动而转动,从而在刺辊表面形成气流层,此时纤维层内的杂质处于气流层的外层,纤维层中的纤维处于气流层的内层,从而使得在与给棉板、除尘刀、小漏底交接的区域内纤维层内的杂质和短纤下落清除,锡林-盖板分梳装置包括锡林,在锡林的外圆周上设置有盖板、固定盖板、前罩板、后罩板、大漏底,经给刺辊转动输出的纤维流不断的被转动的锡林所剥取,从而完成纤维由棉-刺辊喂入装置往锡林-盖板分梳装置的转移过程,在锡林转动剥取纤维的过程中实现对纤维层的细致自由梳理,经剥取的纤维层随即进入到锡林-盖板分梳装置,并随着锡林的转动而转动,此时锡林-盖板之间对进入的纤维进行细致分梳,从而分解纤维层,实现分离纤维、抛射杂质,前后罩板、大漏底防止纤维飞散,排除杂质短绒,固定盖板对纤维进行辅助分梳与整理,经梳理后得到以小纤维束和单纤维形式存在的初加工纤维原料;For the process of opening and carding, an opening and carding machine is used. The opening and carding card includes a feeder-licker-in device and a cylinder-flat plate opening device. The feeder-licker-in device includes The cotton feeding part and the licker-in opening part, wherein the cotton feeding part includes the cotton feeding box, the cotton lap roller, the cotton feeding roller, and the cotton feeding plate. The cotton feeding plate is located at the lower part of the outer circumference of the cotton feeding roller. The fiber flow fed to the cotton first enters the cotton feeding box, and then is fed by the uniform pressing of the lap roller, and then enters between the cotton feeding roller and the cotton feeding board to be held. The fiber flow is output in the state of fiber layer under the rotation of the feeding roller. The opening part of the licker-in includes the licker-in. The outer circumference of the licker-in is provided with a dust-removing knife and a small leakage bottom. The fibers in the output fiber layer are continuously stripped by the rotating licker-in, so as to complete the transfer process of the fibers from the feeding part of the cotton feeding part to the opening part of the licker-in. The fiber layer is initially held and combed, and the stripped fiber layer immediately enters the opening part of the licker-in, and rotates with the rotation of the licker-in, thereby forming an airflow layer on the surface of the licker-in. At this time, the impurities in the fiber layer It is located in the outer layer of the airflow layer, and the fibers in the fiber layer are located in the inner layer of the airflow layer, so that the impurities and short fibers in the fiber layer are removed in the area where the cotton feeding board, the dust removal knife and the small drain bottom meet. - The cover plate opening device includes a cylinder, and the outer circumference of the cylinder is provided with a cover plate, a fixed cover plate, a front cover plate, a rear cover plate, and a large drain bottom, and the fiber flow output by the rotation of the licker-in roller is continuously The rotating cylinder is stripped, so as to complete the transfer process of the fibers from the cotton-licker-in feeding device to the cylinder-cover opening device, and the fiber layer can be carefully and freely combed during the process of the cylinder rotating and stripping the fibers. , the stripped fiber layer immediately enters the cylinder-cover carding device, and rotates with the rotation of the cylinder. At this time, the incoming fibers are carefully carded between the cylinder and the cover to decompose the fibers. layer to achieve separation of fibers and eject impurities, front and rear cover plates and large leakage bottom to prevent fibers from scattering, to remove impurities and short piles, and to fix the cover plate to assist in carding and finishing of fibers. After carding, small fiber bundles and single fibers exist raw fiber raw materials;

第二步:初加工纤维原料智能混合成条:将第一步加工制得的初加工纤维原料分别堆仓放置,同时初加工纤维原料的性质包括纤维平均长度、纤维断裂强度、纤维表面摩擦进行测试,测试时对每种初加工纤维原料随机选取10个样本,且每个样本测试五次取平均值,而后对每个堆仓上设置编号并将测试得到的初加工纤维原料的性质输入到能够重复擦除改写的指示牌内,并通过指示牌显示所放置的初加工纤维原料的性质;而后根据所需纺制的混纺纱的质量指标要求选取所需混合的初加工纤维原料种类,并根据所需纺制的混纺纱的总质量以及各道加工中的制成率以及混纺比计算得到所需混合的每种初加工纤维原料的质量,而后通过称重将所需质量的每种初加工纤维原料分别堆放在一个独立的堆仓中进行待加工,将待加工的初加工纤维原料经第一混棉、开棉、第二混棉、均匀给棉、开松成条梳棉制得混合梳棉条,此时首先由混比喂入装置将待加工的初加工纤维原料按照所需的混纺比喂入到第一混棉的混棉机内,混比喂入装置的上平面开放、其他平面均封闭,在混比喂入装置内加装有可移动的一组混比调节板,通过混比调节板将混比喂入装置分割为一定数量的分喂入装置,使用时,根据待加工的初加工纤维原料的混纺比以及每种待加工的初加工纤维原料的密度计算出每次混比喂入装置内所需放置的初加工纤维原料的质量,而后将混比调节板进行移动,从而实现分割后的分喂入装置的大小适应调节,而后将各初加工纤维原料分别填满到相应的分喂入装置内,从而实现各初加工纤维原料的称重混合喂入;第一混棉的混棉机采用多仓式结构,第一混棉的混棉机内设置有多个高棉仓,使用时先依次将各棉仓喂满,再开车自动运转,混棉机的各棉仓同时输出的原棉,在喂入混棉机时存在时间差,从而实现喂入的不同纤维原料的逐仓喂入、阶梯储棉、同步输出、多仓混合;开棉采用辊筒开棉机,辊筒开棉机内设置6排依次排列的辊筒,在每个辊筒的外圆周上分布有四排截头圆锥角钉,自上而下的前5排辊筒的外圆周的下部设置有尘棒,且尘棒的间距可调,通过依次增加的转速实现喂入的纤维流依次由上而下在各辊筒之间的转移,在转移过程相邻的辊筒表面的圆锥角钉之间依次通过对纤维的刺穿实现柔和的自由打击开松;第二混棉的混棉机采用棉箱式结构,第二混棉的混棉机内设置有角钉帘子,喂入的各纤维流通过摆斗往复平铺后形成上下平行堆放排列的纤维层,由角钉帘同一时间内对纤维层进行垂直抓取各纤维成分,从而实现不同纤维成分的横铺直取混合;对于均匀给棉过程,采用棉箱结构,采用3个棉箱逐级控制,起均匀给棉作用,3个棉箱分别包括后棉箱、中棉箱、前棉箱,其中后棉箱采用高棉箱+光电管,对具有良好开松度的纤维棉层通过控制棉箱高度来控制纤维输出密度,中棉箱采用摇板拉耙机构+均棉罗拉,通过控制后箱输出罗拉的停与转,使得角钉帘出输出的纤维密度均匀,前棉箱采用光电管+振动板,严控棉箱高度,使纤维输出密度均匀;The second step: intelligently mix the primary processed fiber raw materials into strips: put the primary processed fiber raw materials processed in the first step into separate bins, and at the same time, the properties of the primary processed fiber raw materials include the average fiber length, fiber breaking strength, and fiber surface friction. In the test, 10 samples of each kind of raw fiber raw material are randomly selected during the test, and each sample is tested five times to take the average value, and then a number is set on each bin and the properties of the raw fiber raw material obtained by the test are input into the It can repeatedly erase and rewrite the signboard, and display the properties of the pre-processed fiber raw materials placed through the sign board; then select the type of pre-processed fiber raw material to be mixed according to the quality index requirements of the blended yarn to be spun. And according to the total mass of the blended yarn to be spun, the production rate in each process and the blending ratio, the mass of each primary fiber raw material to be mixed is calculated, and then the mass of each required mass is calculated by weighing. The pre-processed fiber raw materials are respectively stacked in an independent stacking bin for processing. The mixed carding sliver is prepared. At this time, the raw fiber raw material to be processed is fed into the first cotton blending machine according to the required blending ratio by the mixing ratio feeding device. The upper part of the mixing ratio feeding device The plane is open and the other planes are closed. A set of movable mixing ratio adjustment plates are installed in the mixing ratio feeding device. The mixing ratio feeding device is divided into a certain number of sub-feeding devices through the mixing ratio adjustment plate. At the same time, according to the blending ratio of the pre-processed fiber raw materials to be processed and the density of each pre-processed fiber raw material to be processed, the mass of the pre-processed fiber raw materials to be placed in the feeding device for each mixing ratio is calculated, and then the mixing ratio is calculated. The adjusting plate moves, so as to realize the adaptive adjustment of the size of the divided sub-feeding devices, and then fill the respective pre-processed fiber raw materials into the corresponding sub-feeding devices, so as to realize the weighing, mixing and feeding of each pre-processed fiber raw material. The first cotton blending machine adopts a multi-silo structure, and the first cotton blending machine is equipped with multiple high-cotton bins. When using, the cotton bins are filled in sequence, and then the machine starts to run automatically. The raw cotton output by each cotton bin of the cotton machine at the same time has a time difference when it is fed into the cotton blender, so as to realize bin-by-bin feeding of different fiber raw materials fed, step cotton storage, synchronous output, and multi-bin mixing; There are 6 rows of rollers arranged in sequence in the roller opener, and there are four rows of frustoconical spikes on the outer circumference of each roller. The lower part of the outer circumference is provided with dust rods, and the spacing of the dust rods is adjustable. The feeding fiber flow is transferred between the rollers from top to bottom in turn by increasing the rotation speed. During the transfer process, the adjacent rollers are The taper nails on the surface are pierced through the fibers to achieve soft and free blowing and opening; the second cotton blending machine adopts a cotton box structure, and the second cotton blending machine is provided with a curtain of spikes. , the fed fiber streams are reciprocated and flattened through the swing bucket to form a fiber layer arranged in parallel up and down, and the fiber layer is vertically grabbed by the brad curtain at the same time, so as to realize the horizontal laying of different fiber components. Pick Mixing; for the uniform cotton feeding process, the cotton box structure is adopted, and 3 cotton boxes are used for step-by-step control to play the role of uniform cotton feeding. High cotton box + photocell is used to control the fiber output density by controlling the height of the cotton box for the fiber cotton layer with good openness. Stop and turn, so that the density of the fibers output from the braided curtain is uniform. The front cotton box adopts photocell + vibrating plate, and the height of the cotton box is strictly controlled to make the fiber output density uniform;

对于开松成条梳棉过程,采用开松成条梳棉机,开松成条梳棉机包括给棉-刺辊喂入装置、道夫-压辊成条装置,给棉-刺辊喂入装置包括刺辊,在刺辊的外圆周上设置为除尘刀、小漏底,经输入的纤维层内的纤维不断的被转动的刺辊所剥取,从而完成纤维由给棉喂入部分往刺辊开松部分的转移过程,在刺辊转动剥取纤维的过程中实现对纤维层的初步握持梳理,被剥取的纤维层随即进入到刺辊开松部分,并随着刺辊的转动而转动,从而在刺辊表面形成气流层,此时纤维层内的杂质处于气流层的外层,纤维层中的纤维处于气流层的内层,从而使得在与给棉板、除尘刀、小漏底交接的区域内纤维层内的杂质和短纤下落清除,道夫-压辊成条装置包括道夫,在道夫的前部依次设置有剥棉罗拉、大压辊、圈条器,道夫设置在给棉-刺辊喂入装置的正前部,道夫在与刺辊保持不同向、不同速的转动中将刺辊针面的纤维共同剥取后重新凝集成纤维层,从而完成纤维由给棉-刺辊喂入装置往道夫-压辊成条装置的转移过程,凝聚在道夫上的纤维层随后被剥棉罗拉不断的剥取,并在剥取过程中保持结构及均匀性,从而形成纤维网,纤维网经聚拢后被大压辊按压成条,并经圈条器不断的卷绕在条筒上,从而制得混合梳棉条;For the opening and sliver carding process, the opening and sliver carding machine is used. The opening and sliver carding machine includes a cotton-licker-in feeding device, a doffer-pressing roll forming device, and a cotton-licker-in feeding device. The device includes a licker-in, which is provided with a dust-removing knife and a small leaking bottom on the outer circumference of the licker-in. The fibers in the input fiber layer are continuously stripped by the rotating licker-in, so as to complete the fiber from the cotton feeding part to the feeding part. The transfer process of the opening part of the licker-in roller realizes the preliminary holding and carding of the fiber layer during the process of the licker-in roller rotating and stripping the fibers. It rotates and rotates to form an air flow layer on the surface of the licker-in. At this time, the impurities in the fiber layer are in the outer layer of the air flow layer, and the fibers in the fiber layer are in the inner layer of the air flow layer, so that the cotton feeder, dust removal knife, The impurities and short fibers in the fiber layer are removed in the area where the small leakage bottom meets. The doffer-roller forming device includes a doffer. The front part of the doffer is sequentially provided with a stripping roller, a large pressing roller, and a coiler. The doffer is set At the front of the cotton-licker-in feeding device, the doffer keeps the rotation of the licker-in in different directions and at different speeds, and then re-agglomerates the fibers on the needle surface of the licker-in into a fiber layer, so as to complete the fiber from the feeder. During the transfer process from the cotton-licker-in feeding device to the doffer-pressing sliver forming device, the fiber layer condensed on the doffer is then continuously stripped by the stripping roller, and the structure and uniformity are maintained during the stripping process, thereby forming Fiber web, the fiber web is gathered and pressed into strips by the large pressure roller, and continuously wound on the can by the coiler, so as to obtain the mixed carded sliver;

第三步:混合梳棉条成纱:将混合梳棉条依次经两道并条、粗纱、细纱工序制得最终所需的混纺纱,经第一道并条机的牵伸拉细、重新并合作用制得混合半熟条,牵伸系统采用四上四下下压式压力棒附导向上罗拉双区曲线牵伸,经第二道并条机的牵伸拉细、重新并合作用制得混合熟条,牵伸系统采用三上三下下压式压力棒附导向上罗拉曲线牵伸;粗纱采用粗纱机,粗纱机中采用2根混合熟条共同喂入,经粗纱机的牵伸拉细、加捻卷绕制得混合粗纱;细纱采用细纱机,细纱机中采用1根混合粗纱喂入,经细纱机的牵伸拉细、加捻卷绕制得混纺纱。The third step: Mixed carded sliver into yarn: The mixed carded sliver is sequentially passed through two processes of drawing, roving and spinning to obtain the final desired blended yarn, which is drawn by the first drawing frame. The mixed semi-cooked sliver is obtained by re-combination. The drafting system adopts four-up and four-down pressure rods with double-zone curve drafting with guide-up rollers. The mixed sliver is obtained, and the drafting system adopts the three-up and three-down-pressing pressure bar attached to the guide-up roller curve for drafting; the roving adopts the roving frame, and two mixed sliver is fed together in the roving frame, and is drawn by the roving frame. The mixed roving is obtained by stretching, thinning, twisting and winding; the spun yarn adopts a spinning frame, and one mixed roving is fed into the spinning frame.

优选的,第一步中,在轴流开棉机内原纤维绕辊筒旋转5-6圈。Preferably, in the first step, the fibrils are rotated 5-6 times around the drum in the axial flow opener.

优选的,第一步中,左辊筒、中辊筒、右辊筒的直径相同。Preferably, in the first step, the diameters of the left roller, the middle roller and the right roller are the same.

优选的,第二步中,混比喂入装置为长方体形空心结构。Preferably, in the second step, the mixing ratio feeding device is a rectangular parallelepiped hollow structure.

优选的,第二步中,混比调节板的数量比待加工的初加工纤维原料的种类少1。Preferably, in the second step, the number of mixing ratio adjustment plates is 1 less than the type of the primary fiber raw material to be processed.

优选的,第二步中,分喂入装置的数量与待加工的初加工纤维原料的种类保持一致。Preferably, in the second step, the number of the sub-feeding devices is consistent with the type of the primary fiber raw material to be processed.

优选的,第二步中,6排辊筒的轴心45°自下而上排列。Preferably, in the second step, the axes of the 6 rows of rollers are arranged at 45° from bottom to top.

优选的,第二步中,6排辊筒的转动方向相同、转动速度自上而下以1.1-1.2倍递增。Preferably, in the second step, the rotation directions of the 6 rows of rollers are the same, and the rotation speed is increased by 1.1-1.2 times from top to bottom.

优选的,第三步中,其中第一道并条中采用8根混合梳棉条共同喂入。Preferably, in the third step, 8 mixed card slivers are used for feeding together in the first drawing frame.

优选的,第三步中,第二道并条中采用6根混合半熟条共同喂入。Preferably, in the third step, 6 mixed semi-cooked slivers are used to feed together in the second draw frame.

有益效果:本发明所述方法通过将各种原纤维原料首先经抓棉、两次开棉、均匀给棉、开松梳理梳棉制得所供选配的初加工纤维原料,而后将初加工纤维原料经智能选取、称重混合后经混棉、开棉、混棉、均匀给棉、开松成条梳棉制得混合梳棉条,从而实现混纺纱生产中的多组分纤维的智能混合。Beneficial effect: the method of the present invention obtains the pre-processed fiber raw materials for selection by first catching the cotton, opening twice, uniformly feeding the cotton, opening and carding the cotton, and then processing the pre-processed fiber raw materials. The fiber raw materials are intelligently selected, weighed and mixed, and then blended, opened, blended, uniformly fed, and opened into sliver carded cotton to obtain a mixed carded sliver, so as to realize the multi-component fiber in the production of blended yarns. Smart blending.

具体实施方式Detailed ways

以下实施例进一步说明本发明的内容,但不应理解为对本发明的限制。在不背离本发明精神和实质的情况下,对本发明方法、步骤或条件所作的修改和替换,均属于本发明的范围。若未特别指明,实施例中所用的技术手段为本领域技术人员所熟知的常规手段。The following examples further illustrate the content of the present invention, but should not be construed as limiting the present invention. Modifications and substitutions made to the methods, steps or conditions of the present invention without departing from the spirit and essence of the present invention all belong to the scope of the present invention. Unless otherwise specified, the technical means used in the examples are conventional means well known to those skilled in the art.

实施例1Example 1

多组分纤维智能混合混纺纱的生产方法,所述方法首先将各种原纤维原料经抓棉、两次开棉、均匀给棉、开松梳理梳棉制得所供选配的初加工纤维原料,而后将所制得的初加工纤维原料经智能选取、称重混合后再经混棉、开棉、混棉、均匀给棉、开松成条梳棉制得混合梳棉条,而后将混合梳棉条依次经两道并条、粗纱、细纱工序制得最终所需的混纺纱,具体包括以下步骤:The production method of multi-component fiber intelligent mixed blended yarn. The method firstly prepares the optional preliminary processing of various fibril raw materials through catching, twice opening, uniform feeding, and opening, carding and carding. Fiber raw materials, and then the pre-processed fiber raw materials obtained are intelligently selected, weighed and mixed, and then mixed with cotton, opened, mixed, uniformly fed, and opened into sliver carded to obtain a mixed carded sliver, and then The mixed carded sliver is successively passed through two processes of drawing, roving and spinning to obtain the final desired blended yarn, which specifically includes the following steps:

第一步:原纤维原料初加工:将所拥有的各种原纤维原料依次经抓棉、两次开棉、均匀给棉、开松梳理梳棉制得所供选配的初加工纤维原料;The first step: the initial processing of fibril raw materials: the various fibril raw materials that are owned are sequentially processed by picking cotton, opening twice, uniformly feeding cotton, opening and carding to obtain the optional preliminary processing fiber raw materials;

其中抓棉中采用往复直行回转式抓棉机,抓棉机包括抓棉臂,抓棉臂包括中间竖臂、左横臂、右横臂,左横臂、右横臂分别与中间竖臂的左端和右端固定连接,中间竖臂的底端位于抓棉臂移动滑道上,且由电机带动沿着抓棉臂移动滑道移动,抓棉臂移动滑道包括中横向滑道,在中横向滑道的前端设置有前圆形滑道、后端设置有后圆形滑道,前圆形滑道和后圆形滑道分别与中横向滑道的前端和后端互通连接,中间竖臂的底端为圆形结构,沿着中间竖臂的底端的外圆周上设置有圆形轨道,在中间竖臂的底端的圆形轨道内设置有中横向轨道,且中横向轨道由第一电机带动进行伸长或缩短,当抓棉机的中间竖臂的底端位于中横向滑道时,中横向轨道由第一电机带动进行伸长,从而使得此时的中横向轨道位于中横向滑道内继而实现抓棉机的中间竖臂与抓棉臂移动滑道的连接,且此时中间竖臂由第二电机带动沿着中横向滑道进行前后的往复移动,当抓棉机的中间竖臂的底端位于前圆形滑道或后圆形滑道时,中横向轨道由第一电机带动进行缩短,从而使得此时的圆形轨道位于前圆形滑道或后圆形滑道内继而实现抓棉机的中间竖臂与抓棉臂移动滑道的连接,且此时中间竖臂由第二电机带动沿着前圆形滑道或后圆形滑道进行转动,在左横臂的底端、右横臂的底端分别设置有抓棉小车,抓棉小车包括抓棉打手,抓棉打手为圆柱形结构,且在抓棉打手的外圆周上设置有抓棉刀片,抓棉刀片下部设置有肋条,抓棉刀片一方面沿着抓棉打手进行转动,另一方面沿着上下方向进行升降,在左横臂、右横臂的抓棉小车的下部设置有棉包排放轨道,棉包排放轨道包括左横向棉包排放轨道、右横向棉包排放轨道,左横向棉包排放轨道、右横向棉包排放轨道的前端通过前弧形棉包排放轨道连接,左横向棉包排放轨道、右横向棉包排放轨道的后端通过后弧形棉包排放轨道连接,使用时,将原纤维原料包按序排放在棉包排放轨道上,抓棉打手内的抓棉刀片伸出肋条且与原纤维原料包内的原纤维相接触,而后抓棉刀片沿着抓棉打手进行转动从而实现对原纤维的抓取,同时在抓取过程中实现对原纤维的初开松作用,当抓棉机的中间竖臂的底端位于中横向滑道时,中间竖臂由第二电机带动沿着中横向滑道进行前后的往复移动,从而实现左横臂、右横臂的抓棉打手对放置在左横向棉包排放轨道、右横向棉包排放轨道上的原纤维原料包内的原纤维的抓取,当抓棉机的中间竖臂的底端位于前圆形滑道或后圆形滑道时,中间竖臂由第二电机带动沿着前圆形滑道或后圆形滑道进行转动,从而在转动过程中实现左横臂、右横臂的抓棉打手对放置在前弧形棉包排放轨道或后弧形棉包排放轨道上的原纤维原料包内的原纤维的抓取,通过转动实现左横臂、右横臂位置的轮换,从而大幅提高抓棉机的工作效率,同时通过增加原纤维原料包的排放实现抓棉过程中更加均匀的混合效果;Among them, the reciprocating straight-running rotary cotton grabbing machine is used in the cotton grabbing. The cotton grabbing machine includes a cotton grabbing arm. The cotton grabbing arm includes a middle vertical arm, a left cross arm, and a right cross arm. The left cross arm and the right cross arm are respectively connected with the middle vertical arm. The left end and the right end are fixedly connected, and the bottom end of the middle vertical arm is located on the moving slide of the cotton-catching arm, and is driven by the motor to move along the moving slide of the cotton-catching arm. The front end of the track is provided with a front circular slideway, and the rear end is provided with a rear circular slideway. The front circular slideway and the rear circular slideway are respectively connected with the front end and rear end of the middle lateral slideway. The bottom end is a circular structure, a circular track is arranged along the outer circumference of the bottom end of the middle vertical arm, and a middle horizontal track is arranged in the circular track at the bottom end of the middle vertical arm, and the middle horizontal track is driven by the first motor. To extend or shorten, when the bottom end of the middle vertical arm of the cotton grabber is located in the middle lateral slideway, the middle lateral track is driven by the first motor to extend, so that the middle lateral track at this time is located in the middle lateral slideway. The connection between the middle vertical arm of the cotton grabber and the moving slide of the cotton grabbing arm is realized, and at this time, the middle vertical arm is driven by the second motor to reciprocate forward and backward along the middle horizontal slideway. When the bottom end is located in the front circular slideway or the rear circular slideway, the middle transverse track is shortened by the first motor, so that the circular track at this time is located in the front circular slideway or the rear circular slideway and then realizes gripping. The connection between the middle vertical arm of the cotton machine and the moving slide of the cotton grabbing arm, and at this time, the middle vertical arm is driven by the second motor to rotate along the front circular slide or the rear circular slide, at the bottom end of the left cross arm. . The bottom end of the right cross arm is respectively provided with a cotton catching trolley. The cotton catching trolley includes a cotton catching thumper. There are ribs, and the cotton-catching blade rotates along the cotton-catching beater on the one hand, and lifts up and down along the upper and lower directions on the other hand. The lower part of the cotton-catching trolley of the left and right cross-arms is provided with a cotton bale discharge track, and the cotton bale is discharged. The tracks include a left lateral bale discharge track, a right lateral bale discharge track, the front ends of the left lateral bale discharge track and the right lateral bale discharge track are connected by the front curved bale discharge track, the left lateral bale discharge track, and the right lateral bale discharge track. The rear end of the cotton bale discharge track is connected by the rear curved cotton bale discharge track. When in use, the raw fiber raw material bales are sequentially discharged on the cotton bale discharge track, and the cotton grasping blade in the cotton grasper sticks out of the rib and is connected with the fibrils. The fibrils in the raw material bag are in contact, and then the catching blade rotates along the catching beater to grasp the fibrils. When the bottom end of the middle vertical arm is located in the middle lateral slideway, the middle vertical arm is driven by the second motor to reciprocate forward and backward along the middle lateral slideway, so as to realize that the cotton catcher pair of the left arm and the right arm are placed on the left side. Grab the fibrils in the fibril raw material bales on the horizontal bale discharge track and the right lateral bale discharge track, when the bottom end of the middle vertical arm of the cotton grabber is located on the front circular slide or the rear circular slide , the middle vertical arm is driven by the second motor to rotate along the front circular slide or the rear circular slide, so as to During the rotation process, the fibrils in the fibril raw material bales placed on the front arc-shaped bale discharge track or the rear arc bale discharge track are grasped by the left and right cross-arm catching batters. Realize the rotation of the left cross arm and the right cross arm, thereby greatly improving the working efficiency of the cotton picker, and at the same time, by increasing the discharge of the fibril raw material package to achieve a more uniform mixing effect during the cotton picking process;

对于两次开棉过程,第一次开棉中采用轴流开棉机,实现对抓取的原纤维原料的自由开松,在轴流开棉机内设置有辊筒,在辊筒的外圆周上均匀的排布有V形角钉,在辊筒的外圆周的外部设置有尘棒、螺旋导板,经抓取的原纤维原料经进口负压气流的吸入而进入轴流开棉机、出口负压气流的吸出而离开轴流开棉机,在随着辊筒的转动过程中,辊筒表面的V形角钉对纤维流实现无握持的自由打击,V形角钉富有弹性,开松柔和充分,同时转动过程中辊筒与尘棒、辊筒与螺旋导板之间对纤维流进行撕扯,从而实现纤维流的边走边开松,不损伤纤维,同时在开松过程中通过尘棒对辊筒带动纤维流转动形成的负压层的分割作用实现杂质和短纤维的分离清除;第二次开棉中采用刺辊开棉机,实现对原纤维原料的握持开松,在刺辊开棉机内设置有平行排列的左辊筒、中辊筒、右辊筒,在左辊筒的外圆周上设置有角钉、中辊筒的外圆周上设置有粗锯齿、右辊筒的外圆周上设置有细锯齿,左辊筒的转速小于中辊筒的转速且转动方向与中辊筒相反,中辊筒的转速小于右辊筒的转速且转动方向与右辊筒相反,通过依次增加的转速实现喂入的原纤维流依次由左辊筒往中辊筒、由中辊筒往右辊筒的转移,在转移过程中左辊筒表面的角钉和中辊筒表面的粗锯齿之间、中辊筒表面的粗锯齿和右辊筒表面的细锯齿之间,分别通过对原纤维的刺穿实现分梳、开松效能,继而获得小纤维束甚至单纤维;For the two opening processes, an axial flow opener is used in the first opening to realize the free opening of the captured fibril raw materials. V-shaped studs are evenly arranged on the circumference, and dust rods and spiral guide plates are arranged on the outside of the outer circumference of the roller. The negative pressure airflow at the outlet is sucked out and leaves the axial flow opener. During the rotation of the roller, the V-shaped braid on the surface of the roller can achieve a free blow to the fiber flow without holding. The V-shaped braid is elastic. The opening is soft and sufficient. At the same time, the fiber flow is torn between the roller and the dust bar, the roller and the spiral guide plate during the rotation process, so as to realize the opening of the fiber flow while walking, without damaging the fiber, and at the same time, the dust is passed through the opening process. The separation action of the rod on the negative pressure layer formed by the rotation of the roller to drive the fiber flow realizes the separation and removal of impurities and short fibers; the licker-in opener is used in the second opening to realize the holding and opening of the fibril raw materials. The licker-in opener is provided with left roller, middle roller and right roller which are arranged in parallel. Fine serrations are arranged on the outer circumference of the drum. The rotation speed of the left roller is lower than that of the middle roller and the rotation direction is opposite to that of the middle roller. The feed fibril flow is transferred from the left roller to the middle roller and from the middle roller to the right roller in turn by increasing the rotational speed. During the transfer process, the braids on the surface of the left roller and the Between the coarse serrations, the coarse serrations on the surface of the middle roller and the fine serrations on the surface of the right roller, the carding and opening effects are achieved by piercing the fibrils, and then small fiber bundles or even single fibers are obtained;

对于均匀给棉过程,采用棉箱结构,采用2个棉箱逐级控制,起均匀给棉作用,2个棉箱分别包括后棉箱、前棉箱,其中后棉箱采用高棉箱+光电管,对具有良好开松度的纤维棉层通过控制棉箱高度来控制纤维输出密,前棉箱采用光电管+振动板,严控棉箱高度,使纤维输出密度均匀;For the uniform cotton feeding process, the cotton box structure is adopted, and 2 cotton boxes are used for step-by-step control to play the role of uniform cotton feeding. The two cotton boxes include the rear cotton box and the front cotton box respectively. For the fiber cotton layer with good opening degree, the fiber output density is controlled by controlling the height of the cotton box. The front cotton box adopts photocell + vibration plate, and the height of the cotton box is strictly controlled to make the fiber output density uniform;

对于开松梳理梳棉过程,采用开松梳理梳棉机,开松梳理梳棉机包括给棉-刺辊喂入装置、锡林-盖板分梳装置,给棉-刺辊喂入装置包括给棉喂入部分和刺辊开松部分,其中给棉喂入部分包括喂棉箱、棉卷罗拉、给棉罗拉、给棉板,给棉板位于给棉罗拉的外圆周的下部,经均匀给棉喂入的纤维流首先进入到喂棉箱内,而后由棉卷罗拉的均匀按压带动喂入,而后进入到给棉罗拉和给棉板之间被握持,此时被握持按压的纤维流在给棉罗拉的转动带动下以纤维层的状态输出,刺辊开松部分包括刺辊,在刺辊的外圆周上设置有除尘刀、小漏底,经给棉罗拉和给棉板之间输出的纤维层内的纤维不断的被转动的刺辊所剥取,从而完成纤维由给棉喂入部分往刺辊开松部分的转移过程,在刺辊转动剥取纤维的过程中实现对纤维层的初步握持梳理,被剥取的纤维层随即进入到刺辊开松部分,并随着刺辊的转动而转动,从而在刺辊表面形成气流层,此时纤维层内的杂质处于气流层的外层,纤维层中的纤维处于气流层的内层,从而使得在与给棉板、除尘刀、小漏底交接的区域内纤维层内的杂质和短纤下落清除,锡林-盖板分梳装置包括锡林,在锡林的外圆周上设置有盖板、固定盖板、前罩板、后罩板、大漏底,经给刺辊转动输出的纤维流不断的被转动的锡林所剥取,从而完成纤维由棉-刺辊喂入装置往锡林-盖板分梳装置的转移过程,在锡林转动剥取纤维的过程中实现对纤维层的细致自由梳理,经剥取的纤维层随即进入到锡林-盖板分梳装置,并随着锡林的转动而转动,此时锡林-盖板之间对进入的纤维进行细致分梳,从而分解纤维层,实现分离纤维、抛射杂质,前后罩板、大漏底防止纤维飞散,排除杂质短绒,固定盖板对纤维进行辅助分梳与整理,经梳理后得到以小纤维束和单纤维形式存在的初加工纤维原料;For the process of opening and carding, an opening and carding machine is used. The opening and carding card includes a feeder-licker-in device and a cylinder-flat plate opening device. The feeder-licker-in device includes The cotton feeding part and the licker-in opening part, wherein the cotton feeding part includes the cotton feeding box, the cotton lap roller, the cotton feeding roller, and the cotton feeding plate. The cotton feeding plate is located at the lower part of the outer circumference of the cotton feeding roller. The fiber flow fed to the cotton first enters the cotton feeding box, and then is fed by the uniform pressing of the lap roller, and then enters between the cotton feeding roller and the cotton feeding board to be held. The fiber flow is output in the state of fiber layer under the rotation of the feeding roller. The opening part of the licker-in includes the licker-in. The outer circumference of the licker-in is provided with a dust-removing knife and a small leakage bottom. The fibers in the output fiber layer are continuously stripped by the rotating licker-in, so as to complete the transfer process of the fibers from the feeding part of the cotton feeding part to the opening part of the licker-in. The fiber layer is initially held and combed, and the stripped fiber layer immediately enters the opening part of the licker-in, and rotates with the rotation of the licker-in, thereby forming an airflow layer on the surface of the licker-in. At this time, the impurities in the fiber layer It is located in the outer layer of the airflow layer, and the fibers in the fiber layer are located in the inner layer of the airflow layer, so that the impurities and short fibers in the fiber layer are removed in the area where the cotton feeding board, the dust removal knife and the small drain bottom meet. - The cover plate opening device includes a cylinder, and the outer circumference of the cylinder is provided with a cover plate, a fixed cover plate, a front cover plate, a rear cover plate, and a large drain bottom, and the fiber flow output by the rotation of the licker-in roller is continuously The rotating cylinder is stripped, so as to complete the transfer process of the fibers from the cotton-licker-in feeding device to the cylinder-cover opening device, and the fiber layer can be carefully and freely combed during the process of the cylinder rotating and stripping the fibers. , the stripped fiber layer immediately enters the cylinder-cover carding device, and rotates with the rotation of the cylinder. At this time, the incoming fibers are carefully carded between the cylinder and the cover to decompose the fibers. layer to achieve separation of fibers and eject impurities, front and rear cover plates and large leakage bottom to prevent fibers from scattering, to remove impurities and short piles, and to fix the cover plate to assist in carding and finishing of fibers. After carding, small fiber bundles and single fibers exist raw fiber raw materials;

第二步:初加工纤维原料智能混合成条:将第一步加工制得的初加工纤维原料分别堆仓放置,同时初加工纤维原料的性质包括纤维平均长度、纤维断裂强度、纤维表面摩擦进行测试,测试时对每种初加工纤维原料随机选取10个样本,且每个样本测试五次取平均值,而后对每个堆仓上设置编号并将测试得到的初加工纤维原料的性质输入到能够重复擦除改写的指示牌内,并通过指示牌显示所放置的初加工纤维原料的性质;而后根据所需纺制的混纺纱的质量指标要求选取所需混合的初加工纤维原料种类,并根据所需纺制的混纺纱的总质量以及各道加工中的制成率以及混纺比计算得到所需混合的每种初加工纤维原料的质量,而后通过称重将所需质量的每种初加工纤维原料分别堆放在一个独立的堆仓中进行待加工,将待加工的初加工纤维原料经第一混棉、开棉、第二混棉、均匀给棉、开松成条梳棉制得混合梳棉条,此时首先由混比喂入装置将待加工的初加工纤维原料按照所需的混纺比喂入到第一混棉的混棉机内,混比喂入装置的上平面开放、其他平面均封闭,在混比喂入装置内加装有可移动的一组混比调节板,通过混比调节板将混比喂入装置分割为一定数量的分喂入装置,使用时,根据待加工的初加工纤维原料的混纺比以及每种待加工的初加工纤维原料的密度计算出每次混比喂入装置内所需放置的初加工纤维原料的质量,而后将混比调节板进行移动,从而实现分割后的分喂入装置的大小适应调节,而后将各初加工纤维原料分别填满到相应的分喂入装置内,从而实现各初加工纤维原料的称重混合喂入;第一混棉的混棉机采用多仓式结构,第一混棉的混棉机内设置有多个高棉仓,使用时先依次将各棉仓喂满,再开车自动运转,混棉机的各棉仓同时输出的原棉,在喂入混棉机时存在时间差,从而实现喂入的不同纤维原料的逐仓喂入、阶梯储棉、同步输出、多仓混合;开棉采用辊筒开棉机,辊筒开棉机内设置6排依次排列的辊筒,在每个辊筒的外圆周上分布有四排截头圆锥角钉,自上而下的前5排辊筒的外圆周的下部设置有尘棒,且尘棒的间距可调,通过依次增加的转速实现喂入的纤维流依次由上而下在各辊筒之间的转移,在转移过程相邻的辊筒表面的圆锥角钉之间依次通过对纤维的刺穿实现柔和的自由打击开松;第二混棉的混棉机采用棉箱式结构,第二混棉的混棉机内设置有角钉帘子,喂入的各纤维流通过摆斗往复平铺后形成上下平行堆放排列的纤维层,由角钉帘同一时间内对纤维层进行垂直抓取各纤维成分,从而实现不同纤维成分的横铺直取混合;对于均匀给棉过程,采用棉箱结构,采用3个棉箱逐级控制,起均匀给棉作用,3个棉箱分别包括后棉箱、中棉箱、前棉箱,其中后棉箱采用高棉箱+光电管,对具有良好开松度的纤维棉层通过控制棉箱高度来控制纤维输出密度,中棉箱采用摇板拉耙机构+均棉罗拉,通过控制后箱输出罗拉的停与转,使得角钉帘出输出的纤维密度均匀,前棉箱采用光电管+振动板,严控棉箱高度,使纤维输出密度均匀;The second step: intelligently mix the primary processed fiber raw materials into strips: put the primary processed fiber raw materials processed in the first step into separate bins, and at the same time, the properties of the primary processed fiber raw materials include the average fiber length, fiber breaking strength, and fiber surface friction. In the test, 10 samples of each kind of raw fiber raw material are randomly selected during the test, and each sample is tested five times to take the average value, and then a number is set on each bin and the properties of the raw fiber raw material obtained by the test are input into the It can repeatedly erase and rewrite the signboard, and display the properties of the pre-processed fiber raw materials placed through the sign board; then select the type of pre-processed fiber raw material to be mixed according to the quality index requirements of the blended yarn to be spun. And according to the total mass of the blended yarn to be spun, the production rate in each process and the blending ratio, the mass of each primary fiber raw material to be mixed is calculated, and then the mass of each required mass is calculated by weighing. The pre-processed fiber raw materials are respectively stacked in an independent stacking bin for processing. The mixed carding sliver is prepared. At this time, the raw fiber raw material to be processed is fed into the first cotton blending machine according to the required blending ratio by the mixing ratio feeding device. The upper part of the mixing ratio feeding device The plane is open and the other planes are closed. A set of movable mixing ratio adjustment plates are installed in the mixing ratio feeding device. The mixing ratio feeding device is divided into a certain number of sub-feeding devices through the mixing ratio adjustment plate. At the same time, according to the blending ratio of the pre-processed fiber raw materials to be processed and the density of each pre-processed fiber raw material to be processed, the mass of the pre-processed fiber raw materials to be placed in the feeding device for each mixing ratio is calculated, and then the mixing ratio is calculated. The adjusting plate moves, so as to realize the adaptive adjustment of the size of the divided sub-feeding devices, and then fill the respective pre-processed fiber raw materials into the corresponding sub-feeding devices, so as to realize the weighing, mixing and feeding of each pre-processed fiber raw material. The first cotton blending machine adopts a multi-silo structure, and the first cotton blending machine is equipped with multiple high-cotton bins. When using, the cotton bins are filled in sequence, and then the machine starts to run automatically. The raw cotton output by each cotton bin of the cotton machine at the same time has a time difference when it is fed into the cotton blender, so as to realize bin-by-bin feeding of different fiber raw materials fed, step cotton storage, synchronous output, and multi-bin mixing; There are 6 rows of rollers arranged in sequence in the roller opener, and there are four rows of frustoconical spikes on the outer circumference of each roller. The lower part of the outer circumference is provided with dust rods, and the spacing of the dust rods is adjustable. The feeding fiber flow is transferred between the rollers from top to bottom in turn by increasing the rotation speed. During the transfer process, the adjacent rollers are The taper nails on the surface are pierced through the fibers to achieve soft and free blowing and opening; the second cotton blending machine adopts a cotton box structure, and the second cotton blending machine is provided with a curtain of spikes. , the fed fiber streams are reciprocated and flattened through the swing bucket to form a fiber layer arranged in parallel up and down, and the fiber layer is vertically grabbed by the brad curtain at the same time, so as to realize the horizontal laying of different fiber components. Pick Mixing; for the uniform cotton feeding process, the cotton box structure is adopted, and 3 cotton boxes are used for step-by-step control to play the role of uniform cotton feeding. High cotton box + photocell is used to control the fiber output density by controlling the height of the cotton box for the fiber cotton layer with good openness. Stop and turn, so that the density of the fibers output from the braided curtain is uniform. The front cotton box adopts photocell + vibrating plate, and the height of the cotton box is strictly controlled to make the fiber output density uniform;

对于开松成条梳棉过程,采用开松成条梳棉机,开松成条梳棉机包括给棉-刺辊喂入装置、道夫-压辊成条装置,给棉-刺辊喂入装置包括刺辊,在刺辊的外圆周上设置为除尘刀、小漏底,经输入的纤维层内的纤维不断的被转动的刺辊所剥取,从而完成纤维由给棉喂入部分往刺辊开松部分的转移过程,在刺辊转动剥取纤维的过程中实现对纤维层的初步握持梳理,被剥取的纤维层随即进入到刺辊开松部分,并随着刺辊的转动而转动,从而在刺辊表面形成气流层,此时纤维层内的杂质处于气流层的外层,纤维层中的纤维处于气流层的内层,从而使得在与给棉板、除尘刀、小漏底交接的区域内纤维层内的杂质和短纤下落清除,道夫-压辊成条装置包括道夫,在道夫的前部依次设置有剥棉罗拉、大压辊、圈条器,道夫设置在给棉-刺辊喂入装置的正前部,道夫在与刺辊保持不同向、不同速的转动中将刺辊针面的纤维共同剥取后重新凝集成纤维层,从而完成纤维由给棉-刺辊喂入装置往道夫-压辊成条装置的转移过程,凝聚在道夫上的纤维层随后被剥棉罗拉不断的剥取,并在剥取过程中保持结构及均匀性,从而形成纤维网,纤维网经聚拢后被大压辊按压成条,并经圈条器不断的卷绕在条筒上,从而制得混合梳棉条;For the opening and sliver carding process, the opening and sliver carding machine is used. The opening and sliver carding machine includes a cotton-licker-in feeding device, a doffer-pressing roll forming device, and a cotton-licker-in feeding device. The device includes a licker-in, which is provided with a dust-removing knife and a small leaking bottom on the outer circumference of the licker-in. The fibers in the input fiber layer are continuously stripped by the rotating licker-in, so as to complete the fiber from the cotton feeding part to the feeding part. The transfer process of the opening part of the licker-in roller realizes the preliminary holding and carding of the fiber layer during the process of the licker-in roller rotating and stripping the fibers. It rotates and rotates to form an air flow layer on the surface of the licker-in. At this time, the impurities in the fiber layer are in the outer layer of the air flow layer, and the fibers in the fiber layer are in the inner layer of the air flow layer, so that the cotton feeder, dust removal knife, The impurities and short fibers in the fiber layer are removed in the area where the small leakage bottom meets. The doffer-roller forming device includes a doffer. The front part of the doffer is sequentially provided with a stripping roller, a large pressing roller, and a coiler. The doffer is set At the front of the cotton-licker-in feeding device, the doffer keeps the rotation of the licker-in in different directions and at different speeds, and then re-agglomerates the fibers on the needle surface of the licker-in into a fiber layer, so as to complete the fiber from the feeder. During the transfer process from the cotton-licker-in feeding device to the doffer-pressing sliver forming device, the fiber layer condensed on the doffer is then continuously stripped by the stripping roller, and the structure and uniformity are maintained during the stripping process, thereby forming Fiber web, the fiber web is gathered and pressed into strips by the large pressure roller, and continuously wound on the can by the coiler, so as to obtain the mixed carded sliver;

第三步:混合梳棉条成纱:将混合梳棉条依次经两道并条、粗纱、细纱工序制得最终所需的混纺纱,经第一道并条机的牵伸拉细、重新并合作用制得混合半熟条,牵伸系统采用四上四下下压式压力棒附导向上罗拉双区曲线牵伸,经第二道并条机的牵伸拉细、重新并合作用制得混合熟条,牵伸系统采用三上三下下压式压力棒附导向上罗拉曲线牵伸;粗纱采用粗纱机,粗纱机中采用2根混合熟条共同喂入,经粗纱机的牵伸拉细、加捻卷绕制得混合粗纱;细纱采用细纱机,细纱机中采用1根混合粗纱喂入,经细纱机的牵伸拉细、加捻卷绕制得混纺纱。The third step: Mixed carded sliver into yarn: The mixed carded sliver is sequentially passed through two processes of drawing, roving and spinning to obtain the final desired blended yarn, which is drawn by the first drawing frame. The mixed semi-cooked sliver is obtained by re-combination. The drafting system adopts four-up and four-down pressure rods with double-zone curve drafting with guide-up rollers. The mixed sliver is obtained, and the drafting system adopts the three-up and three-down-pressing pressure bar attached to the guide-up roller curve for drafting; the roving adopts the roving frame, and two mixed sliver is fed together in the roving frame, and is drawn by the roving frame. The mixed roving is obtained by stretching, thinning, twisting and winding; the spun yarn adopts a spinning frame, and one mixed roving is fed into the spinning frame.

其中,第一步中,在轴流开棉机内原纤维绕辊筒旋转5-6圈。Among them, in the first step, the fibrils are rotated 5-6 times around the drum in the axial flow opener.

其中,第一步中,左辊筒、中辊筒、右辊筒的直径相同。Among them, in the first step, the diameters of the left roller, the middle roller and the right roller are the same.

其中,第二步中,混比喂入装置为长方体形空心结构。Wherein, in the second step, the mixing ratio feeding device is a cuboid hollow structure.

其中,第二步中,混比调节板的数量比待加工的初加工纤维原料的种类少1。Wherein, in the second step, the number of mixing ratio adjustment plates is 1 less than the type of the raw fiber raw material to be processed.

其中,第二步中,分喂入装置的数量与待加工的初加工纤维原料的种类保持一致。Wherein, in the second step, the number of the sub-feeding devices is consistent with the type of the primary fiber raw material to be processed.

其中,第二步中,6排辊筒的轴心45°自下而上排列。Among them, in the second step, the axes of the 6 rows of rollers are arranged from bottom to top at 45°.

其中,第二步中,6排辊筒的转动方向相同、转动速度自上而下以1.1-1.2倍递增。Among them, in the second step, the rotation direction of the 6 rows of rollers is the same, and the rotation speed is increased by 1.1-1.2 times from top to bottom.

其中,第三步中,其中第一道并条中采用8根混合梳棉条共同喂入。Among them, in the third step, 8 mixed carding slivers are used to feed together in the first drawing frame.

其中,第三步中,第二道并条中采用6根混合半熟条共同喂入。Among them, in the third step, 6 mixed semi-cooked strips are used to feed together in the second draw frame.

Claims (10)

1.多组分纤维智能混合混纺纱的生产方法,其特征在于,所述方法首先将各种原纤维原料经抓棉、两次开棉、均匀给棉、开松梳理梳棉制得所供选配的初加工纤维原料,而后将所制得的初加工纤维原料经智能选取、称重混合后再经混棉、开棉、混棉、均匀给棉、开松成条梳棉制得混合梳棉条,而后将混合梳棉条依次经两道并条、粗纱、细纱工序制得最终所需的混纺纱,具体包括以下步骤:1. the production method of multi-component fiber intelligent mixed blended yarn, it is characterized in that, described method first makes various fibril raw materials through catching cotton, opening twice, evenly feeding cotton, opening, carding and carding to obtain the obtained product. The pre-processed fiber raw materials for selection are intelligently selected, weighed and mixed, and then mixed, opened, mixed, uniformly fed, opened and carded. Mixing the carded sliver, and then the mixed carded sliver is sequentially subjected to two processes of drawing, roving and spinning to obtain the final desired blended yarn, which specifically includes the following steps: 第一步:原纤维原料初加工:将所拥有的各种原纤维原料依次经抓棉、两次开棉、均匀给棉、开松梳理梳棉制得所供选配的初加工纤维原料;The first step: the initial processing of fibril raw materials: the various fibril raw materials that are owned are sequentially processed by picking cotton, opening twice, uniformly feeding cotton, opening and carding to obtain the optional preliminary processing fiber raw materials; 其中抓棉中采用往复直行回转式抓棉机,抓棉机包括抓棉臂,抓棉臂包括中间竖臂、左横臂、右横臂,左横臂、右横臂分别与中间竖臂的左端和右端固定连接,中间竖臂的底端位于抓棉臂移动滑道上,且由电机带动沿着抓棉臂移动滑道移动,抓棉臂移动滑道包括中横向滑道,在中横向滑道的前端设置有前圆形滑道、后端设置有后圆形滑道,前圆形滑道和后圆形滑道分别与中横向滑道的前端和后端互通连接,中间竖臂的底端为圆形结构,沿着中间竖臂的底端的外圆周上设置有圆形轨道,在中间竖臂的底端的圆形轨道内设置有中横向轨道,且中横向轨道由第一电机带动进行伸长或缩短,当抓棉机的中间竖臂的底端位于中横向滑道时,中横向轨道由第一电机带动进行伸长,从而使得此时的中横向轨道位于中横向滑道内继而实现抓棉机的中间竖臂与抓棉臂移动滑道的连接,且此时中间竖臂由第二电机带动沿着中横向滑道进行前后的往复移动,当抓棉机的中间竖臂的底端位于前圆形滑道或后圆形滑道时,中横向轨道由第一电机带动进行缩短,从而使得此时的圆形轨道位于前圆形滑道或后圆形滑道内继而实现抓棉机的中间竖臂与抓棉臂移动滑道的连接,且此时中间竖臂由第二电机带动沿着前圆形滑道或后圆形滑道进行转动,在左横臂的底端、右横臂的底端分别设置有抓棉小车,抓棉小车包括抓棉打手,抓棉打手为圆柱形结构,且在抓棉打手的外圆周上设置有抓棉刀片,抓棉刀片下部设置有肋条,抓棉刀片一方面沿着抓棉打手进行转动,另一方面沿着上下方向进行升降,在左横臂、右横臂的抓棉小车的下部设置有棉包排放轨道,棉包排放轨道包括左横向棉包排放轨道、右横向棉包排放轨道,左横向棉包排放轨道、右横向棉包排放轨道的前端通过前弧形棉包排放轨道连接,左横向棉包排放轨道、右横向棉包排放轨道的后端通过后弧形棉包排放轨道连接,使用时,将原纤维原料包按序排放在棉包排放轨道上,抓棉打手内的抓棉刀片伸出肋条且与原纤维原料包内的原纤维相接触,而后抓棉刀片沿着抓棉打手进行转动从而实现对原纤维的抓取,同时在抓取过程中实现对原纤维的初开松作用,当抓棉机的中间竖臂的底端位于中横向滑道时,中间竖臂由第二电机带动沿着中横向滑道进行前后的往复移动,从而实现左横臂、右横臂的抓棉打手对放置在左横向棉包排放轨道、右横向棉包排放轨道上的原纤维原料包内的原纤维的抓取,当抓棉机的中间竖臂的底端位于前圆形滑道或后圆形滑道时,中间竖臂由第二电机带动沿着前圆形滑道或后圆形滑道进行转动,从而在转动过程中实现左横臂、右横臂的抓棉打手对放置在前弧形棉包排放轨道或后弧形棉包排放轨道上的原纤维原料包内的原纤维的抓取,通过转动实现左横臂、右横臂位置的轮换,从而大幅提高抓棉机的工作效率,同时通过增加原纤维原料包的排放实现抓棉过程中更加均匀的混合效果;Among them, the reciprocating straight-running rotary cotton grabbing machine is used in the cotton grabbing. The cotton grabbing machine includes a cotton grabbing arm. The cotton grabbing arm includes a middle vertical arm, a left cross arm, and a right cross arm. The left cross arm and the right cross arm are respectively connected with the middle vertical arm. The left end and the right end are fixedly connected, and the bottom end of the middle vertical arm is located on the moving slide of the cotton-catching arm, and is driven by the motor to move along the moving slide of the cotton-catching arm. The front end of the track is provided with a front circular slideway, and the rear end is provided with a rear circular slideway. The front circular slideway and the rear circular slideway are respectively connected with the front end and rear end of the middle lateral slideway. The bottom end is a circular structure, a circular track is arranged along the outer circumference of the bottom end of the middle vertical arm, and a middle horizontal track is arranged in the circular track at the bottom end of the middle vertical arm, and the middle horizontal track is driven by the first motor. To extend or shorten, when the bottom end of the middle vertical arm of the cotton grabber is located in the middle lateral slideway, the middle lateral track is driven by the first motor to extend, so that the middle lateral track at this time is located in the middle lateral slideway. The connection between the middle vertical arm of the cotton grabber and the moving slide of the cotton grabbing arm is realized, and at this time, the middle vertical arm is driven by the second motor to reciprocate forward and backward along the middle horizontal slideway. When the bottom end is located in the front circular slideway or the rear circular slideway, the middle transverse track is shortened by the first motor, so that the circular track at this time is located in the front circular slideway or the rear circular slideway and then realizes gripping. The connection between the middle vertical arm of the cotton machine and the moving slide of the cotton grabbing arm, and at this time, the middle vertical arm is driven by the second motor to rotate along the front circular slide or the rear circular slide, at the bottom end of the left cross arm. . The bottom end of the right cross arm is respectively provided with a cotton catching trolley. The cotton catching trolley includes a cotton catching thumper. There are ribs, and the cotton-catching blade rotates along the cotton-catching beater on the one hand, and lifts up and down along the upper and lower directions on the other hand. The lower part of the cotton-catching trolley of the left and right cross-arms is provided with a cotton bale discharge track, and the cotton bale is discharged. The tracks include a left lateral bale discharge track, a right lateral bale discharge track, the front ends of the left lateral bale discharge track and the right lateral bale discharge track are connected by the front curved bale discharge track, the left lateral bale discharge track, and the right lateral bale discharge track. The rear end of the cotton bale discharge track is connected by the rear curved cotton bale discharge track. When in use, the raw fiber raw material bales are sequentially discharged on the cotton bale discharge track, and the cotton grasping blade in the cotton grasper sticks out of the rib and is connected with the fibrils. The fibrils in the raw material bag are in contact, and then the catching blade rotates along the catching beater to grasp the fibrils. When the bottom end of the middle vertical arm is located in the middle lateral slideway, the middle vertical arm is driven by the second motor to reciprocate forward and backward along the middle lateral slideway, so as to realize that the cotton catcher pair of the left arm and the right arm are placed on the left side. Grab the fibrils in the fibril raw material bales on the horizontal bale discharge track and the right lateral bale discharge track, when the bottom end of the middle vertical arm of the cotton grabber is located on the front circular slide or the rear circular slide , the middle vertical arm is driven by the second motor to rotate along the front circular slideway or the rear circular slideway, thereby During the rotation process, the fibrils in the fibril raw material bales placed on the front arc-shaped bale discharge track or the rear arc bale discharge track are grasped by the left and right cross-arm catching batters. Realize the rotation of the left cross arm and the right cross arm, thereby greatly improving the working efficiency of the cotton picker, and at the same time, by increasing the discharge of the fibril raw material package to achieve a more uniform mixing effect during the cotton picking process; 对于两次开棉过程,第一次开棉中采用轴流开棉机,实现对抓取的原纤维原料的自由开松,在轴流开棉机内设置有辊筒,在辊筒的外圆周上均匀的排布有V形角钉,在辊筒的外圆周的外部设置有尘棒、螺旋导板,经抓取的原纤维原料经进口负压气流的吸入而进入轴流开棉机、出口负压气流的吸出而离开轴流开棉机,在随着辊筒的转动过程中,辊筒表面的V形角钉对纤维流实现无握持的自由打击,V形角钉富有弹性,开松柔和充分,同时转动过程中辊筒与尘棒、辊筒与螺旋导板之间对纤维流进行撕扯,从而实现纤维流的边走边开松,不损伤纤维,同时在开松过程中通过尘棒对辊筒带动纤维流转动形成的负压层的分割作用实现杂质和短纤维的分离清除;第二次开棉中采用刺辊开棉机,实现对原纤维原料的握持开松,在刺辊开棉机内设置有平行排列的左辊筒、中辊筒、右辊筒,在左辊筒的外圆周上设置有角钉、中辊筒的外圆周上设置有粗锯齿、右辊筒的外圆周上设置有细锯齿,左辊筒的转速小于中辊筒的转速且转动方向与中辊筒相反,中辊筒的转速小于右辊筒的转速且转动方向与右辊筒相反,通过依次增加的转速实现喂入的原纤维流依次由左辊筒往中辊筒、由中辊筒往右辊筒的转移,在转移过程中左辊筒表面的角钉和中辊筒表面的粗锯齿之间、中辊筒表面的粗锯齿和右辊筒表面的细锯齿之间,分别通过对原纤维的刺穿实现分梳、开松效能,继而获得小纤维束甚至单纤维;For the two opening processes, an axial flow opener is used in the first opening to realize the free opening of the captured fibril raw materials. V-shaped studs are evenly arranged on the circumference, and dust rods and spiral guide plates are arranged on the outside of the outer circumference of the roller. The negative pressure airflow at the outlet is sucked out and leaves the axial flow opener. During the rotation of the roller, the V-shaped braid on the surface of the roller can achieve a free blow to the fiber flow without holding. The V-shaped braid is elastic. The opening is soft and sufficient. At the same time, the fiber flow is torn between the roller and the dust bar, the roller and the spiral guide plate during the rotation process, so as to realize the opening of the fiber flow while walking, without damaging the fiber, and at the same time, the dust is passed through the opening process. The separation action of the rod on the negative pressure layer formed by the rotation of the roller to drive the fiber flow realizes the separation and removal of impurities and short fibers; the licker-in opener is used in the second opening to realize the holding and opening of the fibril raw materials. The licker-in opener is provided with left roller, middle roller and right roller which are arranged in parallel. Fine serrations are arranged on the outer circumference of the drum. The rotation speed of the left roller is lower than that of the middle roller and the rotation direction is opposite to that of the middle roller. The feed fibril flow is transferred from the left roller to the middle roller and from the middle roller to the right roller in turn by increasing the rotational speed. During the transfer process, the braids on the surface of the left roller and the Between the coarse serrations, the coarse serrations on the surface of the middle roller and the fine serrations on the surface of the right roller, the carding and opening effects are achieved by piercing the fibrils, and then small fiber bundles or even single fibers are obtained; 对于均匀给棉过程,采用棉箱结构,采用2个棉箱逐级控制,起均匀给棉作用,2个棉箱分别包括后棉箱、前棉箱,其中后棉箱采用高棉箱+光电管,对具有良好开松度的纤维棉层通过控制棉箱高度来控制纤维输出密,前棉箱采用光电管+振动板,严控棉箱高度,使纤维输出密度均匀;For the uniform cotton feeding process, the cotton box structure is adopted, and 2 cotton boxes are used for step-by-step control to play the role of uniform cotton feeding. The two cotton boxes include the rear cotton box and the front cotton box respectively. For the fiber cotton layer with good opening degree, the fiber output density is controlled by controlling the height of the cotton box. The front cotton box adopts photocell + vibration plate, and the height of the cotton box is strictly controlled to make the fiber output density uniform; 对于开松梳理梳棉过程,采用开松梳理梳棉机,开松梳理梳棉机包括给棉-刺辊喂入装置、锡林-盖板分梳装置,给棉-刺辊喂入装置包括给棉喂入部分和刺辊开松部分,其中给棉喂入部分包括喂棉箱、棉卷罗拉、给棉罗拉、给棉板,给棉板位于给棉罗拉的外圆周的下部,经均匀给棉喂入的纤维流首先进入到喂棉箱内,而后由棉卷罗拉的均匀按压带动喂入,而后进入到给棉罗拉和给棉板之间被握持,此时被握持按压的纤维流在给棉罗拉的转动带动下以纤维层的状态输出,刺辊开松部分包括刺辊,在刺辊的外圆周上设置有除尘刀、小漏底,经给棉罗拉和给棉板之间输出的纤维层内的纤维不断的被转动的刺辊所剥取,从而完成纤维由给棉喂入部分往刺辊开松部分的转移过程,在刺辊转动剥取纤维的过程中实现对纤维层的初步握持梳理,被剥取的纤维层随即进入到刺辊开松部分,并随着刺辊的转动而转动,从而在刺辊表面形成气流层,此时纤维层内的杂质处于气流层的外层,纤维层中的纤维处于气流层的内层,从而使得在与给棉板、除尘刀、小漏底交接的区域内纤维层内的杂质和短纤下落清除,锡林-盖板分梳装置包括锡林,在锡林的外圆周上设置有盖板、固定盖板、前罩板、后罩板、大漏底,经给刺辊转动输出的纤维流不断的被转动的锡林所剥取,从而完成纤维由棉-刺辊喂入装置往锡林-盖板分梳装置的转移过程,在锡林转动剥取纤维的过程中实现对纤维层的细致自由梳理,经剥取的纤维层随即进入到锡林-盖板分梳装置,并随着锡林的转动而转动,此时锡林-盖板之间对进入的纤维进行细致分梳,从而分解纤维层,实现分离纤维、抛射杂质,前后罩板、大漏底防止纤维飞散,排除杂质短绒,固定盖板对纤维进行辅助分梳与整理,经梳理后得到以小纤维束和单纤维形式存在的初加工纤维原料;For the process of opening and carding, an opening and carding machine is used. The opening and carding card includes a feeder-licker-in device and a cylinder-flat plate opening device. The feeder-licker-in device includes The cotton feeding part and the licker-in opening part, wherein the cotton feeding part includes the cotton feeding box, the cotton lap roller, the cotton feeding roller, and the cotton feeding plate. The cotton feeding plate is located at the lower part of the outer circumference of the cotton feeding roller. The fiber flow fed to the cotton first enters the cotton feeding box, and then is fed by the uniform pressing of the lap roller, and then enters between the cotton feeding roller and the cotton feeding board to be held. The fiber flow is output in the state of fiber layer under the rotation of the feeding roller. The opening part of the licker-in includes the licker-in. The outer circumference of the licker-in is provided with a dust-removing knife and a small leakage bottom. The fibers in the output fiber layer are continuously stripped by the rotating licker-in, so as to complete the transfer process of the fibers from the feeding part of the cotton feeding part to the opening part of the licker-in. The fiber layer is initially held and combed, and the stripped fiber layer immediately enters the opening part of the licker-in, and rotates with the rotation of the licker-in, thereby forming an airflow layer on the surface of the licker-in. At this time, the impurities in the fiber layer It is located in the outer layer of the airflow layer, and the fibers in the fiber layer are located in the inner layer of the airflow layer, so that the impurities and short fibers in the fiber layer are removed in the area where the cotton feeding board, the dust removal knife and the small drain bottom meet. - The cover plate opening device includes a cylinder, and the outer circumference of the cylinder is provided with a cover plate, a fixed cover plate, a front cover plate, a rear cover plate, and a large drain bottom, and the fiber flow output by the rotation of the licker-in roller is continuously The rotating cylinder is stripped, so as to complete the transfer process of the fibers from the cotton-licker-in feeding device to the cylinder-cover opening device, and the fiber layer can be carefully and freely combed during the process of the cylinder rotating and stripping the fibers. , the stripped fiber layer immediately enters the cylinder-cover carding device, and rotates with the rotation of the cylinder. At this time, the incoming fibers are carefully carded between the cylinder and the cover to decompose the fibers. layer to achieve separation of fibers and eject impurities, front and rear cover plates and large leakage bottom to prevent fibers from scattering, to remove impurities and short piles, and to fix the cover plate to assist in carding and finishing of fibers. After carding, small fiber bundles and single fibers exist raw fiber raw materials; 第二步:初加工纤维原料智能混合成条:将第一步加工制得的初加工纤维原料分别堆仓放置,同时初加工纤维原料的性质包括纤维平均长度、纤维断裂强度、纤维表面摩擦进行测试,测试时对每种初加工纤维原料随机选取10个样本,且每个样本测试五次取平均值,而后对每个堆仓上设置编号并将测试得到的初加工纤维原料的性质输入到能够重复擦除改写的指示牌内,并通过指示牌显示所放置的初加工纤维原料的性质;而后根据所需纺制的混纺纱的质量指标要求选取所需混合的初加工纤维原料种类,并根据所需纺制的混纺纱的总质量以及各道加工中的制成率以及混纺比计算得到所需混合的每种初加工纤维原料的质量,而后通过称重将所需质量的每种初加工纤维原料分别堆放在一个独立的堆仓中进行待加工,将待加工的初加工纤维原料经第一混棉、开棉、第二混棉、均匀给棉、开松成条梳棉制得混合梳棉条,此时首先由混比喂入装置将待加工的初加工纤维原料按照所需的混纺比喂入到第一混棉的混棉机内,混比喂入装置的上平面开放、其他平面均封闭,在混比喂入装置内加装有可移动的一组混比调节板,通过混比调节板将混比喂入装置分割为一定数量的分喂入装置,使用时,根据待加工的初加工纤维原料的混纺比以及每种待加工的初加工纤维原料的密度计算出每次混比喂入装置内所需放置的初加工纤维原料的质量,而后将混比调节板进行移动,从而实现分割后的分喂入装置的大小适应调节,而后将各初加工纤维原料分别填满到相应的分喂入装置内,从而实现各初加工纤维原料的称重混合喂入;第一混棉的混棉机采用多仓式结构,第一混棉的混棉机内设置有多个高棉仓,使用时先依次将各棉仓喂满,再开车自动运转,混棉机的各棉仓同时输出的原棉,在喂入混棉机时存在时间差,从而实现喂入的不同纤维原料的逐仓喂入、阶梯储棉、同步输出、多仓混合;开棉采用辊筒开棉机,辊筒开棉机内设置6排依次排列的辊筒,在每个辊筒的外圆周上分布有四排截头圆锥角钉,自上而下的前5排辊筒的外圆周的下部设置有尘棒,且尘棒的间距可调,通过依次增加的转速实现喂入的纤维流依次由上而下在各辊筒之间的转移,在转移过程相邻的辊筒表面的圆锥角钉之间依次通过对纤维的刺穿实现柔和的自由打击开松;第二混棉的混棉机采用棉箱式结构,第二混棉的混棉机内设置有角钉帘子,喂入的各纤维流通过摆斗往复平铺后形成上下平行堆放排列的纤维层,由角钉帘同一时间内对纤维层进行垂直抓取各纤维成分,从而实现不同纤维成分的横铺直取混合;对于均匀给棉过程,采用棉箱结构,采用3个棉箱逐级控制,起均匀给棉作用,3个棉箱分别包括后棉箱、中棉箱、前棉箱,其中后棉箱采用高棉箱+光电管,对具有良好开松度的纤维棉层通过控制棉箱高度来控制纤维输出密度,中棉箱采用摇板拉耙机构+均棉罗拉,通过控制后箱输出罗拉的停与转,使得角钉帘出输出的纤维密度均匀,前棉箱采用光电管+振动板,严控棉箱高度,使纤维输出密度均匀;The second step: intelligently mix the primary processed fiber raw materials into strips: put the primary processed fiber raw materials processed in the first step into separate bins, and at the same time, the properties of the primary processed fiber raw materials include the average fiber length, fiber breaking strength, and fiber surface friction. In the test, 10 samples of each kind of raw fiber raw material are randomly selected during the test, and each sample is tested five times to take the average value, and then a number is set on each bin and the properties of the raw fiber raw material obtained by the test are input into the It can repeatedly erase and rewrite the signboard, and display the properties of the pre-processed fiber raw materials placed through the sign board; then select the type of pre-processed fiber raw material to be mixed according to the quality index requirements of the blended yarn to be spun. And according to the total mass of the blended yarn to be spun, the production rate in each process and the blending ratio, the mass of each primary fiber raw material to be mixed is calculated, and then the mass of each required mass is calculated by weighing. The pre-processed fiber raw materials are respectively stacked in an independent stacking bin for processing. The mixed carding sliver is prepared. At this time, the raw fiber raw material to be processed is fed into the first cotton blending machine according to the required blending ratio by the mixing ratio feeding device. The upper part of the mixing ratio feeding device The plane is open and the other planes are closed. A set of movable mixing ratio adjustment plates are installed in the mixing ratio feeding device. The mixing ratio feeding device is divided into a certain number of sub-feeding devices through the mixing ratio adjustment plate. At the same time, according to the blending ratio of the pre-processed fiber raw materials to be processed and the density of each pre-processed fiber raw material to be processed, the mass of the pre-processed fiber raw materials to be placed in the feeding device for each mixing ratio is calculated, and then the mixing ratio is calculated. The adjusting plate moves, so as to realize the adaptive adjustment of the size of the divided sub-feeding devices, and then fill the respective pre-processed fiber raw materials into the corresponding sub-feeding devices, so as to realize the weighing, mixing and feeding of each pre-processed fiber raw material. The first cotton blending machine adopts a multi-silo structure, and the first cotton blending machine is equipped with multiple high-cotton bins. When using, the cotton bins are filled in sequence, and then the machine starts to run automatically. The raw cotton output by each cotton bin of the cotton machine at the same time has a time difference when it is fed into the cotton blender, so as to realize bin-by-bin feeding of different fiber raw materials fed, step cotton storage, synchronous output, and multi-bin mixing; There are 6 rows of rollers arranged in sequence in the roller opener, and there are four rows of frustoconical spikes on the outer circumference of each roller. The lower part of the outer circumference is provided with dust rods, and the spacing of the dust rods is adjustable. The feeding fiber flow is transferred between the rollers from top to bottom in turn by increasing the rotation speed. During the transfer process, the adjacent rollers are The taper nails on the surface are pierced through the fibers to achieve soft and free blowing and opening; the second cotton blending machine adopts a cotton box structure, and the second cotton blending machine is provided with a curtain of spikes. , the fed fiber streams are reciprocated and flattened through the swing bucket to form a fiber layer arranged in parallel up and down, and the fiber layer is vertically grabbed by the brad curtain at the same time, so as to realize the horizontal laying of different fiber components. Pick Mixing; for the uniform cotton feeding process, the cotton box structure is adopted, and 3 cotton boxes are used for step-by-step control to play the role of uniform cotton feeding. High cotton box + photocell is used to control the fiber output density by controlling the height of the cotton box for the fiber cotton layer with good openness. Stop and turn, so that the density of the fibers output from the braided curtain is uniform. The front cotton box adopts photocell + vibrating plate, and the height of the cotton box is strictly controlled to make the fiber output density uniform; 对于开松成条梳棉过程,采用开松成条梳棉机,开松成条梳棉机包括给棉-刺辊喂入装置、道夫-压辊成条装置,给棉-刺辊喂入装置包括刺辊,在刺辊的外圆周上设置为除尘刀、小漏底,经输入的纤维层内的纤维不断的被转动的刺辊所剥取,从而完成纤维由给棉喂入部分往刺辊开松部分的转移过程,在刺辊转动剥取纤维的过程中实现对纤维层的初步握持梳理,被剥取的纤维层随即进入到刺辊开松部分,并随着刺辊的转动而转动,从而在刺辊表面形成气流层,此时纤维层内的杂质处于气流层的外层,纤维层中的纤维处于气流层的内层,从而使得在与给棉板、除尘刀、小漏底交接的区域内纤维层内的杂质和短纤下落清除,道夫-压辊成条装置包括道夫,在道夫的前部依次设置有剥棉罗拉、大压辊、圈条器,道夫设置在给棉-刺辊喂入装置的正前部,道夫在与刺辊保持不同向、不同速的转动中将刺辊针面的纤维共同剥取后重新凝集成纤维层,从而完成纤维由给棉-刺辊喂入装置往道夫-压辊成条装置的转移过程,凝聚在道夫上的纤维层随后被剥棉罗拉不断的剥取,并在剥取过程中保持结构及均匀性,从而形成纤维网,纤维网经聚拢后被大压辊按压成条,并经圈条器不断的卷绕在条筒上,从而制得混合梳棉条;For the opening and sliver carding process, the opening and sliver carding machine is used. The opening and sliver carding machine includes a cotton-licker-in feeding device, a doffer-pressing roll forming device, and a cotton-licker-in feeding device. The device includes a licker-in, which is provided with a dust-removing knife and a small leaking bottom on the outer circumference of the licker-in. The fibers in the input fiber layer are continuously stripped by the rotating licker-in, so as to complete the fiber from the cotton feeding part to the feeding part. The transfer process of the opening part of the licker-in roller realizes the preliminary holding and carding of the fiber layer during the process of the licker-in roller rotating and stripping the fibers. It rotates and rotates to form an air flow layer on the surface of the licker-in. At this time, the impurities in the fiber layer are in the outer layer of the air flow layer, and the fibers in the fiber layer are in the inner layer of the air flow layer, so that the cotton feeder, dust removal knife, The impurities and short fibers in the fiber layer are removed in the area where the small leakage bottom meets. The doffer-roller forming device includes a doffer. The front part of the doffer is sequentially provided with a stripping roller, a large pressing roller, and a coiler. The doffer is set At the front of the cotton-licker-in feeding device, the doffer keeps the rotation of the licker-in in different directions and at different speeds, and then re-agglomerates the fibers on the needle surface of the licker-in into a fiber layer, so as to complete the fiber from the feeder. During the transfer process from the cotton-licker-in feeding device to the doffer-pressing sliver forming device, the fiber layer condensed on the doffer is then continuously stripped by the stripping roller, and the structure and uniformity are maintained during the stripping process, thereby forming Fiber web, the fiber web is gathered and pressed into strips by the large pressure roller, and continuously wound on the can by the coiler, so as to obtain the mixed carded sliver; 第三步:混合梳棉条成纱:将混合梳棉条依次经两道并条、粗纱、细纱工序制得最终所需的混纺纱,经第一道并条机的牵伸拉细、重新并合作用制得混合半熟条,牵伸系统采用四上四下下压式压力棒附导向上罗拉双区曲线牵伸,经第二道并条机的牵伸拉细、重新并合作用制得混合熟条,牵伸系统采用三上三下下压式压力棒附导向上罗拉曲线牵伸;粗纱采用粗纱机,粗纱机中采用2根混合熟条共同喂入,经粗纱机的牵伸拉细、加捻卷绕制得混合粗纱;细纱采用细纱机,细纱机中采用1根混合粗纱喂入,经细纱机的牵伸拉细、加捻卷绕制得混纺纱。The third step: Mixed carded sliver into yarn: The mixed carded sliver is sequentially passed through two processes of drawing, roving and spinning to obtain the final desired blended yarn, which is drawn by the first drawing frame. The mixed semi-cooked sliver is obtained by re-combination. The drafting system adopts four-up and four-down pressure rods with double-zone curve drafting with guide-up rollers. The mixed sliver is obtained, and the drafting system adopts the three-up and three-down-pressing pressure bar attached to the guide-up roller curve for drafting; the roving adopts the roving frame, and two mixed sliver is fed together in the roving frame, and is drawn by the roving frame. The mixed roving is obtained by stretching, thinning, twisting and winding; the spun yarn adopts a spinning frame, and one mixed roving is fed into the spinning frame. 2.根据权利要求1所述的多组分纤维智能混合混纺纱的生产方法,其特征在于,第一步中,在轴流开棉机内原纤维绕辊筒旋转5-6圈。2. The production method of multi-component fiber intelligent mixed blended yarn according to claim 1, characterized in that, in the first step, the fibrils are rotated 5-6 circles around the drum in the axial flow opener. 3.根据权利要求1所述的多组分纤维智能混合混纺纱的生产方法,其特征在于,第一步中,左辊筒、中辊筒、右辊筒的直径相同。3. The method for producing multi-component fiber intelligent mixed blended yarn according to claim 1, wherein in the first step, the diameters of the left roller, the middle roller and the right roller are the same. 4.根据权利要求1所述的多组分纤维智能混合混纺纱的生产方法,其特征在于,第二步中,混比喂入装置为长方体形空心结构。4. The method for producing multi-component fiber intelligent mixed blended yarn according to claim 1, characterized in that, in the second step, the mixing ratio feeding device is a cuboid hollow structure. 5.根据权利要求1所述的多组分纤维智能混合混纺纱的生产方法,其特征在于,第二步中,混比调节板的数量比待加工的初加工纤维原料的种类少1。5 . The method for producing multi-component fiber intelligent mixed blended yarn according to claim 1 , wherein, in the second step, the number of mixing ratio adjustment plates is 1 less than the type of the primary fiber raw material to be processed. 6 . 6.根据权利要求1所述的多组分纤维智能混合混纺纱的生产方法,其特征在于,第二步中,分喂入装置的数量与待加工的初加工纤维原料的种类保持一致。6 . The method for producing multi-component fiber intelligent mixed blended yarn according to claim 1 , wherein, in the second step, the number of sub-feeding devices is consistent with the type of the primary fiber raw material to be processed. 7 . 7.根据权利要求1所述的多组分纤维智能混合混纺纱的生产方法,其特征在于,第二步中,6排辊筒的轴心45°自下而上排列。7 . The method for producing multi-component fiber intelligent mixed blended yarn according to claim 1 , wherein in the second step, the axes of the 6 rows of rollers are arranged from bottom to top at 45°. 8 . 8.根据权利要求1所述的多组分纤维智能混合混纺纱的生产方法,其特征在于,第二步中,6排辊筒的转动方向相同、转动速度自上而下以1.1-1.2倍递增。8. The production method of multi-component fiber intelligent mixed blended yarn according to claim 1, characterized in that, in the second step, the rotation directions of the 6 rows of rollers are the same, and the rotation speed is 1.1-1.2 from top to bottom. Multiply. 9.根据权利要求1所述的多组分纤维智能混合混纺纱的生产方法,其特征在于,第三步中,其中第一道并条中采用8根混合梳棉条共同喂入。9 . The method for producing multi-component fiber intelligent mixed blended yarn according to claim 1 , wherein in the third step, 8 mixed card slivers are used to feed together in the first drawing frame. 10 . 10.根据权利要求1所述的多组分纤维智能混合混纺纱的生产方法,其特征在于,第三步中,第二道并条中采用6根混合半熟条共同喂入。10 . The method for producing multi-component fiber intelligent mixed blended yarn according to claim 1 , wherein in the third step, 6 mixed semi-cooked slivers are used to feed together in the second drawing frame. 11 .
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