CN110257990A - A kind of preparation method with environmentally friendly elastic core-spun yarn - Google Patents
A kind of preparation method with environmentally friendly elastic core-spun yarn Download PDFInfo
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- CN110257990A CN110257990A CN201910700688.7A CN201910700688A CN110257990A CN 110257990 A CN110257990 A CN 110257990A CN 201910700688 A CN201910700688 A CN 201910700688A CN 110257990 A CN110257990 A CN 110257990A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/02—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques imparting twist by a fluid, e.g. air vortex
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
- D02G3/328—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/14—Dyeability
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The present invention relates to a kind of covering yarn, in particular to a kind of preparation method with environmentally friendly elastic core-spun yarn.It is carried out by following processing step: covering yarn structure → prepare surrounding layer → elastic composite long filament core filaments preparation → Technology of Air Vortex Spinning.A kind of preparation method with environmentally friendly elastic core-spun yarn further promotes product service performance, improves product specification.
Description
Technical field
The present invention relates to a kind of covering yarn, in particular to a kind of preparation method with environmentally friendly elastic core-spun yarn.
Background technique
Covering yarn: covering yarn generally using strength and all preferable filament of synthetic fibre of elastic force as core filaments, hair, glue by outsourcing cotton
The staple fibers such as glue fiber are twisted together and the yarn that is spun into.Covering yarn has the excellent performance of long filament heart yarn and outsourcing staple fiber concurrently.
It can use the performance and surface characteristics of the excellent physical property of heart yarn chemical-fibres filaments and outsourcing staple fiber, give full play to two kinds
The speciality of fiber and the deficiency for making up them.At present using RING SPINNING covering yarn as mainstream in industrial production, it is vortexed spun core-spun yarn, gas
Stream spun core-spun yarn also has certain scale.
Be vortexed spinning technique: air injection air vortex spinning machine is grown up on the basis of Air-Jet Spinning, and air vortex spinning is freely
End spinning belongs to true twirl structure.Air-jet eddy-current spinning principle: the air-flow that spray orifice sprays forms negative pressuren zone at nozzle entrance, negative
Under pressure effect, the parallel fibers beam of premenstrual roller draft is inhaled into nozzle.The front end of fibre bundle around guid needle by
It is forming the pull of the tail end of yarn and is importing in doffing tube, effect of its rear end by high-speed eddy axial thrust load, part
Fiber lodges in doffing tube inlet in umbrella, and the fiber of lodging is exposed in the gyration airflow of spray orifice ejection, with returning for air-flow
In turning to yarn tail, the real staple yarn output for twisting shape is formed.Vortex spinning Yarn filoplume is few, any surface finish, and anti-pilling property is remote
Better than the product of other spinning forms;Good hygroscopicity.Fabric sheen is good, and soft to have bony again, good stability of the dimension is wear-resisting.
Sorona:Sorona polymer is the advanced polymer platform of the newest release of E.I.Du Pont Company.It can not only assign fibre
The unique performance of peacekeeping fabric, and biotechnology is utilized revolutionaryly in chemical fibre raw material, in the hope of functions of textile fabrics and ring
The perfect combination of guarantor.
Bicomponent fibers containing sorona have outstanding elastic recovery, and spandex, which is not added, can be realized comfortable stretching
Property;With cotton feel, comfortable feel.Sorona polymer chlorine-resistant is alkaline-resisting, and easy dyeing is beautiful in colour after dyeing.
SORONA polymer using biochemical method production has following triple values of environmental protection
1 has 37% raw material from natural reproducible resource, rather than petrochemical material, to reduce the dependence to petroleum resources;
The Sorona polymer of 2 identical yield, compared with the nylon polymer based on petrochemical material, Sorona compares in being made
The latter consumes 30% energy less;
The Sorona polymer of 3 identical yield, compared with the nylon polymer based on petrochemical material, Sorona compares in being made
The latter discharges 63% carbon dioxide (i.e. greenhouse gases) less.
Summary of the invention
The present invention mainly solves the deficiencies in the prior art, mainly solves present in existing idea yarn product
Some shortcomings.Use bi-component sorona polymer for the vortex spun core-spun yarn of core filaments, the woven fabric of resultant yarn institute has
Outstanding elastic recovery, comfortable feel, easy dyeing, and it is beautiful in colour after dyeing, have simultaneously as core filaments SORONA polymer
There is very high-environmental value, process flow below is used to produce: raw material choice, mixed cotton, blow room system, carding process, and
Technique, a kind of preparation method with environmentally friendly elastic core-spun yarn of Technology of Air Vortex Spinning.
Above-mentioned technical problem of the invention is mainly to be addressed by following technical proposals:
A kind of preparation method with environmentally friendly elastic core-spun yarn, is carried out by following processing step:
(1), covering yarn structure:
A: surrounding layer: two or more cellulose fluffs, terylene short fiber mix the surrounding layer being spun into;
B: core filaments: 50D/32F T-400(sorona);
(2), surrounding layer is prepared:
(1), mixed cotton is handled:
Distribute cotton: Lenzin viscose glue, Ya Saier, terylene AHD-2, terylene AHD-4 are arranged according to the ratio rushton turbine of T/R60/40, are mixed
It is repacked after conjunction;
Mixed raw material after packing is sequentially arranged in the area Pai Bao, enters in griping cotton machine and is sufficiently mixed, griping cotton machine FA009B
Technique: hired roughneck stretches out rib: 2mm, Beater Speed 1100r/min, the speed of service 15m/s of griping cotton machine;
(2), blow room system:
Be fed through in opener through griping cotton machine crawl, Beater Speed 550r/min, in opener between hired roughneck and dirt stick every
Away from import is 10~14mm, and centre is 11.5~15.5mm, is exported as 14.5~18.5mm;Gauge between dirt stick, import are
11~13mm, centre are 7~9mm, export as 4~7mm, form shredding shape cotton flow, cotton flow is sent cotton blower to send to carding machine
In hopper;
(3), carding process:
Carry out the processing of the cotton carding carded sliver: cotton flow is sent into carding machine by feeding cotton and cotton feeder structure, the licker-in and cylinder in carding machine
Differential surface speed is 1.85~2.02, reduces the gauge at cotton carding rear portion, and bottom drain import gauge amplifies, and raises mote knife with respect to position
It sets, and flat cutter is installed, implements more combs and fall less, reduce 5 gauges between cylinder and cover board, reduce the interval of cylinder and doffer
Away from slowing down cover board velocity of rotation, the speed of cylinder is 320~360r/min, and the speed of licker-in is 750~850r/min, cover board
Speed be 85~121r/min, 5 gauges between cover board and cylinder are respectively 0.2mm, 0.18mm, 0.18mm, 0.18mm
And 0.2mm, the height of mote knife are 3mm~5mm, angle is 90 degree~95 degree, the gauge of cylinder and doffer for 0.13~
0.15mm, weight of card sliver are 15~25g/5m;The carded sliver in accordance with quality requirement is made;
(4), drawing process:
Carry out drafting processing: the carded sliver carries out drafting and forms ripe bar, and the gauge of roller is 12*10*20mm, the speed of shaping when drafting
For 260~280m/min, quantification of 18~25g/5m of ripe bar;
(3), prepared by elastic composite long filament core filaments:
Outsourcing: 50D/32F T-400(sorona);
(4), Technology of Air Vortex Spinning:
The surrounding layer ripe bar prepared is fed in vortex spinning, ripe bar quantifies are as follows: 18.4g/5m, first prefabricated formation outsourcing yarn,
Spinning process: speed: 360m/min, total draft: 260, dominant draft: 38, feeding ratio: 0.96, yarn count: standard batches ratio:
1.03, air pressure: 0.5MP;Core-spun yarn core silk parameter: clamper opening time: 0.1S is set, the clamper shut-in time: 0.0S, drum
1 opening time of blower: 0.1S, 1 timing of air blower: 0.6S, 2 opening time of air blower: 0.0S, when 2 timing of air blower
Between: 0.0S, 3 opening time of air blower: 0.0S, 3 timing of air blower: 0.0S, confirmation setting, can spin, outer layer yarn and
Elastic composite long filament core filaments are involved in paper tube together, complete covering yarn spinning;When requiring to cut defect or broken end when spinning, core is fed
Silk does not break end, and improves production efficiency, covering yarn is prevented to lack core filaments.
Therefore, a kind of preparation method with environmentally friendly elastic core-spun yarn provided by the invention, further promoting product makes
With performance, product specification is improved.
Specific embodiment
Below by embodiment, the technical solutions of the present invention will be further described.
A kind of embodiment 1: preparation method with environmentally friendly elastic core-spun yarn, it is characterised in that pass through following technique
Step carries out:
(1), covering yarn structure:
A: surrounding layer: two or more cellulose fluffs, terylene short fiber mix the surrounding layer being spun into;
B: core filaments: 50D/32F T-400(sorona);
(2), surrounding layer is prepared:
(1), mixed cotton is handled:
Distribute cotton: Lenzin viscose glue, Ya Saier, terylene AHD-2, terylene AHD-4 are arranged according to the ratio rushton turbine of T/R60/40, are mixed
It is repacked after conjunction;
Mixed raw material after packing is sequentially arranged in the area Pai Bao, enters in griping cotton machine and is sufficiently mixed, griping cotton machine FA009B
Technique: hired roughneck stretches out rib: 2mm, Beater Speed 1100r/min, the speed of service 15m/s of griping cotton machine;
(2), blow room system:
Be fed through in opener through griping cotton machine crawl, Beater Speed 550r/min, in opener between hired roughneck and dirt stick every
Away from import 10mm, centre is 11.5mm, is exported as 14.5mm;Gauge between dirt stick, import 11mm, centre are 7mm,
Outlet is 4mm, forms shredding shape cotton flow, and cotton flow is sent cotton blower to send into hopper on carding machine;
(3), carding process:
Carry out the processing of the cotton carding carded sliver: cotton flow is sent into carding machine by feeding cotton and cotton feeder structure, the licker-in and cylinder in carding machine
Differential surface speed is 1.85~2.02, reduces the gauge at cotton carding rear portion, and bottom drain import gauge amplifies, and raises mote knife with respect to position
It sets, and flat cutter is installed, implements more combs and fall less, reduce 5 gauges between cylinder and cover board, reduce the interval of cylinder and doffer
Away from slowing down cover board velocity of rotation, the speed of cylinder is 320r/min, and the speed of licker-in is 750r/min, and the speed of cover board is
85r/min, 5 gauges between cover board and cylinder are respectively 0.2mm, 0.18mm, 0.18mm, 0.18mm and 0.2mm, dedusting
The height of knife is 3mmmm, and angle is 90 degree, and the gauge of cylinder and doffer are 0.13mm, weight of card sliver 15g/5m;Be made in accordance with
The carded sliver of quality requirement;
(4), drawing process:
Carry out drafting processing: the carded sliver carries out drafting and forms ripe bar, and the gauge of roller is 12*10*20mm, the speed of shaping when drafting
For 260m/min, the quantification of 18g/5m of ripe bar;
(3), prepared by elastic composite long filament core filaments:
Outsourcing: 50D/32F T-400(sorona);
(4), Technology of Air Vortex Spinning:
The surrounding layer ripe bar prepared is fed in vortex spinning, ripe bar quantifies are as follows: 18.4g/5m, first prefabricated formation outsourcing yarn,
Spinning process: speed: 360m/min, total draft: 260, dominant draft: 38, feeding ratio: 0.96, yarn count: standard batches ratio:
1.03, air pressure: 0.5MP;Core-spun yarn core silk parameter: clamper opening time: 0.1S is set, the clamper shut-in time: 0.0S, drum
1 opening time of blower: 0.1S, 1 timing of air blower: 0.6S, 2 opening time of air blower: 0.0S, when 2 timing of air blower
Between: 0.0S, 3 opening time of air blower: 0.0S, 3 timing of air blower: 0.0S, confirmation setting, can spin, outer layer yarn and
Elastic composite long filament core filaments are involved in paper tube together, complete covering yarn spinning;When requiring to cut defect or broken end when spinning, core is fed
Silk does not break end, and improves production efficiency, covering yarn is prevented to lack core filaments.
Embodiment 2: a kind of preparation method with environmentally friendly elastic core-spun yarn is carried out by following processing step:
(1), covering yarn structure:
A: surrounding layer: two or more cellulose fluffs, terylene short fiber mix the surrounding layer being spun into;
B: core filaments: 50D/32F T-400(sorona);
(2), surrounding layer is prepared:
(1), mixed cotton is handled:
Distribute cotton: Lenzin viscose glue, Ya Saier, terylene AHD-2, terylene AHD-4 are arranged according to the ratio rushton turbine of T/R60/40, are mixed
It is repacked after conjunction;
Mixed raw material after packing is sequentially arranged in the area Pai Bao, enters in griping cotton machine and is sufficiently mixed, griping cotton machine FA009B
Technique: hired roughneck stretches out rib: 2mm, Beater Speed 1100r/min, the speed of service 15m/s of griping cotton machine;
(2), blow room system:
Be fed through in opener through griping cotton machine crawl, Beater Speed 550r/min, in opener between hired roughneck and dirt stick every
Away from import 12mm, centre is 13.5mm, is exported as 16.5mm;Gauge between dirt stick, import 12mm, centre are 8mm,
Outlet is 5mm, forms shredding shape cotton flow, and cotton flow is sent cotton blower to send into hopper on carding machine;
(3), carding process:
Carry out the processing of the cotton carding carded sliver: cotton flow is sent into carding machine by feeding cotton and cotton feeder structure, the licker-in and cylinder in carding machine
Differential surface speed is 1.95, reduces the gauge at cotton carding rear portion, and bottom drain import gauge amplifies, and raises mote knife relative position, and put down
Knife installation is implemented more combs and is fallen less, reduces 5 gauges between cylinder and cover board, reduce the interval distance of cylinder and doffer, slow down
Cover board velocity of rotation, the speed of cylinder are 340r/min, and the speed of licker-in is 800r/min, and the speed of cover board is 100r/min,
5 gauges between cover board and cylinder are respectively 0.2mm, 0.18mm, 0.18mm, 0.18mm and 0.2mm, the height of mote knife
For 4mm, angle is 92 degree, and the gauge of cylinder and doffer are 0.14mm, weight of card sliver 20g/5m;It is made in accordance with quality requirement
The carded sliver;
(4), drawing process:
Carry out drafting processing: the carded sliver carries out drafting and forms ripe bar, and the gauge of roller is 12*10*20mm, the speed of shaping when drafting
For 270m/min, the quantification of 22g/5m of ripe bar;
(3), prepared by elastic composite long filament core filaments:
Outsourcing: 50D/32F T-400(sorona);
(4), Technology of Air Vortex Spinning:
The surrounding layer ripe bar prepared is fed in vortex spinning, ripe bar quantifies are as follows: 18.4g/5m, first prefabricated formation outsourcing yarn,
Spinning process: speed: 360m/min, total draft: 260, dominant draft: 38, feeding ratio: 0.96, yarn count: standard batches ratio:
1.03, air pressure: 0.5MP;Core-spun yarn core silk parameter: clamper opening time: 0.1S is set, the clamper shut-in time: 0.0S, drum
1 opening time of blower: 0.1S, 1 timing of air blower: 0.6S, 2 opening time of air blower: 0.0S, when 2 timing of air blower
Between: 0.0S, 3 opening time of air blower: 0.0S, 3 timing of air blower: 0.0S, confirmation setting, can spin, outer layer yarn and
Elastic composite long filament core filaments are involved in paper tube together, complete covering yarn spinning;When requiring to cut defect or broken end when spinning, core is fed
Silk does not break end, and improves production efficiency, covering yarn is prevented to lack core filaments.
A kind of embodiment 3: preparation method with environmentally friendly elastic core-spun yarn, it is characterised in that pass through following technique
Step carries out:
(1), covering yarn structure:
A: surrounding layer: two or more cellulose fluffs, terylene short fiber mix the surrounding layer being spun into;
B: core filaments: 50D/32F T-400(sorona);
(2), surrounding layer is prepared:
(1), mixed cotton is handled:
Distribute cotton: Lenzin viscose glue, Ya Saier, terylene AHD-2, terylene AHD-4 are arranged according to the ratio rushton turbine of T/R60/40, are mixed
It is repacked after conjunction;
Mixed raw material after packing is sequentially arranged in the area Pai Bao, enters in griping cotton machine and is sufficiently mixed, griping cotton machine FA009B
Technique: hired roughneck stretches out rib: 2mm, Beater Speed 1100r/min, the speed of service 15m/s of griping cotton machine;
(2), blow room system:
Be fed through in opener through griping cotton machine crawl, Beater Speed 550r/min, in opener between hired roughneck and dirt stick every
Away from import 14mm, centre is 15.5mm, is exported as 18.5mm;Gauge between dirt stick, import 13mm, centre are 9mm,
Outlet is 7mm, forms shredding shape cotton flow, and cotton flow is sent cotton blower to send into hopper on carding machine;
(3), carding process:
Carry out the processing of the cotton carding carded sliver: cotton flow is sent into carding machine by feeding cotton and cotton feeder structure, the licker-in and cylinder in carding machine
Differential surface speed is 2.02, reduces the gauge at cotton carding rear portion, and bottom drain import gauge amplifies, and raises mote knife relative position, and put down
Knife installation is implemented more combs and is fallen less, reduces 5 gauges between cylinder and cover board, reduce the interval distance of cylinder and doffer, slow down
Cover board velocity of rotation, the speed of cylinder are 360r/min, and the speed of licker-in is 850r/min, and the speed of cover board is 121r/min,
5 gauges between cover board and cylinder are respectively 0.2mm, 0.18mm, 0.18mm, 0.18mm and 0.2mm, the height of mote knife
For 5mm, angle is 95 degree, and the gauge of cylinder and doffer are 0.15mm, weight of card sliver 25g/5m;It is made in accordance with quality requirement
The carded sliver;
(4), drawing process:
Carry out drafting processing: the carded sliver carries out drafting and forms ripe bar, and the gauge of roller is 12*10*20mm, the speed of shaping when drafting
For 280m/min, the quantification of 25g/5m of ripe bar;
(3), prepared by elastic composite long filament core filaments:
Outsourcing: 50D/32F T-400(sorona);
(4), Technology of Air Vortex Spinning:
The surrounding layer ripe bar prepared is fed in vortex spinning, ripe bar quantifies are as follows: 18.4g/5m, first prefabricated formation outsourcing yarn,
Spinning process: speed: 360m/min, total draft: 260, dominant draft: 38, feeding ratio: 0.96, yarn count: standard batches ratio:
1.03, air pressure: 0.5MP;Core-spun yarn core silk parameter: clamper opening time: 0.1S is set, the clamper shut-in time: 0.0S, drum
1 opening time of blower: 0.1S, 1 timing of air blower: 0.6S, 2 opening time of air blower: 0.0S, when 2 timing of air blower
Between: 0.0S, 3 opening time of air blower: 0.0S, 3 timing of air blower: 0.0S, confirmation setting, can spin, outer layer yarn and
Elastic composite long filament core filaments are involved in paper tube together, complete covering yarn spinning;When requiring to cut defect or broken end when spinning, core is fed
Silk does not break end, and improves production efficiency, covering yarn is prevented to lack core filaments.
Claims (1)
1. a kind of preparation method with environmentally friendly elastic core-spun yarn, it is characterised in that carried out by following processing step:
(1), covering yarn structure:
A: surrounding layer: two or more cellulose fluffs, terylene short fiber mix the surrounding layer being spun into;
B: core filaments: 50D/32F T-400(sorona);
(2), surrounding layer is prepared:
(1), mixed cotton is handled:
Distribute cotton: Lenzin viscose glue, Ya Saier, terylene AHD-2, terylene AHD-4 are arranged according to the ratio rushton turbine of T/R60/40, are mixed
It is repacked after conjunction;
Mixed raw material after packing is sequentially arranged in the area Pai Bao, enters in griping cotton machine and is sufficiently mixed, griping cotton machine FA009B
Technique: hired roughneck stretches out rib: 2mm, Beater Speed 1100r/min, the speed of service 15m/s of griping cotton machine;
(2), blow room system:
Be fed through in opener through griping cotton machine crawl, Beater Speed 550r/min, in opener between hired roughneck and dirt stick every
Away from import is 10~14mm, and centre is 11.5~15.5mm, is exported as 14.5~18.5mm;Gauge between dirt stick, import are
11~13mm, centre are 7~9mm, export as 4~7mm, form shredding shape cotton flow, cotton flow is sent cotton blower to send to carding machine
In hopper;
(3), carding process:
Carry out the processing of the cotton carding carded sliver: cotton flow is sent into carding machine by feeding cotton and cotton feeder structure, the licker-in and cylinder in carding machine
Differential surface speed is 1.85~2.02, reduces the gauge at cotton carding rear portion, and bottom drain import gauge amplifies, and raises mote knife with respect to position
It sets, and flat cutter is installed, implements more combs and fall less, reduce 5 gauges between cylinder and cover board, reduce the interval of cylinder and doffer
Away from slowing down cover board velocity of rotation, the speed of cylinder is 320~360r/min, and the speed of licker-in is 750~850r/min, cover board
Speed be 85~121r/min, 5 gauges between cover board and cylinder are respectively 0.2mm, 0.18mm, 0.18mm, 0.18mm
And 0.2mm, the height of mote knife are 3mm~5mm, angle is 90 degree~95 degree, the gauge of cylinder and doffer for 0.13~
0.15mm, weight of card sliver are 15~25g/5m;The carded sliver in accordance with quality requirement is made;
(4), drawing process:
Carry out drafting processing: the carded sliver carries out drafting and forms ripe bar, and the gauge of roller is 12*10*20mm, the speed of shaping when drafting
For 260~280m/min, quantification of 18~25g/5m of ripe bar;
(3), prepared by elastic composite long filament core filaments:
Outsourcing: 50D/32F T-400(sorona);
(4), Technology of Air Vortex Spinning:
The surrounding layer ripe bar prepared is fed in vortex spinning, ripe bar quantifies are as follows: 18.4g/5m, first prefabricated formation outsourcing yarn,
Spinning process: speed: 360m/min, total draft: 260, dominant draft: 38, feeding ratio: 0.96, yarn count: standard batches ratio:
1.03, air pressure: 0.5MP;Core-spun yarn core silk parameter: clamper opening time: 0.1S is set, the clamper shut-in time: 0.0S, drum
1 opening time of blower: 0.1S, 1 timing of air blower: 0.6S, 2 opening time of air blower: 0.0S, when 2 timing of air blower
Between: 0.0S, 3 opening time of air blower: 0.0S, 3 timing of air blower: 0.0S, confirmation setting, can spin, outer layer yarn and
Elastic composite long filament core filaments are involved in paper tube together, complete covering yarn spinning;When requiring to cut defect or broken end when spinning, core is fed
Silk does not break end, and improves production efficiency, covering yarn is prevented to lack core filaments.
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Publication number | Priority date | Publication date | Assignee | Title |
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CN111501175A (en) * | 2020-04-23 | 2020-08-07 | 江阴芗菲服饰有限公司 | Vortex spinning point yarn knitted fabric and preparation method thereof |
CN112981667A (en) * | 2021-02-02 | 2021-06-18 | 绍兴市柯桥区东纺纺织产业创新研究院 | Preparation process of two-component Sorona four-side elastic fabric |
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CN110042520A (en) * | 2019-04-30 | 2019-07-23 | 江南大学 | Wash/glue the production method of environmentally friendly mixed yarn |
CN110055651A (en) * | 2019-05-29 | 2019-07-26 | 南通双弘纺织有限公司 | The scribbled and its spinning process of Sorona fiber, Seawool fiber and regenerated terylene |
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CN102808259A (en) * | 2012-09-04 | 2012-12-05 | 河南新野纺织股份有限公司 | Elastic yarn with comfortable elater |
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CN111501175A (en) * | 2020-04-23 | 2020-08-07 | 江阴芗菲服饰有限公司 | Vortex spinning point yarn knitted fabric and preparation method thereof |
CN112981667A (en) * | 2021-02-02 | 2021-06-18 | 绍兴市柯桥区东纺纺织产业创新研究院 | Preparation process of two-component Sorona four-side elastic fabric |
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