CN109968727A - The impact molding machine of biomass energy is produced using stalk - Google Patents
The impact molding machine of biomass energy is produced using stalk Download PDFInfo
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- CN109968727A CN109968727A CN201910200240.9A CN201910200240A CN109968727A CN 109968727 A CN109968727 A CN 109968727A CN 201910200240 A CN201910200240 A CN 201910200240A CN 109968727 A CN109968727 A CN 109968727A
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- Prior art keywords
- storage bin
- power
- stalk
- mold
- control valve
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/14—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds on a movable carrier other than a turntable or a rotating drum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
- B30B15/022—Moulds for compacting material in powder, granular of pasta form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/14—Control arrangements for mechanically-driven presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The present invention provides the impact molding machines that biomass energy is produced using stalk, including pedestal, power source, quantitative contain takes device, punch forming device, power transmission, the stalk powder is stored in quantitative Sheng and takes in device, pedestal is horizontally installed to ground, quantitative contain takes device for providing mold for stalk powder punch forming and quantitatively Sheng can take stalk powder and it is made to be right against mold, punch forming device is used to carry out stamping procedure to stalk powder, power source, which is used to take device and punch forming device to work for quantitative Sheng, provides power, power transmission is used for power source, quantitative contain takes device, transmitting is connected by power between punch forming device three.
Description
Technical field
The present invention relates to stalk manufacture fields, and in particular to the equipment blocking to stalk powder punching press.
Background technique
Stalk is the waste of agricultural product originally, and Many times can be treated as grass one and burn it, not only without any effect
Benefit, also pollution environment, advanced technology now can convert the agricultural wastes such as stalk, rice husk to the alternative petroleum base energy
High molecular material, and can arbitrarily adjust degradation time, but whether stalk is whole or the smashed straw powder of stalk
End is all not easy to transport, and it is imperative that stalk powder is struck out to the bulk being readily transported.
Summary of the invention
To solve the deficiencies in the prior art, the object of the present invention is to provide the equipment blocking to stalk powder punching press, stalks
Feeding, punching press, stripping process and the air motor operation of powder are using the compressed gas of air pump offer as power source, entirely
Process is full-automatic, without human intervention, reduces labor intensity, while air motor long service life is not by extraneous factor
It influences, more securely and reliably.
To realize the above-mentioned technical purpose, the technical solution adopted in the present invention is as follows.
The impact molding machine of biomass energy is produced using stalk, including pedestal, power source, quantitative Sheng take device, punching press
Molding machine, power transmission, the stalk powder are stored in quantitative Sheng and take in device, and pedestal is horizontally installed to ground,
Quantitative contain takes device for providing mold for stalk powder punch forming and quantitatively Sheng can take stalk powder and it is made to be right against mould
Tool, punch forming device are used to carry out stalk powder stamping procedure, and power source is used to take device and punch forming for quantitative Sheng
Device work provides power, and power transmission takes dynamic between device, punch forming device three for power source, quantitative Sheng
Power connection transmitting.
Further improvement as the technical program.
The power source includes air motor, air valve, admission line, transition duct, and air motor is fixed on pedestal,
Air valve is the rectangular case structure for being provided with inner cavity, and the bottom of air valve offers intake interface, and the side of air valve offers three groups
Outlet interface and respectively outlet interface one, outlet interface two, outlet interface three；
One end of the admission line connect connection, the other end and intake interface connection with extraneous air pump and connects, transition duct
One end connect with outlet interface one connection, the other end and air motor connection connect.
Further improvement as the technical program.
It includes for storing the storage bin of stalk powder, for providing for stalk powder punching press that the quantitative Sheng, which takes device,
The mold mechanism of mold, for containing the Sheng Qu mechanism for taking stalk powder and it being made to be right against mold mechanism；
The storage bin is the shell structure for being provided with storage inner cavity, and storage bin is fixed on pedestal, is also opened on storage bin
Equipped with the feed inlet fed for stalk powder；
The Sheng Qu mechanism is set in storage bin, and Sheng Qu mechanism includes in horizontally disposed drive roll and driven voller, master
The axial width direction each parallel to storage bin of dynamic roller and driven voller, and be both movably installed in storage bin and can be around oneself
Body axially rotates, and drive roll is located at the underface of driven voller, the power intake of drive roll and the power output of driven voller
End is extend out to outside storage bin and the two is located at storage bin along the side in local width direction；
It is provided with conveyer belt between the drive roll and driven voller and carries out being connected by power transmitting between the two by conveyer belt,
Be additionally provided on conveyer belt extending direction be parallel to initiative roll shaft to Sheng take spoon, and contain and take extending direction battle array of the spoon along conveyer belt
Column are provided with several groups, and the Sheng for being located at conveyer belt towards storage bin feed inlet side takes spoon curved towards the direction away from ground
It is bent；
The inclined arrangement of cavity wall of the storage bin between feed inlet and drive roll, and between the cavity wall and conveyer belt
Distance is incremented by from the bottom to top；
Matching installation has loading hopper at the storage bin feed inlet, and loading hopper is both ends open and extends perpendicularly to
The small end of the platform body structure on ground, loading hopper connect connection with storage bin feed inlet.
Further improvement as the technical program.
The mold mechanism is installed on the side of storage bin, and mold mechanism and driven voller power output end are located at storing
The same side in storehouse；
The mold mechanism includes mold, end cover, mold be cylindrical structure and its be coaxially fixed on driven voller
Power output end outside, be additionally provided in mold through its axial stamped groove, circumferencial direction of the stamped groove along mold
Array is provided with four groups, and one group of stamped groove is located at mold the top, one group of stamped groove is located at mold bottom, one group of punching
Indent deviates from storage bin feed inlet towards storage bin feed inlet, one group of stamped groove；
It is provided with fixed bracket between the end cover and storage bin and peace is fixed by fixed bracket between the two
Dress, end cover is located at the side that mold deviates from storage bin, and end cover is used to seal stamped groove opening away from storage bin
Mouthful；
The end cover is provided with discharge pipe away from the end face of storage bin, and is located in discharge pipe and four groups of stamped grooves
The stamped groove of bottom is connected；
The end cover is additionally provided with guiding piece away from the end face of storage bin, and guiding piece is the shell structure of both ends open,
And the free end of discharge pipe is located in guiding piece, the inclined arrangement in up/down end face of guiding piece, and up/down end face and sealing
The distance between end cap successively decreases from the bottom to top；
The upper cavity wall matching of the guiding piece is provided with cushion.
Further improvement as the technical program.
The punch forming device includes for carrying out the punching mechanism of punching press to stalk powder, for controlling press machine
Control mechanism, the demoulding mechanism for being demoulded to the stalk block after punch forming of structure opening and closing；
The punching mechanism is installed on the side of storage bin, and punching mechanism and drive roll power intake are located at storage bin
The same side；
The punching mechanism includes installation shell, piston, punch rod, gas-guide tube one, and installation shell is an open at one end, end seal
The shell structure closed, and storage is fixed in the closed end that installation shell aperture end Matching installation has installation end cap, and installs shell
The side of feed bin, the closed end for installing shell offer perforating one, and the side of storage bin offers and the coaxial cloth of perforating one
The perforating two set；
The piston be set to installation shell in and between the two constitute slide-and-guide cooperation, one end of the punch rod with
Piston is fixedly connected, the other end is punching press end and the end passes through perforating one and perforating two and is located in storage bin, punch rod
Punching press rectify in four groups of stamped grooves towards the stamped groove of storage bin feed inlet；
The part that the punch rod is located in installation shell is arranged with reset spring, and the elastic force of reset spring leans on punch rod
The movement of nearly installation end cap；
The installation end, which covers, is provided with connection mouth, and gas-guide tube one connect connection with connection mouth.
Further improvement as the technical program.
The control mechanism is installed on the side of storage bin, and control mechanism is located at the same of storage bin with punching mechanism
Side；
The control mechanism includes control valve, reset components, triggering component, gas-guide tube two, and control valve includes control valve casing, control
Spool processed, control valve rod, control valve casing is shell structure open at one end, closed at one end, and its open end Matching installation has valve
Storage bin side is fixed in lid, control valve casing closed end, and the outer surface for controlling valve casing offers three groups of ventilation interfaces and is respectively
It is located towards ventilation interface one, the ventilation interface two positioned at lower end surface, leading to positioned at upper surface of the side of storage bin feed inlet
Gas interface three；
The control valve core be set to control valve casing in and constitute between the two it is sealed be rotatably assorted, the appearance of control valve core
Face is provided with ventilation interface four, and control valve core is provided with ventilation interface five away from the end face of valve deck；
The valve deck offers avoid holes one, and the control valve rod extending direction is parallel to initiative roll shaft to control valve rod
One end be fixedly connected with control valve core, the other end pass through avoid holes and be located at control valve casing outside；
The reset components include accommodating shell, wind spring, and receiving shell is shell structure open at one end, closed at one end, and
It accommodates shell aperture end to be fixed on valve deck, the closed end for accommodating shell offers the avoid holes coaxially arranged with avoid holes one
Two, the free end for controlling valve rod, which passes through avoid holes two and is located at, accommodates shell exterior, and the wind spring is set to receiving outer shell cavity
Between wall and control valve rod, the elastic force of wind spring, which makes to control valve rod, to be done traction control spool and rotates and the interface four and logical of finally making to ventilate
Gas interface two is connected；
The triggering component includes shaft, bull stick, frizzen, and shaft is axially parallel to control valve rod axial direction, and shaft is fixed on
Storage bin side and the underface for being located at control valve, bull stick are fixed on outside shaft, and frizzen is fixed on control stem exterior, and
Frizzen is located at bull stick towards the side of storage bin feed inlet, and the two contacts；
One end of the gas-guide tube two and the connection of outlet interface three of air valve are connected, the other end connect with ventilation interface one and connects
It is logical；
The motion state of the control mechanism can be divided into ventilation interface four and connect with ventilation interface two and fail compressed gas
The opening state that closed state, ventilation interface four and the interface one of ventilating of circulation are connected and compressed gas enable to circulate, control
The original state of mechanism is in off state.
Further improvement as the technical program.
The demoulding mechanism includes demoulding pipelines, gas-guide tube three, and the side of the storage bin towards punching mechanism is opened
Equipped with through-hole, the demoulding pipelines are fixed in storage bin, and one end passes through through-hole and is located at outside storage bin, the other end
It is connected with the stamped groove for being located at bottom in four groups of stamped grooves；
The connection of outlet interface two that one end of the gas-guide tube three connect connection, the other end and air valve with demoulding pipelines is connected；
The demoulding pipelines inner cavity is divided into two sections and is respectively the rotary table section close to gas-guide tube three, the cylinder close to mold
The big end of section, cylindrical section and rotary table section is connected.
Further improvement as the technical program.
The power transmission includes for being connected by power and making between shaft and drive roll between the two in the period
Property rotation power interlinked mechanism, for receive air motor power and be passed to power interlinked mechanism power transmit machine
Structure；
The power interlinked mechanism is Geneva Mechanism, and power interlinked mechanism includes active driver plate, sheave, and active driver plate is same
Axis is fixed on outside shaft, and active driver plate is provided with convex Locking arc, straight pin away from the end face of storage bin.
The sheave is rectangular panel body, and sheave is fixed on outside the power intake of drive roll, and fixed point
In the middle position of sheave, the four corners of sheave are provided with court and deviate from the curved arc notch in drive roll direction, and arc
The cambered surface formed at v notch v is the recessed Locking arc to match with convex Locking arc；
Part of the sheave between adjacent two recessed Locking arc is interval section, and is provided with radial slot in interval section, and
And radial slot is correspondingly arranged on four groups, the free end of the straight pin is located at any one group of radial slot in four groups of radial slots
It is interior.
Further improvement as the technical program.
The power transfer mechanism includes gear shaft, and gear shaft is axially parallel to initiative roll shaft to and gear shaft is fixed
In storage bin side；
It is provided with V belt translation component between the gear shaft and air motor and is moved between the two by V belt translation component
Power connection transmitting, is provided with gear part and carries out being connected by power biography between the two by gear part between gear shaft and shaft
It passs.
The beneficial effect of the present invention compared with prior art is, feeding, punching press, stripping process and the gas of stalk powder
Dynamic motor operation is using the compressed gas of air pump offer as power source, and whole process is full-automatic, without human intervention, is reduced
Labor intensity, while air motor long service life do not influenced by extraneous factor, it is more securely and reliably, in addition to this, fixed
It measures to contain to take and shares the same power source between device and punch forming device, reduce the two with merging and punching press is carried out to wood substance grain
During error, punching course more it is steady smoothly, and the rotary table section of demoulding pipelines inner cavity and cylindrical section cooperation are effective
Reduce the noise in knockout course.
Detailed description of the invention
Fig. 1 is complete machine structure schematic diagram of the invention.
Fig. 2 is complete machine structure schematic diagram of the invention.
Fig. 3 is the structural schematic diagram of power source of the invention.
Fig. 4 is the cross-sectional view of air valve of the invention.
Fig. 5 is the cooperation figure that quantitative Sheng of the invention takes device and punch forming device.
Fig. 6 is the internal engagement figure that quantitative Sheng of the invention takes device and punch forming device.
Fig. 7 is the internal engagement figure that quantitative Sheng of the invention takes device and punch forming device.
Fig. 8 is the structural schematic diagram of Sheng Qu mechanism of the invention.
Fig. 9 is the structural schematic diagram of mold mechanism of the invention.
Figure 10 is the structural schematic diagram of mold mechanism of the invention.
Figure 11 is the cooperation figure of mold and end cover of the invention.
Figure 12 is the cross-sectional view of guiding piece of the invention.
Figure 13 is the cooperation figure of punch forming device and mold of the invention.
Figure 14 is the cross-sectional view of punching mechanism of the invention.
Figure 15 is the structural schematic diagram of control mechanism of the invention.
Figure 16 is the cross-sectional view of control valve casing of the invention.
Figure 17 is the cross-sectional view of control valve of the invention.
Figure 18 is the structural schematic diagram of triggering component of the invention.
Figure 19 is the cooperation figure of demoulding mechanism and mold of the invention.
Figure 20 is the cross-sectional view of demoulding pipelines of the invention.
Figure 21 is the structural schematic diagram of power transmission of the invention.
Figure 22 is the structural schematic diagram of power transfer mechanism of the invention.
Figure 23 is the cooperation figure of power interlinked mechanism of the invention, shaft, drive roll.
Figure 24 is the structural schematic diagram of power interlinked mechanism of the invention.
Specific embodiment
The present invention takes the cooperation of device and punch forming device stamping forming excellent to stalk powder progress by quantitatively containing
More property is, feeding, punching press, stripping process and the air motor operation of stalk powder are the compressed gas provided with air pump
For power source, whole process is full-automatic, without human intervention, reduces labor intensity, while air motor long service life
It is not influenced by extraneous factor, more securely and reliably, in addition to this, quantitative Sheng takes and shares together between device and punch forming device
One power source reduces the two with merging to the error during wood substance grain progress punching press, and punching course is more steady suitable
Benefit, and the rotary table section of demoulding pipelines inner cavity and cylindrical section cooperation effectively reduce the noise in knockout course.
The impact molding machine of biomass energy is produced using stalk, including pedestal, power source 100, quantitative Sheng take device
200, punch forming device 300, power transmission 400, the stalk powder are stored in quantitative Sheng and take in device 200, bottom
Seat is horizontally installed to ground, and quantitative contain takes device 200 to take straw for providing mold for stalk powder punch forming and can quantitatively contain
Stalk powder simultaneously makes it be right against mold, and punch forming device 300 is used to carry out stalk powder stamping procedure, and power source 100 is used
Power is provided in taking device 200 and punch forming device 300 to work for quantitative Sheng, power transmission 400 is used for power source
100, quantitative Sheng, which takes, is connected by power transmitting between device 200,300 three of punch forming device.
Stalk powder is poured onto quantitative Sheng by the prior art or manual operation to take in device 200, quantitative contain takes device
200 run and contain and take stalk powder to being right against at the mould punching mouth of therein, and the then operation of punch forming device 300 is simultaneously
Punch forming is carried out to stalk powder, after the completion of punching press, quantitative contain takes device 200 to continue to move and make stalk block after molding just
At mold releasability mouth, subsequent punch forming device 300 makes stalk block by being demolded in mold.
The power source 100 includes air motor 110, air valve 120, admission line 130, transition duct 140, pneumatic horse
It is fixed on pedestal up to 110, air valve 120 is the rectangular case structure for being provided with inner cavity, and the bottom of air valve 120 offers air inlet connecting
Mouth 121, the side of air valve 120 offers three groups of outlet interfaces and respectively outlet interface 1, outlet interface 2 123, outlet
Interface 3 124.
One end of the admission line 130 connect connection, the other end and intake interface 121 with extraneous air pump and connects
Logical, one end of transition duct 140 connect connection, the other end and the connection of air motor 110 with outlet interface 1 and connects.
The compressed gas that extraneous air pump provides can be entered to pneumatically by admission line 130, air valve 120, transition duct 140
In motor 110, and run air motor 110.
It includes for storing the storage bin 210 of stalk powder, for rushing for stalk powder that the quantitative Sheng, which takes device 200,
Pressure provides the mold mechanism 220 of mold, for containing the Sheng Qu mechanism 230 for taking stalk powder and it being made to be right against mold mechanism 220.
The storage bin 210 is the shell structure for being provided with storage inner cavity, and storage bin 210 is fixed on pedestal, storage
The feed inlet for stalk powder charging is also provided on feed bin 210.
The Sheng Qu mechanism 230 is set in storage bin 210, and Sheng Qu mechanism 230 includes in horizontally disposed drive roll
231 and driven voller 232, the axial width direction each parallel to storage bin 210 of drive roll 231 and driven voller 232, and the two
It is movably installed in storage bin 210 and can axially be rotated around itself, and drive roll 231 is located at the underface of driven voller 232,
The power intake of drive roll 231 and the power output end of driven voller 232 extend out to 210 outside of storage bin and the two difference position
In storage bin 210 along the side in local width direction.
Conveyer belt 233 is provided between the drive roll 231 and driven voller 232 and between the two by conveyer belt 233
It carries out being connected by power transmitting, extending direction is additionally provided on conveyer belt 233 is parallel to the axial Sheng of drive roll 231 and take spoon 234, and
Sheng takes spoon 234 that the extending direction array of conveyer belt 233 is provided with several groups, and is located at conveyer belt 233 towards storage bin 210
The Sheng of feed inlet side takes spoon 234 to be bent towards the direction away from ground.
Drive roll 231 rotates and draws the movement of conveyer belt 233, and conveyer belt 233, which moves and draws Sheng, takes the synchronous fortune of spoon 234
Dynamic, also shovel takes the stalk powder being stored in storage bin 210 while Sheng takes spoon 234 to move.
Preferably, cavity wall inclined arrangement of the storage bin 210 between feed inlet and drive roll 231, and should
The distance between cavity wall and conveyer belt 233 are incremented by from the bottom to top；Stalk powder, can heap after feed inlet enters in storage bin 210
Near product to drive roll 231, spoon 234 is taken to take stalk powder shovel to therein convenient for containing, if the cavity wall is arranged horizontally,
This impact molding machine run to it is last when, have part stalk powder and be horizontally arranged at the bottom of chamber of storage bin 210 and failing
Access punching press.
Preferably, it is entered in storage bin 210 for the ease of stalk powder through feed inlet, the storage bin 210 is fed
Matching installation has loading hopper 211 at mouthful, and loading hopper 211 is both ends open and the stage body knot for extending perpendicularly to ground
The small end of structure, loading hopper 211 connect connection with 210 feed inlet of storage bin.
The mold mechanism 220 is installed on the side of storage bin 210, and mold mechanism 220 and 232 power of driven voller are defeated
Outlet is located at the same side of storage bin 210.
The mold mechanism 220 include mold 221, end cover 222, mold 221 be cylindrical structure and its
It is coaxially fixed on outside the power output end of driven voller 232, is additionally provided in mold 221 through its axial stamped groove, punching
Indent is provided with four groups along the circumferencial direction array of mold 221, and one group of stamped groove is located at 221 the top of mold, one group
Stamped groove is located at 221 bottom of mold, one group of stamped groove towards 210 feed inlet of storage bin, one group of stamped groove away from storage bin
210 feed inlets.
Fixed bracket is provided between the end cover 222 and storage bin 210 and between the two by fixed bracket
Installation is fixed, end cover 222 is located at the side that mold 221 deviates from storage bin 210, and end cover 222 is for close
Seal the opening that stamped groove deviates from storage bin 210.
The end cover 222 is provided with discharge pipe 223 away from the end face of storage bin 210, and discharge pipe 223 with
It is connected in four groups of stamped grooves positioned at the stamped groove of bottom.
Sheng Qu mechanism 230 takes the Sheng of spoon 234 to take stalk powder and be right against it in four groups of stamped grooves towards storing by containing
The stamped groove of 210 feed inlet of storehouse, then punch forming device 300 runs and stalk powder is pushed in the stamped groove and carried out
Stamping procedure, after completing punching press, Sheng Qu mechanism 230 continues to run three periods and draws mold 221 together by driven voller 232
After step three periods of operation, which is located at four groups of stamped groove bottoms, and then punch forming device 300 runs and to the punching
Stalk block in indent carries out stripping process, even if stalk block is removed through the stamped groove, discharge pipe 223；Sheng Qu mechanism 230
During continuing to run three periods, Sheng Qu mechanism 230 successively push away stalk powder with meeting is merged with punch forming device 300
It send to carrying out stamping procedure in remaining three groups of stamped grooves.
Preferably, the end cover 222 is additionally provided with guiding piece 224, guiding piece away from the end face of storage bin 210
224 be the shell structure of both ends open, and the free end of discharge pipe 223 is located in guiding piece 224, the up/down of guiding piece 224
The inclined arrangement in end face, and the distance between up/down end face and end cover 222 are successively decreased from the bottom to top；Stalk block is by discharge duct
After the free end in road 223 is removed, the up/down end face guidance of guided part 224 is steady to be slid to ground.
Preferably, to be slid through the guidance of guiding piece 224 after avoiding stalk block from being removed by the free end of discharge pipe 223
In the process, stalk block collides with cavity wall on guiding piece and causes stalk block fragmentation, the upper cavity wall of the guiding piece 224
With being provided with cushion 225.
The punch forming device 300 includes for carrying out the punching mechanism 310 of punching press to stalk powder, for controlling
Control mechanism 320, the demoulding mechanism 330 for being demoulded to the stalk block after punch forming of the opening and closing of punching mechanism 310.
The punching mechanism 310 is installed on the side of storage bin 210, and punching mechanism 310 and 231 power of drive roll are defeated
Enter the same side that end is located at storage bin 210.
The punching mechanism 310 includes installation shell 311, piston 312, punch rod 313, gas-guide tube 1, and installation is outer
Shell 311 is shell structure open at one end, closed at one end, and installation 311 open end Matching installation of shell has installation end cap, and
The side of storage bin 210 is fixed in the closed end of installation shell 311, and the closed end of installation shell 311 offers perforating one, stores up
The side of feed bin 210 offers the perforating two coaxially arranged with perforating one.
The piston 312 is set in installation shell 311 and constitutes slide-and-guide cooperation, the punching press between the two
One end of bar 313 is fixedly connected with piston 312, the other end is punching press end and the end passes through perforating one and perforating two and is located at
In storage bin 210, the punching press of punch rod 313 rectify in four groups of stamped grooves towards the stamped groove of 210 feed inlet of storage bin.
The part that the punch rod 313 is located in installation shell 311 is arranged with reset spring 314, reset spring 314
Elastic force makes punch rod 313 do the movement close to installation end cap.
The installation end, which covers, is provided with connection mouth, and gas-guide tube 1 connect connection with connection mouth.
The compressed gas that extraneous air pump provides passes through admission line 130, air valve 120, control mechanism 320, gas-guide tube 1
The region being located between installation end cap and piston 312 in installation shell 311 is entered to, to push piston 312 and punch rod
313 do the movement close to mold 221, i.e., punching mechanism 310 in four groups of stamped grooves towards the punching press of 210 feed inlet of storage bin
Stalk powder in slot carries out punch forming process, and after the completion of punching press, control mechanism 320 prevents compressed gas from entering to press machine
Structure 310, punching mechanism 310 restore under the elastic force effect of reset spring 314 to original state.
The control mechanism 320 is installed on the side of storage bin 210, and control mechanism 320 is located at punching mechanism 310
The same side of storage bin 210.
The control mechanism 320 includes control valve, reset components, triggering component, gas-guide tube 2 328, and control valve includes
Valve casing 321, control valve core 322, control valve rod 323 are controlled, control valve casing 321 is shell structure open at one end, closed at one end,
And its open end Matching installation has valve deck, 210 side of storage bin is fixed in control 321 closed end of valve casing, controls the outer of valve casing 321
Surface offer three groups of ventilation interfaces and be respectively be located towards 210 feed inlet of storage bin side ventilation interface 1,
Positioned at the ventilation interface 2 3212 of lower end surface, positioned at the ventilation interface 3 3213 of upper surface.
The control valve core 322 be set to control valve casing 321 in and constitute between the two it is sealed be rotatably assorted, control
The outer surface of spool 322 is provided with ventilation interface 4 3221, and control valve core 322 is provided with ventilation interface five away from the end face of valve deck
3222。
The valve deck offers avoid holes one, and 323 extending direction of control valve rod is parallel to 231 axis of drive roll
To one end of control valve rod 323 is fixedly connected with control valve core 322, the other end passes through avoid holes and is located at outside control valve casing 321
Portion.
The reset components include accommodating shell, wind spring 324, and receiving shell is shell open at one end, closed at one end
Structure, and accommodate shell aperture end be fixed on valve deck, accommodate shell closed end offer it is coaxially arranged with avoid holes one
Avoid holes two, the free end of control valve rod 323, which passes through avoid holes two and is located at, accommodates shell exterior, and the wind spring 324 is arranged
In accommodating between shell cavity wall and control valve rod 323, the elastic force of wind spring 324 makes control valve rod 323 do 322 turns of traction control spool
It moves and finally makes ventilate interface 4 3221 and the connection of interface 2 3212 of ventilating.
The triggering component includes shaft 325, bull stick 326, frizzen 327, and shaft 325 is axially parallel to control valve rod
323 is axial, and shaft 325 is fixed on 210 side of storage bin and is located at the underface of control valve, and bull stick 326 is fixed on outside shaft 325
Portion, frizzen 327 is fixed on outside control valve rod 323, and frizzen 327 is located at bull stick 326 towards 210 feed inlet of storage bin
Side, and the two contacts.
One end of the gas-guide tube 2 328 connect connection, the other end and ventilation with the outlet interface 3 124 of air valve 120
The connection of interface 1 is connected.
The motion state of the control mechanism 320 can be divided into ventilation interface 4 3221 and ventilation interface 2 3212 is connected simultaneously
The closed state, ventilation interface 4 3221 and ventilation interface 1 for so that compressed gas is failed circulation are connected and make compressed gas
The original state of the opening state enough to circulate, control mechanism 320 is in off state.
Shaft 325 rotates and draws the synchronous rotation of bull stick 326, will push frizzen 327 in 326 rotation process of bull stick and makes
It controls valve rod 323 to rotate, so that control mechanism 320 is switched to opening state, extraneous compressed gas can be through control mechanism 320
It flows into punching mechanism 310, punching mechanism 310 can carry out stamping procedure；After punching press, bull stick 326 is detached from and frizzen
327 contacts, control mechanism 320 restore to original state under the effect of 324 elastic force of wind spring, that is, switch to closed state, control machine at this time
Structure 320 prevents compressed gas from entering to punching mechanism 310.
The demoulding mechanism 330 includes demoulding pipelines 331, gas-guide tube 3 332, and the storage bin 210 is towards punching press
The side of mechanism 310 offers through-hole, and the demoulding pipelines 331 are fixed in storage bin 210, and one end passes through through-hole simultaneously
It is connected outside storage bin 210, in the other end and four groups of stamped grooves positioned at the stamped groove of bottom.
One end of the gas-guide tube 3 332 connects with the outlet that demoulding pipelines 331 connect connection, the other end and air valve 120
2 123 connection of mouth is connected.
The compressed gas that extraneous air pump provides enters to demoulding pipe by admission line 130, air valve 120, gas-guide tube 3 332
In road 331, blow away the stalk block in four groups of stamped grooves in the stamped groove of bottom by compressed gas, i.e., it is complete
At stripping process.
Preferably, 331 inner cavity of demoulding pipelines be divided into two sections and be respectively close to gas-guide tube 3 332 rotary table section,
Close to the cylindrical section of mold 221, the big end of cylindrical section and rotary table section is connected；Its significance lies in that compressed gas is made to pass through demoulding
The process of pipeline 331 is more steady smooth, while avoiding the occurrence of cyclone phenomenon, that is, reduces noise.
The power transmission 400 includes for being connected by power between shaft 325 and drive roll 231 and making the two
Between in periodic rotary power interlinked mechanism 420, for receive 110 power of air motor and be passed to power interlock machine
The power transfer mechanism 410 of structure 420.
The power interlinked mechanism 420 is Geneva Mechanism, and power interlinked mechanism 420 includes active driver plate 421, slot
Wheel 423, active driver plate 421 is coaxially fixed on outside shaft 325, and active driver plate 421 is provided with convex away from the end face of storage bin 210
Locking arc, straight pin 422.
The sheave 423 is rectangular panel body, and sheave 423 is fixed on outside the power intake of drive roll 231, and
Fixed point is located at the middle position of sheave 423, and the four corners of sheave 423 are provided with towards away from 231 direction of drive roll and are bent
Arc notch, and at arc notch formed cambered surface be the recessed Locking arc 424 to match with convex Locking arc.
Part of the sheave 423 between adjacent two recessed Locking arc 424 is interval section 425, and in interval section 425
It is provided with radial slot 426, and radial slot 426 is correspondingly arranged on four groups, the free end of the straight pin 422 is located at four groups of diameters
In any one group of radial slot 426 into slot 426.
Shaft 325 rotate simultaneously draw active driver plate 421 synchronous rotation, active driver plate 421 rotate and by straight pin 422 with
So that sheave 423 rotates synchronously, sheave 423 rotates and draws the synchronous rotation of drive roll 231, works as shaft for the cooperation of radial slot 426
When 325 rotation a quarter period, straight pin 422 is detached from radial slot 426, and in 3/4ths periods hereafter, shaft 325 is rotated
No longer traction sheave 423 rotates, while convex Locking arc locks recessed Locking arc 424, and sheave 423 is stationary, in shaft 325
Afterwards after the rotation of 3/4ths periods, straight pin 422 is located at radial slot 426, and convex Locking arc and recessed Locking arc 424 again
Again it is detached from, the movement of next round can be carried out, and so on.
The power transfer mechanism 410 includes gear shaft 411, and gear shaft 411 is axially parallel to drive roll 231 axially,
And gear shaft 411 is fixed on 210 side of storage bin.
It is provided with V belt translation component 412 between the gear shaft 411 and air motor 110 and is passed between the two by band
Dynamic component 412 carries out being connected by power transmitting, and gear part 413 is provided between gear shaft 411 and shaft 325 and is led between the two
Gear part 413 is crossed to carry out being connected by power transmitting.
Air motor 110 runs and is transmitted by V belt translation component 412, gear shaft 411, gear part 413 to shaft 325
Power, so that shaft 325 can axially be rotated around itself.
In actual work, the compressed gas that extraneous air pump provides runs air motor 110, and air motor 110 is run
And shaft 325 is rotated axially around itself by power transfer mechanism 410, a quarter period rotates and passes through before shaft 325
Power interlinked mechanism 420 draws drive roll 231 and rotates synchronously, and rear 3/4ths period stops traction drive roll 231 and rotates；
Wherein in the preceding a quarter period, drive roll 231 runs and makes one group of Sheng that spoon 234 be taken to shovel full stalk powder and be right against four
Towards the stamped groove of 210 feed inlet of storage bin in group stamped groove, while contact bull stick 326 with frizzen 327；Afterwards 3/4ths
In period, shaft 325 is rotated and by the cooperation of bull stick 326 and frizzen 327 so that control mechanism 320 switches to open shape
State, extraneous compressed gas can be entered in punching mechanism 310 by control mechanism 320, and make punching mechanism 310 by stalk powder
It pushes in four groups of stamped grooves towards in the stamped groove of 210 feed inlet of storage bin, and carries out stamping procedure, after the completion of punching press, turn
The disengaging of bar 326 is contacted with frizzen 327, and control mechanism 320 switches to closed state, while punching mechanism 310 is in reset spring
The effect of 314 elastic force is lower to restore to original state；
Then shaft 325 continued to rotate for three periods, drive roll 231 continued to rotate for 3/4ths periods, at this time in four groups of stamped grooves
It rotates with it towards the stamped groove of 210 feed inlet of storage bin to bottom is located at, while compressed gas enters to demoulding pipelines 331
And blow away the stalk block in the stamped groove, i.e. demoulding finishes；
During shaft 325 continued to rotate for three periods, drive roll 231 continued to rotate for 3/4ths periods, quantitative contain takes dress
Setting 200 successively can carry out feeding punching press to remaining three groups of stamped grooves with punching mechanism 310.
Claims (10)
1. producing the impact molding machine of biomass energy using stalk, which is characterized in that it includes pedestal, power source, quantitative Sheng
Device, punch forming device, power transmission are taken, the stalk powder is stored in quantitative Sheng and takes in device, and pedestal is horizontal
It is installed on ground, quantitative contain takes device for providing mold for stalk powder punch forming and quantitatively Sheng can take stalk powder and make
It is right against mold, and punch forming device is used to carry out stalk powder stamping procedure, and power source is used to take device for quantitative Sheng
It works with punch forming device and power is provided, power transmission takes device, punch forming device three for power source, quantitative contain
Transmitting is connected by power between person.
2. the impact molding machine according to claim 1 for producing biomass energy using stalk, which is characterized in that described
Power source includes air motor, air valve, admission line, transition duct, and air motor is fixed on pedestal, and air valve is in being provided with
The rectangular case structure of chamber, the bottom of air valve offer intake interface, and the side of air valve offers three groups of outlet interfaces and difference
For outlet interface one, outlet interface two, outlet interface three；
One end of the admission line connect connection, the other end and intake interface connection with extraneous air pump and connects, transition duct
One end connect with outlet interface one connection, the other end and air motor connection connect.
3. the impact molding machine according to claim 1 or 2 for producing biomass energy using stalk, which is characterized in that institute
It includes for storing the storage bin of stalk powder, for providing the mold of mold for stalk powder punching press that the quantitative Sheng stated, which takes device,
Mechanism, for containing the Sheng Qu mechanism for taking stalk powder and it being made to be right against mold mechanism；
The storage bin is the shell structure for being provided with storage inner cavity, and storage bin is fixed on pedestal, is also opened on storage bin
Equipped with the feed inlet fed for stalk powder；
The Sheng Qu mechanism is set in storage bin, and Sheng Qu mechanism includes in horizontally disposed drive roll and driven voller, master
The axial width direction each parallel to storage bin of dynamic roller and driven voller, and be both movably installed in storage bin and can be around oneself
Body axially rotates, and drive roll is located at the underface of driven voller, the power intake of drive roll and the power output of driven voller
End is extend out to outside storage bin and the two is located at storage bin along the side in local width direction；
It is provided with conveyer belt between the drive roll and driven voller and carries out being connected by power transmitting between the two by conveyer belt,
Be additionally provided on conveyer belt extending direction be parallel to initiative roll shaft to Sheng take spoon, and contain and take extending direction battle array of the spoon along conveyer belt
Column are provided with several groups, and the Sheng for being located at conveyer belt towards storage bin feed inlet side takes spoon curved towards the direction away from ground
It is bent；
The inclined arrangement of cavity wall of the storage bin between feed inlet and drive roll, and between the cavity wall and conveyer belt
Distance is incremented by from the bottom to top；
Matching installation has loading hopper at the storage bin feed inlet, and loading hopper is both ends open and extends perpendicularly to
The small end of the platform body structure on ground, loading hopper connect connection with storage bin feed inlet.
4. the impact molding machine according to claim 3 for producing biomass energy using stalk, which is characterized in that described
Mold mechanism is installed on the side of storage bin, and mold mechanism and driven voller power output end are located at the same side of storage bin；
The mold mechanism includes mold, end cover, mold be cylindrical structure and its be coaxially fixed on driven voller
Power output end outside, be additionally provided in mold through its axial stamped groove, circumferencial direction of the stamped groove along mold
Array is provided with four groups, and one group of stamped groove is located at mold the top, one group of stamped groove is located at mold bottom, one group of punching
Indent deviates from storage bin feed inlet towards storage bin feed inlet, one group of stamped groove；
It is provided with fixed bracket between the end cover and storage bin and peace is fixed by fixed bracket between the two
Dress, end cover is located at the side that mold deviates from storage bin, and end cover is used to seal stamped groove opening away from storage bin
Mouthful；
The end cover is provided with discharge pipe away from the end face of storage bin, and is located in discharge pipe and four groups of stamped grooves
The stamped groove of bottom is connected；
The end cover is additionally provided with guiding piece away from the end face of storage bin, and guiding piece is the shell structure of both ends open,
And the free end of discharge pipe is located in guiding piece, the inclined arrangement in up/down end face of guiding piece, and up/down end face and sealing
The distance between end cap successively decreases from the bottom to top；
The upper cavity wall matching of the guiding piece is provided with cushion.
5. the impact molding machine according to claim 1 or 4 for producing biomass energy using stalk, which is characterized in that institute
The punch forming device stated includes the control for carrying out the punching mechanism of punching press to stalk powder, being opened and closed for controlling punching mechanism
Mechanism processed, the demoulding mechanism for being demoulded to the stalk block after punch forming；
The punching mechanism is installed on the side of storage bin, and punching mechanism and drive roll power intake are located at storage bin
The same side；
The punching mechanism includes installation shell, piston, punch rod, gas-guide tube one, and installation shell is an open at one end, end seal
The shell structure closed, and storage is fixed in the closed end that installation shell aperture end Matching installation has installation end cap, and installs shell
The side of feed bin, the closed end for installing shell offer perforating one, and the side of storage bin offers and the coaxial cloth of perforating one
The perforating two set；
The piston be set to installation shell in and between the two constitute slide-and-guide cooperation, one end of the punch rod with
Piston is fixedly connected, the other end is punching press end and the end passes through perforating one and perforating two and is located in storage bin, punch rod
Punching press rectify in four groups of stamped grooves towards the stamped groove of storage bin feed inlet；
The part that the punch rod is located in installation shell is arranged with reset spring, and the elastic force of reset spring leans on punch rod
The movement of nearly installation end cap；
The installation end, which covers, is provided with connection mouth, and gas-guide tube one connect connection with connection mouth.
6. the impact molding machine according to claim 5 for producing biomass energy using stalk, which is characterized in that described
Control mechanism is installed on the side of storage bin, and control mechanism and punching mechanism are located at the same side of storage bin；
The control mechanism includes control valve, reset components, triggering component, gas-guide tube two, and control valve includes control valve casing, control
Spool processed, control valve rod, control valve casing is shell structure open at one end, closed at one end, and its open end Matching installation has valve
Storage bin side is fixed in lid, control valve casing closed end, and the outer surface for controlling valve casing offers three groups of ventilation interfaces and is respectively
It is located towards ventilation interface one, the ventilation interface two positioned at lower end surface, leading to positioned at upper surface of the side of storage bin feed inlet
Gas interface three；
The control valve core be set to control valve casing in and constitute between the two it is sealed be rotatably assorted, the appearance of control valve core
Face is provided with ventilation interface four, and control valve core is provided with ventilation interface five away from the end face of valve deck；
The valve deck offers avoid holes one, and the control valve rod extending direction is parallel to initiative roll shaft to control valve rod
One end be fixedly connected with control valve core, the other end pass through avoid holes and be located at control valve casing outside；
The reset components include accommodating shell, wind spring, and receiving shell is shell structure open at one end, closed at one end, and
It accommodates shell aperture end to be fixed on valve deck, the closed end for accommodating shell offers the avoid holes coaxially arranged with avoid holes one
Two, the free end for controlling valve rod, which passes through avoid holes two and is located at, accommodates shell exterior, and the wind spring is set to receiving outer shell cavity
Between wall and control valve rod, the elastic force of wind spring, which makes to control valve rod, to be done traction control spool and rotates and the interface four and logical of finally making to ventilate
Gas interface two is connected；
The triggering component includes shaft, bull stick, frizzen, and shaft is axially parallel to control valve rod axial direction, and shaft is fixed on
Storage bin side and the underface for being located at control valve, bull stick are fixed on outside shaft, and frizzen is fixed on control stem exterior, and
Frizzen is located at bull stick towards the side of storage bin feed inlet, and the two contacts；
One end of the gas-guide tube two and the connection of outlet interface three of air valve are connected, the other end connect with ventilation interface one and connects
It is logical；
The motion state of the control mechanism can be divided into ventilation interface four and connect with ventilation interface two and fail compressed gas
The opening state that closed state, ventilation interface four and the interface one of ventilating of circulation are connected and compressed gas enable to circulate, control
The original state of mechanism is in off state.
7. the impact molding machine according to claim 6 for producing biomass energy using stalk, which is characterized in that described
Demoulding mechanism includes demoulding pipelines, gas-guide tube three, and the side of the storage bin towards punching mechanism offers through-hole, described
Demoulding pipelines are fixed in storage bin, and one end passes through through-hole and is located at outside storage bin, in the other end and four groups of stamped grooves
Stamped groove positioned at bottom is connected；
The connection of outlet interface two that one end of the gas-guide tube three connect connection, the other end and air valve with demoulding pipelines is connected；
The demoulding pipelines inner cavity is divided into two sections and is respectively the rotary table section close to gas-guide tube three, the cylinder close to mold
The big end of section, cylindrical section and rotary table section is connected.
8. the impact molding machine according to claim 6 for producing biomass energy using stalk, which is characterized in that described
Power transmission includes for being connected by power and making to connect in the power of periodic rotary between the two between shaft and drive roll
Motivation structure, for receiving air motor power and being passed to the power transfer mechanism of power interlinked mechanism；
The power interlinked mechanism is Geneva Mechanism, and power interlinked mechanism includes active driver plate, sheave, and active driver plate is same
Axis is fixed on outside shaft, and active driver plate is provided with convex Locking arc, straight pin away from the end face of storage bin.
9. sheave described in is rectangular panel body, and sheave is fixed on outside the power intake of drive roll, and fixed point is located at
The middle position of sheave, the four corners of sheave are provided with court and deviate from the curved arc notch in drive roll direction, and arc
The cambered surface that indentation, there is formed is the recessed Locking arc to match with convex Locking arc；
Part of the sheave between adjacent two recessed Locking arc is interval section, and is provided with radial slot in interval section, and
And radial slot is correspondingly arranged on four groups, the free end of the straight pin is located at any one group of radial slot in four groups of radial slots
It is interior.
10. the impact molding machine according to claim 8 for producing biomass energy using stalk, which is characterized in that described
Power transfer mechanism include gear shaft, gear shaft is axially parallel to initiative roll shaft to and gear shaft is fixed on storage bin side；
It is provided with V belt translation component between the gear shaft and air motor and is moved between the two by V belt translation component
Power connection transmitting, is provided with gear part and carries out being connected by power biography between the two by gear part between gear shaft and shaft
It passs.
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| CN110449241A (en) * | 2019-09-24 | 2019-11-15 | 六安永贞匠道机电科技有限公司 | Fallen leaves pulverizer applied to afforestation |
| CN110871521A (en) * | 2019-11-24 | 2020-03-10 | 六安丰恺尼机电科技有限公司 | Rotary die injection molding cooling molding assembly for plastic particles |
| CN110871525A (en) * | 2019-11-24 | 2020-03-10 | 六安丰恺尼机电科技有限公司 | Plastic forming assembly adopting chain mold injection molding mode |
| CN111070768A (en) * | 2020-01-11 | 2020-04-28 | 但文杰 | Forming and processing device of environment-friendly straw briquettes |
| CN111152502A (en) * | 2020-02-24 | 2020-05-15 | 磐安叶层煤矿设备有限公司 | Efficient forming device for straw coal processing |
| CN116511498A (en) * | 2023-07-05 | 2023-08-01 | 山东军沃科技有限公司 | Stamping equipment for powder metallurgy |
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