CN211276146U - A backrest edge plate forming mold - Google Patents
A backrest edge plate forming mold Download PDFInfo
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- CN211276146U CN211276146U CN201922211741.5U CN201922211741U CN211276146U CN 211276146 U CN211276146 U CN 211276146U CN 201922211741 U CN201922211741 U CN 201922211741U CN 211276146 U CN211276146 U CN 211276146U
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Abstract
Description
技术领域technical field
本实用新型涉及模具技术领域,特别涉及一种靠背边板成型模具。The utility model relates to the technical field of moulds, in particular to a backrest edge plate forming mould.
背景技术Background technique
靠背边板是汽车座椅中常见部件,设置在汽车座椅背板的两侧。由于靠背边板属于异形件,加工过程中需要进行拉伸、成型、冲孔、翻孔等多个步骤。现有技术中,现有技术中需要通过多个冲床进行加工,工作效率一般。因此,有必要提出一种新的靠背边板成型模具,能够提高靠背边板的成型效率和成型质量。Backrest side panels are common components in car seats, and are arranged on both sides of the car seat back panel. Since the backrest edge plate is a special-shaped part, multiple steps such as stretching, forming, punching, and turning holes are required in the processing process. In the prior art, multiple punching machines are required for processing in the prior art, and the work efficiency is general. Therefore, it is necessary to propose a new backrest edge plate forming mold, which can improve the forming efficiency and forming quality of the backrest edge plate.
可见,现有技术还有待改进和提高。It can be seen that the existing technology still needs to be improved and improved.
实用新型内容Utility model content
鉴于上述现有技术的不足之处,本实用新型的目的在于提供一种靠背边板成型模具,旨在解决现有技术中靠背边板成型效率一般的技术问题。In view of the above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a backrest edge plate forming mold, which aims to solve the technical problem of the general forming efficiency of the backrest edge plate in the prior art.
为了达到上述目的,本实用新型采取了以下技术方案:In order to achieve the above object, the utility model has adopted the following technical solutions:
一种靠背边板成型模具,包括上模、下模和搬运装置,所述下模设置有上料工位、拉伸工位、切边及冲孔工位、成型工位、第一左侧成型工位、第二左侧成型工位、冲孔及侧冲孔工位、第三左侧成型工位、第一右侧成型工位、第二右侧成型工位、冲孔及翻孔工位;所述搬运装置包括两根水平设置的支撑杆,以及用于驱动两根支撑杆上下移动和水平移动的驱动装置,每根支撑杆对应每个工位处分别设置有一个夹爪。此处所述的“每个工位”即前文所述的上料工位、拉伸工位、切边及冲孔工位、成型工位、第一左侧成型工位、第二左侧成型工位、冲孔及侧冲孔工位、第三左侧成型工位、第一右侧成型工位、第二右侧成型工位、冲孔及翻孔工位。A backrest edge plate forming die, including an upper die, a lower die and a handling device, the lower die is provided with a feeding station, a stretching station, a trimming and punching station, a forming station, a first left side Forming station, second left forming station, punching and side punching station, third left forming station, first right forming station, second right forming station, punching and punching The handling device includes two horizontally arranged support rods, and a driving device for driving the two support rods to move up and down and horizontally, and each support rod is provided with a clamping claw corresponding to each station. The "each station" mentioned here refers to the loading station, the stretching station, the trimming and punching station, the forming station, the first left forming station, and the second left side. Forming station, punching and side punching station, third left forming station, first right forming station, second right forming station, punching and turning station.
进一步地,所述的靠背边板成型模具中,所述下模对应切边及冲孔工位设置有出料斗。Further, in the backrest edge plate forming die, the lower die is provided with a discharge hopper corresponding to the trimming and punching stations.
进一步地,所述的靠背边板成型模具中,所述下模对应冲孔及侧冲孔工位处设置有多个滑块,每个滑块上分别设置有用于侧面冲孔的冲头,每个滑块的外侧分别设置有一个斜面;上模底部对应每个滑块处分别设置有一个推块,每个推块的内侧分别设置有一个斜面,每个推块内侧的斜面与对应的那个滑块的外侧的斜面的倾斜角度相等。Further, in the backrest edge plate forming die, the lower die is provided with a plurality of sliding blocks corresponding to the punching and side punching stations, and each sliding block is respectively provided with a punch for side punching, The outer side of each slider is respectively provided with a slope; the bottom of the upper die is respectively provided with a push block corresponding to each slider, the inner side of each push block is respectively provided with a slope, and the slope inside each push block corresponds to the corresponding The inclination angles of the slopes on the outside of that slider are equal.
进一步地,所述的靠背边板成型模具中,每个滑块分别设置在一个滑块安装座中,每个滑块安装座分别与下模螺栓连接。Further, in the backrest edge plate forming mold, each slider is respectively arranged in a slider mounting seat, and each slider mounting seat is respectively connected with the lower mold bolt.
进一步地,所述的靠背边板成型模具中,所述上模底部对应冲孔及翻孔工位处设置有冲孔冲头和翻孔冲头。Further, in the backrest edge plate forming die, the bottom of the upper die is provided with punching punches and punching punches corresponding to the punching and hole-turning stations.
进一步地,所述的靠背边板成型模具中,所述下模的顶部设置有多个导孔,上模的底部对应每个导孔处分别设置有一个导柱。Further, in the backrest edge plate forming mold, the top of the lower mold is provided with a plurality of guide holes, and the bottom of the upper mold is respectively provided with a guide post corresponding to each of the guide holes.
有益效果:本实用新型提供了一种靠背边板成型模具,相比现有技术,本实用新型通过在下模设置上料工位、拉伸工位、切边及冲孔工位、成型工位、第一左侧成型工位、第二左侧成型工位、冲孔及侧冲孔工位、第三左侧成型工位、第一右侧成型工位、第二右侧成型工位、冲孔及翻孔工位,通过搬运装置将每个工位上的靠背边板搬运至下一个工位,实现了同一台冲床将靠背边板冲压成型,提高了加工效率;此外,通过成型工位的初步成型,以及对靠背边板的左侧进行三次成型,对靠背边板的右侧进行两次成型,提高了靠背边板成型质量。Beneficial effects: The present utility model provides a backrest edge plate forming die. Compared with the prior art, the present utility model provides the lower die with a feeding station, a stretching station, a trimming and punching station, and a forming station. , the first left forming station, the second left forming station, the punching and side punching station, the third left forming station, the first right forming station, the second right forming station, In the punching and turning station, the backrest edge plate on each station is transported to the next station through the conveying device, so that the same punching machine can punch and form the backrest edge plate, which improves the processing efficiency; in addition, through the forming process Preliminary forming of the position, three times forming of the left side of the backrest side panel, and two forming of the right side of the backrest side panel, improve the forming quality of the backrest side panel.
附图说明Description of drawings
图1为本实用新型提供的靠背边板成型模具的立体图。Figure 1 is a perspective view of a backrest edge plate forming die provided by the present invention.
图2为本实用新型提供的靠背边板成型模具中,上模的立体图。Fig. 2 is a perspective view of the upper mold in the backrest edge plate forming mold provided by the utility model.
图3为本实用新型提供的靠背边板成型模具中,下模的立体图。Fig. 3 is a perspective view of the lower mold in the backrest edge plate forming mold provided by the utility model.
图4为本实用新型提供的靠背边板成型模具中,支撑杆和夹爪的立体图。4 is a perspective view of a support rod and a clamping jaw in the backrest edge plate forming die provided by the present invention.
图5为图2中S1区域的局部放大图。FIG. 5 is a partial enlarged view of the S1 area in FIG. 2 .
图6为图2中S2区域的局部放大图。FIG. 6 is a partial enlarged view of the S2 area in FIG. 2 .
图7为图3中S3区域的局部放大图。FIG. 7 is a partial enlarged view of the S3 area in FIG. 3 .
具体实施方式Detailed ways
本实用新型提供一种靠背边板成型模具,为使本实用新型的目的、技术方案及效果更加清楚、明确,以下结合实施例对本实用新型进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。The present utility model provides a backrest edge plate forming die. In order to make the purpose, technical scheme and effect of the present utility model clearer and clearer, the present utility model is further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
请参阅图1至图7,本实用新型提供一种靠背边板成型模具。为了便于理解,图4中画出了多个靠背边板。Please refer to FIG. 1 to FIG. 7 , the present invention provides a backrest edge plate forming mold. For ease of understanding, a plurality of backrest side panels are drawn in FIG. 4 .
一种靠背边板成型模具,包括上模2、下模1和搬运装置,所述下模设置有上料工位10、拉伸工位11、切边及冲孔工位12、成型工位13、第一左侧成型工位14、第二左侧成型工位15、冲孔及侧冲孔工位16、第三左侧成型工位17、第一右侧成型工位18、第二右侧成型工位19、冲孔及翻孔工位110;所述搬运装置包括两根水平设置的支撑杆31,以及用于驱动两根支撑杆上下移动和水平移动的驱动装置(附图中未画出),每根支撑杆对应每个工位处分别设置有一个夹爪32。靠背边板属于异形件,此处不限定上模对应各个工位处所设置的成型冲子的具体形状,靠背边板上的冲孔数量也由实际生产决定,此处不限定冲头的数量。上述驱动装置实现方式有多种,此处不作限定,以能够驱动两根支撑杆上下移动和水平移动为准。A backrest edge plate forming die, comprising an upper die 2, a
如图1和图3所示,进一步地,所述下模对应切边及冲孔工位设置有出料斗120。由图3可以观察到,下模对应切边及冲孔工位的两侧分别设置有一个出料斗,用于排除靠背边板被切除的废料。As shown in FIG. 1 and FIG. 3 , further, the lower die is provided with a
请参阅图5和图7,进一步地,所述下模对应冲孔及侧冲孔工位处设置有多个滑块61,每个滑块上分别设置有用于侧面冲孔的冲头619,每个滑块的外侧分别设置有一个斜面610;上模底部对应每个滑块处分别设置有一个推块62,每个推块的内侧分别设置有一个斜面620,每个推块内侧的斜面与对应的那个滑块的外侧的斜面的倾斜角度相等。即,当上模下压后,每个推块的斜面压住对应的那个滑块的斜面并产生水平分力,使得滑块水平移动实现侧面冲孔。Please refer to FIG. 5 and FIG. 7 , further, a plurality of sliding
进一步地,每个滑块61分别设置在一个滑块安装座60中,每个滑块安装座分别与下模螺栓连接。即,滑块可以相对滑块安装座水平滑动,实际应用中,滑块安装座中设置有弹簧(附图视角观察不到),当上模上升后,各个滑块在弹簧弹力的作用下复位。Further, each sliding
如图6所示,所述上模底部对应冲孔及翻孔工位处设置有冲孔冲头111 和翻孔冲头112。上述冲孔冲头用于对靠背边板顶部冲压连接孔,翻孔冲头用于对靠背边板进行翻孔。As shown in FIG. 6 , a
如图2和图3所示,进一步地,所述下模的顶部设置有多个导孔80,上模的底部对应每个导孔处分别设置有一个导柱81。当上模下压后,每根导柱分别插入对应的按个导孔中从而起到导向作用。As shown in FIG. 2 and FIG. 3 , further, a plurality of
实际使用时,上述靠背边板成型模具设置在冲床上,靠背边板成型步骤主要包括以下步骤:In actual use, the above-mentioned backrest edge plate forming die is set on the punching machine, and the forming step of the backrest edge plate mainly includes the following steps:
(1)将靠背边板从上料工位上料;此时靠背边板是一块未成型的板件;(1) Load the backrest side panel from the feeding station; at this time, the backrest side panel is an unformed panel;
(2)搬运装置将靠背边板转移至拉伸工位;上模下压,靠背边板的中部挤压出凹腔,靠背边板的外围形成翻边;(2) The handling device transfers the backrest side board to the stretching station; the upper die is pressed down, the middle of the backrest side board extrudes the cavity, and the periphery of the backrest side board forms a flanging;
(3)上模上升,搬运装置将靠背边板转移至切边及冲孔工位;上模下压,在靠背边板的凹腔中冲孔,切除靠背边板多余的边角;(3) The upper die rises, and the conveying device transfers the backrest side board to the trimming and punching station; the upper die is pressed down to punch holes in the cavity of the backrest side board, and the excess corners of the backrest side board are cut off;
(4)上模上升,搬运装置将靠背边板转移至成型工位;上模下压,对靠背边板进行初步成型;(4) The upper mold rises, and the conveying device transfers the backrest side panel to the forming station; the upper mold presses down to perform preliminary molding on the backrest side panel;
(5)上模上升,搬运装置将靠背边板转移至第一左侧成型工位;上模下压,对靠背边板的左侧进行第一次成型;(5) The upper mold rises, and the conveying device transfers the backrest side panel to the first left forming station; the upper mold presses down to form the left side of the backrest side panel for the first time;
(6)上模上升,搬运装置将靠背边板转移至第二左侧成型工位;上模下压,对靠背边板的左侧进行第二次成型;(6) The upper mold rises, and the conveying device transfers the backrest side panel to the second left forming station; the upper mold presses down to perform the second molding on the left side of the backrest side panel;
(7)上模上升,搬运装置将靠背边板转移至冲孔及侧冲孔工位;上模下压,在靠背边板的凹腔中冲孔,对靠背边板的两侧进行冲孔;(7) The upper die rises, and the conveying device transfers the backrest side board to the punching and side punching stations; the upper die is pressed down to punch holes in the cavity of the backrest side board, and the sides of the backrest side board are punched ;
(8)上模上升,搬运装置将靠背边板转移至第三左侧成型工位;上模下压,对靠背边板的左侧进行第三次成型;(8) The upper mold rises, and the conveying device transfers the backrest side panel to the third left molding station; the upper mold presses down to perform the third molding on the left side of the backrest side panel;
(9)上模上升,搬运装置将靠背边板转移至第一右侧成型工位;上模下压,对靠背边板的右侧进行第一次成型;(9) The upper mold rises, and the conveying device transfers the backrest side plate to the first right-side forming station; the upper mold presses down to form the right side of the backrest side plate for the first time;
(10)上模上升,搬运装置将靠背边板转移至第二右侧成型工位;上模下压,对靠背边板的右侧进行第二次成型;(10) The upper mold rises, and the conveying device transfers the backrest side panel to the second right-hand molding station; the upper mold is pressed down to perform the second molding on the right side of the backrest side panel;
(11)上模上升,搬运装置将靠背边板转移至冲孔及翻孔工位;上模下压,对靠背边板进行冲孔和翻孔。(11) The upper die is raised, and the conveying device transfers the backrest side board to the punching and turning station; the upper die is pressed down to punch and turn the backrest side board.
实际运行时,上模每次下压,每个工位上的靠背边板都被加工。两根支撑杆分别位于下模上部的两侧,加工时夹爪夹住对应的靠背边板以提高稳定性,搬运装置的驱动装置带动两个支撑杆上移、平移和下移,同时将每个工位上的靠背边板搬运至下一个工位后,搬运装置带动两根支撑杆以及各个夹爪复位,如此往复,实现靠背边板连续加工。In actual operation, every time the upper die is pressed down, the backrest side panels at each station are processed. The two support rods are respectively located on both sides of the upper part of the lower die. During processing, the clamping jaws clamp the corresponding backrest side plates to improve the stability. The driving device of the handling device drives the two support rods to move up, translate and down After the backrest side panels on one station are transported to the next station, the transport device drives the two support rods and each clamping jaw to reset, and in this way, the backrest side panels are continuously processed.
通过上述分析可知,相比现有技术,本实用新型通过在下模设置上料工位、拉伸工位、切边及冲孔工位、成型工位、第一左侧成型工位、第二左侧成型工位、冲孔及侧冲孔工位、第三左侧成型工位、第一右侧成型工位、第二右侧成型工位、冲孔及翻孔工位,通过搬运装置将每个工位上的靠背边板搬运至下一个工位,实现了同一台冲床将靠背边板加工成型,提高了加工效率;此外,通过成型工位的初步成型,以及对靠背边板的左侧进行三次成型,对靠背边板的右侧进行两次成型,提高了靠背边板成型质量。It can be seen from the above analysis that, compared with the prior art, the present utility model can provide a loading station, a stretching station, a trimming and punching station, a forming station, a first left forming station, a second Left forming station, punching and side punching station, third left forming station, first right forming station, second right forming station, punching and turning station, through the conveying device The backrest side plate on each station is transported to the next station, so that the same punch can form the backrest side plate, which improves the processing efficiency; The left side is formed three times, and the right side of the backrest side panel is formed twice, which improves the forming quality of the backrest side panel.
可以理解的是,对本领域普通技术人员来说,可以根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,而所有这些改变或替换都应属于本实用新型的保护范围。It can be understood that for those of ordinary skill in the art, equivalent replacements or changes can be made according to the technical solutions of the present invention and its utility model concept, and all these changes or replacements should belong to the protection scope of the present invention.
Claims (6)
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| CN201922211741.5U CN211276146U (en) | 2019-12-11 | 2019-12-11 | A backrest edge plate forming mold |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110899496A (en) * | 2019-12-11 | 2020-03-24 | 东莞虹日金属科技有限公司 | Backrest side plate forming die and method |
| CN112170642A (en) * | 2020-10-09 | 2021-01-05 | 杭州统奔模具制造有限公司 | Progressive die for producing small trays of swivel chairs |
| CN115592036A (en) * | 2021-07-12 | 2023-01-13 | 浙江舜仕汽车技术有限公司(Cn) | Forming Process of Gas Spring Reinforced Outer Plate of Automobile Lift Door |
-
2019
- 2019-12-11 CN CN201922211741.5U patent/CN211276146U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110899496A (en) * | 2019-12-11 | 2020-03-24 | 东莞虹日金属科技有限公司 | Backrest side plate forming die and method |
| CN112170642A (en) * | 2020-10-09 | 2021-01-05 | 杭州统奔模具制造有限公司 | Progressive die for producing small trays of swivel chairs |
| CN115592036A (en) * | 2021-07-12 | 2023-01-13 | 浙江舜仕汽车技术有限公司(Cn) | Forming Process of Gas Spring Reinforced Outer Plate of Automobile Lift Door |
| CN115592036B (en) * | 2021-07-12 | 2026-02-03 | 浙江舜仕汽车技术有限公司 | Forming process of automobile lifting door gas spring reinforced outer plate |
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