CN110524828A - A kind of injection molding machine management system based on Internet of Things - Google Patents
A kind of injection molding machine management system based on Internet of Things Download PDFInfo
- Publication number
- CN110524828A CN110524828A CN201910748757.1A CN201910748757A CN110524828A CN 110524828 A CN110524828 A CN 110524828A CN 201910748757 A CN201910748757 A CN 201910748757A CN 110524828 A CN110524828 A CN 110524828A
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- China
- Prior art keywords
- injection molding
- molding machine
- information
- stop command
- execution module
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76822—Phase or stage of control
- B29C2945/76916—Start up
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76822—Phase or stage of control
- B29C2945/76919—Shut down
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76929—Controlling method
- B29C2945/76993—Remote, e.g. LAN, wireless LAN
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of injection molding machine management system based on Internet of Things, its key points of the technical solution are that including communication server, execution module and user terminal, execution module and injection molding machine couple, execution module is configured with information acquisition unit and information transmitting unit, user terminal and execution module are each equipped with information display unit, user terminal is also configured with start stop command unit, execution module is also configured with start-up and shut-down control unit, and user can understand in real time the WIFI connection state information of execution module and the operation relevant information of injection molding machine by information display unit；And user can remotely control injection molding machine by start stop command unit and start-up and shut-down control unit, so that injection molding machine fulfils preheating ahead of schedule before factory goes into operation, be conducive to improve production efficiency.
Description
Technical field
The present invention relates to injection molding machine field, more particularly to a kind of injection molding machine management system based on Internet of Things.
Background technique
Internet of Things is the important component of generation information technology, and the important development stage in " informationization " epoch.
With the accelerated development of technology of Internet of things, technology of Internet of things is also increasingly entering in factory, and intelligent plant is current work
The modernization construction of factory, it will further push factory's modernization construction, during the entire process of production, reduce manually to production
The intervention of line more will accurately get each data on production line, and such manager can be according on production line
Data come reasonable arrangement production plan and progress, and then according to plan, manager can use intelligence tool and establish one more
The factory of hommization.
Injection molding machine also known as injection (mo(u)lding) machine or injector.It is that thermoplastic or thermosetting plastics are utilized plastic shaping
The main molding equipment of plastic products of various shapes is made in mold.It is divided into vertical, horizontal, all electric.It is molded function heating modeling
Material applies high pressure to molten plastic, it is made to project and be full of mold cavity.Injection molding machine includes controller and warm-up block, control
Device control warm-up block processed preheats the barrel of injection molding machine, and expansion interface is provided on controller.
In the management for also entering factory with technology of Internet of things.It is also further for machine Control system and the demand of management
It improves.
Due to needing to be preheated for a long time before injection molding machine work, during preheating, injection molding machine can not work.Therefore work
After factory goes into operation, operator needs to take a long time for waiting injection molding machine preheating to terminate before starting injection molding machine, influences production effect
Rate.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of injection molding machine management based on Internet of Things
System, the system improve production efficiency for remotely being controlled injection molding machine.
To achieve the above object, the present invention provides the following technical scheme that a kind of injection molding machine management system based on Internet of Things
System, for controlling injection molding machine work, the injection molding machine includes controller, and the controller is connected with warm-up block, the preheating
For module for preheating to the barrel of injection molding machine, the injection molding machine management system includes communication server, the connection communication
The execution module and user terminal of server, the execution module are connect with controller, and the execution module is adopted configured with information
Collect unit and information transmitting unit, the information acquisition unit obtains the WIFI connection state information and injection molding machine of execution module
Operation relevant information, the operation relevant information includes injection molding machine start and stop status information, the information transmitting unit every
WIFI connection state information and operation relevant information are sent to the communication server by preset transmission interval time, described
Communication server is sent to user terminal after receiving WIFI connection state information and operation relevant information；
The user terminal is configured with information display unit, the information display unit show WIFI connection state information with
And operation relevant information, the information display unit are configured with information update strategy, the information update strategy includes with new
The WIFI connection state information and the related letter of operation that WIFI connection state information and operation relevant information replacement are currently shown
Breath；
The user terminal is also configured with start stop command unit, and the start stop command unit is configured with start stop command strategy,
The start stop command strategy includes receiving the start stop command of user and the start stop command of user being sent to communication server, described
Communication server receives start stop command and is sent to execution module, and the execution module is also configured with start-up and shut-down control unit, described
Start-up and shut-down control unit is configured with start-up and shut-down control strategy, and the start-up and shut-down control unit receives start stop command and is sent to the control of injection molding machine
Device processed, the controller control warm-up block start and stop according to start stop command.
As a further improvement of the present invention, the information display unit of the user terminal is also configured with information modification plan
Slightly, the information modification strategy includes that the user terminal does not receive WIFI connection status letter within preset reception interval time
When breath and operation relevant information, the WIFI connection status currently shown is revised as not connected WIFI, when the reception is spaced
Between be greater than the transmission interval time.
As a further improvement of the present invention, the start-up and shut-down control unit is also configured with timing start and stop strategy, the timing
Start and stop strategy generates timing start stop command according to the preset timing start-stop time and timing start stop command is sent to injection molding machine
Controller, the controller control warm-up block start and stop according to timing start stop command.
As a further improvement of the present invention, the operation relevant information further includes having real time execution temperature.
As a further improvement of the present invention, the operation relevant information further includes having real time execution voltage.
As a further improvement of the present invention, the operation relevant information further includes having real-time operating current.
As a further improvement of the present invention, the operation relevant information further includes having continuous operating time.
As a further improvement of the present invention, the user terminal is configured to mobile user terminal.
As a further improvement of the present invention, the communication server uses MQTT server.
As a further improvement of the present invention, the execution module is using ESP8266 as WIFI chip.
Beneficial effects of the present invention: by the setting of communication server, execution module and user terminal, user can pass through
Information display unit understands the WIFI connection state information of execution module and the operation relevant information of injection molding machine in real time；And it uses
Family can remotely control injection molding machine by start stop command unit and start-up and shut-down control unit so that factory go into operation before injection molding machine
It fulfils preheating ahead of schedule, is conducive to improve production efficiency.
Detailed description of the invention
Fig. 1 is a kind of system framework schematic diagram of injection molding machine management system based on Internet of Things；
Fig. 2 is WIFI connection state information and the monitoring flow chart for running relevant information；
Fig. 3 is the long-range control flow chart of injection molding machine.
Appended drawing reference: 100, communication server；200, execution module；210, information acquisition unit；220, information sends single
Member；230, start-up and shut-down control unit；300, user terminal；310, information display unit；320, start stop command unit；400, it is molded
Machine；410, controller；420, warm-up block.
Specific embodiment
With reference to the accompanying drawings and examples, the present invention is described in more detail.
It is shown in reference picture 1, Fig. 2, a kind of injection molding machine management system based on Internet of Things of the present embodiment, for controlling injection molding
Machine 400 works, and injection molding machine 400 includes controller 410, and controller 410 is connected with warm-up block 420, warm-up block 420 for pair
The barrel of injection molding machine 400 is preheated, and injection molding machine management system includes that communication server 100, connecting communication server 100 are held
Row module 200 and user terminal 300, execution module 200 are connect with controller 410, and execution module 200 is configured with information collection list
Member 210 and information transmitting unit 220, information acquisition unit 210 obtain the WIFI connection state information and note of execution module 200
The operation relevant information of molding machine 400, operation relevant information includes 400 start and stop status information of injection molding machine, real time execution temperature, reality
When working voltage, real-time operating current, continuous operating time, information transmitting unit 220 every preset transmission interval time will
WIFI connection state information and operation relevant information are sent to communication server 100, and communication server 100 receives WIFI connection
User terminal 300 is sent to after status information and operation relevant information.
Be provided with expansion interface on controller 410, be provided with communication interface in execution module 200, by expansion interface with
Connection between communication interface is to realize the connection between execution module 200 and controller 410.User terminal 300 is configured to move
Dynamic formula user terminal 300, such as mobile phone, computer etc..Communication server 100 uses MQTT server, and MQTT agreement is based on TCP
Agreement, there are higher reliability, preferable stability.Execution module 200 is using ESP8266 as WIFI chip, the chip
It is low in energy consumption, integrated level is high, lower in price, and stability is preferable, is suitble to mass production and industrial practical application.It sends
Interval time may be configured as two seconds.Information transmitting unit 220 every two seconds by WIFI connection state information and operation relevant information
It is sent to user terminal 300 by communication server 100, the WIFI for enabling a user to understand in real time execution module 200 connects
Connect the operation relevant information of status information and injection molding machine 400, with realize to WIFI connection status, 400 start and stop state of injection molding machine,
The monitoring feedback of real time execution temperature, real time execution voltage, real-time operating current and continuous operating time.
Shown in referring to Fig.1, user terminal 300 is configured with information display unit 310, and information display unit 310 shows WIFI
Connection state information and operation relevant information, information display unit 310 are configured with information update strategy, information update strategy packet
Include the WIFI connection state information currently shown with new WIFI connection state information and operation relevant information replacement and fortune
Row relevant information.
Information display unit 310 is used to show WIFI connection state information and operation relevant information, and believes
Real-time update can be carried out to WIFI connection state information and operation relevant information by ceasing more new strategy, allow users to pass through
User terminal 300 understands WIFI connection state information and operation relevant information in real time.
Shown in reference picture 1, Fig. 2, the information display unit 310 of user terminal 300 is also configured with information modification strategy, information
Modification strategy includes that user terminal 300 does not receive WIFI connection state information and operation phase within preset reception interval time
When closing information, the WIFI connection status currently shown is revised as not connected WIFI, when receiving interval time greater than interval is sent
Between.
Receiving interval time may be configured as three seconds, when user terminal 300 did not received WIFI connection state information more than three seconds
And when operation relevant information, then the WIFI connection status shown on the information display unit 310 of user terminal 300 will be revised as
Not connected WIFI.
Referring to Fig.1, shown in Fig. 3, user terminal 300 is also configured with start stop command unit 320, and start stop command unit 320 is matched
It is equipped with start stop command strategy, start stop command strategy includes obtaining the start stop command of user and being sent to the start stop command of user logical
Inquiry server 100, communication server 100 receive start stop command and are sent to execution module 200, and execution module 200 is also configured with
Start-up and shut-down control unit 230, start-up and shut-down control unit 230 receives start stop command and is sent to the controller 410 of injection molding machine 400, described
Controller 410 controls 420 start and stop of warm-up block according to start stop command.
User can be controlled injection molding machine 400 by mobile terminal and be preheated, and the long-range control to injection molding machine 400 is realized
System.It needs to be preheated for a long time before working due to injection molding machine 400, during preheating, injection molding machine 400 can not work.Therefore
User can control injection molding machine 400 by mobile terminal before factory goes into operation and preheat, and injection molding machine 400 can work after factory goes into operation
Make, so that operator does not need to spend the time to that injection molding machine 400 is waited to preheat, is conducive to improve production efficiency.
Referring to Fig.1, shown in Fig. 3, start-up and shut-down control unit 230 is also configured with timing start and stop strategy, the timing start and stop strategy
Timing start stop command is generated according to the preset timing start-stop time and timing start stop command is sent to the controller of injection molding machine 400
410, the controller 410 controls 420 start and stop of warm-up block according to timing start stop command.
By timing start and stop strategy, injection molding machine 400 can be realized timing daily and preheat, and does not need user and passes through user everyday
Terminal 300 sends start stop command, and the degree of automation is higher, reduces the workload of user.
The above is only the preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-described embodiment,
All technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
For those of ordinary skill, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (10)
1. a kind of injection molding machine management system based on Internet of Things, for controlling injection molding machine (400) work, the injection molding machine (400)
Including controller (410), the controller (410) is connected with warm-up block (420), and the warm-up block (420) is used for note
The barrel of molding machine (400) is preheated, it is characterised in that: the injection molding machine management system includes communication server (100), connection
The execution module (200) and user terminal (300) of the communication server (100), the execution module (200) and controller
(410) it connects, the execution module (200) is configured with information acquisition unit (210) and information transmitting unit (220), the letter
It ceases acquisition unit (210) and obtains the WIFI connection state information of execution module (200) and the operation correlation letter of injection molding machine (400)
Breath, the operation relevant information includes injection molding machine (400) start and stop status information, and the information transmitting unit (220) is every pre-
If transmission interval time by WIFI connection state information and operation relevant information be sent to the communication server (100),
The communication server (100) is sent to user terminal (300) after receiving WIFI connection state information and operation relevant information；
The user terminal (300) is configured with information display unit (310), and the information display unit (310) shows that WIFI connects
It connects status information and operation relevant information, the information display unit (310) is configured with information update strategy, the information is more
New strategy includes the WIFI connection status letter currently shown with new WIFI connection state information and operation relevant information replacement
Breath and operation relevant information；
The user terminal (300) is also configured with start stop command unit (320), and the start stop command unit (320) is configured with and opens
Stop order strategy, the start stop command strategy includes obtaining the start stop command of user and the start stop command of user being sent to communication
Server (100), the communication server (100) receive start stop command and are sent to execution module (200), the execution module
(200) it is also configured with start-up and shut-down control unit (230), the start-up and shut-down control unit (230) receives start stop command and is sent to injection molding
The controller (410) of machine (400), the controller (410) control warm-up block (420) start and stop according to start stop command.
2. a kind of injection molding machine management system based on Internet of Things according to claim 1, it is characterised in that: the information is aobvious
Show that unit (310) is also configured with information modification strategy, the information modification strategy includes the user terminal (300) preset
When not receiving WIFI connection state information and operation relevant information in reception interval time, by the WIFI currently shown connection shape
State is revised as not connected WIFI, and the reception interval time is greater than the transmission interval time.
3. a kind of injection molding machine (400) management system based on Internet of Things according to claim 1, it is characterised in that: described
Start-up and shut-down control unit (230) is also configured with timing start and stop strategy, and the timing start and stop strategy is according to the preset timing start-stop time
The controller (410) for generating timing start stop command and timing start stop command being sent to injection molding machine (400), the controller
(410) warm-up block (420) start and stop are controlled according to timing start stop command.
4. a kind of injection molding machine management system based on Internet of Things according to claim 1, it is characterised in that: the operation phase
Closing information further includes having real time execution temperature.
5. a kind of injection molding machine management system based on Internet of Things according to claim 1, it is characterised in that: the operation phase
Closing information further includes having real time execution voltage.
6. a kind of injection molding machine management system based on Internet of Things according to claim 1, it is characterised in that: the operation phase
Closing information further includes having real-time operating current.
7. a kind of injection molding machine management system based on Internet of Things according to claim 1, it is characterised in that: the operation phase
Closing information further includes having continuous operating time.
8. a kind of injection molding machine management system based on Internet of Things according to claim 1, it is characterised in that: the user is whole
End (300) is configured to mobile user terminal (300).
9. according to a kind of claim injection molding machine management system based on Internet of Things according to claim 1, feature exists
In: the communication server (100) uses MQTT server.
10. a kind of injection molding machine management system based on Internet of Things according to claim 1, it is characterised in that: the execution
Module (200) is using ESP8266 as WIFI chip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910748757.1A CN110524828A (en) | 2019-08-14 | 2019-08-14 | A kind of injection molding machine management system based on Internet of Things |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910748757.1A CN110524828A (en) | 2019-08-14 | 2019-08-14 | A kind of injection molding machine management system based on Internet of Things |
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Family
ID=68663260
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| CN201910748757.1A Pending CN110524828A (en) | 2019-08-14 | 2019-08-14 | A kind of injection molding machine management system based on Internet of Things |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112659504A (en) * | 2020-12-07 | 2021-04-16 | 马鞍山久泰渔具有限公司 | Preheating automatic control system of injection molding equipment |
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