CN106113558A - A kind of efficient intelligent type extrusion forming device and method of work thereof - Google Patents

A kind of efficient intelligent type extrusion forming device and method of work thereof Download PDF

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Publication number
CN106113558A
CN106113558A CN201610574260.9A CN201610574260A CN106113558A CN 106113558 A CN106113558 A CN 106113558A CN 201610574260 A CN201610574260 A CN 201610574260A CN 106113558 A CN106113558 A CN 106113558A
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CN
China
Prior art keywords
box
push rod
extrusion forming
heating tank
feeding
Prior art date
Application number
CN201610574260.9A
Other languages
Chinese (zh)
Inventor
刘仲夏
Original Assignee
太仓贝斯特机械设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 太仓贝斯特机械设备有限公司 filed Critical 太仓贝斯特机械设备有限公司
Priority to CN201610574260.9A priority Critical patent/CN106113558A/en
Publication of CN106113558A publication Critical patent/CN106113558A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/04Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/26Programme control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses
    • B30B15/302Feeding material in particulate or plastic state to moulding presses
    • B30B15/304Feeding material in particulate or plastic state to moulding presses by using feed frames or shoes with relative movement with regard to the mould or moulds

Abstract

The invention discloses a kind of efficient intelligent type extrusion forming device, relate generally to the technical field of plant equipment;Material bin is connected with raw material tank by feed pipe, connects with material box top through hole bottom material bin;Hydraulic cylinder drives box for feeding odd to slidably reciprocate by push rod, and operating board is connected with fixed mount by column, and expansion link is slidably connected with fixed mount;Being provided with heating tank in the middle part of operating board, heating tank is correspondingly provided with upper ejector pin and lower push rod the most respectively, and upper ejector pin is fixing with expansion link to be connected;Box for feeding odd is slidably connected with operating board, and bottom is provided with the through hole corresponding with heating tank;Display is connected with each other with PLC, and display surface is provided with emergency off push-button;Apparatus of the present invention overall structure and running thereof are very simple, maintain convenient and swift, and with low cost, operator can monitor its running status easily, and personnel's amount of labour is little.The invention also discloses the method for work of a kind of efficient intelligent type extrusion forming device.

Description

A kind of efficient intelligent type extrusion forming device and method of work thereof
Technical field
The present invention relates to the technical field of plant equipment, specifically a kind of efficient intelligent type extrusion forming device, and this extruding The method of work of shaped device.
Background technology
The blank being placed in die is pressurizeed by extruded referring to drift or punch, is allowed to produce plasticity stream Dynamic, thus obtain corresponding to mould type hole or a kind of pressure processing method of concave-convex mold shape product.Extruded processing side Method stock utilization is high, and materials microstructure and mechanical performance are improved, its may be used for metal molding it can also be used to The nonmetallic molding such as plastics, powder, graphite and clay blank.In pressing mold, wherein utilize the powder molding method of impressed pressure Also known as Powder Extrusion Molding, compressing process is mainly made up of dress powder, compacting and the demoulding, and basic pressing mode has unidirectional pressure System, two-way compacting, compacting of floating, pulling-down type compacting and friction core bar compacting.
In recent years, along with the development of science and technology, the technology of extrusion forming device was required increasingly by every profession and trade Height, but the extrusion forming device being currently used for powder material there is also following defect:
1, overall structure and the running thereof of device are the most extremely complex, and load request is higher simultaneously, maintain the most loaded down with trivial details, Manufacture and operating cost is high;
2, its running status cannot be monitored by operator in real time, easily occurs deviation and fault during work, and safety is relatively Difference;
3, needing staff to operate in real time, work efficiency is low, and the amount of labour remains unchanged the biggest.
Summary of the invention
Goal of the invention: the problem and shortage existed for above-mentioned prior art, it is an object of the invention to provide a kind of efficient Intelligent extrusion forming device, this extrusion forming device overall structure and running thereof are very simple, and maintenance is convenient fast Victory, with low cost, and operator can monitor its running status easily, and personnel's amount of labour is little, it is possible to keep long-time The operation of efficient stable.The present invention another to solve the technical problem that and also provide a kind of efficient intelligent type extrusion forming device Method of work.
Technical scheme: in order to realize object above, a kind of efficient intelligent type extrusion forming device of the present invention, including Frame, feeding mechanism, feed mechanism, hot briquetting mechanism and Based Intelligent Control mechanism;Described frame be connected to successively feeding mechanism, Feed mechanism, hot briquetting mechanism and Based Intelligent Control mechanism;Described feeding mechanism includes: raw material tank, feed pipe, material bin and Material box;Described material bin is connected with raw material tank by feed pipe, connects with material box top through hole bottom described material bin; Described feed mechanism includes: hydraulic cylinder, push rod and box for feeding odd;Described hydraulic cylinder drives box for feeding odd to slidably reciprocate by push rod;Institute State hot briquetting mechanism to include: fixed mount, operating board, heating tank, expansion link, upper ejector pin and lower push rod;Described operating board passes through Column connects with fixed mount, and described expansion link is slidably connected with fixed mount;Heating tank, described heating it is provided with in the middle part of described operating board Groove is correspondingly provided with upper ejector pin and lower push rod the most respectively, and described upper ejector pin is fixing with expansion link to be connected;Described box for feeding odd and operation Platform is slidably connected, and bottom is provided with the through hole corresponding with heating tank;Described Based Intelligent Control mechanism includes: display, PLC control Device and emergency off push-button;Described display is connected with each other with PLC, described display surface be provided with emergency cut-off by Button.The present invention carries out Based Intelligent Control by PLC to whole device, and each parts run automatically according to PLC control program, nothing Needing staff to operate in real time, therefore work efficiency is high, and personnel's amount of labour is little;And staff is permissible by display Easily its operational factor being carried out real-time monitoring, when there is deviation and fault, its emergency off push-button makes an immediate response, and Being automatically switched off main power, therefore safety is greatly improved;On the other hand, its overall structure is simple, and weight and size are little, significantly drop Low load, handling maintenance simultaneously is the most convenient, therefore manufactures and operating cost is cheap.
The blower fan that heretofore described feeding mechanism is connected to by frame side drives, and therefore feedstock transportation efficiency is very High.
The motor that heretofore described hydraulic cylinder, expansion link and lower push rod are all provided with by machine frame inside drives, its Motor is arranged on machine frame inside, thus further simplify the overall structure of device.
Heretofore described display surface is provided with acoustic-optic alarm, and when deviation or fault occurs in operation, it is automatic Alarm device makes an immediate response, thus reminds staff to be adjusted in time, greatly ensure that the long-time efficient stable of device Run.
Heretofore described PLC is provided with one group of USB interface, such that it is able to quickly carry out storage and the typing of data Work, provides corresponding running parameter according to actual needs, applied widely, and work efficiency is high.
It is provided with the vision sensor being connected with display bottom heretofore described fixed mount, thus facilitates staff couple The monitoring of its specific works state.
The present invention also provides for the method for work of a kind of efficient intelligent type extrusion forming device, and concrete job step is as follows:
(1), first starting power supply, staff is by the operational factor of Based Intelligent Control mechanism setting device entirety, then at wind Under machine drives, powder material is sent in material bin and material box by feed pipe successively by raw material tank;
(2), after powder material is admitted to box for feeding odd by material box, under motor drives, hydraulic cylinder drives feeding by push rod Case travels forward, until box for feeding odd bottom through-hole alignment heating tank;
(3) powder material, in box for feeding odd is entered after in heating tank by through hole, box for feeding odd under the drive of hydraulic cylinder backward Mobile to initial position, simultaneous retractable bar drives upper ejector pin together to move down;
(4), upper ejector pin be moved downward to inside heating tank, compaction of powders shape material, and be allowed to molding;
(5), expansion link drive upper ejector pin to be moved upward to initial position, lower push rod moves up simultaneously, and by type thing Operating board surface delivered to by material;
(6), box for feeding odd continues to move along, and drives the material on operating board surface together to move forward, until bottom box for feeding odd Through-hole alignment heating tank, molded material is reclaimed by staff afterwards, and lower push rod is moved downward to initial position simultaneously;
(7), step (3)-(6) are repeated.
The whole service process of method of work of the present invention is smooth and easy efficiently, by the Based Intelligent Control of PLC, each parts phase Coordinating precision between Hu, thus substantially increase work efficiency and product quality, operating cost is cheap simultaneously.
Beneficial effect: compared with prior art, the invention have the advantages that
1, heretofore described a kind of efficient intelligent type extrusion forming device, whole device is carried out by it by PLC Based Intelligent Control, each parts run automatically according to PLC control program, it is not necessary to staff operates in real time, therefore work efficiency Height, personnel's amount of labour is little.
2, heretofore described a kind of efficient intelligent type extrusion forming device, staff can be facilitated by display Ground carries out real-time monitoring to its operational factor, and when there is deviation and fault, its emergency off push-button makes an immediate response, and automatically Closing main power, therefore safety is greatly improved.
3, heretofore described a kind of efficient intelligent type extrusion forming device, its overall structure is simple, weight and size Little, significantly reduce load, handling maintenance simultaneously is the most convenient, therefore manufactures and operating cost is cheap.
4, heretofore described a kind of efficient intelligent type extrusion forming device, when there is deviation or fault in operation, its Autoalarm makes an immediate response, thus reminds staff to be adjusted in time, further ensures device the most efficient Stable operation;The USB interface that additionally its PLC is provided with can quickly carry out storage and the typing work of data, thus Thering is provided corresponding running parameter according to actual needs, applied widely, work efficiency is high.
5, heretofore described a kind of efficient intelligent type extrusion forming device, is provided with bottom its fixed mount and display phase Vision sensor even, thus facilitate staff's monitoring to its specific works state.
6, the method for work of heretofore described a kind of efficient intelligent type extrusion forming device, its whole service process is suitable Smooth efficient, by the Based Intelligent Control of PLC, each parts coordinate precision each other, thus substantially increase work efficiency And product quality, operating cost is cheap simultaneously.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of extrusion forming device in the present invention.
In figure: frame 1, raw material tank 2, feed pipe 3, material bin 4, material box 5, fixed mount 6, hydraulic cylinder 7, push rod 8, feeding Case 9, operating board 10, heating tank 11, expansion link 12, upper ejector pin 13, lower push rod 14, display 15, PLC 16.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in detail, but protection scope of the present invention is described also simultaneously Being not limited to the concrete scope of the present embodiment, based on the embodiment in the present invention, those of ordinary skill in the art are not making The every other embodiment obtained under creative work premise, broadly falls into the scope of protection of the invention.
Embodiment 1
As it is shown in figure 1, a kind of efficient intelligent type extrusion forming device of the present embodiment, including: frame 1, raw material tank 2, feed pipe 3, material bin 4, material box 5, fixed mount 6, hydraulic cylinder 7, push rod 8, box for feeding odd 9, operating board 10, heating tank 11, expansion link 12, on Push rod 13, lower push rod 14, display 15 and PLC 16.
The annexation of above-mentioned each parts is as follows: described frame 1 is connected to feeding mechanism, feed mechanism, hot briquetting successively Mechanism and Based Intelligent Control mechanism;Described feeding mechanism includes: raw material tank 2, feed pipe 3, material bin 4 and material box 5;Described enter Hopper 4 is connected with raw material tank 2 by feed pipe 3, connects with material box 5 top through hole bottom described material bin 4;Described feeding Mechanism includes: hydraulic cylinder 7, push rod 8 and box for feeding odd 9;Described hydraulic cylinder 7 drives box for feeding odd 9 to slidably reciprocate by push rod 8;Described Hot briquetting mechanism includes: fixed mount 6, operating board 10, heating tank 11, expansion link 12, upper ejector pin 13 and lower push rod 14;Described behaviour Station 10 is connected with fixed mount 6 by column, and described expansion link 12 is slidably connected with fixed mount 6;Set in the middle part of described operating board 10 Having heating tank 11, described heating tank about 11 to be correspondingly provided with upper ejector pin 13 and lower push rod 14 respectively, described upper ejector pin 13 is with flexible Bar 12 is fixing to be connected;Described box for feeding odd 9 is slidably connected with operating board 10, and bottom is provided with the through hole corresponding with heating tank 11; Described Based Intelligent Control mechanism includes: display 15, PLC 16 and emergency off push-button;Described display 15 controls with PLC Device 16 is connected with each other, and described display 15 surface is provided with emergency off push-button.Wherein said feeding mechanism passes through frame 1 one side joint Some blower fans drive, and described hydraulic cylinder 7, expansion link 12 and lower push rod 14 are all driven by the internal motor being provided with of frame 1 Dynamic;Described display 15 surface is provided with acoustic-optic alarm, and described PLC 16 is provided with one group of USB interface, described fixed mount The vision sensor being connected with display 15 it is provided with bottom 6.
As it is shown in figure 1, the method for work of a kind of efficient intelligent type extrusion forming device of the present embodiment, concrete job step Rapid as follows:
(1), first starting power supply, staff is by the operational factor of Based Intelligent Control mechanism setting device entirety, then at wind Under machine drives, powder material is sent in material bin 4 and material box 5 by feed pipe 3 successively by raw material tank 2;
(2), after powder material is admitted to box for feeding odd 9 by material box 5, under motor drives, hydraulic cylinder 7 is driven by push rod 8 Box for feeding odd 9 travels forward, until box for feeding odd 9 bottom through-hole alignment heating tank 11;
(3) powder material, in box for feeding odd 9 is entered after in heating tank 11 by through hole, and box for feeding odd 9 is in the drive of hydraulic cylinder 7 Under be moved rearwardly into initial position, simultaneous retractable bar 12 drives upper ejector pin 13 together to move down;
(4), upper ejector pin 13 is moved downward to heating tank 11 inside, compaction of powders shape material, and is allowed to molding;
(5), expansion link 12 drive upper ejector pin 13 to be moved upward to initial position, lower push rod 14 moves up simultaneously, and will become Operating board 11 surface delivered to by the material of type;
(6), box for feeding odd 9 continues to move along, and drives the material on operating board 10 surface together to move forward, until box for feeding odd 9 Bottom through-hole alignment heating tank 11, molded material is reclaimed by staff afterwards, and lower push rod 14 is moved downward to simultaneously Initial position;
(7), step (3)-(6) are repeated.
Embodiments of the invention are given for example with for the sake of describing, and are not exhaustively or by this Bright it is limited to disclosed form.Many modifications and variations are apparent from for the ordinary skill in the art.Choosing Selecting and describe embodiment is in order to the principle of the present invention and actual application are more preferably described, and makes those of ordinary skill in the art It will be appreciated that the present invention thus design is suitable to the various embodiments with various amendments of special-purpose.

Claims (7)

1. an efficient intelligent type extrusion forming device, it is characterised in that: including: frame (1), feeding mechanism, feed mechanism, add Hot forming mechanism and Based Intelligent Control mechanism;Described frame (1) be connected to successively feeding mechanism, feed mechanism, hot briquetting mechanism with And Based Intelligent Control mechanism;
Described feeding mechanism includes: raw material tank (2), feed pipe (3), material bin (4) and material box (5);Described material bin (4) leads to Crossing feed pipe (3) to connect with raw material tank (2), described material bin (4) bottom connects with material box (5) top through hole;
Described feed mechanism includes: hydraulic cylinder (7), push rod (8) and box for feeding odd (9);Described hydraulic cylinder (7) is carried by push rod (8) Dynamic box for feeding odd (9) slidably reciprocates;
Described hot briquetting mechanism includes: fixed mount (6), operating board (10), heating tank (11), expansion link (12), upper ejector pin And lower push rod (14) (13);Described operating board (10) is connected with fixed mount (6) by column, described expansion link (12) and fixed mount (6) it is slidably connected;Described operating board (10) middle part is provided with heating tank (11), and described heating tank (11) is correspondingly provided with the most respectively Push rod (13) and lower push rod (14), described upper ejector pin (13) is fixing with expansion link (12) to be connected;
Described box for feeding odd (9) is slidably connected with operating board (10), and bottom is provided with the through hole corresponding with heating tank (11);
Described Based Intelligent Control mechanism includes: display (15), PLC (16) and emergency off push-button;Described display (15) being connected with each other with PLC (16), described display (15) surface is provided with emergency off push-button.
A kind of efficient intelligent type extrusion forming device the most according to claim 1, it is characterised in that: described feeding mechanism leads to Cross the blower fan that frame (1) side is connected to drive.
A kind of efficient intelligent type extrusion forming device the most according to claim 1, it is characterised in that: described hydraulic cylinder (7), Expansion link (12) and lower push rod (14) are all driven by the internal motor being provided with of frame (1).
A kind of efficient intelligent type extrusion forming device the most according to claim 1, it is characterised in that: described display (15) Surface is provided with acoustic-optic alarm.
A kind of efficient intelligent type extrusion forming device the most according to claim 1, it is characterised in that: described PLC (16) one group of USB interface it is provided with.
A kind of efficient intelligent type extrusion forming device the most according to claim 1, it is characterised in that: described fixed mount (6) Bottom is provided with the vision sensor being connected with display (15).
7. the method for work of the efficient intelligent type extrusion forming device described in a claim 1, it is characterised in that: concrete work Make step as follows:
(1), first starting power supply, staff is by the operational factor of Based Intelligent Control mechanism setting device entirety, then at wind Under machine drives, powder material is sent in material bin (4) and material box (5) by feed pipe (3) successively by raw material tank (2);
(2), after powder material is admitted to box for feeding odd (9) by material box (5), under motor drives, hydraulic cylinder (7) passes through push rod (8) box for feeding odd (9) is driven to travel forward, until box for feeding odd (9) bottom through-hole alignment heating tank (11);
(3) powder material, in box for feeding odd (9) is entered after in heating tank (11) by through hole, and box for feeding odd (9) is at hydraulic cylinder (7) being moved rearwardly into initial position under drive, simultaneous retractable bar (12) drives upper ejector pin (13) together to move down;
(4), upper ejector pin (13) is moved downward to heating tank (11) inside, compaction of powders shape material, and is allowed to molding;
(5), expansion link (12) drive upper ejector pin (13) be moved upward to initial position, lower push rod (14) moves up simultaneously, and In type material is delivered to operating board (11) surface;
(6), box for feeding odd (9) continues to move along, and drives the material on operating board (10) surface together to move forward, until feeding Case (9) bottom through-hole alignment heating tank (11), molded material is reclaimed by staff afterwards, simultaneously lower push rod (14) to Lower movement is to initial position;
(7), step (3)-(6) are repeated.
CN201610574260.9A 2016-07-21 2016-07-21 A kind of efficient intelligent type extrusion forming device and method of work thereof CN106113558A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108465508A (en) * 2018-07-06 2018-08-31 太仓市鼎祥五金制品厂 A kind of jaw crusher with warning function
CN108857950A (en) * 2018-05-30 2018-11-23 安徽佑开科技有限公司 A kind of grinding wheel production automatic charging and scraper

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CN204054736U (en) * 2014-08-29 2014-12-31 四川制药制剂有限公司 Save the Ezetimibe pelletizer of film-making cost
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CN204526223U (en) * 2015-02-13 2015-08-05 重庆润际远东合金有限公司 Electrolytic manganese cake contour machining equipment
CN205364616U (en) * 2016-01-27 2016-07-06 芜湖芳华生物科技有限公司 Production cleaning toilet granulator for piece
CN206048869U (en) * 2016-07-21 2017-03-29 太仓贝斯特机械设备有限公司 A kind of efficient intelligent type extrusion forming device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202200582U (en) * 2011-07-20 2012-04-25 深圳市鑫台铭机械设备有限公司 Oil pressure trimmer
US20140084507A1 (en) * 2012-09-21 2014-03-27 Cold Jet Llc Multi Chamber Apparatus and Method for Forming Carbon Dioxide Particles Into Blocks
CN104175592A (en) * 2014-02-28 2014-12-03 王全红 Novel liquid biomass briquetting machine
CN204054736U (en) * 2014-08-29 2014-12-31 四川制药制剂有限公司 Save the Ezetimibe pelletizer of film-making cost
CN204160800U (en) * 2014-09-09 2015-02-18 黑龙江职业学院 Medicine tablet press machine
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CN205364616U (en) * 2016-01-27 2016-07-06 芜湖芳华生物科技有限公司 Production cleaning toilet granulator for piece
CN206048869U (en) * 2016-07-21 2017-03-29 太仓贝斯特机械设备有限公司 A kind of efficient intelligent type extrusion forming device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108857950A (en) * 2018-05-30 2018-11-23 安徽佑开科技有限公司 A kind of grinding wheel production automatic charging and scraper
CN108465508A (en) * 2018-07-06 2018-08-31 太仓市鼎祥五金制品厂 A kind of jaw crusher with warning function

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Application publication date: 20161116