CN109969701B - High efficiency battery feeding system - Google Patents
High efficiency battery feeding system Download PDFInfo
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- CN109969701B CN109969701B CN201910252051.6A CN201910252051A CN109969701B CN 109969701 B CN109969701 B CN 109969701B CN 201910252051 A CN201910252051 A CN 201910252051A CN 109969701 B CN109969701 B CN 109969701B
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- sprocket
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- motor
- shaft
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- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 25
- 230000001360 synchronised effect Effects 0.000 claims description 24
- 238000000034 method Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G25/00—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement
- B65G25/04—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors
- B65G25/08—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors having impellers, e.g. pushers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Battery Mounting, Suspending (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a high-efficiency battery feeding system which comprises an outer support, a battery pushing and separating device and a battery frame discharging device, wherein the battery pushing and separating device and the battery frame discharging device are both arranged on the outer support, the battery frame discharging device is arranged on one side of the battery pushing and separating device, the battery pushing and separating device comprises a lifting mechanism, a push rod horizontal moving mechanism and a push rod side moving mechanism, the lifting mechanism comprises a first servo motor, a first speed reducing motor, a universal transmission shaft, a first sprocket, a second sprocket, a third sprocket, a fourth sprocket, a first chain and a second chain, the first servo motor is connected with the first speed reducing motor, the first speed reducing motor is fixed on the support, and a motor shaft of the first speed reducing motor is connected with one end of a sprocket shaft of the first sprocket. The device is suitable for various battery specifications, and can improve the battery charging speed.
Description
Technical Field
The invention relates to the technical field of battery feeding, in particular to a high-efficiency battery feeding system.
Background
In the existing battery formation device, manual feeding is needed for battery feeding, the feeding efficiency is low, the labor cost is high, and the working efficiency of the whole battery formation system is affected, so that improvement is necessary.
Disclosure of Invention
The invention aims to provide a high-efficiency battery feeding system so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a high efficiency battery feeding system, includes outer support, battery push away dividing device and battery go out the frame device and all install on the outer support, just battery goes out the frame device and sets up in battery push away dividing device one side, battery push away dividing device includes elevating system, catch bar horizontal movement mechanism and catch bar side shift mechanism, elevating system includes first servo motor, first gear motor, universal transmission shaft, first sprocket, second sprocket, third sprocket, fourth sprocket, first chain and second chain, first gear motor connects first gear motor, first gear motor fixes on the support, the sprocket one end of first sprocket is connected to first gear motor's motor shaft, the sprocket one end of universal transmission shaft is connected to first sprocket's sprocket other end, the sprocket of second sprocket is fixed on the support frame, the support frame is fixed on the outer support, the second sprocket is installed at the sprocket
The first chain is arranged between the first sprocket and the second sprocket, the other end of the universal transmission shaft is connected with a sprocket shaft of a third sprocket, a sprocket shaft of a fourth sprocket is fixed on the support frame, the fourth sprocket is arranged on the sprocket shaft, and the second chain is arranged between the third sprocket and the fourth sprocket;
The battery goes out frame device and includes ejection of compact frame, installing support, guide post and cylinder, the installing support sets up directly over ejection of compact frame, the guide post sets up four, and installs respectively between installing support and ejection of compact frame four guide posts, the outside cover of guide post has buffer spring, the installing support center is equipped with the cylinder mount pad, the cylinder upper end is connected with the cylinder mount pad, and the lower extreme is connected with the spliced pole, the floating head is installed to the spliced pole lower extreme, just the connecting block assorted at floating head and ejection of compact frame top, the transmission shaft is installed to the up end of ejection of compact frame, the transmission shaft passes through the gear and is connected with servo motor, transmission shaft one end is connected with fifth sprocket transmission, ejection of compact frame lower extreme sets up sixth sprocket, the rear end of ejection of compact frame sets up seventh sprocket, just through the belt connection between fifth sprocket, sixth sprocket, the seventh sprocket, be fixed with the catch bar on the belt, just the catch bar sets up in ejection of compact frame import below.
Preferably, the push rod horizontal movement mechanism comprises a second servo motor, a second gear motor, gears, racks and a first frame, wherein a longitudinal sliding rail is arranged on the inner side of a supporting leg of the outer support, a sliding block is connected in the longitudinal sliding rail in a sliding manner, the sliding block is fixedly connected with the inner side of the first frame, two fixing blocks are fixedly arranged on the inner side of the first frame, the two fixing blocks are respectively used for fixing a first chain and a second chain, the racks are arranged on the first frame, the second servo motor is connected with the second gear motor, the second gear motor is arranged on one side of the frame, a motor shaft of the second gear motor is connected with the gears, and the gears are connected with the racks in a transmission manner.
Preferably, the pushing rod side-shifting mechanism comprises a third servo motor, a third gear motor, a second frame, a synchronous pulley and a synchronous belt, wherein the third servo motor is connected with the third gear motor, the third gear motor is installed on the second frame, one side of the second frame is fixedly installed on a rack, the second frame is vertically arranged with the rack, the synchronous pulley is installed on the second frame, the synchronous belt is installed on the synchronous pulley, the third gear motor is connected with the synchronous pulley, the pushing rod side-shifting mechanism further comprises a pushing rod, one side of the pushing rod is installed on a fixing strip, and the fixing strip is fixedly installed on the synchronous belt.
Preferably, the buffer spring comprises an upper fixing plate, a lower fixing plate and a spring body, wherein the spring body comprises a first spring body and a second spring body, the first spring body and the second spring body are of spiral structures, and the first spring body and the second spring body are symmetrically arranged between the upper fixing plate and the lower fixing plate.
Compared with the prior art, the invention has the beneficial effects that:
(1) The invention has novel structural design and high degree of automation, can replace the traditional manual pushing-in battery, realizes unmanned operation and greatly improves the production efficiency. The device is suitable for various battery specifications, and can improve the battery charging speed.
(2) The invention is provided with the lifting mechanism, the push rod horizontal moving mechanism and the push rod side moving mechanism, the push rod horizontal moving mechanism is arranged on the lifting mechanism, the push rod side moving mechanism is arranged on the push rod horizontal moving mechanism, the lifting mechanism can drive the push rod horizontal moving mechanism to move left and right so as to drive the push rod side moving mechanism to move left and right, and the push rod side moving mechanism controls the push rod to move back and forth so as to push the battery away from the charging line to the next process.
(3) The battery frame discharging device is novel in structural design, the servo motor drives the chain wheel to rotate, the chain wheel drives the belt to rotate, the belt drives the push rod to move forwards along the bottom of the discharging frame, the battery can be rapidly pushed to enter the next working procedure, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a battery pushing device according to the present invention;
FIG. 3 is a schematic view of a battery frame-out device according to the present invention;
FIG. 4 is a front view of a battery out-of-frame apparatus of the present invention;
FIG. 5 is a partial side view of the battery framing device of the present invention;
FIG. 6 is a schematic view of a buffer spring according to the present invention.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the present invention provides a technical solution: the high-efficiency battery feeding system comprises an outer support, a battery pushing and separating device and a battery frame discharging device, wherein the battery pushing and separating device and the battery frame discharging device are both arranged on the outer support, the battery frame discharging device is arranged on one side of the battery pushing and separating device, the battery pushing and separating device comprises a lifting mechanism, a pushing rod horizontal moving mechanism and a pushing rod side moving mechanism, the lifting mechanism comprises a first servo motor 1, a first gear motor 2, a universal transmission shaft 3, a first chain wheel 4, a second chain wheel 5, a third chain wheel 6, a fourth chain wheel 7, a first chain 8 and a second chain 9, the first servo motor 1 is connected with the first gear motor 2, the first gear motor 2 is fixed on a support 10, a motor shaft of the first gear motor 2 is connected with one end of a chain wheel shaft of the first chain wheel 4, the other end of the chain wheel shaft of the first chain wheel 4 is connected with one end of the universal transmission shaft 3, the chain wheel shaft of the second chain wheel 5 is fixed on a support frame 11, the support frame 11 is fixed on the outer support 27, the second chain wheel 5 is arranged on the wheel shaft, the first chain wheel 4 is connected with the second chain wheel 5, the fourth chain wheel 8 is connected with the fourth chain wheel shaft 7, the other end of the universal transmission shaft 7 is connected with the fourth chain wheel 7, and the fourth chain wheel 7 is fixedly arranged on the other end of the support frame 7;
The battery goes out frame device includes ejection of compact frame 29, installing support 30, guide post 31 and cylinder 32, installing support 30 sets up directly over ejection of compact frame 29, guide post 31 sets up four, and four guide posts 31 are installed respectively between installing support 30 and ejection of compact frame 29, the outside cover of guide post 31 has buffer spring 33, installing support 30 center is equipped with cylinder installation 34, cylinder 32 upper end is connected with cylinder mount pad 34, and the lower extreme is connected with spliced pole 35, floating head 36 is installed to the lower extreme of spliced pole 35, just floating head 36 and the connecting block 37 phase-match at ejection of compact frame 29 top, transmission shaft 38 is installed to the up end of ejection of compact frame 29, transmission shaft 38 passes through the gear and is connected with servo motor 39, transmission shaft 38 one end is connected with fifth sprocket 40 transmission, ejection of compact frame 29 lower extreme sets up sixth sprocket 41, the rear end of ejection of compact frame 29 sets up seventh sprocket 42, just fifth sprocket 40, sixth sprocket 41, seventh sprocket 42 are connected through belt 43, push belt 43 is last to be fixed with, push rod 44 just, the ejection of compact frame 29 sets up below the import. The battery frame discharging device is novel in structural design, the servo motor drives the chain wheel to rotate, the chain wheel drives the belt to rotate, the belt drives the push rod to move forwards along the bottom of the discharging frame, the battery can be rapidly pushed to enter the next working procedure, and the working efficiency is improved.
In the invention, the push rod horizontal movement mechanism comprises a second servo motor 12, a second gear motor 13, a gear 14, a rack 15 and a first frame 16, wherein a longitudinal sliding rail 17 is arranged at the inner side of a supporting leg 28 of an outer bracket 27, a sliding block 18 is connected in a sliding manner in the longitudinal sliding rail 17, the sliding block 18 is fixedly connected with the inner side of the first frame 16, two fixing blocks 19 are fixedly arranged at the inner side of the first frame 16, the two fixing blocks 19 are respectively used for fixing a first chain 8 and a second chain 9, the rack 15 is arranged on the first frame 16, the second servo motor 12 is connected with the second gear motor 13, the second gear motor 13 is arranged at one side of the first frame 16, a motor shaft of the second gear motor 13 is connected with the gear 14, and the gear 14 is in transmission connection with the rack 15;
The push rod side-shifting mechanism comprises a third servo motor 20, a third gear motor 21, a second frame 22, a synchronous pulley 23 and a synchronous belt 24, wherein the third servo motor 20 is connected with the third gear motor 21, the third gear motor 21 is installed on the second frame 22, one side of the second frame 22 is fixedly installed on a rack 15, the second frame 22 is vertically arranged with the rack 15, the synchronous pulley 23 is installed on the second frame 22, the synchronous belt 24 is installed on the synchronous pulley 23, the third gear motor 21 is connected with the synchronous pulley 23, the push rod side-shifting mechanism further comprises a push rod 25, one side of the push rod 25 is installed on a fixing strip 26, and the fixing strip 26 is fixedly installed on the synchronous belt 24.
The invention is provided with the lifting mechanism, the pushing rod horizontal moving mechanism and the pushing rod side moving mechanism, the pushing rod horizontal moving mechanism is arranged on the lifting mechanism, the pushing rod side moving mechanism is arranged on the pushing rod horizontal moving mechanism, the lifting mechanism can drive the pushing rod horizontal moving mechanism to move left and right, thereby driving the pushing rod side moving mechanism to move left and right, and the pushing rod side moving mechanism controls the push rod to move back and forth, so that the battery is pushed away from the charging line to the next process.
In addition, in the invention, the buffer spring 33 comprises an upper fixing plate 45, a lower fixing plate 46 and a spring body, the spring body comprises a first spring body 47 and a second spring body 48, the first spring body 47 and the second spring body 48 are both in spiral structures, and the first spring body 47 and the second spring body 48 are symmetrically arranged between the upper fixing plate 45 and the lower fixing plate 46.
Working principle: when a battery enters the device through a feeding line, the first servo motor controls the first speed reducing motor to work, the first speed reducing motor controls the chain wheel to rotate, the chain is driven to be fixed up and down when the chain rotates, the chain drives the first frame to move up and down, the second servo motor controls the second speed reducing motor to work when the second servo motor works, the second speed reducing motor controls the gear to drive the rack to move left and right, the rack drives the first frame to move left and right, the third servo motor controls the third speed reducing motor to work when the third speed reducing motor controls the synchronous pulley to work, the synchronous pulley drives the synchronous belt to work, the synchronous belt drives the push rod to move back and forth, so that the battery is pushed into the battery frame discharging device, after the battery frame discharging device detects that the battery in the previous working procedure is in place, the whole discharging frame is driven to descend by the cylinder, the battery enters the discharging frame, then the servo motor drives the chain wheel to rotate, the belt drives the push rod to move forward along the bottom of the discharging frame, the battery is pushed into a rear pool, then the servo motor drives the push rod to return to the starting position, and the next battery is waited for entering.
In conclusion, the invention has novel structural design and high automation degree, can replace the traditional manual pushing-in battery, realizes unmanned operation and greatly improves the production efficiency. The device is suitable for various battery specifications, and can improve the battery charging speed.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (2)
1. The utility model provides a high efficiency battery feeding system, includes outer support (27), battery push away divide device and battery out frame device, its characterized in that: the battery pushing and separating device and the battery frame discharging device are both arranged on an outer support, the battery frame discharging device is arranged on one side of the battery pushing and separating device, the battery pushing and separating device comprises a lifting mechanism, a pushing rod horizontal moving mechanism and a pushing rod side moving mechanism, the lifting mechanism comprises a first servo motor (1), a first gear motor (2), a universal transmission shaft (3), a first sprocket (4), a second sprocket (5), a third sprocket (6), a fourth sprocket (7), a first chain (8) and a second chain (9), the first servo motor (1) is connected with a first gear motor (2), the first gear motor (2) is fixed on a support (10), a motor shaft of the first gear motor (2) is connected with one end of a sprocket shaft of the first sprocket (4), the other end of the sprocket shaft of the first sprocket (4) is connected with one end of a universal transmission shaft (3), the sprocket shaft of the second sprocket (5) is fixed on a support frame (11), the support frame (11) is fixed on an outer support (27), the second sprocket (5) is connected with the sprocket shaft of the universal transmission shaft (3), the other end of the sprocket shaft (4) is fixed on the universal transmission shaft (11), the fourth chain wheel (7) is arranged on a chain wheel shaft, and a second chain (9) is arranged between the third chain wheel (6) and the fourth chain wheel (7); the push rod horizontal moving mechanism comprises a second servo motor (12), a second gear motor (13), a gear (14), a rack (15) and a first frame (16), wherein a longitudinal sliding rail (17) is arranged on the inner side of a supporting leg (28) of an outer support (27), a sliding block (18) is connected on the inner side of the longitudinal sliding rail (17) in a sliding mode, the sliding block (18) is fixedly connected with the inner side of the first frame (16), a fixed block (19) is fixedly arranged on the inner side of the first frame (16), the fixed block (19) is arranged two, the two fixed blocks (19) are respectively fixed with a first chain (8) and a second chain (9), the rack (15) is arranged on the first frame (16), the second servo motor (12) is connected with the second gear motor (13), the second gear motor (13) is arranged on one side of the first frame (16), the gear (14) is connected with a motor shaft of the second gear motor (13) in a side shifting mode, the push rod mechanism comprises a third chain (8), a third gear motor (21), a third gear (24) and a third synchronous belt (20) are connected with the third servo motor (24), the third gear motor (21) is arranged on the second frame (22), one side of the second frame (22) is fixedly arranged on the rack (15), the second frame (22) is perpendicular to the rack (15), the synchronous pulley (23) is arranged on the second frame (22), the synchronous belt (24) is arranged on the synchronous pulley (23), the third gear motor (21) is connected with the synchronous pulley (23), the device further comprises a push rod (25), one side of the push rod (25) is arranged on the fixed strip (26), and the fixed strip (26) is fixedly arranged on the synchronous belt (24);
The battery frame discharging device comprises a discharging frame (29), a mounting bracket (30), a guide column (31) and an air cylinder (32), wherein the mounting bracket (30) is arranged right above the discharging frame (29), the four guide columns (31) are arranged, the four guide columns (31) are respectively arranged between the mounting bracket (30) and the discharging frame (29), a buffer spring (33) is sleeved outside the guide column (31), an air cylinder mounting seat (34) is arranged in the center of the mounting bracket (30), the upper end of the air cylinder (32) is connected with the air cylinder mounting seat (34), the lower end of the air cylinder is connected with a connecting column (35), a floating head (36) is arranged at the lower end of the connecting column (35), the floating head (36) is matched with a connecting block (37) at the top of the discharging frame (29), a transmission shaft (38) is arranged at the upper end face of the discharging frame (29), the transmission shaft (38) is connected with a servo motor (39) through a gear, one end of the transmission shaft (38) is in transmission connection with a fifth sprocket (40), the lower end of the discharging frame (30) is connected with a connecting block (35), a seventh sprocket (41) is arranged between the seventh sprocket (42) and the seventh sprocket (42), a pushing rod (44) is fixed on the belt (43), and the pushing rod (44) is arranged below the inlet of the discharging frame (29).
2. The high efficiency battery loading system of claim 1, wherein: the buffer spring (33) comprises an upper fixing plate (45), a lower fixing plate (46) and a spring body, wherein the spring body comprises a first spring body (47) and a second spring body (48), the first spring body (47) and the second spring body (48) are of spiral structures, and the first spring body (47) and the second spring body (48) are symmetrically arranged between the upper fixing plate (45) and the lower fixing plate (46).
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CN201910252051.6A CN109969701B (en) | 2019-03-29 | 2019-03-29 | High efficiency battery feeding system |
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CN201910252051.6A CN109969701B (en) | 2019-03-29 | 2019-03-29 | High efficiency battery feeding system |
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CN109969701A CN109969701A (en) | 2019-07-05 |
CN109969701B true CN109969701B (en) | 2024-04-26 |
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CN201910252051.6A Active CN109969701B (en) | 2019-03-29 | 2019-03-29 | High efficiency battery feeding system |
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SU524748A1 (en) * | 1974-04-12 | 1976-08-15 | Предприятие П/Я М-5237 | Periodic vertically closed conveyor |
EP0089847A1 (en) * | 1982-03-19 | 1983-09-28 | Nestier Corporation | Accumulating conveyor control |
SU1652225A1 (en) * | 1989-01-12 | 1991-05-30 | Государственный всесоюзный дорожный научно-исследовательский институт | Reciprocating conveyer drive |
CN102963666A (en) * | 2012-11-29 | 2013-03-13 | 江苏爱动力自动化设备有限公司 | Charging device of automatic molding machine for long frame of solar cell module |
CN202935866U (en) * | 2012-09-04 | 2013-05-15 | 常州亚各来德机电设备制造有限公司 | Horizontal pushing device of battery pole plate |
CN104495332A (en) * | 2014-12-19 | 2015-04-08 | 左文明 | Automatic box packing machine for cylindrical batteries |
CN206720290U (en) * | 2017-04-12 | 2017-12-08 | 江苏准信自动化科技股份有限公司 | A kind of cell safety feeding device |
CN108163433A (en) * | 2017-12-26 | 2018-06-15 | 西安航天精密机电研究所 | Full-automatic battery transports piler |
CN210001038U (en) * | 2019-03-29 | 2020-01-31 | 江苏准信自动化科技股份有限公司 | high efficiency battery feeding system |
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2019
- 2019-03-29 CN CN201910252051.6A patent/CN109969701B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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SU524748A1 (en) * | 1974-04-12 | 1976-08-15 | Предприятие П/Я М-5237 | Periodic vertically closed conveyor |
EP0089847A1 (en) * | 1982-03-19 | 1983-09-28 | Nestier Corporation | Accumulating conveyor control |
SU1652225A1 (en) * | 1989-01-12 | 1991-05-30 | Государственный всесоюзный дорожный научно-исследовательский институт | Reciprocating conveyer drive |
CN202935866U (en) * | 2012-09-04 | 2013-05-15 | 常州亚各来德机电设备制造有限公司 | Horizontal pushing device of battery pole plate |
CN102963666A (en) * | 2012-11-29 | 2013-03-13 | 江苏爱动力自动化设备有限公司 | Charging device of automatic molding machine for long frame of solar cell module |
CN104495332A (en) * | 2014-12-19 | 2015-04-08 | 左文明 | Automatic box packing machine for cylindrical batteries |
CN206720290U (en) * | 2017-04-12 | 2017-12-08 | 江苏准信自动化科技股份有限公司 | A kind of cell safety feeding device |
CN108163433A (en) * | 2017-12-26 | 2018-06-15 | 西安航天精密机电研究所 | Full-automatic battery transports piler |
CN210001038U (en) * | 2019-03-29 | 2020-01-31 | 江苏准信自动化科技股份有限公司 | high efficiency battery feeding system |
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