CN205631417U - A apparatus for producing that is used for drain bar, waterproof board or prevents drain bar - Google Patents
A apparatus for producing that is used for drain bar, waterproof board or prevents drain bar Download PDFInfo
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- CN205631417U CN205631417U CN201620290551.0U CN201620290551U CN205631417U CN 205631417 U CN205631417 U CN 205631417U CN 201620290551 U CN201620290551 U CN 201620290551U CN 205631417 U CN205631417 U CN 205631417U
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Abstract
The utility model relates to an apparatus for producing that is used for drain bar, waterproof board or prevents drain bar, include: a batching subassembly for supply raw materials, be connected and be processed into the shaping subassembly that the dull and stereotyped final processing of material becomes to prevent the drain bar with the raw materials with the batching subassembly, being connected and will preventing that the drain bar encapsulates, the encapsulation subassembly of mark with the shaping subassembly, wherein, the at least department in batching subassembly, shaping subassembly and encapsulation subassembly is provided with the detection part that is used for obtaining production and product information. Can will produce and product information transmission to long -range supervision platform through the detection part in process of production to production and product information supervision apparatus for producing through acquireing effectively release the labour. And the simple structure of this apparatus for producing, with low costs, machining error is little.
Description
Technical field
This utility model belongs to process units technical field, specifically, relate to a kind of for draining board, waterproof
Plate or the process units of drainable waterproofing plate.
Background technology
Draining board, splash guard or drainable waterproofing plate are by polystyrene (HIPS) or polyethylene (PE) plastic cement base plate
Make through negative pressure of vacuum and there is circular cone convex, the platy structure of the burr such as hemisphere boss or ribbed stiffener salient point,
It is widely used in the such as engineering such as civil buildings, tunnel.At present, the processing of drainable waterproofing plate is formed the most
Production line from raw material to finished product, as abroad with German, Italian etc. as representative, drainable waterproofing plate (0.5～0.8mm)
Producing and substantially realize full process automatization, every production line only needs 1～2 people, reduces the product that manual operation causes
Product error.But, the production line of current China also needs manual adjustment to produce so that produce drainable waterproofing plate time from
Dynamicization degree is low, bothersome arduously.Additionally, due to the anthropic factor in production process is too much, cause manufacturer
Often occur replacing the phenomenons of using inferior materials and turning out substandard goods such as former construction materials contract, product thickness are not enough with reclaimed materials, cause product quality to be asked
Topic emerges in an endless stream, and badly influences construction quality.
Therefore, how to solve the problem that existing drainable waterproofing plate production line automation degree is relatively low, be this area skill
Art personnel's technical issues that need to address.
Utility model content
For solving problem above, this utility model provides a kind of for draining board, splash guard or drainable waterproofing plate
Intelligent process units, is not required to manual operation in drainable waterproofing plate production process, improves automaticity, saves trouble
Laborsaving, and can carry out producing whole process supervision, it is ensured that product quality.
According to an embodiment of the present utility model, it is provided that a kind of for draining board, splash guard or drainable waterproofing plate
Process units, including: for providing the dispensing modules of raw material；It is connected with described dispensing modules and raw material is added
Work becomes material flat board and is finally processed into the molding assembly of product；Be connected with described molding assembly and product is encapsulated,
The package assembling of labelling, wherein, is provided with to obtain at described dispensing modules or molding assembly or package assembling
Must produce and product information and described production and product information are converted into the signal of telecommunication and finally realize product
The detection part of the Automated condtrol of production and quality.
In one embodiment, described dispensing modules includes gripper components and mixer, and described gripper components constructs
Become and the raw material bag being provided with raw material is captured to described mixer from stockpile, and be provided with in described gripper components
The weighing apparatus weighing described raw material bag, wherein, described detection part includes being arranged on described gripper components
Movement locus at and for obtaining the production of described raw material and the first detector unit of product information.
In one embodiment, described first detector unit includes being arranged in described gripper components and obtain institute
State the code reader of the mark of raw material, the chromascope obtaining the colourity of raw material and the spectrogrph of the composition obtaining raw material.
In one embodiment, described mixer includes that multiple material outlet, wherein said process units are configured to not
Congener raw material is placed on different transmission belts through described gripper components and enters institute from different material outlets
State in mixer with mixing；Described mixer is additionally provided with the heater heating described raw material, record
The mixed information of described raw material also stores the monitor of mixed information automatically, and whether monitors the weight of described raw material
Super inclined precaution device beyond preset range.
In one embodiment, described dispensing modules also include being arranged on described mixer for from described mixed
The the first automatic approved sample parts sampled in conjunction machine and seal up for safekeeping.
In one embodiment, described molding assembly includes the extruder being connected with described dispensing modules, with described
The Melt Pump that extruder connects, the regulation die head being connected with described Melt Pump, the rolling being connected with described regulation die head
Pressure firing equipment, and the rolling suction mould being connected with described and rolling firing equipment, wherein said detection part
Inhale after mould and for the of the detection thickness of described product, colourity and weight automatically including being arranged on described rolling
Two detector units.
In one embodiment, described second detector unit include rack-mount for produce laser beam with
Detect the thickness of described product and thickness feedback to described Melt Pump, rolling are inhaled mould and regulated the laser inspection of die head
Survey parts, and to described weighing products weight is fed back to described laser detection parts automatic Weighing device,
Wherein said laser detection parts include many groups of laterally setting gradually and can transversely swing along described product
To survey laser head.
In one embodiment, described regulation die head includes the first die portion of being oppositely arranged and can be relative to
The second die portion that described first die portion moves, wherein along described first die portion laterally and be positioned at
Expand with heat and contract with cold after being fixed with variations in temperature and regulate described first die portion in the outside of described first die portion
Position thus regulate multiple heating regulating parts of the transverse regularity of described material flat board.
In one embodiment, described rolling firing equipment includes that be connected with described Melt Pump is oppositely arranged and table
Face be plane to roller, and two hot stoves being connected roller with described and being oppositely arranged, mould bag is inhaled in described rolling
Include being oppositely arranged of being connected with described heater and surface be convex hull to roller.
In one embodiment, described molding assembly also includes being arranged between described extruder and Melt Pump and mistake
The automatic net-changing device of the dregs of filter raw material, is arranged on described rolling and inhales between mould and package assembling and by described product
Convex hull fusing to carry out the compress parts of compress, and arrange and inhale between mould and approved sample assembly with described rolling and determine
Time the second automatic approved sample parts of sealing up for safekeeping of sampling, the flow of wherein said automatic net-changing device is not less than the stream of extruder
Amount.
In one embodiment, described package assembling includes fashion-part, is arranged at fashion-part real to product
The deposited glue device that the automatic code-printing device of existing stamp mark process and film deposited to product realization process, by discarded leftover pieces
It is transported to described molding assembly and recycles parts with the leftover pieces recycled.
In one embodiment, also include automatically being stored by the data message in production process and monitoring production scene
Data and video monitoring parts.
Relative to prior art, the process units for draining board, splash guard or drainable waterproofing plate of the present utility model
In at least one place in dispensing modules, molding assembly and package assembling be provided with detection part, can be by inspection
Survey the production needed for component retrieval and product information and productions and product information are converted into the signal of telecommunication, the most again general
Produce and product information transmission is to remote supervisory platform, thus produced by the production obtained and product information supervision
Device.And the simple in construction of this process units, low cost, mismachining tolerance is little, improves drainable waterproofing plate quality.
Accompanying drawing explanation
Hereinafter based on embodiment reference accompanying drawing, this utility model will be described in more detail.
Fig. 1 is the structural representation of the process units for draining board, splash guard or drainable waterproofing plate of the present utility model
Figure.
Fig. 2 is the A portion partial schematic diagram of Fig. 1.
Fig. 3 is the B portion partial schematic diagram of Fig. 1.
Fig. 4 is the C portion partial schematic diagram of Fig. 1.
Fig. 5 is the process units of the present utility model part-structure schematic diagram when being provided with rolling firing equipment.
Fig. 6 is the inside schematic side view of regulation die head of the present utility model.
Fig. 7 is the top view schematic diagram of regulation die head of the present utility model.
Fig. 8 is the detection route schematic diagram of laser detection parts of the present utility model.
In the accompanying drawings, identical parts use identical reference.Accompanying drawing is not drawn according to actual ratio.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Process units of the present utility model for production and application at such as draining board, splash guard, or railway or tunnel
The drainable waterproofing plate 101 in road etc., and other similar products.Carry out as a example by drainable waterproofing plate 101 below in detail
Describe in detail bright.As shown in Fig. 1 (wherein arrow represents material transferring direction), this process units includes for providing
The dispensing modules 1a of raw material, is connected with dispensing modules 1a and is positioned in the operation of postorder so that Raw material processing is become thing
Material flat board is also finally processed into the molding assembly 2a of drainable waterproofing plate 101, and be connected with molding assembly 2a and incite somebody to action
The package assembling 3a of drainable waterproofing plate 101 encapsulation of machine-shaping.Wherein, at dispensing modules 1a, molding assembly
At least one place in 2a and package assembling 3a is provided with detection part, the life needed for being obtained by detection part
Produce and product information productions and product information are converted into the signal of telecommunication, will produce the most again and product information is transmitted
To the data and video monitoring parts (such as microcomputer) of such as process units, thus by the production obtained and product
Product information monitoring process units.Production after being provided with detection part, needed for can being obtained by detection part
And product information is automatically performed the supervision of process units, and finally realize the production of drainable waterproofing plate and quality from
Dynamicization controls, it is possible to reduce operator required in drainable waterproofing plate 101 production process, effectively discharges work
Power.
Dispensing modules 1a includes gripper components 2 and mixer 5 (mixer 5 can also split out blender 6).
As shown in Fig. 1 and Fig. 2 (rotating clockwise 90 degree relative to Fig. 1, Fig. 2), gripper components 2 is used for will
The raw material bag being provided with raw material captures to mixer 5 from stockpile 1 and opened before entering mixer 5
Bag, so that raw material can be scattering in mixer 5.Gripper components 2 can be mechanical hand, and it is arranged on mixed
Between conjunction machine 5 and stockpile 1.After being provided with gripper components 2, the feeding process of raw material can be automatically performed,
Without manual operation, discharge labour force, be effectively improved automaticity；Raw material is arranged in raw material bag,
Can also set gripper components 2 makes it capture a number of raw material bag during packet capturing, passes through variety classes
The number of raw material bag complete the proportioning of raw material.Weighing apparatus can also be set in gripper components 2, to complete former
Weighing for the first time of material bag, to obtain the proportioning of raw material by the weight of raw material.
Mixer 5 accepts the raw material of gripper components 2 crawl and automatically carries out weighing and burden.Mixer 5 can set
Being equipped with multiple material outlet (not shown), different types of raw material is placed on different through gripper components 2
In transmission belt 4, enter into mixer 5 from different material outlets with mixing the most again such that it is able to complete list
Solely weigh.Transmission belt 4 can be connected with feeder 3, and raw material is placed on feeder 3 by gripper components 2,
Transmitted by transmission belt 4 again, and gripper components 2 passes through a mechanical hand by different types of when capturing material
Raw material is placed in corresponding transmission belt 4, simple in construction, and low cost, volume is little, save trouble and labor.?
Each material outlet of mixer 5 is provided with the weighing apparatus with sensor, by the number of sensor transmissions weighing apparatus
Value.By the way, can complete different types of raw material is weighed, to complete to join by mixer 5
The automatic supervision of material ratio, thus provide more efficiently guarantee for automated production, release labour force.Additionally,
The quantity of material outlet can more than the kind of raw material at least one, to increase the range of mixer 5.
Being additionally provided with the heater heating raw material in mixer 5, the mixed information of record raw material is the most automatically
Store the monitor of mixed information, and whether the weight of monitoring raw material exceeds the super inclined precaution device of preset range.Mixed
Heater in conjunction machine 5 can be thermocouple, and its concrete heating-up temperature specifically can set according to real needs.
It is first automatic for sample in described mixer and seal up for safekeeping that dispensing modules also includes being arranged on mixer
Approved sample parts, can automatically record the formula etc. of raw material.
As shown in Fig. 1 and Fig. 3 (rotating clockwise 90 degree relative to Fig. 1, Fig. 3), molding assembly 2a
Mould 11 is inhaled including the extruder 8 being sequentially connected with, Melt Pump 10, regulation die head 9 and rolling.Extruder 8 with stir
Mix machine 6 (or mixer 5) be connected and in extruder 8, be provided with screw rod and heater, with by graininess
Melting sources and extrude.Melt Pump 10 is for becoming material by melting sources further.Regulation die head is used for will
Material is squeezed into material flat board.Rolling inhales mould for making material flat board negative pressure become surface with the drainable waterproofing plate of convex hull
101 (products).Between extruder 8 and mixer 5 (being blender 6 when having separated blender 6) permissible
Being arranged as required to feeder 7, the material of blender 6 output inputs to extruder 8 through feeder 7.
The requirement of extruder 8 and temperature required specifically can set according to real needs.(Fig. 5 as shown in Figure 5
Not shown in part can be identical with Fig. 1), molding assembly 2a can also include being arranged on regulation die head
Rolling firing equipment 19 between 9 and rolling suction mould 11, to ensure density and the uniformity of material flat board,
Improve the toughness of drainable waterproofing plate.Certainly, as known to the skilled person, it is being not provided with rolling firing equipment
Drainable waterproofing plate can also be produced when 19.
As shown in Figure 6, regulation die head 9 includes being oppositely arranged the first die portion 901 and can be relative to the
The second die portion 902 that one die portion 901 moves.When the first die portion 901 and the second die portion
During the spacing between 902 excessive or too small (the material flat board i.e. produced is thicker or relatively thin), pass through manual adjustment
Second die portion 902, until the spacing between the first die portion 901 and the second die portion 902 meets
Need.The fixed form of the second die portion 902 can be identical with existing, as the second die portion 902 can
To be connected with such as set screw.
Further, as it is shown in fig. 7, along the first die portion 901 laterally and be positioned at the first die portion 901
Outside be fixed with multiple heating regulating part 20.In one example, heating regulating part 20 includes cylinder 201,
And be provided with on each cylinder 201 and add heat pipe 202.When the transverse gage of the material flat board of processing is uneven, logical
Cross the temperature adding the cylinder 201 that heat pipe 202 regulates respective regions, by the drive of expanding with heat and contract with cold of cylinder 201
One die portion 901 moves, thus regulates the thickness of material flat board, to ensure the thickness evenness of material flat board.
Adding heat pipe 202 can be electrical heating, to facilitate control.The automatic fine tuning degree of regulation die head 9 is according in following
Laser detection parts 13 detection data carry out.
In one more specifically example, produce the drainable waterproofing plate 101 of 4m width, along the first die portion
901 be horizontally arranged with 80 each cylinders 201, sort successively according to first, second.When the first die portion 901
When going up region protruding upward (i.e. the thickness of the drainable waterproofing plate in this region thicker) the most corresponding with the first cylinder, pass through
Add heat pipe 21 and heat the first cylinder, driven the respective area of the first die portion 901 by the flatulence of heat type of the first cylinder
Territory moves down, thus regulates the thickness of the drainable waterproofing plate in this region so that with the drainable waterproofing plate in other regions
Thickness is identical.Wherein, when by adding heat pipe 21 and heating the first cylinder, remaining cylinder 20 temperature-resistant,
Other regions of i.e. first die portion 901 do not produce movement.Cylinder 20 is simply finely adjusted, such as cylinder 20
Adjustable range is substantially no more than 0.5mm.By said structure, regulation die head possesses artificial homophony function, and root
According to the feedback result of thickness measurement online, cylinder 20 principle of expanding with heat and contracting with cold is utilized to carry out automatic fine tuning, temperature automatically controlled,
Ensure the uniformity of material flat board.Cylinder 201 can be bolt, is fixed by bolt by such as nut to facilitate
In the first die portion 901.
What rolling firing equipment 19 included being connected with Melt Pump be oppositely arranged and surface be plane to roller 191, with
And two the hot stoves 192 being connected with to roller 191 and being oppositely arranged.By rolling firing equipment 19 to roller 191
Material flat board is compacted, logical superheater 192 thermoplastic material flat board, is beneficial to material flat board and inhales mould by rolling
The negative molding of tool.Two rollers that what rolling inhaled that mould includes being connected with hot stove 192 be oppositely arranged and surface is convex hull.
Rolling is inhaled mould and is utilized negative pressure to make material flat-plate molded, and the diameter of two of which roller is identical, its linear velocity and rolling
The linear velocity to roller 191 of firing equipment 19 is identical, and rotating speed mates with the pushing speed of Melt Pump.
It addition, molding assembly 2a also includes that being arranged at rolling inhales between mould 11 and approved sample assembly 3a and for timing
The second automatic approved sample parts (not shown) that sampling is sealed up for safekeeping.Second automatic approved sample parts can possess known
Automatically upset code storage function.Molding assembly 2a also includes the automatic draping being arranged on the outfan of extruder 8
Device, the flow of automatic net-changing device is not less than the flow of extruder 8, to realize filtering raw material dregs.Molding group
Part 2a can also include the die temperance control parts lowering the temperature the material after mould 11 extruding is inhaled in rolling.Mould
Temperature control parts can carry out water-cooled in the way of using configuration cooling-water machine.
As shown in Fig. 1 and Fig. 4 (turning 90 degrees relative to Fig. 1, Fig. 4 dextrorotation), package assembling 3a includes
The fashion-part 12 that is sequentially connected, cooling-part, trimming parts, length metering parts, traction element 16 and
Winding accessory 18, with automatic gauge, automatic rolling, samples and shrink-wraps.Outer package can be by beating
Code device carries out stamp.Package assembling 3a can also include that the elevating rack being arranged between two traction elements 16 is deposited
Material parts 17.Package assembling 3a also includes being arranged on the automatic code-printing device 14 at fashion-part 12 and deposited glue device
15, to realize (product stamp mark is such as had business sign, production code member and product standard and type, production
Date etc.) process and viscose glue is set, the adhesion of two drainable waterproofing plates 101 can be widened drainable waterproofing plate 101
Width.Automatic code-printing device 14 can be laser automatic code-printing device 14.Package assembling 3a also includes being arranged on rolling
Inhale between mould 11 and package assembling 3a and the convex hull of material is melted to carry out the compress parts of compress (in figure
Not shown).When by compress parts fusing convex hull, only convex hull somewhat deliquescing need to be made to become sticky, so that geotextiles
Can be bonded on drainable waterproofing plate.Package assembling 3a can also include being transported to discarded leftover pieces described
Molding assembly recycles parts with the leftover pieces recycled, and specifically leftover pieces can be transported to mixer
In 5.
Detection part includes that the first detector unit being arranged on around the movement locus of gripper components 2 (is not shown in figure
Go out), the production needed for being obtained by detection part and product information, thus complete in production process automatic
Supervision.In one example, the first detector unit includes that the mark for obtaining raw material is to be capable of identify that raw material
The code reader of producer or the trade mark etc., for obtaining the colourity of raw material for accuracy during judgement crawl raw material
Chromascope and for obtaining the spectrogrph of composition of raw material.Code reader, chromascope and spectrogrph can be arranged at
In gripper components 2, to simplify structure, reduce cost.As well known to those skilled in the artly, code reader, colourity
Instrument and spectrogrph can have a certain distance with object, and the surrounding of the movement locus therefore arranged by detection part is
Can, to reduce obstruction when raw material is moved by code reader, chromascope and spectrogrph.
After detection part also includes being arranged on molding assembly 2a and for detect the thickness of drainable waterproofing plate, colourity and
Second detector unit of weight.Specifically, the second detector unit can be arranged on the fashion-part of package assembling 3a
Around 12, to facilitate detection thickness.In one example, the second detector unit includes rack-mount use
In producing laser beam with the thickness of detection drainable waterproofing plate and by thickness feedback to Melt Pump and the laser of rolling suction mould
Detection part 13, and drainable waterproofing plate is weighed and weight is fed back to the automatic Weighing device of laser detection parts.
Wherein laser detection parts 13 include many groups of laterally setting gradually and can transversely swing along drainable waterproofing plate
To surveying laser head.Refer to surveying laser head, be provided with laser head in the both sides up and down of drainable waterproofing plate 101, logical
Cross the thickness coordinating detection drainable waterproofing plate of upper and lower laser head.When using laser detection parts, each group is swashed surveying
Shaven head detects the thickness of drainable waterproofing plate in certain region, then by all of number to surveying between laser head
The overall transverse gage of drainable waterproofing plate is detected according to superposition.By said structure, can effectively detect anti-row
The thickness at the convex hull position of water plate 101 and the thickness of depressed area, it is simple to realize the thickness to drainable waterproofing plate 101
Full width uninterruptedly detects, and directly reads finished product thickness.Result is fed back to laser detection parts by automatic Weighing device,
The testing result of laser detection parts is verified and reverse-examination, testing result one side of laser detection parts 13
The rotating speed of mould is inhaled in the pushing speed of face feedback control Melt Pump and rolling, controls finished product thickness, on the one hand feedback control
System regulation die head is finely adjusted, it is ensured that the uniformity of drainable waterproofing plate 101.
In one more specifically example, by 16 laser beam modulation head assemblies 8 groups to surveying laser head, it is arranged on same
On one support, teeter on 4 meters of wide drainable waterproofing plates, in conjunction with the flow direction of drainable waterproofing plate 101, formed such as
Detection route shown in Fig. 8.The thickness of follow-up detection in real time, can be analyzed (being computed) by coordinate diagram the most again
The actual (real) thickness without point of accumulation of 4 meters wide.Longitudinal direction about 3 meters along drainable waterproofing plate takes an integrated value again, thus
Can be by runner 903 height (the i.e. first die portion 901 manually changing regulation die head 9 according to integrated value
And the spacing that second between die portion 902).
From analyzing, regulation die head 9 affects relatively miscellaneous part to the transverse gage uniformity of drainable waterproofing plate 101
Impact on drainable waterproofing plate 101 is relatively big, therefore directly regulates the equal of drainable waterproofing plate 101 by regulation die head 9
Evenness.When laser detection parts 13 are arranged on around fashion-part 12, at regulation die head 9 to fixed
The length of the drainable waterproofing plate 101 between type parts 12 is substantially at about 2-3m.Examine at laser detection parts 13
The transverse gage measuring drainable waterproofing plate 101 is uneven and makes to heat regulating part 20 and regulates drainable waterproofing plate 101
During uniformity, uneven drainable waterproofing plate 101 part of transverse gage is on the impact of overall drainable waterproofing plate 101 not
It is the biggest.And arrange by the way, simple in construction, easy for installation, save trouble and labor.
Second detection part can also include that being arranged on rolling inhales between mould 11 and package assembling 3a with to guarded drainage
The colourity of plate carries out the chromascope detected, with the color of on-line real-time measuremen drainable waterproofing plate.
Process units can also include data and the video monitoring being connected with detection part and other sensor
Parts, monitor in real time, transmit and store realizing creation data, it is achieved production scene monitoring etc..Process units
The purifier such as gas collector, cleaner unit and tapping equipment can also be included.In process of production, by electricity
Information and data that subset obtains can all be transmitted to data and video monitoring parts, to complete automatization's control
System.
In a specific embodiment, in a production line: mixer 5 is provided with the most a set of, its material
Hatch Opening adds 1 no less than raw material type number, and barcode scanning registration raw material information, automatic gauge dispensing automatically, and
Its measuring accuracy is not less than 1%, possesses heating, drying function, dischargeable capacity 3000L/ platform, automatically records dispensing
Mixed information, data automatically store and are uploaded to supervising platform.Feeder 7 is provided with at least two (mixers
The quantity of the feeder 7 between 5 and extruder 8 is identical with extruder 8 quantity)；First automatic approved sample parts
9 are provided with at least one, and it possesses timing sampling and seals up for safekeeping, automatically upset code storage function and only upset yard pattern
Can show at supervising platform, production plant can not show.Extruder 8 is provided with at least two, squeezes for single screw rod
Going out machine, its total plasticating capacity >=1000kg/h, temperature automatically controlled, precision ± 5 DEG C, draw ratio is not less than 30: 1.From
Moving wire stitcher and be provided with at least two, its specification is not less than 60 mesh.Melt Pump 10 is provided with at least two, stream
Amount >=250cc, drives power of motor not less than 15kw；Regulation die head 9 is provided with at least one, and die head mouth has
Effect length >=4.5m, width >=0.68m, material capability index is not less than P20, feeds back according to On-line gauging system
As a result, being automatically adjusted die head beyond uniformity setting value, regulative mode uses the swollen shrinkage of bolt heat, temperature automatically controlled,
Precision ± 5%, possesses artificial homophony function, and built-in choked flow rod 21, to reduce material flow.Mould 11 is inhaled in rolling
(can produce convex hull type drainable waterproofing plate 101) is provided with the most a set of, roller diameter >=750mm, and roller width >=
4.3m, two roller diameter is necessary consistent and spindle nose becomes not less than 150mm, roller roughness 12 grades, negative pressure
Type, vacuum pump flow rate is not less than 160m3/h.Die temperance control parts are provided with the most a set of, and its cooling uses water-cooled
Mode, configures cooling-water machine 1, and power 30P, cold water temperature is up to 10 DEG C.Laser detection parts 13 are arranged
Having the most a set of, its precision controlling uninterruptedly detects in 0.01mm, full width, and frequency is not less than 1 time/3m, swashs
Shaven head >=16, directly read finished product thickness (produce thickness setting arranged by supervision department, production plant
Cannot change than parameter).Chromascope is provided with the most a set of, its on-line real-time measuremen product colour, the most instead
Feedback storage, on-line real-time measuremen product colour, Real-time Feedback stores, and aberration Δ line detects product colour in real time.
Laser automatic code-printing device 14 is provided with the most a set of, all should have business sign, product in drainable waterproofing plate every meter length
Product numbering and product standard and type, date of manufacture etc..Apply glue device 15 and be provided with the most a set of.Fashion-part 12,
Cooling-part, trimming parts, length metering parts, traction element 16, winding accessory 18 are provided with
The most a set of.Automatic Weighing device is provided with the most a set of, data Real-time Feedback, coordinates laser detection parts 13
The full-automatic extruder that adjusts inhales mould rotating speed with rolling, it is ensured that drainable waterproofing plate thickness.Data and video monitoring parts set
It is equipped with the most a set of；Environmental protecting device (including gas collector, cleaner unit etc.) is provided with the most a set of.
Although this utility model being described by reference to preferred embodiment, but without departing from this utility model
Scope in the case of, can to its carry out various improvement and can with equivalent replace parts therein.Especially
It is, as long as there is not structural hazard, the every technical characteristic being previously mentioned in each embodiment all can be the most square
Formula combines.This utility model is not limited to specific embodiment disclosed herein, but includes falling into right
All technical schemes in the range of requirement.
Claims (12)
1. one kind is used for draining board, splash guard or the process units of drainable waterproofing plate, it is characterised in that including:
For providing the dispensing modules of raw material；
It is connected and is become by Raw material processing material flat board with described dispensing modules and be finally processed into the molding group of product
Part；
It is connected with described molding assembly and by product encapsulation, the package assembling of labelling,
Wherein, at least one place in described dispensing modules, molding assembly and package assembling is provided with to obtain
Produce and product information and described production and product information are converted into the signal of telecommunication and finally realize the life of product
The detection part of the Automated condtrol of product and quality.
Process units for draining board, splash guard or drainable waterproofing plate the most according to claim 1, its
Being characterised by, described dispensing modules includes that gripper components and mixer, described gripper components are configured to be provided with
The raw material bag of raw material captures to described mixer from stockpile, and is provided with described raw material in described gripper components
Bag carries out the weighing apparatus weighed, and wherein, described detection part includes the movement locus being arranged on described gripper components
Place and for obtaining the production of described raw material and the first detector unit of product information.
Process units for draining board, splash guard or drainable waterproofing plate the most according to claim 2, its
Being characterised by, described first detector unit includes the mark being arranged in described gripper components and obtaining described raw material
The spectrogrph of the code reader known, the chromascope obtaining the colourity of raw material and the composition obtaining raw material.
Process units for draining board, splash guard or drainable waterproofing plate the most according to claim 2, its
Being characterised by, described mixer includes that multiple material outlet, wherein said process units are constructed differently to the former of kind
Material is placed on different transmission belts through described gripper components and enters in described mixer from different material outlets
With mixing；
Described mixer is additionally provided with the heater heating described raw material, records the mixing of described raw material
Information also stores the monitor of mixed information automatically, and whether monitors the weight of described raw material beyond preset range
Super inclined precaution device.
Process units for draining board, splash guard or drainable waterproofing plate the most according to claim 2, its
Be characterised by, described dispensing modules also include being arranged on described mixer for sampling in described mixer
And the first automatic approved sample parts sealed up for safekeeping.
6. according to the production for draining board, splash guard or drainable waterproofing plate according to any one of claim 1-5
Device, it is characterised in that described molding assembly includes the extruder being connected with described dispensing modules, squeezes with described
Go out the Melt Pump that machine connects, the regulation die head being connected with described Melt Pump, the rolling being connected with described regulation die head
Firing equipment, and the rolling suction mould being connected with described and rolling firing equipment, wherein said detection part bag
Include and be arranged on after mould is inhaled in described rolling and for the detection thickness of described product, colourity and the second of weight automatically
Detector unit.
Process units for draining board, splash guard or drainable waterproofing plate the most according to claim 6, its
Being characterised by, described second detector unit includes rack-mount for producing laser beam to detect described product
Thickness feedback to described Melt Pump, rolling are also inhaled mould and the laser detection parts of regulation die head by the thickness of product, with
And to described weighing products weight is fed back to described laser detection parts automatic Weighing device, wherein said swash
Photodetector include many groups along described product laterally set gradually and can transversely swing to survey laser
Head.
Process units for draining board, splash guard or drainable waterproofing plate the most according to claim 6, its
Being characterised by, described regulation die head includes the first die portion being oppositely arranged and can be relative to described first mould
The second die portion that head part moves, wherein along described first die portion laterally and be positioned at described first mould
Expand with heat and contract with cold after being fixed with variations in temperature and regulate the position of described first die portion thus adjust in the outside of head part
Save multiple heating regulating parts of the transverse regularity of described material flat board.
Process units for draining board, splash guard or drainable waterproofing plate the most according to claim 6, its
Being characterised by, what described rolling firing equipment included being connected with described Melt Pump be oppositely arranged and surface is plane
To roller, and two the hot stoves with described roller being connected and being oppositely arranged,
What described rolling inhaled that mould includes being connected with described hot stove be oppositely arranged and surface be convex hull to roller.
Process units for draining board, splash guard or drainable waterproofing plate the most according to claim 6, its
Being characterised by, described molding assembly also includes being arranged between described extruder and Melt Pump and the slag of filter stock
The automatic net-changing device of dregs, is arranged on described rolling and inhales between mould and package assembling and melted by the convex hull of described product
To carry out the compress parts of compress, and setting is inhaled between mould and approved sample assembly with described rolling and timing sampling is sealed up for safekeeping
The second automatic approved sample parts, the flow of wherein said automatic net-changing device is not less than the flow of extruder.
11. according to the life for draining board, splash guard or drainable waterproofing plate according to any one of claim 1-5
Produce device, it is characterised in that described package assembling includes fashion-part, be arranged at fashion-part real to product
The deposited glue device that the automatic code-printing device of existing stamp mark process and film deposited to product realization process, by discarded leftover pieces
It is transported to described molding assembly and recycles parts with the leftover pieces recycled.
12. process units for draining board, splash guard or drainable waterproofing plate according to claim 1, its
It is characterised by, also includes automatically being stored by the data message in production process and monitoring the data of production scene and regard
Frequency monitoring parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620290551.0U CN205631417U (en) | 2016-04-08 | 2016-04-08 | A apparatus for producing that is used for drain bar, waterproof board or prevents drain bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620290551.0U CN205631417U (en) | 2016-04-08 | 2016-04-08 | A apparatus for producing that is used for drain bar, waterproof board or prevents drain bar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205631417U true CN205631417U (en) | 2016-10-12 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620290551.0U Active CN205631417U (en) | 2016-04-08 | 2016-04-08 | A apparatus for producing that is used for drain bar, waterproof board or prevents drain bar |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205631417U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105799178A (en) * | 2016-04-08 | 2016-07-27 | 中国铁道科学研究院铁道建筑研究所 | Production device used for drain plate, waterproof plate or drainable waterproof plate |
-
2016
- 2016-04-08 CN CN201620290551.0U patent/CN205631417U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105799178A (en) * | 2016-04-08 | 2016-07-27 | 中国铁道科学研究院铁道建筑研究所 | Production device used for drain plate, waterproof plate or drainable waterproof plate |
| CN105799178B (en) * | 2016-04-08 | 2018-09-25 | 中国铁道科学研究院铁道建筑研究所 | Process units for drain bar, splash guard or drainable waterproofing plate |
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