CN109967611A - A kind of automobile storage battery panel Safety mold - Google Patents
A kind of automobile storage battery panel Safety mold Download PDFInfo
- Publication number
- CN109967611A CN109967611A CN201711466635.0A CN201711466635A CN109967611A CN 109967611 A CN109967611 A CN 109967611A CN 201711466635 A CN201711466635 A CN 201711466635A CN 109967611 A CN109967611 A CN 109967611A
- Authority
- CN
- China
- Prior art keywords
- lower die
- material pressing
- pressing core
- station
- pin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003860 storage Methods 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 54
- 238000003825 pressing Methods 0.000 claims abstract description 52
- 238000000465 moulding Methods 0.000 claims description 21
- 238000007493 shaping process Methods 0.000 claims description 16
- 238000004080 punching Methods 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 150000001875 compounds Chemical group 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 244000141353 Prunus domestica Species 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 210000003205 muscle Anatomy 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Battery Mounting, Suspending (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The present invention relates to a kind of automobile storage battery panel Safety molds, the mold includes upper die and lower die, and the upper mold includes upper mold cavity plate (2), upper mold material pressing core a (3), upper mold material pressing core b (4), the upper mold material pressing core c (5) of top mold holder (1), setting on top mold holder (1);The lower die includes lower die material pressing core a (6), lower die punch-pin a (7), lower die material pressing core b (8), lower die punch-pin b (9), the lower die punch-pin c (10) of lower mold holder (11), setting on lower mold holder (11).Compared with prior art, the present invention has the advantages that high production efficiency, production cost are low etc..
Description
Technical field
The present invention relates to auto parts and components molding dies, more particularly, to a kind of automobile storage battery panel Safety mold.
Background technique
Hyundai Motor in order to start and it is easy to use all be provided with battery as auxiliary energy supply, battery is that automobile must not
The a part that can lack, general battery includes battery group and battery cell case, and battery group is placed on the shell of battery
Interior, battery is divided into traditional lead-acid accumulator and non-maintaining type battery, and especially traditional lead-acid accumulator is a kind of incites somebody to action
Chemical energy is converted to the device of electric energy, lead storage battery mainly by positive (negative) pole plate, partition, electrolyte, pot shell, connection strap and
Pole stake etc. is constituted.Automobile storage battery case panel plays a part of carrying and protection to battery, at present the shell of automobile storage battery
Body panel construction is as shown in fig. 6, include three raised convex closures 12, surface plate 13, the flange 14 of surrounding and the ground at four angles
Side devises negative angle 15, and area is big, and muscle position is more, is generally pressed and molded in the prior art using four molds, and each mold is being molded
In the process, since muscle position is difficult to realize uniformly molding and lossless demoulding more, and production efficiency is low, at high cost.
Summary of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of high production efficiency, life
Produce automobile storage battery panel Safety mold at low cost.
The purpose of the present invention can be achieved through the following technical solutions: a kind of automobile storage battery panel Safety mold,
It is characterized in that, the mold includes upper die and lower die,
The upper mold includes top mold holder, the upper mold cavity plate being arranged in top mold holder, upper mold material pressing core a, upper mold material pressing core
B, upper mold material pressing core c;
The lower die includes lower mold holder, the lower die material pressing core a being arranged on lower mold holder, lower die punch-pin a, lower die material pressing core
B, lower die punch-pin b, lower die punch-pin c.
The automobile storage battery panel includes three raised convex closures, surface plate, the flange of surrounding and four angles
The negative angle at place
It is set on the mold there are four the corresponding punch-pin of station and cavity plate, including station a planar shaping, station b flange,
Station c lower flange and punching, station d deburring shaping.
Upper mold cavity plate, lower die material pressing core a and lower die punch-pin a, lower die material pressing core a are corresponded at the station a planar shaping
It is placed on lower die punch-pin a, plate to be formed is placed between upper mold cavity plate and lower die material pressing core a, passes through upper mold cavity plate and lower molding
Material core a is compressed and is molded, and is obtained automobile storage battery panel exterior contour, is formed in place at surface plate, first time precompressed at convex closure.
The station a planar shaping is using pneumatic spring as pressure source.
Plate after corresponding to upper mold material pressing core a and lower die material pressing core b, station a molding at the station b flange enters upper mold
Between material pressing core a and lower die material pressing core b, it is molded flange, is formed in place at convex closure.
Upper mold material pressing core b and lower die punch-pin b is corresponded at the station c lower flange and punching, the plate after station b molding into
Enter between upper mold material pressing core b and lower die punch-pin b, molding lower flange and punching, formed product.
The lower die punch-pin b corresponds to the surface at convex closure and prunes 1-2cm, and is equipped with oblique device in the lower die bottom punch-pin b, easily
In demoulding feeding.
Plate after corresponding to upper mold material pressing core c and lower die punch-pin c, station c molding at the station d deburring shaping enters upper
Between molding compound core c and lower die punch-pin c, deburring shaping is carried out by edge iron and dressing blade.
Compared with prior art, the invention has the following advantages that
1, original similar stamping die now changes thinking based on single punching press, will be original again after process structure optimization
Four molds are designed to that one set of die multistation produces, and have saved production lathe occupation rate, have reduced the quantity of producers, greatly
Improve work efficiency and reduce greatly production cost.
2, it is produced using multi-station mold, while also increasing the difficulty of mold design, therefore technically also by following several
Point is broken through:
First, during station a planar shaping among part three raised convex closures (12) if once molding formed meeting
Zou has been generated, product surface quality is influenced, therefore, the present invention survives the product surface other than three raised convex closures (12)
Surface other than three raised convex closures (12) is first shaped in place by mavable module core, when forming, then again using similar binder at
Zou is played on the moulding of the raised convex closure (12) of mode reshaping three of shape, the surface for thus technically overcoming product parts
Phenomenon;
This process of second, station a is not using mandril as pressure source two as pressure source, benefit using nitrogen gas spring
It is the requirement that mold does not in process of production fix lathe table top, improves the interchangeability of lathe, in addition, using nitrogen
Spring ensure that the stability under loading of material drag plate as pressure source, to improve the stability of mold.
Due to product surface both direction there are negative angle and piece surface is made when third, station b and station c flanging forming
Type, thus caused after forming parts process part processing can not de- material the case where, therefore, the present invention takes lower die convex mould surface three
Packet prunes a part, and the mobile a distance in the side feeding Shi Xiancong, then part can completely disengage lower mode and smoothly take out;
This process of 4th, station c is mounted in the mold back side, is conducive to previous using the oblique whole product side in device side, oblique device is made by oneself
Process part processing facilitates operation to be put into this process unobstructed;It, in this way can be in addition, operator will not reach into die cavity
The dangerous of operator is caused to occur when press being avoided to break down.
5th, station c are designed using lower flange and punching with sequence, and the anti-lateral force for the lateral force that flange molding generates is carried out
It handles, it is safe and reliable in production, it can reduce by one of station in this way, improve production efficiency.
Detailed description of the invention
Fig. 1 is the side view of inventive die;
Fig. 2 is inventive die lower die surface texture schematic diagram;
Fig. 3 is the portion A enlarged drawing in Fig. 2;
Fig. 4 is the portion B enlarged drawing in Fig. 2;
Fig. 5 is the portion C enlarged drawing in Fig. 2;
Fig. 6 is automobile storage battery panel product structural schematic diagram.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
As shown in Figure 1, a kind of automobile storage battery panel Safety mold, the mold include upper die and lower die,
Wherein, the upper mold include top mold holder 1, the upper mold cavity plate 2 being arranged in top mold holder 1, upper mold material pressing core a3, on
Molding compound core b4, upper mold material pressing core c5;
The lower die includes lower mold holder 11, the lower die material pressing core a6 being arranged on lower mold holder 11, lower die punch-pin a7, lower die
Material pressing core b8, lower die punch-pin b9, lower die punch-pin c10.
Wherein, upper mold cavity plate 2 is corresponding with lower die material pressing core a6, and lower die material pressing core a6 is located on lower die punch-pin a7,
Upper mold material pressing core a3 is corresponding with lower die material pressing core b8, and upper mold material pressing core b4 is corresponding with lower die punch-pin b9, upper mold material pressing core c5
It is corresponding with lower die punch-pin c10.
Entire mold 4 continuous mould pressing stations, including station a planar shaping are divided into, station b flange turns under station c
Side and punching, station d deburring shaping.
As shown in fig. 6, the automobile storage battery panel includes that three raised convex closures 12, surface plate 13, surrounding are turned over
The negative angle 15 at the place at side 14 and four angles;It is as follows to obtain the infrastructure product process:
First step: the stainless steel blank of a monolith is inputted from mold one end, is placed in upper mold cavity plate 2 and lower die material pressing core a6
Between, it compresses and is molded by upper mold cavity plate 2 and lower die material pressing core a6, obtain automobile storage battery panel exterior contour, surface plate
It is formed in place at 13, first time precompressed forms blank at convex closure 12, as Figure 2-3.
The second step: the plate after station a molding enters between upper mold material pressing core a3 and lower die material pressing core b8, is molded flange,
It is formed in place at convex closure 12, as shown in Figure 2,4.
The third step: the plate after station b molding enters between upper mold material pressing core b4 and lower die punch-pin b9, and molding lower flange is simultaneously
Punching, formed product, as shown in Fig. 2,5.
The fourth step: the lower die punch-pin b9 corresponds to the surface at convex closure 12 and prunes 1-2cm, and at the bottom lower die punch-pin b9
Portion is equipped with oblique device, is easy to demould feeding.Plate after station c molding enters between upper mold material pressing core c5 and lower die punch-pin c10, passes through
Edge iron and dressing blade carry out deburring shaping.
Claims (9)
1. a kind of automobile storage battery panel Safety mold, which is characterized in that the mold includes upper die and lower die,
The upper mold include top mold holder (1), setting on top mold holder (1) upper mold cavity plate (2), upper mold material pressing core a (3), on
Molding compound core b (4), upper mold material pressing core c (5);
The lower die include lower mold holder (11), be arranged lower die material pressing core a (6) on lower mold holder (11), lower die punch-pin a (7),
Lower die material pressing core b (8), lower die punch-pin b (9), lower die punch-pin c (10).
2. a kind of automobile storage battery panel Safety mold according to claim 1, which is characterized in that the automobile stores
Battery panel includes the negative angle at the place at three raised convex closures (12), surface plate (13), the flange (14) of surrounding and four angles
(15)。
3. a kind of automobile storage battery panel Safety mold according to claim 1 or 2, which is characterized in that the mould
The corresponding punch-pin of station and cavity plate there are four being set on tool, including station a planar shaping, station b flange, station c lower flange and punching
Hole, station d deburring shaping.
4. a kind of automobile storage battery panel Safety mold according to claim 3, which is characterized in that the station a
Upper mold cavity plate (2), lower die material pressing core a (6) and lower die punch-pin a (7) are corresponded at planar shaping, lower die material pressing core a (6) is placed in lower die
On punch-pin a (7), plate to be formed is placed between upper mold cavity plate (2) and lower die material pressing core a (6), by upper mold cavity plate (2) and under
Molding compound core a (6) is compressed and is molded, and obtains automobile storage battery panel exterior contour, surface plate forms in place at (13), convex closure
(12) first time precompressed at.
5. a kind of automobile storage battery panel Safety mold according to claim 3, which is characterized in that the station a
Planar shaping is using pneumatic spring as pressure source.
6. a kind of automobile storage battery panel Safety mold according to claim 3, which is characterized in that the station b
Correspond to upper mold material pressing core a (3) and lower die material pressing core b (8) at flange, the plate after station a molding enter upper mold material pressing core a (3) and
Between lower die material pressing core b (8), it is molded flange, convex closure forms in place at (12).
7. a kind of automobile storage battery panel Safety mold according to claim 3, which is characterized in that the station c
Upper mold material pressing core b (4) and lower die punch-pin b (9) are corresponded at lower flange and punching, the plate after station b molding enters upper mold material pressing core b
(4) between lower die punch-pin b (9), molding lower flange and punching, formed product.
8. a kind of automobile storage battery panel Safety mold according to claim 7, which is characterized in that the lower die is convex
1-2cm is pruned on surface at mould b (9) corresponding convex closure (12), and is equipped with oblique device in (9) bottom lower die punch-pin b, is easy to demoulding and is taken
Material.
9. a kind of automobile storage battery panel Safety mold according to claim 3, which is characterized in that the station d
Upper mold material pressing core c (5) and lower die punch-pin c (10) are corresponded at deburring shaping, the plate after station c molding enters upper mold material pressing core c (5)
Between lower die punch-pin c (10), deburring shaping is carried out by edge iron and dressing blade.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711466635.0A CN109967611B (en) | 2017-12-28 | 2017-12-28 | Safety mould for automobile storage battery panel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711466635.0A CN109967611B (en) | 2017-12-28 | 2017-12-28 | Safety mould for automobile storage battery panel |
Publications (2)
Publication Number | Publication Date |
---|---|
CN109967611A true CN109967611A (en) | 2019-07-05 |
CN109967611B CN109967611B (en) | 2023-10-20 |
Family
ID=67075431
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201711466635.0A Active CN109967611B (en) | 2017-12-28 | 2017-12-28 | Safety mould for automobile storage battery panel |
Country Status (1)
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CN (1) | CN109967611B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110508680A (en) * | 2019-08-09 | 2019-11-29 | 芜湖佳鑫机械制造有限公司 | A kind of front anti-collision beam flange punching trimming die precision die of rapid shaping |
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