CN109968619A

CN109968619A - Extrusion molding Intelligent Production System and its console and application

Info

Publication number: CN109968619A
Application number: CN201711443743.6A
Authority: CN
Inventors: 沈坚
Original assignee: Individual
Current assignee: Individual
Priority date: 2017-12-27
Filing date: 2017-12-27
Publication date: 2019-07-05

Abstract

The invention discloses an extrusion molding Intelligent Production System and its console and applications, wherein the extrusion molding Intelligent Production System includes an extrusion molding machine equipment and the operation bench that be used to control the extrusion molding machine equipment.The station includes the communication module, a control module and a central processing unit being mutually communicatively coupled.The communication module be used to for the operation bench to be communicatively coupled with the extrusion molding machine equipment, to send control instruction to the extrusion molding machine equipment by the communication module and receive operation data from the extrusion molding machine equipment；The control module is operably connected to the extrusion molding machine equipment by the communication module, and the control module is set with extrusion molding machine equipment described in regulation and control；The central processing module generates corresponding control instruction according to the operation data of the extruding machine received, and control instruction is transmitted to the control module, and then control and adjust the operating condition of the extrusion molding machine equipment.

Description

Extrusion molding Intelligent Production System and its console and application

Technical field

The present invention relates to an extruding machines, in more detail, are related to an extrusion molding Intelligent Production System and its console and application.

Background technique

The plastic insulation and protective case of wire and cable are produced by the way of continuously extruded, this extrusion equipment Namely extruding machine.Moreover, extruding machine has many uses too general, for example can be used for manufacturing PU tracheae, PVC hose, PVC woven tube (network management) etc..Extruding machine utilizes the screw rod of specific shape, rotates in the machine barrel of heating, by what is sent by hopper Plastic grain either unit of plastic squeezes forward, so that plastics is equably plasticized and (is melted), passes through head and mould of different shapes Tool makes plastics be squeezed into successional required plastic layer of various shapes, is wrapped on core cable either It is squeezed into hollow pipe.

The extruding machine that is more than that this cable either PVC woven tube (network management) needs under normal circumstances is manufactured to produce Equipment, and need a whole extruding machine joint production line, that is to say, that it is either squeezed after unit of plastic is melted in plastic grain Need following process equipment that the material being extruded is further processed after molded, so that material is fixed-type.Under normal conditions, Extrusion line includes an extruding machine host equipment, cooling equipment, pulling equipment and following process equipment, extrusion molding machine host The material that equipment squeezes out can be quickly cooled down after supercooling equipment under the draw of pulling equipment, so that material can Situations such as fast shaping prevents material from deforming again in the molten state, adhesion.

The equipment of traditional extruding machine joint production line is all respectively to work independently, that is to say, that during production, Each machine needs of the conventional extruder joint production line are individually operated, then needing in entire production procedure multiple The worker of skilled operation comes while carrying out operating various equipment.On the other hand, this traditional extruding machine in the process of work, A variety of different machines need to match in the process of work various machine operation efficiency, the speed of service and temperature control etc., But often this adjusting is in accordance with the experience of operator to be adjusted, then that is general operator It is difficult to operate this production system, which not only adds human costs, and to the operative skill of operator There is certain requirement.

The operation button of the host equipment of traditional extruding machine is arranged on the device panel of extruding machine, and operator needs It is operated on it before extrusion molding machine host, since the operation keys such as button are relatively more, so the process of operation is more complicated.Separately Outside, the operation of the other machines of traditional extruding machine joint production line is also all arranged on the panel of machine itself, then Once needing to be adjusted it during machine is run, it is necessary to operator carries out operation adjustment before each machine, this A process is comparatively laborious.Particularly, multiple booting or shutdown process may be needed when being adjusted to machine, Production efficiency is not only reduced in this way, while also reducing production yield rate.

The equipment of traditional extruding machine joint production line needs individually to adjust each equipment during adjustment It is whole, it fully synchronized can not be operated, especially when rigid booting, the difference of machine operating speed and actual production speed May it is bigger, then unavoidably will cause during actual production data waste and production efficiency it is low.Traditional The equipment of extruding machine joint production line in process, since processed plastic raw materials particle is uneven, it is possible that meeting There is the irregular situation of screw rod blanking, the speed of service of machine is difficult to adjust automatically at this time, thus the finished product rate produced It is low.

For traditional extruding machine, since operating system either operation button is arranged on the device panel of equipment On, then need to carry out before machine during practical operation, but needed before actual processing product after powering pair Production equipment is preheated, so as to machine can normal use, need to expend the preheating of more time waiting facilities at this time.It changes Sentence is talked about, and traditional extrusion molding machine equipment can't shift to an earlier date pre- heat function, and therefore, there is also compare for traditional extrusion molding machine equipment More problems needs to improve.

Summary of the invention

A purpose of the present invention is that an extrusion molding Intelligent Production System and its console and application are provided, wherein the manipulation Platform adapts to a plurality of types of machines of extruding machine production system, and can control the various of the extruding machine production system simultaneously Machine.

Another object of the present invention is to provide an extrusion molding Intelligent Production System and its console and applications, wherein the behaviour Control platform is communicatively coupled with the extrusion molding machine equipment, and the operation bench further includes a wireless communication interface, so as to described Operation bench can wirelessly manipulate the extrusion molding machine equipment.

Another object of the present invention is to provide an extrusion molding Intelligent Production System and its console and applications, wherein the behaviour Control platform can be switched to any device of operation and the control extrusion molding machine equipment, and during switching and control not It will affect the normal work of other devices of the extrusion molding machine equipment.

Another object of the present invention is to provide an extrusion molding Intelligent Production System and its console and applications, wherein being switched on In the process, the operation bench can control the synchronous speed-raising of the extrusion molding machine equipment, the extruded velocity of the extrusion molding machine equipment with lead Draw speed to be consistent, avoid as the speed of extrusion molding machine equipment is inconsistent and caused by waste product it is excessive.

Another object of the present invention is to provide an extrusion molding Intelligent Production System and its console and applications, wherein the behaviour Platform is controlled during actual production is run, can creation data with real-time reception from the extrusion molding machine equipment, so as to basis Actual production data monitor the operation conditions of the extrusion molding machine equipment in real time.

Another object of the present invention is to provide an extrusion molding Intelligent Production System and its console and applications, wherein when described For extrusion molding machine equipment when blanking is non-uniform, the operation bench can automatically control the hauling speed of the extrusion molding machine equipment, To control the quality of product produced.

Another object of the present invention is to provide an extrusion molding Intelligent Production System and its console and applications, wherein the behaviour Control platform is also communicatively coupled with a wireless telecom equipment, and the operation bench is controlled by the wireless telecom equipment, And then realization is to the remote control of the extrusion molding machine equipment.

Another object of the present invention is to provide an extrusion molding Intelligent Production System and its console and applications, wherein the behaviour The operation data real-time Transmission that control platform generates the extrusion molding machine equipment in the process of running is established into a server system Corresponding database, so that product is tracked operator and equipment manufacturer understands the extrusion molding machine equipment and transports to producing Row situation.

Another object of the present invention is to provide an extrusion molding Intelligent Production System and its console and applications, wherein the behaviour Control platform can set the timing preheating of the extrusion molding machine equipment, to complete the extrusion molding machine equipment before formal process operation Preheating, more save the time.

Another object of the present invention is to provide an extrusion molding Intelligent Production System and its console and applications, wherein the behaviour Control platform only needs one man operation, eliminates the complicated processes of manual adjustment, that is to say, that in process of production can be a large amount of The investment for reducing human cost, to reduce production cost.

Another object of the present invention is to provide an extrusion molding Intelligent Production System and its console and applications, wherein the behaviour Control platform also has a hierarchical management system, supervises convenient for plant manager to production process, and according to different operation personnel Corresponding production plan is formulated, while being also prevented from the use parameter that different degrees of operator changes the operation bench accidentally.

Another object of the present invention is to provide an extrusion molding Intelligent Production System and its console and applications, wherein the behaviour Control platform haves no need to change the structure of original extrusion molding machine equipment.Therefore, the present invention successfully provides an effective solution, not only The centralized control of the various devices to the extrusion molding machine equipment is realized, and reduces being produced into for the extrusion molding machine equipment This.

In order to reach the goals above one of with advantage, the present invention provides an extrusion molding Intelligent Production System, comprising:

One extrusion molding machine equipment；With

One operation bench, the operation bench include:

One communication module, wherein the communication module be used to the operation bench being communicatively coupled with the extruding machine Equipment, with will pass through the communication module to the extrusion molding machine equipment send control instruction and from the extrusion molding machine equipment receive institute State the operation data of extrusion molding machine equipment；

One control module is set wherein the control module is operably connected to the extruding machine by the communication module Standby, the control module is set with extrusion molding machine equipment described in regulation and control；With

One central processing module, wherein fortune of the central processing module according to the extruding machine received

Row data generate corresponding control instruction, and control instruction are transmitted to the control module, and then control

With the operating condition for adjusting the extrusion molding machine equipment.

According to one embodiment of present invention, the operation bench further comprises an information feedback module, wherein the letter Breath feedback module is communicatively coupled with the communication module and the central processing module, and the information feedback module is by institute State communication module from the extrusion molding machine equipment receive the operation data of the extrusion molding machine equipment and by the operation data in real time It is transmitted to the central control module.

According to one embodiment of present invention, the communication module of the operation bench includes a wireless communication module, Described in wireless communication module the integrated extruding machine operation bench can be operably connected by way of wireless connection In the extrusion molding machine equipment, so as to extrusion molding machine equipment described in the integral intelligent station remote-controlled operation.

According to one embodiment of present invention, the operation bench further comprises a user interface, wherein the user connects Mouth is provided to receive user's operation signal, and the operation signal received is transmitted to the central processing module, in turn The operation that control instruction controls the extrusion molding machine equipment is generated by the central processing module.

According to one embodiment of present invention, the user interface of the operation bench includes that a wireless telecom equipment connects Mouthful, it is set so that the operation bench is communicably operably connected to a wireless communication by the wireless telecom equipment interface It is standby, and then the control information from the wireless telecom equipment is received, and current to wireless telecom equipment transmission in real time The operation data of the extrusion molding machine equipment.

According to one embodiment of present invention, the central processing module of the operation bench is analyzed including an intelligent program Module and an instruction module, wherein the intelligent program analysis module be used to calculate the operation data of presently described extruding machine And corresponding control information is generated, and the control information is transmitted to described instruction module, by described instruction module to institute It states control module and sends corresponding control instruction, and then control the operating status of the extrusion molding machine equipment.

According to one embodiment of present invention, the central processing module of the operation bench further comprises that a control is cut Block is changed the mold, to switch the control module institute that the central processing module is connected right wherein the control switching module is set The device for the extrusion molding machine equipment answered, so that the operation bench switchably controls each device of the extrusion molding machine equipment.

According to one embodiment of present invention, the operation bench further comprises a memory module, wherein the storage Module is communicatively connected in a network in the central processing module, and the memory module be used to store current extrusion molding machine equipment and transport The operation data generated during row, and corresponding Production database is generated, and the operation program of the storage extrusion molding machine equipment Information, to produce different types of product according to different operation program informations.

According to one embodiment of present invention, the operation bench further has a hierarchical management system, wherein described Hierarchical management system is used for management equipment manufacturer, the use relationship between factory management personnel and production operation personnel.

Other side under this invention, the present invention further provides one for controlling the operation bench of an extrusion molding machine equipment, Comprising:

One central processing module, wherein the central processing module is raw according to the operation data of the extruding machine received It is transmitted to the control module at corresponding control instruction, and by control instruction, and then controls and adjust the extrusion molding machine equipment Operating condition.

According to one embodiment of present invention, the control module includes an extruding machine host computer control module, and one first is cold But device control module, one first traction device control module, a bobbin winder device control module, one second extrusion moulding apparatus control mould Block, one second cooling device control module, one second traction device control module and a following process expansion module, to divide Do not control the extrusion molding machine host of the extrusion molding machine equipment accordingly, the first cooling device, the first traction device, bobbin winder device, Two extrusion molding machines, the second cooling device, the second traction device and following process device.

According to one embodiment of present invention, the intelligent program analysis module of the central processing module includes a temperature Control module is spent, wherein the temperature control modules be used to calculate each device of current extrusion molding machine equipment in the process of running Temperature information, and corresponding temperature control instruction is generated by described instruction module, then controlled by the control module With the running temperature for the device for adjusting the extrusion molding machine equipment.

According to one embodiment of present invention, the intelligent program analysis module of the central processing module includes a speed Matching module is spent, wherein the speeds match module is to the speed of service progress between each device of the extrusion molding machine equipment Match and adjust, so that the extrusion molding machine equipment produces qualified product, and then reduces rejection rate.

According to one embodiment of present invention, when extrusion molding machine equipment is in starting or Accelerating running stage, the center The speeds match module of the intelligent program analysis module of processing module is raw according to the speed of service that operator sets It is transmitted to described instruction module at a speed promotion signal, and by the speed promotion signal, described instruction module is according to Speed promotion signal generates corresponding speed and promotes control instruction, and controls the extrusion molding machine equipment by the control module The speed sync of each device is promoted.

According to one embodiment of present invention, the central processing module further comprises an intelligent wall thickness control module, The current extrusion molding machine equipment of production information Auto-matching that wherein the intelligent wall thickness control module is set according to operator it is each The extruded velocity of the speed of service of a device and the extrusion molding machine host, to produce qualified product.

According to one embodiment of present invention, the communication module includes a wireless communication module, wherein the channel radio The integrated extruding machine operation bench can be operably connected to the extruding machine by way of wireless connection by letter module Equipment, so as to extrusion molding machine equipment described in the integral intelligent station remote-controlled operation.

According to one embodiment of present invention, the user interface include a mouse input interface, a keyboard input interface, One touch display screen input interface and a voice input interface, so that operator is by mouse device, keyboard equipment is touched Display screen, or operation signal is input to by the operation bench by sound.

According to one embodiment of present invention, the operation bench further comprises a memory module, wherein the storage mould Block is communicatively connected in a network in the central processing module, and the memory module be used to store current extrusion molding machine equipment and run The operation data generated in the process, and corresponding Production database is generated, and the operation program letter of the storage extrusion molding machine equipment Breath, to produce different types of product according to different operation program informations.

According to one embodiment of present invention, there is the hierarchical management system operator to use layer, factory pipe Reason personnel use layer using layer and an equipment manufacturer, and wherein operator is only allowed carry out production operation using layer, System parameter can not be modified, avoid the influence due to operation error to production system, the factory management personnel use layer Information inspection and the modification of layer can be used operator, and a degree of modification is carried out to system parameter, so as to factory Supervision and management of the administrative staff to production process, the equipment manufacturer can modify whole parameters of system using layer, So that equipment manufacturer sets according to use demand the parameter of needs.

Other side under this invention, the present invention further provides one by operation bench control extrusion molding machine equipment side Method comprising following steps:

(A) operation bench is activated, and the operation bench is made to be communicatively coupled with the extrusion molding machine equipment；

(B) control instruction is sent to the extrusion molding machine equipment by the communication module of the operation bench, controls the extruding machine Equipment operation；

(C) during production run, operation data real-time Transmission that the extrusion molding machine equipment generates to the operation bench； With

(D) operation bench receives the operation data that the extrusion molding machine equipment is sent, and by the centre of the operation bench Reason module generates corresponding control instruction and is transmitted to the control instruction of generation described after being computed according to the operation data Extrusion molding machine equipment, and then change the current operating condition of the extrusion molding machine equipment.

According to one embodiment of present invention, the real-time running data of the extrusion molding machine equipment described in method and step (D) with And via the operation bench generate control instruction be stored in the memory module of the operation bench, and real-time Transmission to one clothes In device system of being engaged in, so as to the operation feelings of operator and the production management personnel observation extrusion molding machine equipment in process of production Condition.

Other side under this invention, the present invention further provides the method for an one extrusion molding machine equipment of long-range control, The following steps are included:

I activates operation bench, and the operation bench is made to be communicatively coupled with an extrusion molding machine equipment and a wireless telecom equipment；

Wireless telecom equipment described in ii sends a control signal to the operation bench, and the operation bench receives control signal After generate corresponding control instruction and the control instruction be transmitted to the extrusion molding machine equipment, set to control the extruding machine Standby operation；With

The operation data generated in real time is transmitted to the operation bench in the process of running by extrusion molding machine equipment described in iii, and By the operation bench by the operation data real-time Transmission of generation to the wireless telecom equipment.

Other side under this invention, the present invention further provides the method for an intelligent control product wall thickness (weight), Characterized by comprising the following steps:

A) extrusion molding machine equipment operation is controlled by operation bench, and sets the wall thickness (weight) of product in the operation bench；

B) the blanking flow and the extrusion molding machine equipment of the extrusion molding machine host of the extrusion molding machine equipment in the process of running The hauling speed of the first traction device be transferred to the operation bench；With

C) operation data of the extrusion molding machine equipment calculate the wall thickness (weight) of current production by the operation bench, And it is compared with set product wall thickness (weight), and the fortune of the extrusion molding machine equipment is adjusted according to the comparing result Market condition.

According to one embodiment of present invention, should also include step c1 in method and step c)) in the operation bench Centre processing module obtains a judging result according to the current operation data comparison of the extrusion molding machine equipment, and is tied according to the judgement Fruit generates one and controls signal accordingly, and sends control signals to the extrusion molding machine equipment to control the extrusion molding machine equipment Operation.

Detailed description of the invention

Fig. 1 is the integrated extruding machine Intelligent control platform block diagram according to the first preferred embodiment of the invention.

Fig. 2 is the extruding machine equipment block diagram according to the first preferred embodiment of the invention.

Fig. 3 A is the control module block diagram according to the integrated extruding machine Intelligent control platform of the first preferred embodiment of the invention.

Fig. 3 B is the central processing module frame according to the integrated extruding machine Intelligent control platform of the first preferred embodiment of the invention Figure.

Fig. 3 C is the user interface block diagram according to the integrated extruding machine Intelligent control platform of the first preferred embodiment of the invention.

Fig. 4 is the hierarchical management system signal according to the integrated extruding machine Intelligent control platform of the first preferred embodiment of the invention Figure.

Fig. 5 is to be installed on extrusion molding machine equipment according to the integrated extruding machine Intelligent control platform of the first preferred embodiment of the invention Schematic diagram.

Specific embodiment

It is described below for disclosing the present invention so that those skilled in the art can be realized the present invention.It is excellent in being described below Embodiment is selected to be only used as illustrating, it may occur to persons skilled in the art that other obvious modifications.It defines in the following description Basic principle of the invention can be applied to other embodiments, deformation scheme, improvement project, equivalent program and do not carry on the back Other technologies scheme from the spirit and scope of the present invention.

With reference to Fig. 1 to Fig. 5 of Figure of description of the invention, the extrusion molding intelligence of the first preferred embodiment under this invention Production system is set forth in following description, wherein the extrusion molding Intelligent Production System includes an operation bench 10 and an extrusion molding Machine equipment 20.The operation bench 10 be used to manipulate various machines in the extrusion molding machine equipment 20 in the extrusion molding machine equipment 20 Device, and it is transmitted to production system platform by ground data are generated in the extrusion molding machine equipment 20, so that the producer is received using institute Creation data establishes the working condition of each machine in Production database, and the real time monitoring extrusion molding machine equipment 20.

As shown in Figure 1, the extrusion molding machine equipment 20 includes an extrusion molding machine host 21, the extrusion molding machine host 21 is used for By processed plastic raw materials after heating melting, it is then converted into the shape of tubing.In detail, the extrusion molding machine host 21 wraps A magazine attachment 211 and an extruding machine host main body 212 are included, wherein the magazine attachment 211 is arranged on the extruding machine Host main body 212 puts into the extruding machine host main body 212 by the magazine attachment 211 and is processed raw material, for example moulds Expect the mixture etc. of particle or plastic grain and other substances.The magazine attachment 211 has the processed raw material Pre-add heat function is processed raw material under the heating function effect of the magazine attachment 211, is gradually converted by solid-state material molten Melt the fluid of state.The processed raw material in the magazine attachment 211 is loaded into self gravity and the extrusion molding machine host It is constantly pushed ahead under the motive force effect of ontology 212, transforms into molten condition in the extruding machine host main body 212 Plastic object, then by the promotion or stirring of the extruding machine main-machine screw, it is extruded into required product, such as electricity outward Cable product, tubing etc..

The extrusion molding machine host 21 further comprises a measurement module 213, wherein the measurement module 213 is used for The thickness of the weight for the product that extrusion molding machine host 21 is squeezed out in process of production described in real-time monitoring either tube wall.In detail Say, the measurement module 213 be arranged on the extrusion molding machine host 21 the magazine attachment 211 and the extrusion molding machine host sheet Between body 212, it is used for flow or again of the magazine attachment 211 described in real-time monitoring to the extruding machine host main body 212 Amount.Preferably, the measurement module 213 is a Weight-measuring device, that is to say, that the measurement module 213 can be surveyed in real time The weight for the processed raw material that the magazine attachment 211 flows in the extruding machine host main body 212 is measured, to calculate in unit The number or length for the product that the extrusion molding machine host 21 is processed in time.

Correspondingly, process data real-time Transmission measured by the measurement module 213 of the extrusion molding machine host 21 is to institute State operation bench 10, so as to the operation bench 10 by the measurement data calculate in process produce product quality, and And the extrusion molding machine host of the extrusion molding machine equipment according to the measurement data result real-time monitoring of the measurement module 213 either its His equipment.

The extrusion molding machine equipment 20 includes one first cooling device 22 and one first traction device 23, wherein described the One cooling device 22 is arranged between the extrusion molding machine host 21 and first traction device 23, be used to squeeze from described The machined object processed in molding machine host 21, such as wire and cable or tubing cooling, avoid the machined object outside It deforms again in boundary's environment.The extrusion molding machine host is by the machined material under molten condition, by squeezing the institute formed Stating wire and cable either tubing also has the higher temperature that compares, institute when just coming out from the extrusion molding machine host Following process, first cooling device are deformed while are also convenient in external environment in order to avoid the tubing being processed to form 22 can be fully cooled the machined object.Preferably, first cooling device 22 is a cooling trough, that is to say, that First cooling device 22 passes through the heat exchange of cold water and the machined object, to reduce the temperature of the machined object. Correspondingly, it needs that first cooling device 22 is kept to need to maintain a lower temperature in process, so as to by institute It states machined object and is reduced rapidly to temperature appropriate.Therefore, first cooling device 22 includes a temperature sense module 221, Wherein the temperature sense module 221 is able to detect the temperature of first cooling device 22, and first cooling is filled 22 temperature real-time Transmission is set to the operation bench 10, so that operator is timely according to the temperature of first cooling device 22 Adjust the operation data of the extrusion molding machine equipment.Such as when 22 water of the first cooling device is very few or temperature mistake Height, cooling effect at this time may not reach use demand, operator needed to adjust in time.

After first traction device 23 is arranged on 22 after first cooling device, be processed tubing after cooling or Person is the machined articles such as wire and cable, is moved backward by first traction device 23, and the machined object is avoided to accumulate Together.On the other hand, first traction device 23 applies a tractive force backward to the machined object, described to be processed Object keeps a tensional state under the action of tractive force of first traction device 23, so that the machined object keeps certain Thickness or weight.In other words, first traction device 23 and the extrusion molding machine host 21 draw the quilt jointly Machining object, so that the machined object keeps set thickness either weight.Preferably, first traction device 23 is logical Control hauling speed is crossed to control the size of the tractive force, that is to say, that when the speed of first traction device 23 is fast, First traction device 23 is big to the tractive force of the machined object, machined object, such as tubing at this time, wire and cable etc. Wall thickness will be than relatively thin.Correspondingly, when the speed of first traction device 23 is slower, first traction device, 23 pairs of institutes The tractive force for stating the tractive force work object of machined object is small, machined object, such as tubing at this time, and the wall thickness of wire and cable etc. will compare It is thicker or than heavier.

It is understood that first traction device 23 further comprises a traction device detection module 231, wherein institute Stating traction device detection module 231 can be monitored in real time the operation data of first traction device 23, such as tractive force, traction Speed and torque etc., and by detected operation data real-time Transmission to the operation bench 10, so as to the operation bench 10 obtained by the operation data of the traction device 23 and the extruded velocity of the extrusion molding machine host 21 calculate Judge whether processed product conforms to quality requirements.

Preferably, first traction device 23 is a belt-type dragger, and the belt-type dragger is double electricity Machine can accurately control revolving speed.

It is understood that the extrusion molding machine host 21 of the extrusion molding machine equipment, first cooling device 22 and First traction device, the 23 mutual association work can produce a plurality of types of plastic products, such as, various types pipe Material, wire and cable etc..In order to produce more durable product, the extrusion molding machine equipment provided by the present invention into One step further includes a bobbin winder device 24, one second extrusion molding machine 25, one second cooling device 26, one second traction device 27. The bobbin winder device 24 can be by the finished machined object, such as one layer of outer layer covers spinning of wire and cable or tubing Tissue layer, that is to say, that the bobbin winder device 24 is by my outer layer packet of the finished machined object of first traction device 27 A gauze screen is wrapped up in, or increases the textle layers of one layer of enhancing tubing intensity.

It will be appreciated by persons skilled in the art that the class of coiling can be arranged in the bobbin winder device 24 according to use demand Type and selection material appropriate are wrapped in machined object.

Correspondingly, the machined object is in the coiling by the bobbin winder device 24 and then by second extrusion molding Machine device 25, second cooling device 26 and second traction device 27, in the outer layer of the machined object, also It is that one layer of plastic layer is further added by the outside of the textle layers.In other words, the extrusion molding machine equipment, which can be produced, is sandwiched between The Double-layer pipe of textle layers, so that the intensity of the processed tubing is higher.

It is noted that the working principle of second extrusion molding machine 25 of the extrusion molding machine equipment and the extrusion molding The working principle of machine host 21 is essentially identical, but during the work time, second extrusion molding machine 25 and the extruding machine Host 21 individually works and operates.Correspondingly, the work of second cooling device 26 and first cooling device 22 Principle is essentially identical, it is preferable that second cooling device is a water cooling plant.Second cooling device 26 and first is cooling Device 22 is worked independently and is operated.The basic phase of working principle of second traction device 27 and first traction device 23 Together, it but works independently from each other and operates each other.

For different plastic products is produced, the extrusion molding machine equipment further comprises a following process device 28, wherein The plastics that the above-mentioned apparatus that the following process device 28 be used to be further processed the extrusion molding machine equipment is processed produce Product, such as winding or cutting etc..Correspondingly, the following process device 28 includes a wrap-up 281 and a cutting dress Set 282, wherein the wrap-up 281 be arranged at first traction device 23 or second traction device 27 it Afterwards, be used to arrange plastic product produced in rolls, wherein the cutter device 282 is arranged at the first traction dress It sets 23 or second be used to cut plastic product produced after traction device 27.It is noted that according to Perhaps use demand can alternatively be used the wrap-up 281 of the following process device 28 or cutting fills for processing Set 282 one of machine or both combined use.

As shown in Fig. 2, the operation bench 10 be used to control the extrusion molding machine host 21 of the extrusion molding machine equipment, institute State the first cooling device 22, first traction device 23, the bobbin winder device 24, second extrusion molding machine 25 is described Second cooling device 26 and second traction device 27, and be adjusted under the control action of the operation bench 10 Operation data.Correspondingly, the operation bench 10 is communicatively coupled with the various devices of the extrusion molding machine equipment.It is worth mentioning It is for the use demand for the person that adapts to different operation, and to guarantee that the extrusion molding machine equipment being capable of the feelings such as emergent stopping and booting Condition, the various devices of the extrusion molding machine equipment are also respectively provided with the buttons such as emergent stopping and switch, so as in case of emergency Operator can operate the extrusion molding machine equipment by this operation button.

It is noted that needing more people to operate whole life compared to extruding machine production equipment described in prior art Producing line, the operation bench 10 can only need a people or a small number of personnel that the various machines of the extrusion molding machine equipment can be operated.

Correspondingly, the operation bench 10 includes the control module of the various devices for controlling the extrusion molding machine equipment 20 11, an information feedback module 12, a central processing module 13, a communication module 14 and a user interface 15.

The operation bench 10 is communicatively coupled with each device of the extrusion molding machine equipment by the communication module 14, with Just it transmits control signal to each device of the extrusion molding machine equipment by the communication module 14 and receives and come from the extruding machine The operation data of equipment.Received data are transferred to the central processing module 13 by the communication module 14, it is described in The operation data of the received extrusion molding machine equipment is calculated and is handled by centre processing module 13, Xiang Suoshu control module 11 send control instructions to control and adjust each device of the extrusion molding machine equipment by the control module 11.The use Family interface 15 is arranged for receiving the signal from user i.e. operator, so that operator passes through the user interface 15 use data to the operation bench 10 input, and then control each device of the extrusion molding machine equipment.

As shown in Figure 3A, the control module 11 of the operation bench 10 include an extruding machine host computer control module 111, one First cooling device control module 112, one first traction device control module 113, a bobbin winder device control module 114, one Two extrusion moulding apparatus control modules 115, one second cooling device control module 116, one second traction device control module 117 and One following process expansion module 118.

The extruding machine host computer control module 111 be used to control the extrusion molding machine host 21 and run, and setting is described crowded The operating parameter etc. of molding machine host.In detail, the extruding machine host computer control module 111 can set the extrusion molding machine host The dispensing speed etc. of the magazine attachment 211 of 21 heating temperature, extruded velocity and the extrusion molding machine host 21.Ability Field technique personnel it is understood that the extruding machine host computer control module 111 can in real time to the extrusion molding machine host 21 into Row control and the adjusting of operating parameter.When the small speed of the magazine attachment 211 of the extrusion molding machine host 21 is uneven, Data measured by the measurement module 213 of the extrusion molding machine host 21 are transmitted to described by the information feedback module 12 Central processing module 13, the central processing module 13 send control instruction to the control module 11 via after calculating to change The operation data of the extrusion molding machine equipment, such as the hauling speed of first traction device 23 either changes the extrusion molding The blanking velocity of the magazine attachment 211 of machine host 21, to automatically adjust the weight of the machined object in real time.

It is noted that not needing extrusion molding described in the manual de-regulation of operator oneself during such adjustment The hopper blanking velocity of machine host 21 or the hauling speed for adjusting first traction device 23, eliminate manual adjustment Complicated processes, and then realize automatically control.

The first cooling device control module 112 corresponds to first cooling device 22, cooling by described first Device control module 112 adjusts the temperature of cooling liquid in first cooling device 22, and the volume etc. of cooling liquid.Example Such as, when the temperature of the coolant liquid in first cooling device 22 is excessively high or the amount of coolant liquid is less, described Temperature sense module 221 in one cooling device 22 is by measured real-time data transmission to the information of the operation bench 10 Feedback module 12, and the temperature signal is transmitted to the central processing module 13 by the information feedback module 12, The regeneration of central processing module 13 correspondingly controls signal, and the control signal is transferred to the control module 11 The first cooling device control module 112, and then control the temperature of first cooling device 112.

Correspondingly, the first traction device control module 113 corresponds to first traction device 23, wherein described the One traction device control module 113 be used to control either described first traction of hauling speed of first traction device 23 The size of the tractive force of device 23.For example, the situation irregular in blanking when the magazine attachment 211 of the extrusion molding machine host 21 Under, the pipe thickness of the product to be processed such as tubing wire and cable that the extrusion molding machine host 21 is squeezed out either weight Irregular, the first traction device control module 113 adjusts the tractive force or hauling speed of first traction device 23, To control the quality of the product to be processed, and then reduce the rejection rate in product processing.

Correspondingly, the bobbin winder device control module 114 corresponds to the bobbin winder device 24, in the process of production and processing, The threading speed of the bobbin winder device 24, line density etc. are controlled by the bobbin winder device control module 114.Second extrusion molding Device control module 115, which corresponds to, controls second extrusion molding machine 25, and the second cooling device control module 116 is corresponding In second cooling device 26, the second traction device control module 117, which corresponds to, controls second cooling device 26, And its control mode is similar to foregoing description control mode.

It is understood that the information feedback module 12 is used for the real-time running data of the extrusion molding machine equipment 20 It collects, such as temperature data, hauling speed data, blanking velocity data etc., then obtained real-time running data is passed The central processing module 13 is transported to, so that the central processing module 13 is carried out according to the operation data of the extrusion molding machine equipment Whether the quality for calculating the product that current device is processed meets preset data.In detail, the extrusion molding machine equipment 20 21 operation data of extrusion molding machine host, such as the extruding machine measured by the measurement module 213 of the extrusion molding machine host 21 Blanking velocity and temperature data of the magazine attachment 211 of host 21 etc. are collected into the feedback module 12.It is described to squeeze The operation data of first cooling device 22 of molding machine equipment 20, for example cooling temperature data are by first cooling device The 22 temperature sense module 221 is transferred to the feedback module 12.First traction of the extrusion molding machine equipment 20 The operation data of device 23, such as hauling speed, the data such as tractive force size are by the traction of first traction device 23 231 real-time Transmission of device detection module is to the feedback module 12.Correspondingly, the bobbin winder device of the extrusion molding machine equipment 20 24, the second extruding machine host apparatus 25, second cooling device 26, the second traction device 27 and the following process device 28 real-time running data, then will be received by the feedback module 12 also by real-time Transmission to the feedback module 12 Every operation data of the extrusion molding machine equipment 20 be transmitted in the central processing module 13, for the central processing mould Every operation data calculate the operating condition of presently described extrusion molding machine equipment 20 to block 13 based on the received, and according to The operation conditions of presently described extrusion molding machine equipment 20 generates corresponding control instruction, so that the central processing module 13 be generated Control instruction be transmitted to the control module 11 and then adjust the operation data of the extrusion molding machine equipment 20.

As shown in Figure 3B, the central processing module 13 includes an intelligent program analysis module 131 and an instruction module 132, wherein the intelligent program analysis module 131 be used to calculate the fortune between each device of current extrusion molding machine equipment 20 Row data, such as the tubing thickness and the speed of service etc. specified when operator's setting.The institute of the central processing module 13 Stating intelligent program analysis module 131 can calculate according to the data parameters of setting between each device of the extrusion molding machine equipment Hauling speed, blanking velocity, running temperature etc., and obtained signal is transmitted to described instruction module 132, and by the finger Enabling module 132 send correspondingly to the control module 11, control instruction is to the control module 11, and then by the control mould Block 11 controls and adjusts the operating parameter of each equipment of the extrusion molding machine equipment 20.

The extrusion molding machine equipment 20 is adapted to largely it is understood that containing inside the central processing module 13 Operation data, such as the extrusion molding machine equipment 20 the essential informations such as various type of device and each device routine operation Data etc..The central processing module 13 carries out operation according to these operation datas stored and generates corresponding control instruction Information.

Preferably, the central processing module 13 is a central processing unit with operation and processing capacity, wherein described The intelligent program analysis module 131 of central processing module 13 includes a temperature control modules 1311, a speeds match module 1312 and an intelligent wall thickness control module 1313, wherein the temperature control modules 1311 can be according to set by operator Fixed 20 normal operating temperature of extrusion molding machine equipment and the extrusion molding machine equipment 20 obtained from the feedback module 12 Current running temperature, for example, the extrusion molding machine host 21 the magazine attachment 211 heating temperature and the extruding machine Described first cooling temperature etc. for having cooled down device 23 of device 20 judges the operating condition of presently described extrusion molding machine equipment 20.When The temperature data of the obtained extrusion molding machine equipment 20 of feedback module 12 is described by the central processing module 13 The running temperature of the calculating and analysis and operator's setting of the temperature control modules 1311 of intelligent program analysis module 131 It mismatches, the intelligent program analysis module 131 of the central processing module 13 generates corresponding temperature control instruction and will The temperature control instruction generated is transferred to the control module 11 by described instruction module 132, then by described Each submodule of control module 11 controls the operating parameter of the device of the extrusion molding machine equipment 20, to realize to described The control of extrusion molding machine equipment and the adjustment of parameter.

It is understood that when either second extruding machine of the extrusion molding machine host 21 of the extrusion molding machine equipment 20 Device 25 excessively high and be more than operator's setting heating temperature range (such as 10 DEG C of models above and below the temperature of setting Enclose), the measurement module 213 of the extrusion molding machine host 21 transmits obtained measurement data by the feedback module 12 The extremely central processing module 13, and the calculating of the intelligent program analysis module 131 in the central processing module 13 Analysis determines one corresponding temperature control signals of lower generation, and the temperature control signals of generation are transmitted to described instruction mould Block 132, described instruction module 132 generate corresponding temperature adjustment instruction according to the temperature control signals, and by the stabilization Adjustment instruction is transmitted to the control module 11, and the control module 11 receives and executes the temperature control instruction, and then adjusts The extrusion molding machine host 21 of the whole extrusion molding machine equipment 20 or the temperature of second extrusion molding machine 258.

It is noted that the extrusion molding machine equipment 20 needs the heating to the extrusion molding machine equipment before normal operation Device is preheated in advance, in other words, the extrusion molding machine host 21 and second extrusion molding of the extrusion molding machine equipment 20 The temperature that the devices such as machine host 25 need to have certain in normal work, can just operate normally.Therefore in institute of the invention Stating operation bench 10 also has the pre- heat function of an equipment.In detail, the central processing module 13 of the operation bench 10 can be with The specific time according to set by operator carries out the preheating in advance of 20 temperature of extrusion molding machine equipment.In detail, described Preheating time and described that the intelligent program analysis module 131 of central processing module 13 can be set according to operator The type of device of extrusion molding machine equipment 20 is preheated in advance, to reduce operator's waiting time before formal production.Value It obtains one to be mentioned that, the pre- heat function of equipment can be according to the time and temperature of operator's setting to the extrusion molding machine equipment 20 Each device carry out matching setting, and the central processing module 13 the extrusion molding machine equipment 20 set it is pre- After heat function, the device temperature of the extrusion molding machine equipment 20 can also be kept according to set heating duration, prevent described squeeze The temperature of molding machine equipment 20 is excessively high or too low.

The speeds match module 1312 of the intelligent program analysis module 131 of the central processing module 13 can It is matched and is adjusted with the speed of service between each device to the extrusion molding machine equipment 20, so as to the extrusion molding machine equipment 20 produce qualified product, and then reduce rejection rate.The operation bench 10 can control each of the extrusion molding machine equipment 20 Relative velocity between each device of extrusion molding machine equipment 20 described in the speed of service and intelligent Matching of device.In detail, institute The speeds match module 1312 for stating intelligent analysis module 131 generates one in the stage of the extrusion molding machine equipment 20 booting operation Equipment initial launch signal, and generated accordingly by described instruction module 132 according to the equipment initial launch signal generated Equipment initial launch instruction, and by the equipment initial launch instruction be sent to the control module 11 to control the extrusion molding Machine equipment 20 is capable of the booting of synchronism stability.

It is noted that be mutually matched between the initial operating speed of each equipment of the extrusion molding machine equipment 20, That is each device of the extrusion molding machine equipment 20 is run simultaneously, thus avoid due to the extrusion molding machine equipment 20 device it Between initial velocity mismatch caused by rejection rate it is excessively high.

On the other hand, the speeds match module 1312 of the intelligent program analysis module 131 can also be squeezed to described Molding machine equipment 20 synchronizes speed-raising or the synchronous reduction speed of service.In detail, when operator sets after powering The speed of production of the extrusion molding machine host 21 of the extrusion molding machine equipment 20, that is, the speed of plastic extrusion, the speed With the speed of service one speed promotion signal of generation that module 1312 can set according to operator, and by the speed promotion signal It is transmitted to described instruction module 132, described instruction module 132 generates corresponding speed according to the speed promotion signal and promotes control System instruction, and speed promotion control instruction is transmitted to the control module 11, institute is controlled by the control module 11 The speed sync for stating each device of extrusion molding machine equipment 20 is promoted.

In other words, the extrusion molding machine host 21 is being promoted to the same of the set speed of service from initial operating speed When, first traction device 23 of the extrusion molding machine equipment 20, second traction device 27 and following process device 28 Deng according to the speed of service of the extruding machine host setting Synchronous lifting speed of service according to a certain percentage, to match described squeeze The extruded velocity of molding machine host 21 prevents from causing scrapping for product during the extrusion molding machine raises speed.

Correspondingly, during deceleration, the speeds match module 1312 can be according to the operation speed that operator sets Degree, which generates a speed, reduces signal, and speed reduction signal is transmitted to described instruction module 132, described instruction module 132, which reduce signal according to the speed, generates corresponding speed reduction control instruction, and the speed is reduced control instruction and is passed The control module 11 is transported to, the speed sync of each device of the extrusion molding machine equipment 20 is adjusted by the control module 11 It reduces.

During the extrusion molding machine equipment 20 operation, wherein the speed of a device changes, such as the first traction The hauling speed of device 23 reduces, and the traction device detection module 231 of first traction device 23 is by described the at this time The speed of service real-time Transmission of one traction device 23 to the operation bench 10 the feedback module 12, by the feedback module 12 generate corresponding velocity variations signal and the velocity variations signal are transmitted to the central processing module 13 and centre It manages module 13 and corresponding adjustment instruction is generated by described instruction module 132 according to the velocity variations signal received, And the adjustment instruction is transmitted to the control module 11 to adjust the speed of service of the extrusion molding machine equipment 20 in real time, in turn Avoid the speed of service between the device as the extrusion molding machine equipment 20 from mismatching and caused by product accumulation or product quilt Excessive tensile.Preferably, the adjustment instruction generated of described instruction module 132 of the central processing module 13 corresponds to adjustment The hauling speed of first traction device 23 of the extrusion molding machine equipment 20.In other words, when the extrusion molding machine equipment 20 When wherein the speed of service of a device changes, it is preferable that the central processing module 13 described instruction module generated 132 control instructions for generating corresponding to described device adjust back the speed of service of described device in time to be adapted to the extruding machine The speed of service of the other equipment of equipment 20.

The intelligent wall thickness control module 1313 of the intelligent analysis module 131 of the central processing module 13 can With the product data set according to operator, for example, product wall thickness or unit length the information such as product weight, come The operation of each device of the extrusion molding machine equipment 20 is automatically controlled, to produce qualified product, so as to avoid artificial hand The complicated processes of dynamic setting adjustment.

It is understood that under the magazine attachment 211 of the extrusion molding machine host 21 of the extrusion molding machine equipment 20 Stream amount is directly proportional to the hauling speed of the traction device 23, that is to say, that after the wall thickness of product is set, the extrusion molding The blanking flow of the magazine attachment 211 of machine host 21 is bigger, and the hauling speed of the traction device 23 also should be bigger.Phase Ying Di, in the case that the blanking flow of the magazine attachment 211 of the extrusion molding machine host 21 is certain, the first traction dress It sets 23 hauling speed and the wall thickness of product or the product weight of unit length is inversely proportional, that is to say, that when the extruding machine One timing of blanking flow of the magazine attachment 211 of host 21, can control product by first traction device 23 The weight of wall thickness either unit length product.The hauling speed of first traction device 23 is faster, the first traction dress Set that the tractive force that 23 pairs of products are applied is bigger, the wall thickness of corresponding product will be thinner.

The weight for the product wall thickness or unit length product to be produced and the life of product are set as operator The information such as speed are produced, the feedback module 12 obtains current operating data, including the extruding machine from the extrusion molding machine equipment 20 The magazine attachment 211 of the current extruded velocity of the extruding machine host main body 212 of host 21, the extrusion molding machine host 21 The blanking velocity, first traction device 23 hauling speed and the operation data of other equipment etc..The extrusion molding The current operation data of machine equipment 20 is transferred to the central processing module 13, the centre by the feedback module 12 The current operating data for the extrusion molding machine equipment 20 that the intelligent wall thickness control module 1313 of reason module 13 will receive into Row operation, and generate presently described extrusion molding machine equipment 20 product data produced, including the speed of service, the product of current production The operation results such as the weight of wall thickness or current production unit length.

It is understood that the intelligent wall thickness control module 1313 of the central processing module 13 is by fortune generated It calculates result and the input information of current operation personnel setting compares, if the operation result of presently described extrusion molding machine equipment 20 When the production information difference set with operator, the intelligence wall thickness control module 1313 generates corresponding adjustment information, and The adjustment information is transmitted to described instruction module 132, then described instruction module 132 generates corresponding control instruction, so Control instruction generated is transmitted to the control module 11 afterwards, controls the extrusion molding machine equipment by the control module 11 20 operation.It is noted that operator only needs to set presently described extruding machine and sets during entire adjustment Standby 20 production run speed and required product information, the product that the operation bench 10 can be set according to operator Information carries out automatically controlling and adjusts the operation of the extrusion molding machine equipment 20, to produce the product being consistent, avoids artificial tune The complicated processes of section.On the other hand, the operation bench 10 can also according to the current operation data of the extrusion molding machine equipment 20 into Row adjustment in time, avoids because adjustment causes product instruction unqualified not in time.

Preferably, in 20 operational process of extrusion molding machine equipment, when the intelligent wall of the central processing module 13 In the case that the product information comparison of thick control module 1313 operation result generated and operator's setting has differences, institute The intelligent wall thickness control module 1313 for stating central processing module 13 can generate corresponding control information and control the extruding machine First traction device 23 of equipment 20 and the speed of service of following process equipment, to match presently described extrusion molding machine equipment The speed of production of the 20 extrusion molding machine host 21.

It is noted that the extruding machine host main body of the extrusion molding machine host 21 when the extrusion molding machine equipment 20 When 212 screw rod blanking portion is uniform, such as due to the material quantity in the magazine attachment of the extrusion molding machine host 21 is few Blanking velocity caused by and is slack-off, and metrical information is transmitted to the behaviour by the measurement module 213 of the extrusion molding machine host 21 The feedback module 12 for controlling platform 10, is then transmitted to the central processing for the metrical information by the feedback module 12 Module 13.The intelligent wall thickness control module 1313 of the central processing module 13 is according to the transmission of the feedback module 12 Corresponding control information is generated after metrical information operation, and the control information is transmitted to described instruction module 132, and by institute It states instruction module 132 to generate corresponding control instruction and the control instruction is transmitted to the control module 11, and by institute Control module 11 is stated to control and adjust the operation data of the extrusion molding machine equipment 20.

Preferably, the intelligent wall thickness control module 1313 control information pair generated of the central processing module 13 First traction device 23 of extrusion molding machine equipment 20 described in Ying Yu and following process equipment etc. are led by reducing described first The hauling speed of leading-in device 23 keeps the size of the tractive force of first traction device 23, and then controls the wall thickness of product, To avoid the extruded velocity and first traction device 23 due to the extrusion molding machine host 21 of the extrusion molding machine equipment 20 Hauling speed mismatch caused by product scrap or substandard products.In other words, when the described of the extrusion molding machine equipment 20 squeezes When the plastic extrusion speed of molding machine host 21 changes, the operation bench 10 is by adjusting the extrusion molding machine equipment 20 The hauling speed of first traction device 23 controls the weight and quality of product to change the size of tractive force.

It is understood that the operation bench 10 be used to control described squeeze in the first preferred embodiment of the invention Each device of molding machine equipment 20, personnel are in operation to each device of the extrusion molding machine equipment 20 for ease of operation Individually control and operate, the central processing module 13 of the operation bench 10 further comprises a control switching module 133, wherein the control switching module 133 be used to switch the device that the operation bench 10 controls the extrusion molding machine equipment 20 Type.

Specifically, the control switching module 133 of the central processing module 13 is communicatively connected in a network in described The corresponding submodule of each device of control module 11, when the operation bench 10 needs to control the extrusion molding machine equipment 20 wherein When one device, for example the extrusion molding machine host 21, the control switching module 133 of the central processing module 13 are used for Select the extruding machine host computer control module 111 of the extrusion molding machine equipment 20 accordingly control module 11, and shielding institute State control module corresponding to other devices of extrusion molding machine equipment 20, so the operation bench 10 can only operate and control at this time it is described The extrusion molding machine host 21 of extrusion molding machine equipment 20, and other devices of the extrusion molding machine equipment 20 will not be controlled.Correspondingly, when The operation bench 10 needs other devices of extrusion molding machine equipment 20 described in switching control, for example described first draws device 23, The control switching module 133 of the central processing module 13 allows the first traction device control of the control module 11 Molding block 113 receives the control signal from the central processing module 13, and prevents other moulds of the control module 11 Block receives the control signal of the central processing module 13, so that the operation bench 10 switchably controls the extruding machine Each device of equipment 20.

As shown in Fig. 2, wherein the communication module 14 is communicatively connected in a network in the operation bench 10 and the extruding machine Equipment 20, so that the measured data in the extrusion molding machine equipment 20 pass through the communication module 14 of the operation bench 10 It is transmitted to the feedback module 12, while the control module 11 of the operation bench 10 will control also by the communication module 14 Signal processed is transferred to each device of the extrusion molding machine equipment 20, to control the normal operation of the extrusion molding machine equipment.

Correspondingly, the communication module 14 includes a wireless communication module 141 and a wire communication module 142, wherein The wireless communication module 141 can be led to the operation bench 10 and the extrusion molding machine equipment 20 by way of wireless connection Link together to letter.It will be appreciated by persons skilled in the art that the wireless communication module 141 can pass through bluetooth connection Mode, infrared connection mode, WIFI connection type or NFC (Near Field Communication, near-field communication) connection The other kinds of radio connection such as mode.Preferably, the wireless telecom equipment 200141 of the communication module 14 is WIFI connection type.

It is noted that the wired connection module 142 of the communication module 14 remains common wired connection Mode avoids the job insecurity for being wirelessly connected module 141, and then enhances the operation bench 10 and the extrusion molding The stability of the communication connection of machine equipment 20.

It is noted that the operation bench 10 is communicatively coupled with the extrusion molding machine equipment by the communication module 14 20 each device, in other words, each device of the extrusion molding machine equipment 20 are communicatively coupled with the operation bench respectively, And it is mutually indepedent between each device of the extrusion molding machine equipment 20.The operation bench 10 can be to the extrusion molding machine equipment 20 Each device separately operate and adjust, particularly, set when the operation bench 10 is selected due to controlling the extruding machine When a standby 20 wherein device, other devices of the extrusion molding machine equipment 20 will not be affected at this time.

There is the type of attachment of a wireless communication accordingly, due to the communication module 14 of the operation bench 10, so The operation bench 10 can be detached from the extrusion molding machine equipment 20, and carry out wireless control to the extrusion molding machine equipment 20.Change sentence It talks about, the wireless communication module 141 of the operation bench 10 also allows operator remotely to grasp the extrusion molding machine equipment 20 Make, makes the operation of the operation bench 10 that more there is flexibility and portability.It may occur to persons skilled in the art that described The extrusion molding machine host 21 of the extrusion molding machine equipment 20 is arranged in operation bench 10 in which also can integrate, in order to operator couple The operation bench 10 is operated.

The operation that the user interface 15 of the operation bench 10 be used to communicably be operably connected to operator is set It is standby, for example, mouse, keyboard, touch display screen, audio input device and other can input equipment.Operator can described in Operation signal or creation data are input to the operation bench 10 by the user interface 15 by the input equipment of operation, and The operation signal and creation data are transmitted to 13 operation of central processing module and processing by the user interface 15. On the other hand, the central processing module 13 of the operation bench 10 also generates the extrusion molding machine equipment 20 in the process of running Operation data and the operation result of the central processing module 13 be transmitted to the user interface 15 in real time, to operate Personnel can know the current operating condition of the extrusion molding machine equipment 20 in time by the user interface 15.

The user interface 15 of the operation bench 10 includes a mouse input interface 151, a keyboard input interface 152, a touching Display screen input interface 153 and a voice input interface 154 are touched, wherein the mouse input interface 151 is for operationally Be connected to mouse device, so as to the mouse device by the mouse input interface by operation bench described in operation signal input value 10.The keyboard input interface 152 is operably connected to the keyboard equipment, so that the keyboard equipment can be by described Operation signal is input to the operation bench 10 by keyboard input interface.Correspondingly, 153 quilt of touch display screen input interface It is operably connected to touch display screen equipment, so that operator can be by the touch display screen equipment by operation signal The operation bench 10 is input to creation data.Preferably, the touch display screen equipment is a PLC touch display screen.

Further, the user interface 15 of the operation bench 10 further includes a mobile device communication interface 155, wherein described Mobile device communication interface 155 be used to communicably be operably connected to mobile device, such as mobile phone, tablet computer, PC Machine and other kinds of mobile device.The mobile device can pass through the mobile device communication of the user interface 15 Interface sends information or control signal to the operation bench 10, and the user interface 15 sends the extraneous mobile device Information and control signal are sent to the central processing module 13, and then control and operate the extrusion molding machine equipment 20.In other words It says, the operation bench 10 can be set by the mobile device communication interface 155 of the user interface 15 by extraneous movement Standby control and adjusting.Preferably, the mobile device communication interface 155 of the user interface 15 is that a cordless communication network connects Mouthful, when operator is using the extraneous mobile device, such as mobile phone, after tablet computer etc. is connected to the operation bench 10, just Remote control and setting can be realized to the extrusion molding machine equipment 20 by the extraneous mobile device.It is understood that institute Stating operation bench 10 can be by the creation data of the extrusion molding machine equipment 20, and real time monitoring information is in real time by the user Interface 15 is transmitted to the extraneous mobile device, so that operator knows described squeeze by the extraneous mobile device at a distance The operation information of molding machine equipment 20, and the extrusion molding machine equipment 20 is monitored in real time.

The operation bench 10 further comprises a memory module 16, wherein the memory module 16 is communicatively coupled with The central processing module 13 be used to store the operation data that the machine random device 20 generates during the work time, such as Temperature data, device speed of service data, and corresponding database is generated, so that operator can be from the memory module 16 It is middle to extract the operation data.It is noted that the memory module 16 may be utilized for storing the extrusion molding machine equipment The operation program of 20 each device, so that the central processing module 13 is mentioned from the memory module 16 when operation Take extrusion molding machine equipment 20 described in the corresponding operation process control of calling.

It is noted that the operation bench 10 by the operation data generated in 20 operational process of extrusion molding machine equipment with And converted products real-time data transmission is into a server system 100, and the database being stored in the server system 100 In.Correspondingly, the operation bench 10 connects the data that the extrusion molding machine equipment 20 generates in the process of running by the user Mouth is transmitted in the server system 100 by way of wireless transmission, on the other hand, institute in the server system 100 The information such as the creation data of storage can also be extracted by the operation bench 10 in real time, so that operator's follow-up study is producing Production situation in the process.

It is noted that operator or equipment producer can equipment 200, such as hand by wireless communication Machine, tablet computer, PC machine etc. are connected in the server system 100, at any time so as to operator or factory management personnel The relevant creation data of the extrusion molding machine equipment is extracted from the server system 100, consequently facilitating production operation personnel's system Fixed corresponding work plan and administrative staff are according to the corresponding production plan of creation data formulation.

As shown in figure 4, formulating corresponding production for the ease of management operator and according to the production level of operator Plan, the operation bench 10 also has a hierarchical management system 17, wherein the hierarchical management system 17 is used for management equipment Manufacturer, the use relationship between factory management personnel and production operation personnel.The user of different levels or operation Personnel can carry out different operations to the operation bench 10.Preferably, the hierarchical management system is divided into three-level, respectively grasps Make personnel using layer 171, factory management personnel use the wherein operation of layer 173 using layer 172 and equipment manufacturer Personnel allow to be used and operated using the operator of the extrusion molding machine equipment 20 using layer 171.Those skilled in the art can be with Understand, in the operator using in layer 171, allowing operator's registration to use account accordingly, operator is stepped on It can operate and be produced after recording corresponding account.It is noted that the operator may include using layer 171 Multiple operators use account 171a, 171b, 171c etc..Account is used using corresponding in layer 171 in the operator In, operator is merely able to operate and input corresponding production to the operation bench 10 and the extrusion molding machine equipment 20 The basic function such as data, can not change the system parameter of the operation bench 10, to avoid operating not due to operator The change of the careful system parameter to the operation bench 10.

The factory management personnel are managed using upper one layer that layer 172 is that the operator uses layer 171 in the factory Reason personnel are using the account registered in layer 172 in addition to using function using the account registered in layer 171 with the operator Can be outer, account 171a, an at least account such as 171b, 171c can also be used using the operator of layer 171 to the operator Number content is managed and operates, for example checks that the operator tries out the information such as job content and workload of account, The action of operator is examined convenient for factory management personnel.On the other hand, the factory management personnel use layer The account registered in 172 can also carry out a degree of modification to the system parameter of the operation bench 10, such as in replacement institute It needs to carry out the operating parameter of corresponding device in the operation bench 10 after stating the wherein a certain device in extrusion molding machine equipment 20 Modification.It is noted that the factory management personnel be using can equally register multiple account 172a, 172b in layer 172, 172c etc..

The equipment manufacturer uses layer 173, wherein 173 permission equipment manufacturer of layer, the equipment manufacturer Into and use, and the user of equipment manufacturer not only may be used in the equipment manufacturer using the account in layer 173 To operate the operation bench 10, can also all parameters of equipment inside the operation bench 10 be modified and be reset. On the other hand, 171 He of layer can also be used to the operator using the account in layer 173 by logging in the equipment manufacturer The factory management personnel such as are modified and are reset using the account in layer 172 at the operation.

According to operation bench 10 described in the first preferred embodiment of the invention, the present invention further provides an extrusion molding machine equipments 20 control method comprising following steps:

(A) operation bench 10 is activated, and the operation bench 10 is made to be communicatively coupled with the extrusion molding machine equipment 20；

(B) control instruction is sent to the extrusion molding machine equipment 20, described in control by the communication module 14 of the operation bench 10 Extrusion molding machine equipment 20 is run；

(C) during production run, operation data real-time Transmission that the extrusion molding machine equipment 20 generates to the manipulation Platform 10；With

(D) operation bench 10 receives the operation data that the extrusion molding machine equipment 20 is sent, and by the operation bench 10 Central processing module 13 generates corresponding control instruction and passes the control instruction of generation after being computed according to the operation data The extrusion molding machine equipment 20 is transported to, and then changes the current operating condition of the extrusion molding machine equipment 20.

The real-time running data of the extrusion molding machine equipment 20 described in step (D) and via the operation bench 10 generate Control instruction is stored in the memory module 16 of the operation bench 10, and real-time Transmission is into a server system 100, so as to Operator and production management personnel observe the operating condition of the extrusion molding machine equipment in process of production.

According to another aspect of the present invention, the present invention further also provides one and remotely controls the extrusion molding machine equipment 20 Method comprising following steps:

I. operation bench 10 is activated, and the operation bench 10 is made to be communicatively coupled with an extrusion molding machine equipment 20 and a channel radio Believe equipment 200；

Ii. the wireless telecom equipment 200 sends a control signal to the operation bench 10, and the operation bench 10 receives Corresponding control instruction is generated after to control signal and the control instruction is transmitted to the extrusion molding machine equipment 20, to control The operation of the extrusion molding machine equipment 20；With

Iii. the operation data generated in real time is transmitted to the operation bench in the process of running by the extrusion molding machine equipment 20 10, and by the operation bench 10 by the operation data real-time Transmission of generation to the wireless telecom equipment 200.

According to another aspect of the present invention, the present invention further also provides the side of an intelligent control product wall thickness (weight) Method comprising following steps:

A) an extrusion molding machine equipment 20 is controlled by operation bench 10 to run, and the wall thickness of product is set in the operation bench 10 (weight)；

B) the blanking flow and the extruding machine of the extrusion molding machine host 21 of the extrusion molding machine equipment 20 in the process of running The hauling speed of first traction device 23 of equipment 20 is transferred to the operation bench 10；With

C) operation data of the extrusion molding machine equipment 20 calculate the wall thickness (weight of current production by the operation bench 10 Amount), and compared with set product wall thickness (weight), and the extrusion molding machine equipment is adjusted according to the comparing result 20 operating condition.

Should also include step c1 wherein in step c)) central processing module 13 of the operation bench 10 is according to described The current operation data comparison of extrusion molding machine equipment 20 obtains a judging result, and generates a control accordingly according to the judging result Signal processed, and the extrusion molding machine equipment 20 is sent control signals to control the operation of the extrusion molding machine equipment 20.

It is noted that working as product wall thickness (weight) set by the operation bench 10 and presently described extrusion molding machine equipment When 20 product wall thickness (weight) produced are different, the production of operation bench 10 one controls signal to control the extrusion molding machine equipment The hauling speed of 20 first traction device 23, to adjust the product wall thickness (weight) of current production.

It is noted that although the console 10 shown in Figure 5 is arranged on the extrusion molding machine equipment 20 On, it will be apparent to a skilled person that in other embodiments of the invention, the console 10 can also be by from institute It states and is disassembled on extrusion molding machine equipment 20.Certainly, those skilled in the art are to be further understood that the console 10 can also be with It is implemented as the electronic equipments such as laptop, tablet computer, smart phone, desktop computer.

It should be understood by those skilled in the art that foregoing description and the embodiment of the present invention shown in the drawings are only used as illustrating And it is not intended to limit the present invention.The purpose of the present invention has been fully and effectively achieved.Function and structural principle of the invention exists It shows and illustrates in embodiment, under without departing from the principle, embodiments of the present invention can have any deformation or modification.

Claims

1. an extrusion molding Intelligent Production System characterized by comprising

One extrusion molding machine equipment；With

One operation bench, the operation bench include:

One communication module is set wherein the communication module be used to the operation bench being communicatively coupled with the extruding machine It is standby, control instruction is sent and from described in extrusion molding machine equipment reception will pass through the communication module to the extrusion molding machine equipment The operation data of extrusion molding machine equipment；

One control module, wherein the control module is operably connected to the extrusion molding machine equipment by the communication module, The control module is set with extrusion molding machine equipment described in regulation and control；With

One central processing module, wherein the central processing module generates phase according to the operation data of the extruding machine received The control instruction answered, and control instruction is transmitted to the control module, and then control and adjust the fortune of the extrusion molding machine equipment Market condition.

2. extrusion molding Intelligent Production System as described in claim 1, wherein the operation bench further comprises information feedback mould Block, wherein the information feedback module is communicatively coupled with the communication module and the central processing module, the information Feedback module by the communication module from the extrusion molding machine equipment receive the extrusion molding machine equipment operation data and will be described Operation data is transmitted to the central control module in real time.

3. extrusion molding Intelligent Production System as described in claim 1, wherein the communication module of the operation bench includes a nothing Line communication module, wherein the wireless communication module can be by way of wireless connection by the integrated extruding machine operation bench It is operably connected to the extrusion molding machine equipment, so that extruding machine described in the integral intelligent station remote-controlled operation is set It is standby.

4. extrusion molding Intelligent Production System as described in claim 1, wherein the operation bench further comprises a user interface, Described in user interface be provided to receive user's operation signal, and the operation signal received is transmitted to the centre Module is managed, and then the operation that control instruction controls the extrusion molding machine equipment is generated by the central processing module.

5. extrusion molding Intelligent Production System as claimed in claim 4, wherein the user interface of the operation bench includes a nothing Line communication device interface, so that the operation bench is communicably operably connected to by the wireless telecom equipment interface One wireless telecom equipment, and then the control information from the wireless telecom equipment is received, and in real time to the wireless communication Equipment transmits the operation data of presently described extrusion molding machine equipment.

6. extrusion molding Intelligent Production System as described in claim 1, wherein the central processing module of the operation bench includes One intelligent program analysis module and an instruction module, wherein the intelligent program analysis module be used to calculate presently described squeeze The operation data of molding machine simultaneously generates corresponding control information, and the control information is transmitted to described instruction module, by institute It states instruction module and sends corresponding control instruction to the control module, and then control the operating status of the extrusion molding machine equipment.

7. extrusion molding Intelligent Production System as claimed in claim 6, wherein the central processing module of the operation bench is into one Step includes a control switching module, wherein the control switching module is set and switches the institute that the central processing module is connected The device of the extrusion molding machine equipment corresponding to control module is stated, so that the operation bench switchably controls the extruding machine and sets Standby each device.

8. extrusion molding Intelligent Production System as described in claim 1, wherein the operation bench further comprises a memory module, Wherein the memory module is communicatively connected in a network in the central processing module, and the memory module be used to store current squeeze The operation data that molding machine equipment generates in the process of running, and corresponding Production database is generated, and the storage extruding machine is set Standby operation program information, to produce different types of product according to different operation program informations.

9. extrusion molding Intelligent Production System as described in claim 1, wherein the operation bench further has a differentiated control System, wherein the hierarchical management system is used for management equipment manufacturer, factory management personnel and production operation personnel it Between use relationship.

10. one for controlling the operation bench of an extrusion molding machine equipment characterized by comprising

11. operation bench as claimed in claim 10, wherein the control module includes an extruding machine host computer control module, one the One cooling device control module, one first traction device control module, a bobbin winder device control module, one second extrusion moulding apparatus control Molding block, one second cooling device control module, one second traction device control module and a following process expansion module, with Just the extrusion molding machine host of the extrusion molding machine equipment, the first cooling device, the first traction device, around traditional thread binding are respectively correspondingly controlled It sets, the second extrusion molding machine, the second cooling device, the second traction device and following process device.

12. operation bench as claimed in claim 10, wherein the central processing module of the operation bench includes an intelligent journey Sequence analysis module and an instruction module, wherein the intelligent program analysis module be used to calculate the fortune of presently described extruding machine Row data simultaneously generate corresponding control information, and the control information is transmitted to described instruction module, by described instruction mould Block sends corresponding control instruction to the control module, and then controls the operating status of the extrusion molding machine equipment.

13. operation bench as claimed in claim 12, the intelligent program analysis module of the central processing module includes one Temperature control modules, wherein the temperature control modules be used to calculate each device of current extrusion molding machine equipment in the process of running Temperature information, and generate corresponding temperature control instruction by described instruction module, then controlled by the control module Make and adjust the running temperature of the device of the extrusion molding machine equipment.

14. operation bench as claimed in claim 13, the intelligent program analysis module of the central processing module includes one Speeds match module, wherein the speeds match module carries out the speed of service between each device of the extrusion molding machine equipment Matching and adjustment so that the extrusion molding machine equipment produces qualified product, and then reduce rejection rate.

15. operation bench as claimed in claim 14, when extrusion molding machine equipment is in starting or Accelerating running stage, the center The speeds match module of the intelligent program analysis module of processing module is raw according to the speed of service that operator sets It is transmitted to described instruction module at a speed promotion signal, and by the speed promotion signal, described instruction module is according to Speed promotion signal generates corresponding speed and promotes control instruction, and controls the extrusion molding machine equipment by the control module The speed sync of each device is promoted.

16. operation bench as claimed in claim 15, the central processing module further comprises an intelligent wall thickness control module, The current extrusion molding machine equipment of production information Auto-matching that wherein the intelligent wall thickness control module is set according to operator it is each The extruded velocity of the speed of service of a device and the extrusion molding machine host, to produce qualified product.

17. operation bench as claimed in claim 16, wherein the central processing module of the operation bench further comprises one Switching module is controlled, wherein the control switching module is set and switches the control mould that the central processing module is connected The device of the extrusion molding machine equipment corresponding to block, so that the operation bench switchably controls each of the extrusion molding machine equipment Device.

18. operation bench as claimed in claim 10, wherein the communication module includes a wireless communication module, wherein the nothing The integrated extruding machine operation bench can be operably connected to described squeeze by way of wireless connection by line communication module Molding machine equipment, so as to extrusion molding machine equipment described in the integral intelligent station remote-controlled operation.

19. operation bench as claimed in claim 10, wherein the operation bench further comprises a user interface, wherein the use Family interface is provided to receive user's operation signal, and the operation signal received is transmitted to the central processing module, And then the operation that control instruction controls the extrusion molding machine equipment is generated by the central processing module.

20. operation bench as claimed in claim 19, wherein the user interface includes a mouse input interface, keyboard input Interface, a touch display screen input interface and a voice input interface, so that operator is by mouse device, keyboard is set It is standby, touch display screen, or operation signal is input to by the operation bench by sound.

21. operation bench as claimed in claim 20, wherein the user interface of the operation bench includes that a wireless communication is set Standby interface, so that the operation bench is communicably operably connected to a channel radio by the wireless telecom equipment interface Believe equipment, and then receive the control information from the wireless telecom equipment, and is transmitted in real time to the wireless telecom equipment The operation data of presently described extrusion molding machine equipment.

22. operation bench as claimed in claim 10, wherein the operation bench further comprises a memory module, wherein described deposit Storage module is communicatively connected in a network in the central processing module, and the memory module be used to store current extrusion molding machine equipment and exist The operation data generated in operational process, and corresponding Production database is generated, and the operation journey of the storage extrusion molding machine equipment Sequence information, to produce different types of product according to different operation program informations.

23. operation bench as claimed in claim 10, wherein the operation bench further has a hierarchical management system, wherein The hierarchical management system is used for management equipment manufacturer, and the use between factory management personnel and production operation personnel is closed System.

24. operation bench as claimed in claim 23, wherein there is the hierarchical management system operator to use layer, a work Factory administrative staff use layer using layer and an equipment manufacturer, and wherein operator is only allowed carry out production exercise using layer Make, system parameter can not be modified, avoid the influence due to operation error to production system, the factory management personnel use Layer can use operator information inspection and the modification of layer, and carry out a degree of modification to system parameter, so as to work Supervision and management of the factory administrative staff to production process, the equipment manufacturer can modify the whole of system using layer and join Number, so that equipment manufacturer sets according to use demand the parameter of needs.

25. one by operation bench control extrusion molding machine equipment method, which is characterized in that itself the following steps are included:

(B) control instruction is sent to the extrusion molding machine equipment by the communication module of the operation bench, controls the extrusion molding machine equipment Operation；

(C) during production run, operation data real-time Transmission that the extrusion molding machine equipment generates to the operation bench；With

(D) operation bench receives the operation data that the extrusion molding machine equipment is sent, and by the central processing mould of the operation bench Root tuber generates corresponding control instruction and the control instruction of generation is transmitted to the extrusion molding after being computed according to the operation data Machine equipment, and then change the current operating condition of the extrusion molding machine equipment.

26. control method as claimed in claim 25, wherein the real time execution of the extrusion molding machine equipment described in method and step (D) It data and is stored in the memory module of the operation bench via the control instruction that the operation bench generates, and real-time Transmission Into a server system, so as to the fortune of operator and the production management personnel observation extrusion molding machine equipment in process of production Market condition.

27. the method for an one extrusion molding machine equipment of long-range control, which comprises the following steps:

Wireless telecom equipment described in ii sends a control signal to the operation bench, and the operation bench receives life after control signal It is transmitted to the extrusion molding machine equipment at corresponding control instruction and by the control instruction, to control the extrusion molding machine equipment Operation；With

The operation data generated in real time is transmitted to the operation bench in the process of running by extrusion molding machine equipment described in iii, and by institute Operation bench is stated by the operation data real-time Transmission of generation to the wireless telecom equipment.

28. the method for an intelligent control product wall thickness (weight), which comprises the following steps:

B) the of the extrusion molding machine host of extrusion molding machine equipment blanking flow in the process of running and the extrusion molding machine equipment The hauling speed of one traction device is transferred to the operation bench；With

C) operation data of the extrusion molding machine equipment calculate the wall thickness (weight) of current production by the operation bench, and with Set product wall thickness (weight) compares, and the operation feelings of the extrusion molding machine equipment are adjusted according to the comparing result Condition.

29. the method for intelligent control product wall thickness (weight) as claimed in claim 28, wherein also being answered in method and step c) The central processing module including the step c1) operation bench is somebody's turn to do to be obtained according to the current operation data comparison of the extrusion molding machine equipment One judging result, and generate one according to the judging result and control signal accordingly, and send control signals to the extrusion molding Machine equipment controls the operation of the extrusion molding machine equipment.