CN109967611B - Safety mould for automobile storage battery panel - Google Patents

Safety mould for automobile storage battery panel Download PDF

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Publication number
CN109967611B
CN109967611B CN201711466635.0A CN201711466635A CN109967611B CN 109967611 B CN109967611 B CN 109967611B CN 201711466635 A CN201711466635 A CN 201711466635A CN 109967611 B CN109967611 B CN 109967611B
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China
Prior art keywords
die
material core
lower die
pressing material
station
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Active
Application number
CN201711466635.0A
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Chinese (zh)
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CN109967611A (en
Inventor
丛培民
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Zhongda Auto Parts Co Ltd
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Shanghai Zhongda Auto Parts Co Ltd
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Priority to CN201711466635.0A priority Critical patent/CN109967611B/en
Publication of CN109967611A publication Critical patent/CN109967611A/en
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Publication of CN109967611B publication Critical patent/CN109967611B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/08Dies with different parts for several steps in a process
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The invention relates to a safety die for an automobile storage battery panel, which comprises an upper die and a lower die, wherein the upper die comprises an upper die frame (1), an upper die female die (2) arranged on the upper die frame (1), an upper die pressing material core a (3), an upper die pressing material core b (4) and an upper die pressing material core c (5); the lower die comprises a lower die frame (11), a lower die pressing material core a (6), a lower die male die a (7), a lower die pressing material core b (8), a lower die male die b (9) and a lower die male die c (10) which are arranged on the lower die frame (11). Compared with the prior art, the invention has the advantages of high production efficiency, low production cost and the like.

Description

Safety mould for automobile storage battery panel
Technical Field
The invention relates to an automobile part forming die, in particular to a safety die for an automobile storage battery panel.
Background
The modern automobile is provided with a storage battery as auxiliary energy supply for starting and using conveniently, the storage battery is an indispensable part of the automobile, the general storage battery comprises a storage battery pack and a storage battery shell, the storage battery pack is placed in the shell of the storage battery, the storage battery is divided into a traditional lead-acid storage battery and a maintenance-free storage battery, and especially the traditional lead-acid storage battery is a device for converting chemical energy into electric energy and mainly comprises a positive (negative) polar plate, a partition plate, electrolyte, a tank shell, a connecting strip, a polar pile and the like. The automobile storage battery shell panel plays a role in bearing and protecting the storage battery, the structure of the shell panel of the existing automobile storage battery is shown in fig. 6, the automobile storage battery shell panel comprises three convex hulls 12, a plane plate 13, four flanges 14 and negative angles 15 designed at four corners, the area is large, the number of rib positions is large, four sets of dies are generally adopted for compression molding in the prior art, and in the compression molding process, the rib positions are difficult to realize uniform molding and nondestructive demolding due to the fact that the rib positions are too many, and the production efficiency is low and the cost is high.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the safety die for the automobile storage battery panel, which has high production efficiency and low production cost.
The aim of the invention can be achieved by the following technical scheme: a safety mould for an automobile storage battery panel is characterized in that the mould comprises an upper mould and a lower mould,
the upper die comprises an upper die frame, an upper die female die arranged on the upper die frame, an upper die pressing material core a, an upper die pressing material core b and an upper die pressing material core c;
the lower die comprises a lower die frame, a lower die pressing material core a, a lower die male die a, a lower die pressing material core b, a lower die male die b and a lower die male die c which are arranged on the lower die frame.
The automobile storage battery panel comprises three raised convex hulls, a plane plate, four flanging edges and negative angles at four corners
The die is provided with a male die and a female die corresponding to the four stations, and comprises a station a for planar forming, a station b for flanging, a station c for flanging and punching, and a station d for trimming and shaping.
The plane forming position of the station a corresponds to the upper die, the lower die pressing material core a and the lower die male die a, the lower die pressing material core a is arranged on the lower die male die a, a flat plate to be formed is arranged between the upper die and the lower die pressing material core a, the outer contour of the automobile storage battery panel is obtained through compacting and die pressing of the upper die and the lower die pressing material core a, the flat plate is formed in place, and the convex hull is pre-pressed for the first time.
And the station a plane forming adopts a pneumatic spring as a pressure source.
The flanging of the station b corresponds to the upper die pressing material core a and the lower die pressing material core b, the plate after die pressing of the station a enters between the upper die pressing material core a and the lower die pressing material core b, the die pressing is performed, and the convex hull is formed in place.
The lower flanging and punching part of the station c corresponds to the upper die pressing material core b and the lower die punch b, the plate after the station b is pressed enters between the upper die pressing material core b and the lower die punch b, the lower flanging is pressed, the punching is carried out, and the product is formed.
And the surface of the lower die male die b corresponding to the convex hull is cut by 1-2cm, and a beveler is arranged at the bottom of the lower die male die b, so that the demolding and material taking are easy.
And the trimming and shaping position of the station d corresponds to the upper die pressing material core c and the lower die male die c, and a plate after the die pressing of the station c enters between the upper die pressing material core c and the lower die male die c and is trimmed and shaped by a trimming cutter and a shaping cutter.
Compared with the prior art, the invention has the following advantages:
1. the original similar stamping die mainly uses single stamping, the thought is changed, after the process structure is optimized again, the original four sets of dies are designed into one set of dies for multi-station production, the occupancy of a production machine tool is saved, the number of production personnel is reduced, the working efficiency is greatly improved, and the production cost is reduced.
2. The multi-station die is adopted for production, and meanwhile, the difficulty of die design is increased, so that the following points are broken through technically:
firstly, in the process of forming a plane of a station a, if one-time compression molding is carried out on three convex hulls (12) in the middle of a part, wrinkling can be generated to influence the surface quality of a product, therefore, the invention makes the surfaces of the products except for the three convex hulls (12) into movable mold cores, firstly, the surfaces except for the three convex hulls (12) are firstly formed in place during forming, and then the molding of the three convex hulls (12) is carried out in a material-pressing-like forming mode, so that the phenomenon of surface wrinkling of the product part is technically overcome;
secondly, the working procedure of the station a adopts a nitrogen spring as a pressure source and does not adopt an ejector rod as a pressure source, and the method has the advantages that the die has no fixed requirement on the table surface of the machine tool in the production process, the interchangeability of the machine tool is improved, and in addition, the nitrogen spring is adopted as the pressure source, the stability of the stress of the dragging plate is ensured, so that the stability of the die is improved.
Thirdly, when the flanging of the station b and the station c is formed, negative angles exist in two directions of the surface of a product and the surface of a part is shaped, so that the situation that a working procedure part cannot be removed after the part is formed is caused, and therefore, the three bags on the surface of the male die of the lower die are partly cut, a certain distance is firstly moved from the side surface during material taking, and then the part can be completely separated from the lower die core and taken out smoothly;
fourthly, the working procedure of the station c adopts a self-made inclinator to laterally integrate the side surface of the product, and the inclinator is arranged on the back surface of the die, so that the former working procedure is convenient to operate as the working procedure is not shielded; in addition, the operator can not extend the handle into the die cavity, so that the danger of the operator caused by the failure of the press can be avoided.
Fifth, station c adopts the downward flanging and the same-order design of punching, and the side force prevention treatment of the side force generated by flanging molding is well performed, so that the production is safe and reliable, one station can be reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a side view of a mold of the present invention;
FIG. 2 is a schematic view of the surface structure of the lower die of the invention;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is an enlarged view of portion B of FIG. 2;
FIG. 5 is an enlarged view of portion C of FIG. 2;
fig. 6 is a schematic diagram of the structure of a vehicle battery panel product.
Detailed Description
The invention will now be described in detail with reference to the drawings and specific examples.
Example 1
As shown in fig. 1, a safety mold for an automotive battery panel, the mold comprising an upper mold and a lower mold,
the upper die comprises an upper die frame 1, an upper die female die 2 arranged on the upper die frame 1, an upper die pressing material core a3, an upper die pressing material core b4 and an upper die pressing material core c5;
the lower die comprises a lower die frame 11, a lower die pressing material core a6, a lower die male die a7, a lower die pressing material core b8, a lower die male die b9 and a lower die male die c10 which are arranged on the lower die frame 11.
Wherein, the upper die cavity 2 corresponds to the lower die core a6, the lower die core a6 is positioned above the lower die male die a7, the upper die core a3 corresponds to the lower die core b8, the upper die core b4 corresponds to the lower die male die b9, and the upper die core c5 corresponds to the lower die male die c10.
The whole die is divided into 4 continuous die pressing stations, wherein the station a carries out plane forming, the station b carries out flanging, the station c carries out downward flanging and punching, and the station d carries out trimming and shaping.
As shown in fig. 6, the automobile storage battery panel comprises three convex hulls 12, a plane plate 13, peripheral flanges 14 and negative angles 15 at four corners; the procedure for obtaining the structural product is as follows:
a first procedure: and (3) inputting a whole stainless steel blank from one end of a die, placing the whole stainless steel blank between an upper die concave die 2 and a lower die pressing material core a6, compacting and die pressing the whole stainless steel blank through the upper die concave die 2 and the lower die pressing material core a6 to obtain the outer contour of the automobile storage battery panel, forming the flat plate 13 in place, and pre-pressing the convex hull 12 for the first time to form a blank, wherein the blank is shown in fig. 2-3.
And a second step of: the plate after the station a is molded enters between an upper molding material core a3 and a lower molding material core b8, and is molded and turned up, and the convex hull 12 is formed in place, as shown in fig. 2 and 4.
And a third step of: the plate after the station b is molded enters between an upper molding material core b4 and a lower mold male die b9, is molded, turned down and punched, and the product is molded, as shown in figures 2 and 5.
Fourth step: the surface of the lower die male die b9 corresponding to the convex hull 12 is cut by 1-2cm, and a beveler is arranged at the bottom of the lower die male die b9, so that demolding and material taking are easy. The plate after the station c is molded enters between an upper molding material core c5 and a lower mold male die c10, and trimming and shaping are carried out through a trimming knife and a shaping knife.

Claims (4)

1. A safety mould for an automobile storage battery panel is characterized in that the mould comprises an upper mould and a lower mould,
the upper die comprises an upper die frame (1), an upper die female die (2) arranged on the upper die frame (1), an upper die pressing material core a (3), an upper die pressing material core b (4) and an upper die pressing material core c (5);
the lower die comprises a lower die frame (11), a lower die pressing material core a (6), a lower die male die a (7), a lower die pressing material core b (8), a lower die male die b (9) and a lower die male die c (10) which are arranged on the lower die frame (11);
the die is provided with a male die and a female die corresponding to the four stations, and comprises a station a for planar forming, a station b for flanging, a station c for flanging and punching, and a station d for trimming and shaping;
the plane forming position of the station a corresponds to the upper die concave die (2), the lower die pressing material core a (6) and the lower die convex die a (7), the lower die pressing material core a (6) is arranged on the lower die convex die a (7), a flat plate to be formed is arranged between the upper die concave die (2) and the lower die pressing material core a (6), the outer contour of the automobile storage battery panel is obtained through the compression and the die pressing of the upper die concave die (2) and the lower die pressing material core a (6), the plane plate (13) is formed in place, and the convex hull (12) is pre-pressed for the first time;
the flanging of the station b corresponds to the upper die pressing material core a (3) and the lower die pressing material core b (8), the plate after die pressing of the station a enters between the upper die pressing material core a (3) and the lower die pressing material core b (8), the flanging is pressed, and the convex hull (12) is formed in place;
the lower flanging and punching position of the station c corresponds to the upper die pressing material core b (4) and the lower die punch b (9), a plate after die pressing of the station b enters between the upper die pressing material core b (4) and the lower die punch b (9), the lower flanging is pressed, the punching is carried out, and the product is formed;
the trimming and shaping position of the station d corresponds to the upper die pressing material core c (5) and the lower die male die c (10), and a plate after the die pressing of the station c enters between the upper die pressing material core c (5) and the lower die male die c (10) and is trimmed and shaped by a trimming cutter and a shaping cutter.
2. The safety mould for a vehicle battery panel according to claim 1, wherein the vehicle battery panel comprises three raised convex hulls (12), a plane plate (13), peripheral flanges (14), and negative angles (15) at four corners.
3. The safety die for the automobile storage battery panel according to claim 1, wherein the station a planar forming adopts a pneumatic spring as a pressure source.
4. The safety die for the automobile storage battery panel according to claim 1, wherein the surface of the lower die male die b (9) corresponding to the convex hull (12) is cut by 1-2cm, and a slope is arranged at the bottom of the lower die male die b (9) so as to facilitate demolding and taking materials.
CN201711466635.0A 2017-12-28 2017-12-28 Safety mould for automobile storage battery panel Active CN109967611B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711466635.0A CN109967611B (en) 2017-12-28 2017-12-28 Safety mould for automobile storage battery panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711466635.0A CN109967611B (en) 2017-12-28 2017-12-28 Safety mould for automobile storage battery panel

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CN109967611A CN109967611A (en) 2019-07-05
CN109967611B true CN109967611B (en) 2023-10-20

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* Cited by examiner, † Cited by third party
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CN110508680A (en) * 2019-08-09 2019-11-29 芜湖佳鑫机械制造有限公司 A kind of front anti-collision beam flange punching trimming die precision die of rapid shaping

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