CN110040463A - Production line - Google Patents
Production line Download PDFInfo
- Publication number
- CN110040463A CN110040463A CN201910399237.4A CN201910399237A CN110040463A CN 110040463 A CN110040463 A CN 110040463A CN 201910399237 A CN201910399237 A CN 201910399237A CN 110040463 A CN110040463 A CN 110040463A
- Authority
- CN
- China
- Prior art keywords
- pipeline
- load
- bearing part
- production line
- conveyer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
- B65G47/8815—Reciprocating stop, moving up or down in the path of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/043—Magnetic
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses a kind of production lines, comprising: for conveying the first pipeline of load-bearing part, one end of first pipeline is equipped with the first conveyer, and the other end of first pipeline is equipped with the second conveyer；For recycling the second pipeline of the load-bearing part, the load-bearing part on second pipeline is transported on first pipeline by first conveyer, the load-bearing part on first pipeline is transported on second pipeline by second conveyer.The present invention conveys load-bearing part by the first pipeline, load-bearing part is recycled by the second pipeline, the load-bearing part on the second pipeline is transported to the first pipeline by the first conveyer, the load-bearing part on the first pipeline is transported to the second pipeline by the second conveyer, prosthetic transmitting, automation transmission is fully achieved, production efficiency is substantially increased.
Description
Technical field
The present invention relates to production line fields, more particularly to the production line of electrical appliance kit component.
Background technique
Four problems demands solve in existing commercialization side air-out electrical appliance kit component production model, embody as follows:
Wire body structure: it is unpowered sliding rail that side air-out electrical appliance kit component, which pre-installs wire body, and wire body structure is rectangular circulation sliding rail line, line
Body takes up a large area；
Material loading: for material loading without independent space, material concentrates online side and table top, and order switches without space；Live material
Put it is random, material lose, with fault in uncontrollable state；
Production efficiency: unpowered transmission manually push board drive manner production, beat change with the working condition of personnel
And change, production efficiency is unstable；
Transmit between process: unpowered transmission manually pushes board drive manner, and the end to end recovery process plate of toroid is raw
Production mode, transfer mode are heavy.
Summary of the invention
The features and advantages of the present invention partly state in the following description, or can from the description it is clear that or
Person can pass through practice present invention study.
It is provided by the invention to be designed to provide a kind of production line, to improve production efficiency.
It is as follows that the present invention solves technical solution used by above-mentioned technical problem: providing a kind of production line, comprising:
For conveying the first pipeline of load-bearing part, one end of first pipeline is equipped with the first conveyer, and described first
The other end of pipeline is equipped with the second conveyer；
For recycling the second pipeline of the load-bearing part, by first conveyer by the institute on second pipeline
It states load-bearing part to be transported on first pipeline, will be held described on first pipeline by second conveyer
Holder is transported on second pipeline.
First pipeline includes being successively set on from described one end of first pipeline to first conveying
Material Staging Area, assembling area and detection zone on the direction of the other end of line.
The production line further includes control system, be used to control the load-bearing part conveyed on first pipeline and
Stop.
The lower section of first pipeline is equipped with the first stopper controlled by control system, passes through first stopper
Blocking the load-bearing part stops the load-bearing part on first pipeline, by holding described in first stopper disengaging
Holder conveys the load-bearing part on first pipeline.
First stopper is the first cylinder, and the First piston bar that the control system controls first cylinder rises
Blocking the load-bearing part stops the load-bearing part on first pipeline, and the control system controls first cylinder
First piston bar decline be detached from the load-bearing part and convey the load-bearing part on first pipeline.
The load-bearing part is equipped with the first inductor, and first stopper is equipped with the second sense connecting with control system
Device is answered, second inductor, which incudes first inductor and controls first stopper by the control system, blocks institute
State load-bearing part.
First inductor and/or second inductor are Magnetic Induction device.
The production line further includes control system, be used to control the load-bearing part conveyed on second pipeline and
Stop.
The lower section of second pipeline is equipped with the second stopper controlled by control system, passes through second stopper
Blocking the load-bearing part stops the load-bearing part on second pipeline, by holding described in second stopper disengaging
Holder conveys the load-bearing part on second pipeline.
Second stopper is the second cylinder, and the second piston bar that the control system controls second cylinder rises
Blocking the load-bearing part stops the load-bearing part on second pipeline, and the control system controls second cylinder
Second piston bar decline be detached from the load-bearing part and convey the load-bearing part on second pipeline.
The load-bearing part includes the first load-bearing part and the second load-bearing part, places first material on first load-bearing part, institute
It states and places second material on the second load-bearing part, it is defeated on first pipeline that the control system controls second load-bearing part
It send and stops.
The production line is hopper for producing electrical appliance kit, the first material, and the second material is electrical appliance kit.
The control system is PLC program.
First pipeline is set to the surface of second pipeline, and first conveyer is the first lifting
Machine, second conveyer are the second elevator.
The production line is for producing electrical appliance kit.
The present invention conveys load-bearing part by the first pipeline, recycles load-bearing part by the second pipeline, passes through first
Load-bearing part on second pipeline is transported to the first pipeline by conveyer, will be on the first pipeline by the second conveyer
Load-bearing part be transported to the second pipeline, prosthetic transmitting fully achieves automation transmission, substantially increases production efficiency, together
When reduce the labor intensity of operative employee, eliminate operative employee and turn round, carry, stretching out one's hand to the movement wave for material of taking outside 30cm
Take；It is transmitted due to realizing automation, avoids the inventory disposal that damage of material caused by transmittance process and other issues generates,
Save cost.
Detailed description of the invention
Fig. 1 is the construction profile of production line in the embodiment of the present invention.
Fig. 2 is the plane structure chart of the first pipeline and the second pipeline in the embodiment of the present invention.
Fig. 3 is the sectional view of production line in the embodiment of the present invention.
Specific embodiment
As depicted in figs. 1 and 2, the production line proposed in the embodiment of the present invention, the production line is for producing electrical appliance kit, the life
Producing line includes the first pipeline 1, the second pipeline 2 and control system, and the first pipeline 1 is for conveying load-bearing part, the first conveying
One end of line 1 is input terminal, and the other end of the first pipeline 1 is output end, and input terminal is equipped with the first conveyer 6, output end
Equipped with the second conveyer 7.Second pipeline 2 is used for for recycling load-bearing part, the first conveyer 6 by the second pipeline 2
Load-bearing part be transported on the first pipeline 1, the second conveyer is used to the load-bearing part on the first pipeline 1 being transported to second
On pipeline 2.Load-bearing part is conveyed by the first pipeline, load-bearing part is recycled by the second pipeline, is transported by first
Load-bearing part on second pipeline is transported to the first pipeline by mechanism, by the second conveyer by holding on the first pipeline
Holder is transported to the second pipeline, and prosthetic transmitting fully achieves automation transmission, substantially increases production efficiency, drop simultaneously
The low labor intensity of operative employee eliminates operative employee and turns round, carries, stretching out one's hand to the movement waste for material of taking outside 30cm；By
In realizing automation transmission, the inventory disposal that damage of material caused by transmittance process and other issues generates is avoided, is saved
Cost.
Control system conveys and stops on the first pipeline 1 for controlling load-bearing part, is held by control system to control
Holder conveys and stops on the first pipeline, realizes the timing operation of beat, reaches balanced and at the uniform velocity produces, is improving
While production efficiency, it is ensured that the stabilization of production efficiency.
First pipeline 1 is set to the surface of the second pipeline 2, and the first conveyer is the first elevator, and second transports
Mechanism is the second elevator.By being conveyed in above-below direction, while saving occupied area, so that transmission is simpler
Just.
Load-bearing part includes the first load-bearing part 8 and the second load-bearing part 9, and the first load-bearing part 8 and the second load-bearing part 9 are all pallet,
First material is placed on first load-bearing part 8, first material is hopper, and hopper is for filling electrical appliance kit in assembling when institute in need zero
Part places second material on the second load-bearing part 9, and second material is electrical appliance kit.
First pipeline 1 further includes the Material Staging Area 3 being successively set on the direction from input terminal to output end, assembling area 4
With detection zone 5, Material Staging Area 3 is put into hopper for sorting each electrical appliance kit in assembling when institute part in need, so that after
Continuous each process can directly bring use；Assembling area 4 forms electric appliance for assembling to the part of each electrical appliance kit
Box；Detection zone 5 is packaged after having detected again for detecting to electrical appliance kit.By setting Material Staging Area, area and detection zone are assembled,
Realize that big part material is centrally placed, covers the production model of granting together.
In the present embodiment, control system is PLC program, and control system controls the first load-bearing part and conveys on the first pipeline
And stopping.
As shown in figure 3, the lower section of the first pipeline 1 is equipped with the first stopper controlled by control system, control system control
Making the first stopper and blocking the second load-bearing part 9 stops load-bearing part on the first pipeline, and the second load-bearing part 9 is in each Qu Douhui
Stop, to carry out corresponding operation in each area；After being operated within the set time, it is de- that control system controls the first stopper
The second load-bearing part is set to continue to convey on the first pipeline from the second load-bearing part, into next process.
In the present embodiment, the first stopper is the first cylinder 11, and control system controls the First piston bar of the first cylinder 11
The second load-bearing part 9 is blocked in 111 risings stops the second load-bearing part 9 on the first pipeline 1, and control system controls the first cylinder 11
First piston bar 111 decline be detached from the second load-bearing part 9 make the second load-bearing part 9 continue to convey on the first pipeline 1.
Second load-bearing part 9 is equipped with the first inductor, and the first stopper is equipped with the second induction connecting with control system
Device, after the second inductor senses the first inductor, the rising of piston rod 111 that control system controls the first cylinder 11 blocks second
Load-bearing part 9.After operating within the set time, the decline of piston rod 111 that control system controls the first cylinder 11 is detached from the second carrying
Part 9, the second load-bearing part 9 continue to be fed forward.
In the present embodiment, the first inductor and the second inductor are Magnetic Induction device.
As shown in Fig. 2, the production process of production line of the invention are as follows: opening power supply, which bursts at the seams, is arranged beat production line operation journey
Load-bearing part (and pallet) on second pipeline is transported to the first conveying by sequence (being run by control system) → first conveyer
Line → Material Staging Area sorting part is put into hopper (hopper is placed on the first load-bearing part) → assembles area and assembles to part, by group
The electrical appliance kit that dress is formed is put on the second load-bearing part → detection zone detect to electrical appliance kit → and carries out being packaged → the to electrical appliance kit
Pallet on first pipeline is transported to the second pipeline → sky load-bearing part (i.e. empty pallet) second by two conveyers
It flows back on pipeline, load is transported on the first pipeline by the first conveyer.
Production process of the invention is described in detail below:
Completely match 25 electrical appliance kits and 20 hoppers (i.e. totally 45 pieces of pallets) altogether, 1 hopper and 1 electrical appliance kit are a combination,
Completely totally 20 combinations, separately add 5 electrical appliance kits.State so is filled in booting, 1 is placed with the pallet of hopper in the second pipeline 2
Output end wait, 6 electrical appliance kits (a, b, c, d, e and f) are tested in detection zone 5.When wherein 1 electrical appliance kit test is completed
After (such as electrical appliance kit a test complete), the pallet for being placed with electrical appliance kit a, which is transported to, to be placed with the pallet of hopper (this is placed with hopper
Pallet the first pipeline output end) behind, in this way combination a just at.After being packaged to electrical appliance kit a, a is combined
Two pallets (empty pallet) the second pipeline 2 is transported to by the second conveyer 7,13# combination initially enters in figure,
What is passed in and out at first is still the pallet for being placed with hopper of 13# combination, and the pallet for being placed with hopper of 13# combination is delivered to always
The output end of first pipeline 1, waits here；The electrical appliance kit of 13# combination enters in the check bit emptied just now, then detects
After electrical appliance kit b in position has been detected, the pallet for being placed with electrical appliance kit b is transported to the pallet for being placed with hopper of 13# combination
Below, combination b is just at circuiting sequentially reciprocal, be that 1 pallet for being placed with body feed tank and 1 are placed with electrical appliance kit always
Pallet the second pipeline will be transported to by the second conveyer.
As shown in figure 3, the first pipeline 1 and the setting of the second pipeline 2 are on the support 14, bracket 14 has upper layer bracket
141 and lower floor support 142, the first pipeline 1 includes that the first guide rail 12 and the first double-deck double-speed chain 13, the first guide rail 12 are mounted on
In upper layer bracket 141, the first double-deck double-speed chain 13 is mounted in the first guide rail 12, and loading plate is placed on the first double-deck double-speed chain 13
On conveyed.Second pipeline 2 includes that the second guide rail 22 and the second double-deck double-speed chain 23, the second guide rail 22 are mounted on lower layer's branch
On frame 142, the second double-deck double-speed chain 23 is mounted in the second guide rail 22, and loading plate is placed on the second double-deck double-speed chain 23 and carries out
Conveying.
The lower section of second pipeline 2 is equipped with the second stopper, when the loading plate on the first pipeline 1 is piled, control system
The load-bearing part that system the second stopper of control blocks on the second pipeline 2 stops load-bearing part on the second pipeline, control system
Controlling the second stopper disengaging load-bearing part conveys load-bearing part on the second pipeline 2.In the present embodiment, the second stopper is the
Two cylinders 10, load-bearing part is blocked in the rising of second piston bar 101 that control system controls the second cylinder 10 keeps load-bearing part defeated second
Stop in line sending 2, the decline of second piston bar 101 that control system controls the second cylinder 10, which is detached from load-bearing part, makes load-bearing part second
Continue to convey on pipeline 2.
Production line of the invention realizes 100% automation, eliminates all kinds of movements waste on production line, carries waste
And waste is waited, to improve production efficiency；Moreover, also achieving the full-automatic beat operating of load-bearing part, completely control one
A beat reaches balanced and at the uniform velocity produces, and guarantees the stabilization of production efficiency；By setting Material Staging Area, assembling area and detection zone, realize
Big part material is centrally placed, covers the production model of granting together.
Preferred embodiments of the present invention have been described above with reference to the accompanying drawings, and those skilled in the art do not depart from the scope of the present invention
And essence, there are many variations to implement the present invention.For example, it is shown as part of one embodiment or describes
Feature can be used for another embodiment to obtain another embodiment.The above is only a preferred and feasible embodiment of the present invention, not
Therefore limiting the scope of the invention, it is all with equivalence changes made by description of the invention and accompanying drawing content, it is both contained in
Within interest field of the invention.
Claims (10)
1. a kind of production line characterized by comprising
For conveying the first pipeline (1) of load-bearing part, one end of first pipeline (1) is equipped with the first conveyer (6),
The other end of first pipeline (1) is equipped with the second conveyer (7)；
For recycling the second pipeline (2) of the load-bearing part, by first conveyer (6) by second pipeline
(2) load-bearing part on is transported on first pipeline (1), by second conveyer (7) by described first
The load-bearing part on pipeline (1) is transported on second pipeline (2).
2. production line according to claim 1, which is characterized in that first pipeline (1) include be successively set on from
Material Staging Area on described one end of first pipeline (1) to the direction of the other end of first pipeline (1)
(3), area (4) and detection zone (5) are assembled.
3. production line according to claim 1, which is characterized in that the production line further includes control system, is used to control
The load-bearing part is made to convey and stop on first pipeline (1).
4. production line according to claim 3, which is characterized in that the lower section of first pipeline (1) is equipped with by controlling
First stopper of system control, blocking the load-bearing part by first stopper keeps the load-bearing part defeated described first
Line sending stops on (1), and being detached from the load-bearing part by first stopper makes the load-bearing part in first pipeline (1)
Upper conveying.
5. production line according to claim 4, which is characterized in that first stopper is the first cylinder (11), described
The load-bearing part is blocked in First piston bar (111) rising that control system controls first cylinder (11) makes the load-bearing part exist
Stop on first pipeline (1), the control system controls First piston bar (111) decline of first cylinder (11)
Being detached from the load-bearing part conveys the load-bearing part on first pipeline (1).
6. production line according to claim 4, which is characterized in that the load-bearing part is equipped with the first inductor, and described the
One stopper is equipped with the second inductor for connect with control system, the second inductor induction first inductor and by
The control system controls first stopper and blocks the load-bearing part.
7. production line according to claim 6, which is characterized in that first inductor and/or second inductor
For Magnetic Induction device.
8. production line according to claim 3, which is characterized in that the load-bearing part includes the first load-bearing part (8) and second
Load-bearing part (9) places first material on first load-bearing part (8), places second material on second load-bearing part (9), institute
Control system control second load-bearing part (9) is stated to convey and stop on first pipeline (1).
9. production line according to claim 8, which is characterized in that the first material is hopper, and the second material is
Electrical appliance kit.
10. production line according to claim 1, which is characterized in that first pipeline (1) is set to second conveying
The surface of line (2), first conveyer (6) are the first elevator, and second conveyer (7) is the second lifting
Machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910399237.4A CN110040463B (en) | 2019-05-14 | 2019-05-14 | Production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910399237.4A CN110040463B (en) | 2019-05-14 | 2019-05-14 | Production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110040463A true CN110040463A (en) | 2019-07-23 |
| CN110040463B CN110040463B (en) | 2021-08-03 |
Family
ID=67281875
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910399237.4A Active CN110040463B (en) | 2019-05-14 | 2019-05-14 | Production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110040463B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114104744A (en) * | 2021-11-17 | 2022-03-01 | 威斯德(厦门)自动化有限公司 | Automatic loading and unloading production line for Tray discs and automatic loading and unloading method for Tray discs |
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| CN108750642A (en) * | 2018-07-09 | 2018-11-06 | 东莞市宏先自动化设备有限公司 | A kind of reverse-flow type transmission device and transmission technique having shunting and interflow function |
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| CN203848985U (en) * | 2014-05-09 | 2014-09-24 | 台州市握奇自动化设备有限公司 | Braking clamp pressure maintaining test line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114104744A (en) * | 2021-11-17 | 2022-03-01 | 威斯德(厦门)自动化有限公司 | Automatic loading and unloading production line for Tray discs and automatic loading and unloading method for Tray discs |
| CN114104744B (en) * | 2021-11-17 | 2024-02-09 | 威斯德(厦门)自动化有限公司 | Automatic Tray feeding and discharging production line and automatic Tray feeding and discharging method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110040463B (en) | 2021-08-03 |
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