CN215657362U - Motor rear end cover processing module - Google Patents
Motor rear end cover processing module Download PDFInfo
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- CN215657362U CN215657362U CN202121580001.XU CN202121580001U CN215657362U CN 215657362 U CN215657362 U CN 215657362U CN 202121580001 U CN202121580001 U CN 202121580001U CN 215657362 U CN215657362 U CN 215657362U
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Abstract
The utility model relates to the field of motor rear end cover processing dies, in particular to a motor rear end cover processing module with a flow type processing operation, which comprises an upper die and a lower die; the upper die comprises an upper cover plate, an upper pad, an upper die holder, an upper padding plate and an upper die plate which are assembled in sequence, and the lower die comprises a lower die plate, a lower padding plate, a lower die holder, a lower pad and a lower bottom plate which are assembled in sequence; and a blanking core, a pre-stretching core, a first stretching core, a second stretching core, a third stretching core, a fourth stretching core, a shaping core, a trimming core and a flanging core are sequentially arranged between the upper die and the lower die to form a die structure with a blanking position, a pre-stretching position, a first stretching position, a second stretching position, a third stretching position, a fourth stretching position, a shaping position, a trimming position and a flanging position which are sequentially arranged.
Description
Technical Field
The utility model relates to the field of motor rear end cover machining dies, in particular to a motor rear end cover machining module with a flow type machining operation.
Background
The rear end cover of the motor is usually a circular plate or a circular sheet made of metal materials such as iron, aluminum and the like, and generally needs a plurality of working procedures to be processed and formed in sequence, wherein the working procedures comprise blanking and pressing a circular disc, pressing a plate body or a sheet body which is stretched for a plurality of times to reach the required thickness to form the required annular groove or annular bulge, and finally bending and forming the edge, so that the finished rear end cover is obtained; for the completion of the above procedures, a plurality of molds are required to be matched, the molds used in each procedure in the prior art are independent molds, and after the completion of the processing, manual auxiliary matching is required, and the next procedure of processing is carried out; the processing method of the plurality of independent dies needs the cooperation of the plurality of independent dies, so that the cost is high, the maintenance rate is high, and the processing efficiency of products is low.
Therefore, it is one of the technical problems to be solved by those skilled in the art how to design and manufacture a motor rear end cap processing module capable of reducing the cost and the maintenance rate and increasing the processing efficiency of the product.
Disclosure of Invention
In order to solve the above technical problems, the present invention provides a motor rear end cap processing module with a flow-type processing operation.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides a motor rear end cap processing module, its includes mould and lower mould, wherein:
the upper die comprises an upper cover plate, an upper pad, an upper die holder, an upper padding plate and an upper die plate which are assembled in sequence, and the lower die comprises a lower die plate, a lower padding plate, a lower die holder, a lower pad and a lower bottom plate which are assembled in sequence;
and a blanking core, a pre-stretching core, a first stretching core, a second stretching core, a third stretching core, a fourth stretching core, a shaping core, a trimming core and a flanging core are sequentially arranged between the upper die and the lower die to form a die structure with a blanking position, a pre-stretching position, a first stretching position, a second stretching position, a third stretching position, a fourth stretching position, a shaping position, a trimming position and a flanging position which are sequentially arranged.
Further preferred is: a gap is arranged between the blanking core and the pre-stretching position, a material discharging position is arranged at the gap, and the material discharging position is provided with a material discharging plate butted with the blanking core.
Further preferred is: the blanking core comprises an upper punch and a pressing plate which are respectively arranged on the upper template and the lower template.
Further preferred is: the pre-stretching core is a pre-stretching insert which comprises an upper stretching block and a lower jacking block which are respectively arranged on the upper template and the lower template.
Further preferred is: the first stretching core, the second stretching core, the third stretching core and the fourth stretching core respectively comprise an upper stretching insert and a lower stretching insert which are respectively arranged at the upper template and the lower template.
Further preferred is: the shaping core comprises an upper shaping pressing block and a lower shaping pressing block which are respectively arranged on the upper template and the lower template.
The trimming core comprises an upper cutting block and a fixing block which are respectively arranged at the upper template and the lower template.
The flanging core comprises an upper flanging pressing block and a lower flanging fixing block which are respectively arranged at the upper template and the lower template.
The material transferring mechanism comprises a fixed seat and a plurality of material transferring hands, wherein the material transferring hands are arranged on the fixed seat;
the fixed seat is arranged beside the lower die, and each material transferring hand is arranged on the fixed seat;
and a material rotating plate is arranged at the end of each material rotating hand.
Further preferred is: the fixed seat is arranged along the discharging direction of the lower die, a sliding rail is arranged at the top of the fixed seat, and the material rotating hands are slidably arranged on the sliding rail.
After adopting the technical scheme, compared with the background technology, the utility model has the following advantages:
the utility model concentrates the dies required by all processing procedures of the rear end cover of the motor on a module, realizes the simultaneous die assembly and die release by utilizing the same upper die and the same lower die, and then arranges the die cores required by different procedures between the upper die and the lower die, thereby realizing the purpose of one die with multiple purposes, reducing the processing cost and simultaneously improving the product quality and the product processing efficiency; in addition, the utility model also realizes a material transfer mechanism in a matching way, and the material transfer mechanism is matched with the processes of feeding, die closing, demoulding and discharging of each die core, thereby further improving the processing efficiency and reducing the cost.
Drawings
Fig. 1 is a schematic structural diagram of a motor rear end cap processing module according to an embodiment of the present invention;
FIG. 2 is a bottom view of the motor rear end cap machining module in an embodiment of the present invention;
FIG. 3 is a side view of the motor rear end cap machining module in a demolded configuration in accordance with an embodiment of the present invention;
fig. 4 is a process flow structure diagram of the motor rear end cover according to the embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
In the present invention, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are all based on the orientation or positional relationship shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the apparatus or element of the present invention must have a specific orientation, and thus, should not be construed as limiting the present invention.
Example (b):
as shown in fig. 4, the rear end cover E of the motor is a disc-shaped structure having annular protrusions and annular grooves, and the processing thereof requires nine processes.
As shown in fig. 1 to 2, the present invention discloses a motor rear end cap processing module, which is a structure that the motor rear end cap processing procedure is concentrated in a mold, and the motor rear end cap processing module has processing molds for realizing nine procedures, the nine processing molds sequentially include a blanking mold a1, a pre-stretching mold a2, a first stretching mold A3, a second stretching mold a4, a third stretching mold a5, a fourth stretching mold a6, a shaping mold a7, a trimming mold A8 and a flanging mold a9, and the nine processing molds have the same upper mold and lower mold for realizing simultaneous mold closing and mold stripping.
Referring to fig. 1 to 3, the motor rear end cap processing module is a rectangular parallelepiped, and includes an upper die and a lower die; the upper die comprises an upper cover plate 1-1, an upper pad 1-2, an upper die holder 1-3, an upper base plate 1-4 and an upper die plate 1-5 which are assembled in sequence, and the lower die comprises a lower die plate 2-1, a lower pad 2-2, a lower die holder 2-3, a lower pad 2-4 and a lower base plate 2-5 which are assembled in sequence;
specifically, the method comprises the following steps: the upper cover plate 1-1 is a rectangular plate body; the upper foot pad 1-2 is provided with nine upper foot pad monomers, and the nine upper foot pad monomers are connected end to form a rectangular pad body; the upper die holder 1-3 comprises nine upper die holder single bodies, and the nine upper die holder single bodies are respectively matched with nine processing dies; the upper base plate 1-4 comprises nine upper base plate single bodies so as to be matched with the nine upper die base single bodies; the upper die plates 1-5 comprise nine upper die plate single bodies, and mounting holes are formed in the nine upper die plate single bodies, so that the nine upper die plate single bodies are adapted to the mounting of corresponding die cores in nine processing dies;
the lower bottom plate 2-5 is a rectangular bottom plate; the lower foot pads 2-4 are columnar bodies standing on the lower bottom plates 2-5; the lower die holder 2-3 comprises nine lower die holder monomers, and the nine die holder monomers are respectively matched with the nine processing dies; the lower cushion plate 2-2 comprises nine lower cushion plate single bodies; the lower template 2-1 comprises nine lower template monomers, and the lower template monomers are provided with mold core installation positions to be adapted to the installation of corresponding mold cores in nine processing molds.
Referring to fig. 1 to 3, a blanking core a11, a pre-stretching core a21, a first stretching core a31, a second stretching core a41, a third stretching core a41, a fourth stretching core a61, a shaping core a71, a trimming core a81 and a flanging core a91 are sequentially installed between the upper die and the lower die to form a die structure with a blanking position, a pre-stretching position, a first stretching position, a second stretching position, a third stretching position, a fourth stretching position, a shaping position, a trimming position and a flanging position which are sequentially arranged.
As shown in fig. 2, a gap is formed between the blanking position and the pre-stretching position, a discharging position is arranged in the gap, and the discharging position is provided with a discharging plate 3 butted with the blanking core; a discharge chute butted with the blanking core A11 is arranged in the discharge plate 3; the blanking core A11 comprises an upper punch A11-1 and a pressure plate A11-2 which are respectively arranged at the upper template 1-5 and the lower template 2-1;
specifically, the method comprises the following steps: the discharging plate 3 and the pressing plate A11-2 are positioned on the same horizontal line and receive the material discharged from the pressing plate A11-2 for the next process; a discharge chute matched with the material is formed in the discharge plate 3, and a material turning hand is correspondingly arranged at the discharge end of the discharge chute; the upper punch A11-1 is matched with the pressing plate A11-2, and the original material is pressed down to be plate-shaped or sheet-shaped in the process of matching the upper die and the lower die to realize die assembly.
As shown in fig. 2, the pre-stretching core a21 is a pre-stretching insert, the pre-stretching insert includes an upper stretching block a21-1 and a lower ejector block a21-2 respectively mounted on the upper template 1-5 and the lower template 2-1, and the upper stretching block a21-1 and the lower ejector block a21-2 cooperate to pre-stretch the convex or concave part of the material; the first stretching core A31, the second stretching core A41, the third stretching core A51 and the fourth stretching core A61 are mold core monomers reaching different overnight degrees respectively, each mold core monomer comprises an upper stretching insert and a lower stretching insert which are respectively arranged at the positions of an upper template 1-5 and a lower template 2-1, the upper stretching inserts and the lower stretching inserts of the first stretching core A31, the second stretching core A41, the third stretching cores A51 and the fourth stretching cores A61 are different from one another, and the upper stretching inserts and the lower stretching inserts are arranged according to the stretching purpose required to be completed in the step, so that the four-part plane stretching is completed, or/and the annular and columnar upwards-convex or downwards-concave stretching molding is obtained;
specifically, the method comprises the following steps: as shown in fig. 2, an upper drawing insert a31-1 and a lower drawing insert a31-2 in the first drawing core a 31; an upper drawing insert A41-1 and a lower drawing insert A41-2 in the first drawing core A41; an upper drawing insert A51-1 and a lower drawing insert A51-2 in the first drawing core A51; an upper drawing insert A61-1 and a lower drawing insert A61-2 in the first drawing core A61.
As shown in fig. 2, the shaping core a71 includes an upper shaping pressing block a71-1 and a lower shaping pressing block a71-2 respectively mounted on the upper and lower mold plates 1-5 and 2-1, and the upper shaping pressing block a71-1 and the lower shaping pressing block a71-2 carry out final shaping on the material subjected to four-time stretching by closing the upper and lower mold dies.
As shown in fig. 2, the trimming core a81 includes an upper cutting block a81-1 and a fixing block a81-2 respectively mounted on the upper template 1-5 and the lower template 2-1; and the upper cutting block A81-1 and the fixed block A81-2 cut off the redundant parts of the shaped materials by closing the upper die and the lower die.
As shown in fig. 2 and 3, the flanging core a91 includes an upper flanging press block a91-1 and a lower flanging fixing block a91-2 which are respectively installed at the upper template 1-5 and the lower template 2-1, and the upper flanging press block a91-1 and the lower flanging fixing block a91-2 turn over the edge of the trimmed material by closing the upper and lower dies.
The device also comprises a material transferring mechanism (not shown), wherein the material transferring mechanism comprises a fixed seat and a plurality of material transferring hands; the fixed seat is arranged beside the lower die, and each material transferring hand is arranged on the fixed seat; a material transferring plate is arranged at the end of each material transferring hand;
the fixed seat is a strip seat, the length of the fixed seat is matched with the length of the long edge of the lower die set, the fixed seat is arranged along the direction of the long edge of the lower die (namely along the smooth processing direction of a rear end cover of the motor), a certain gap is reserved between the fixed seat and the lower die, and the height of the fixed seat is greater than that of the lower die; one end of each material transferring hand is hinged to the top of the fixed seat;
each material transferring hand comprises a material transferring seat, a material transferring rod and a material transferring plate, the material transferring seat is connected in a sliding rail arranged on the top surface of the fixed seat in a sliding mode, the material transferring rod is connected with the material transferring seat and the material transferring plate, the material transferring plate is a material transferring shovel, a shovel plate is locked at the end of the material transferring shovel, the edge of the shovel plate is arc-shaped, and materials can be effectively shoveled out and shifted;
specifically, the method comprises the following steps: the top end of the fixing seat is provided with a sliding rail arranged along the direction of the fixing seat, and the material rotating hands are arranged in the sliding rail through sliding seats, so that the materials are translated and transported.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. Motor rear end cap processing module, its characterized in that: it includes mould and lower mould, wherein:
the upper die comprises an upper cover plate, an upper pad, an upper die holder, an upper padding plate and an upper die plate which are assembled in sequence, and the lower die comprises a lower die plate, a lower padding plate, a lower die holder, a lower pad and a lower bottom plate which are assembled in sequence;
and a blanking core, a pre-stretching core, a first stretching core, a second stretching core, a third stretching core, a fourth stretching core, a shaping core, a trimming core and a flanging core are sequentially arranged between the upper die and the lower die to form a die structure with a blanking position, a pre-stretching position, a first stretching position, a second stretching position, a third stretching position, a fourth stretching position, a shaping position, a trimming position and a flanging position which are sequentially arranged.
2. The motor rear end cap machining module according to claim 1, wherein: a gap is arranged between the blanking core and the pre-stretching position, a material discharging position is arranged at the gap, and the material discharging position is provided with a material discharging plate butted with the blanking core.
3. The motor rear end cap machining module according to claim 1, wherein: the blanking core comprises an upper punch and a pressing plate which are respectively arranged on the upper template and the lower template.
4. The motor rear end cap machining module according to claim 1, wherein: the pre-stretching core is a pre-stretching insert which comprises an upper stretching block and a lower jacking block which are respectively arranged on the upper template and the lower template.
5. The motor rear end cap machining module according to claim 1, wherein: the first stretching core, the second stretching core, the third stretching core and the fourth stretching core respectively comprise an upper stretching insert and a lower stretching insert which are respectively arranged at the upper template and the lower template.
6. The motor rear end cap machining module according to claim 1, wherein: the shaping core comprises an upper shaping pressing block and a lower shaping pressing block which are respectively arranged on the upper template and the lower template.
7. The motor rear end cap machining module according to claim 1, wherein: the trimming core comprises an upper cutting block and a fixing block which are respectively arranged at the upper template and the lower template.
8. The motor rear end cap machining module according to claim 1, wherein: the flanging core comprises an upper flanging pressing block and a lower flanging fixing block which are respectively arranged at the upper template and the lower template.
9. The motor rear end cap machining module according to claim 1, wherein: the material transferring mechanism comprises a fixed seat and a plurality of material transferring hands, wherein the material transferring hands are arranged on the fixed seat;
the fixed seat is arranged beside the lower die, and each material transferring hand is arranged on the fixed seat;
and a material rotating plate is arranged at the end of each material rotating hand.
10. The motor rear end cap machining module of claim 9, wherein: the fixed seat is arranged along the discharging direction of the lower die, a sliding rail is arranged at the top of the fixed seat, and the material rotating hands are slidably arranged on the sliding rail.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202121580001.XU CN215657362U (en) | 2021-07-13 | 2021-07-13 | Motor rear end cover processing module |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202121580001.XU CN215657362U (en) | 2021-07-13 | 2021-07-13 | Motor rear end cover processing module |
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CN215657362U true CN215657362U (en) | 2022-01-28 |
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Application Number | Title | Priority Date | Filing Date |
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CN202121580001.XU Active CN215657362U (en) | 2021-07-13 | 2021-07-13 | Motor rear end cover processing module |
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CN (1) | CN215657362U (en) |
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2021
- 2021-07-13 CN CN202121580001.XU patent/CN215657362U/en active Active
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