CN110037273A - Walnut preliminary working technology - Google Patents
Walnut preliminary working technology Download PDFInfo
- Publication number
- CN110037273A CN110037273A CN201910394118.XA CN201910394118A CN110037273A CN 110037273 A CN110037273 A CN 110037273A CN 201910394118 A CN201910394118 A CN 201910394118A CN 110037273 A CN110037273 A CN 110037273A
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- Prior art keywords
- walnut
- air
- flat shell
- wind
- dry
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 235000009496 Juglans regia Nutrition 0.000 title claims abstract description 142
- 235000020234 walnut Nutrition 0.000 title claims abstract description 142
- 238000005516 engineering process Methods 0.000 title claims abstract description 17
- 240000007049 Juglans regia Species 0.000 title 1
- 241000758789 Juglans Species 0.000 claims abstract description 141
- 238000001035 drying Methods 0.000 claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 12
- 230000005484 gravity Effects 0.000 claims abstract description 11
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 10
- 238000007605 air drying Methods 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 238000005485 electric heating Methods 0.000 claims abstract description 4
- 230000008569 process Effects 0.000 claims abstract description 4
- 238000007664 blowing Methods 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 5
- 210000002615 epidermis Anatomy 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 5
- 230000002000 scavenging effect Effects 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims 1
- 238000005406 washing Methods 0.000 claims 1
- 235000016709 nutrition Nutrition 0.000 abstract description 3
- 239000004615 ingredient Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 8
- 238000007599 discharging Methods 0.000 description 2
- 244000144730 Amygdalus persica Species 0.000 description 1
- 240000002220 Juglans microcarpa Species 0.000 description 1
- 235000006040 Prunus persica var persica Nutrition 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 235000004888 little walnut Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B9/00—Preservation of edible seeds, e.g. cereals
- A23B9/08—Drying; Subsequent reconstitution
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L25/00—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof
- A23L25/20—Food consisting mainly of nutmeat or seeds; Preparation or treatment thereof consisting of whole seeds or seed fragments
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a kind of walnut preliminary working technologies, using green peel → cleaning is gone, → draining air-dries → dry → goes the flat shell walnut → grading technology process of sky, preliminary working is carried out to fresh walnut, produce walnut fruit, removal green peel carries out in roller, time 3 ~ 5 minutes, 50 ~ 150 revs/min of rotation speed, cleaning uses the automatic rinser with hairbrush, time 1 ~ 3 minute, dry is to carry out in batches in level-bed drying machine, using low temperature heated-air drying, 40 ~ 70 DEG C of drying temperature, every batch of drying time 35 ~ 40 hours, heat source uses electric heating or air energy heating cold air, the specific gravity of the empty flat shell walnut of classified utilization and the difference of normal walnut, empty flat shell walnut is removed using wind mode, the pressure of wind is 0.1 ~ 0.6MPa, it is big with output, technological parameter is stablized, walnut fruit Quality stablize, be easy to save, the nutritional ingredient of walnut is kept, good, the easy to operate feature of property uniform in size.
Description
Technical field
The present invention relates to a kind of agricultural product to produce and process technology, more particularly to a kind of walnut preliminary working technology.
Background technique
Walnut is the dry fruit full of nutrition that swells, and fresh walnut includes green peel, the hard shell and kernel of outer layer, is contained
Water is larger, universal at present if removal green peel and dry moisture removal not in time, is easy to rot, influences the quality of walnut
It uses the empty flat shell walnut of artificial removal's green peel, hand picking, size without classification, is dry using natural air drying or Simple heating
Mode handles fresh walnut, the technology of no maturation, and low output, large labor intensity are not suitable for producing in enormous quantities.
Summary of the invention
The object of the present invention is to provide a kind of walnut preliminary working technologies, it can solve above-mentioned deficiency, are applicable in
In the preliminary working of walnut, green peel is removed by mechanization construction technology technology, cleaning, drying, empty flat shell and classification is gone to handle, fresh walnut
At walnut fruit, output is big for preliminary working, and technological parameter is stablized, and the quality of walnut fruit is stablized, and is easy to save, the nutritional ingredient of walnut
It keeping, property uniform in size is good, and it is easy to operate, it can be used in high-volume Mechanized Processing walnut fruit.
The purpose of the present invention is what is realized by following technical solution: the walnut preliminary working technology is using removing green peel → clear
It washes → draining air-dries → and dry → goes empty flat shell walnut → grading technology process, preliminary working is carried out to fresh walnut, produces walnut
Fruit.
The first step removes green peel, and fresh walnut surface has one layer of epidermis to need to remove, and is packed into the roller with sieve pore using fresh walnut
Interior, rotating cylinder, walnut and roller wall friction, rubs mutually between walnut removes green peel, and rotational time 3 ~ 5 minutes, rotation speed
50 ~ 150 revs/min of degree can use continuous feed continuous discharge mode, can also be using the bulk-fed of clearance-type, removal
After the completion of green peel, batch discharge method.
Second step, cleaning remove walnut pericarp impurity remained on surface, are carried out using the automatic cleaning technology with hairbrush clear
It washes, scavenging period 1 ~ 3 minute, clear water is added and rinses, continuous feed continuous discharge mode can be used, clearance-type can also be used
It is bulk-fed, after the completion of cleaning, batch discharge method.
Third step, draining air-dry, and convey walnut using the conveyer belt with filter hole, walnut surface is fallen in drip under the effect of gravity
Moisture, while increasing wind-force and blowing walnut, remove moisture removal, draining air-dry time 2 ~ 3 minutes, 0.1 ~ 0.3MPa of pressure of blowing.
4th step, it is dry, walnut is divided in batches in level-bed drying machine, using low temperature heated-air drying, drying temperature
40 ~ 70 DEG C, every batch of drying time 35 ~ 40 hours, heat source used electric heating or air energy heating cold air, was distributed using air
Hot wind is uniformly blown to each position in drying machine, it is ensured that temperature is uniform by device.
5th step removes empty flat shell walnut, using the difference of the specific gravity of ghost or flat shell walnut and normal walnut, using wind
Mode removes empty flat shell walnut, and walnut suspends in the sky under vibration device or rotating device effect, under the action of the wind, allows sky
Flat shell walnut and normal walnut flow to different channels, carry out separating treatment, and the pressure of wind is 0.1 ~ 0.6MPa, adjustable,
Change the running track of empty flat shell walnut, the running track of normal walnut is constant.
6th step, classification, is classified the difference of walnut outer dimension, is divided into 3 ~ 5 grades, using mechanizeding continuous operation
Various sizes of hole has been done in classification on the roller of rotation, and walnut is packed into roller, rotates and be fed forward, various sizes of
Walnut is leaked out from corresponding hole, is collected packaging respectively.
By adopting the above-described technical solution, fresh walnut passes through stable processing technology, easy to operate, walnut fruit appearance after processing
Cleaning, has no defective product, and is divided into different grades by size, and mechanization degree is high, and operation labor intensity is low, and production cost is low.
Specific embodiment
A kind of walnut preliminary working technology is used for walnut preliminary working, uses mechanized manner to be processed into fresh walnut dry
Walnut fruit.
Embodiment one: the first step removes green peel, and fresh walnut surface has one layer of epidermis to need to remove, and is packed into using fresh walnut
In roller with sieve pore, rotating cylinder, walnut and roller wall friction, rubs mutually between walnut removes green peel, from being fed to out
Material, 3 minutes total times 100 revs/min of rotation speed, using continuous feed continuous discharge mode, has done hole on cylinder wall,
Green peel leaks through aperture, falls into the lower section of roller, centralized collection.
Second step, cleaning remove walnut pericarp impurity remained on surface, are carried out using the automatic rinser with hairbrush clear
It washes, hairbrush rotation removal walnut surface residual debris is divided total time 2 using continuous feed continuous discharge mode from discharging is fed to
Clock is added clear water and rinses.
Third step, draining air-dry, and convey walnut using the conveyer belt with filter hole, walnut surface is fallen in drip under the effect of gravity
Moisture, while increasing wind-force and blowing walnut, remove moisture removal, draining air-dry time 3 minutes, the pressure 0.1MPa of blowing.
4th step, it is dry, walnut is divided in batches in level-bed drying machine, using low temperature heated-air drying, drying temperature
60 DEG C, every batch of drying time 38 hours, heat source obtained hot-air using air energy heating cold air, will using air distributor
Hot wind uniformly blows to each position in drying machine, concentrates discharging after the completion of dry.
5th step removes empty flat shell walnut, using the difference of the specific gravity of ghost or flat shell walnut and normal walnut, using wind
Mode removes empty flat shell walnut, and walnut suspends in the sky under vibration device effect, under the action of the wind, allows empty flat shell and normal
Walnut flows to different channels, carries out selecting processing, and the pressure of wind is 0.4MPa, changes the running track of empty flat shell walnut, just
The running track of normal walnut is constant, is collected respectively to empty flat shell walnut and normal walnut, is transported to subsequent processing.
6th step, classification, is classified the difference of walnut outer dimension, is divided into 3 grades, using mechanizeding continuous operation point
Grade has done various sizes of elongate holes on the roller of rotation, and walnut is packed into roller, rotates and be fed forward, different rulers
Very little walnut is leaked out from corresponding elongate holes, is collected packaging respectively.
Embodiment two: the first step removes green peel, and fresh walnut surface has one layer of epidermis to need to remove, and is packed into using fresh walnut
In roller with sieve pore, rotating cylinder, walnut and roller wall friction, rubs mutually between walnut removes green peel, rotational time 5
Minute, 150 revs/min of rotation speed, using the bulk-fed of clearance-type, after the completion of removing green peel, batch discharge method.
Second step, cleaning remove walnut pericarp impurity remained on surface, are carried out using the automatic rinser with hairbrush clear
It washes, scavenging period 3 minutes, clear water is added and rinses, using the bulk-fed of clearance-type, after the completion of cleaning, batch discharge method.
Third step, draining air-dry, and convey walnut using the conveyer belt with filter hole, walnut surface is fallen in drip under the effect of gravity
Moisture, while increasing wind-force and blowing walnut, remove moisture removal, draining air-dry time 2 minutes, the pressure 0.3MPa of blowing.
4th step, it is dry, walnut is divided in batches in level-bed drying machine, using low temperature heated-air drying, drying temperature
70 DEG C, every batch of drying time 35 hours, heat source will be warm using air distributor using electric heating or air energy heating cold air
Wind uniformly blows to each position in drying machine.
5th step removes empty flat shell walnut, using the difference of the specific gravity of ghost or flat shell walnut and normal walnut, using wind
Mode removes empty flat shell walnut, and walnut suspends in the sky under vibration device or rotating device effect, under the action of the wind, allows sky
Flat shell and normal walnut flow to different channels, carry out selecting processing, and the pressure of wind is 0.4MPa, changes the fortune of empty flat shell walnut
The running track of row track, normal walnut is constant, is collected respectively to empty flat shell walnut and normal walnut, is transported to next work
Sequence.
6th step, classification, is classified the difference of walnut outer dimension, is divided into 5 grades, using mechanizeding continuous operation point
Grade has done various sizes of hole on the roller of rotation, and walnut is packed into roller, rotates and be fed forward, various sizes of core
Peach leaks out from corresponding hole, is collected packaging respectively.
Embodiment three: removing green peel, and fresh walnut surface has one layer of epidermis to need to remove, and is packed into using fresh walnut with sieve pore
In roller, rotating cylinder, walnut and roller wall friction, rubs mutually between walnut removes green peel, and rotational time 5 minutes, rotation
100 revs/min of speed, using the bulk-fed of clearance-type, after the completion of removing green peel, batch discharge method.
Second step, cleaning remove walnut pericarp impurity remained on surface, are carried out using the automatic rinser with hairbrush clear
It washes, using the bulk-fed of clearance-type, scavenging period 2 minutes, clear water be added and rinses, after ejected wash water color becomes cleaning, turns off
Flushing water, then rotate 1 minute, surface moisture is removed, after the completion, batch discharges.
Third step, draining air-dry, and walnut is packed on the platform with sieve, and the water on walnut surface is fallen in drip under the effect of gravity
Point, while increasing wind-force and blowing walnut, removes moisture removal, draining air-dry time 5 minutes, the pressure 0.3MPa of blowing.
4th step, it is dry, walnut is divided in the drying platform with sieve in batches, using low temperature heated-air drying, is done
70 DEG C of scorching air temperature, every batch of drying time 40 hours, heat source will be warm using air distributor using coal-fired heating cold air
Wind uniformly blows to each position in drying machine.
5th step removes empty flat shell walnut, using the difference of the specific gravity of ghost or flat shell walnut and normal walnut, using wind
Mode removes empty flat shell walnut, and walnut suspends in the sky under vibration device or rotating device effect, under the action of the wind, allows sky
Flat shell and normal walnut flow to different channels, carry out selecting processing, and the pressure of wind is 0.4MPa, adjustable, change empty flat
The running track of the running track of shell walnut, normal walnut is constant.
6th step, classification, is classified the difference of walnut outer dimension, is divided into 4 grades, done not on the roller of rotation
With the elongate holes of size, walnut is packed into roller, and rotating cylinder, various sizes of walnut is leaked from corresponding elongate holes
Out, it is collected packaging respectively.
The above is better embodiment of the invention, is not intended to limit the invention, it is all in spirit of the invention and
Any modification equivalent replacement and improvement made within principle, should all be included in the protection scope of the present invention.
Claims (1)
1. walnut preliminary working technology produces walnut fruit, it is characterized in that: using going for carrying out preliminary working to fresh walnut
Green peel → cleaning → draining air-dries → dry → goes empty flat shell walnut → grading technology process, and the first step removes green peel, fresh walnut table
Face has one layer of epidermis to need to remove, and is packed into the roller with sieve pore using fresh walnut, rotating cylinder, walnut and roller wall friction,
Rubs mutually between walnut removes green peel, rotational time 3 ~ 5 minutes, 50 ~ 150 revs/min of rotation speed, can be using continuous
Continuous discharge mode is fed, can also be using the bulk-fed of clearance-type, after the completion of removing green peel, batch discharge method, second
Step, cleaning are removed walnut pericarp impurity remained on surface, are cleaned using the automatic rinser with hairbrush, scavenging period 1 ~ 3
Minute, clear water is added and rinses, continuous feed continuous discharge mode can be used, it can also be using the bulk-fed of clearance-type, clearly
After the completion of washing, batch discharge method, third step, draining is air-dried, using the conveyer belt conveying walnut with filter hole, in gravity
The moisture on walnut surface is fallen in lower drip, while increasing wind-force and blowing walnut, removes moisture removal, and draining air-dry time 2 ~ 3 minutes, the pressure of blowing
0.1 ~ 0.3MPa of power, the 4th step is dry, and walnut is divided in batches in level-bed drying machine, dry using low temperature heated-air drying
40 ~ 70 DEG C of temperature, every batch of drying time 35 ~ 40 hours, heat source used electric heating or air energy heating cold air, using air point
Hot wind, is uniformly blown to each position in drying machine by orchestration, and the 5th step removes empty flat shell walnut, utilizes ghost or flat shell walnut
Specific gravity and normal walnut difference, empty flat shell walnut is removed using wind mode, walnut is made in vibration device or rotating device
In the sky with lower suspension, it under the action of the wind, allows empty flat shell and normal walnut to flow to different channels, carries out selecting processing, wind
Pressure be 0.1 ~ 0.6MPa, it is adjustable, change the running track of empty flat shell walnut, the running track of normal walnut is constant,
6th step, classification, is classified the difference of walnut outer dimension, is divided into 3 ~ 5 grades, is classified using mechanizeding continuous operation,
Various sizes of hole is done on the roller of rotation, walnut is packed into roller, is rotated and is fed forward, and various sizes of walnut is from phase
It is leaked out in the hole answered, is collected packaging respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910394118.XA CN110037273A (en) | 2019-05-13 | 2019-05-13 | Walnut preliminary working technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910394118.XA CN110037273A (en) | 2019-05-13 | 2019-05-13 | Walnut preliminary working technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110037273A true CN110037273A (en) | 2019-07-23 |
Family
ID=67281555
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910394118.XA Pending CN110037273A (en) | 2019-05-13 | 2019-05-13 | Walnut preliminary working technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110037273A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112890153A (en) * | 2021-03-09 | 2021-06-04 | 云南省热带作物科学研究所 | Processing method of macadimia nut low-black-spot high-quality shelled fruits |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101129213A (en) * | 2007-09-26 | 2008-02-27 | 山东省果树研究所 | Method for peeling green peel of walnut |
| WO2009037601A1 (en) * | 2007-09-17 | 2009-03-26 | Dinan Wu | Walnut and nut with their kernel capable of being seperated easily and method for producing the same |
| CN101878930A (en) * | 2010-06-11 | 2010-11-10 | 新疆农业科学院农业机械化研究所 | Walnut processing technology and whole set of processing equipment |
| CN104256858A (en) * | 2014-09-17 | 2015-01-07 | 昆明理工大学 | Peeling-cleaning all-in-one machine for green walnuts |
| CN206356257U (en) * | 2016-12-03 | 2017-07-28 | 大理和风科技有限公司 | A kind of walnut pneumatic separator |
-
2019
- 2019-05-13 CN CN201910394118.XA patent/CN110037273A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009037601A1 (en) * | 2007-09-17 | 2009-03-26 | Dinan Wu | Walnut and nut with their kernel capable of being seperated easily and method for producing the same |
| CN101129213A (en) * | 2007-09-26 | 2008-02-27 | 山东省果树研究所 | Method for peeling green peel of walnut |
| CN101878930A (en) * | 2010-06-11 | 2010-11-10 | 新疆农业科学院农业机械化研究所 | Walnut processing technology and whole set of processing equipment |
| CN104256858A (en) * | 2014-09-17 | 2015-01-07 | 昆明理工大学 | Peeling-cleaning all-in-one machine for green walnuts |
| CN206356257U (en) * | 2016-12-03 | 2017-07-28 | 大理和风科技有限公司 | A kind of walnut pneumatic separator |
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| Title |
|---|
| 朱占江 等: ""6XG-2000型空瘪核桃风选机的研制"", 《新疆农机化》 * |
| 李建红等: "《核桃实用技术图解》", 30 April 2019, 甘肃科学技术出版社 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112890153A (en) * | 2021-03-09 | 2021-06-04 | 云南省热带作物科学研究所 | Processing method of macadimia nut low-black-spot high-quality shelled fruits |
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Application publication date: 20190723 |