CN109965336A - A kind of device and technique improving GARBUIO silk cutting machine stem quality level - Google Patents
A kind of device and technique improving GARBUIO silk cutting machine stem quality level Download PDFInfo
- Publication number
- CN109965336A CN109965336A CN201910248041.5A CN201910248041A CN109965336A CN 109965336 A CN109965336 A CN 109965336A CN 201910248041 A CN201910248041 A CN 201910248041A CN 109965336 A CN109965336 A CN 109965336A
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- China
- Prior art keywords
- offal
- stem
- door
- stalk
- stock guide
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 10
- 238000012216 screening Methods 0.000 claims description 7
- 241000208125 Nicotiana Species 0.000 claims description 6
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000009792 diffusion process Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 229910052582 BN Inorganic materials 0.000 claims description 3
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 238000009738 saturating Methods 0.000 claims 1
- 239000000463 material Substances 0.000 description 10
- 230000006872 improvement Effects 0.000 description 5
- 235000019504 cigarettes Nutrition 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000013508 migration Methods 0.000 description 3
- 230000005012 migration Effects 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B5/00—Stripping tobacco; Treatment of stems or ribs
- A24B5/16—Other treatment of stems or ribs, e.g. bending, chopping, incising
Landscapes
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The present invention provides a kind of device and technique for improving GARBUIO silk cutting machine stem quality level, including rack, chasing-attachment, feeding device and traveling wheel, the feeding device includes first order stock guide, second level stock guide and charging vibration slot, the offal is delivered to second level stock guide by charging vibration slot and is delivered to chasing-attachment again, the chasing-attachment is used to offal carrying out chopping, the first order stock guide is plate, second level stock guide has the slot of vertical bar shape, the chasing-attachment includes upper row chain, lower arrayed chain, upper slitter door, cut door, rotor, blade grinder, the upper row chain and lower arrayed chain are straight face.The fluffy softness of stem appearance that the present invention makes, thickness is uniform, substantially without stalk label stalk head in stem.In terms of Structure of Cut Stem, whole cut rate improves 2.5%, and filament broken rate reduces by 0.3%, and Filling power promotes 0.16cm3/ g, stem quality index are obviously improved.
Description
Technical field
The present invention relates to the production method technical field of cigarette stem, specifically a kind of raising GARBUIO silk cutting machine stalk
The device and technique of yarn quality level.
Background technique
Stem as cigarettes reduce coke damage one kind it is important mix one of raw material, stem quality is to cigarette quality stability
Influence it is more and more significant, for guarantee stem quality level, obstruct the pretreating process of raw material and the operation conditions of silk cutting machine
It is to guarantee that stem quality is stablized, the existing silk cutting machine of tobacco business is domestic SQ34 serial equipment mostly
With the KT serial equipment of import, using hob type principle, domestic silk cutting machine equipment is to carry out cutting stem using inclined edge mostly, is cut
Stem quality out compares stable and uniform, and some enterprises use GARBUIO silk cutting machine, since device model is different,
GARBUIO silk cutting machine is arc using wide knife door, major diameter rotor and straight sword, upper copper gang chain, cuts stem and is easy in the process
There are stalk head stalk label, the stem thickness low LCL cut out is uniform, and stem presentation quality is not soft, influences when mixing use in the tobacco
Cigarette quality, to solve such defect, the present invention be provide a kind of improvement GARBUIO silk cutting machine cut stem a kind of technique and
Equipment passes through optimization stalk pretreating process and parameter, silk cutting machine operating parameter and silk cutting machine on the basis of existing equipment
Preceding feeding device etc. can solve stalk label stalk head and stem the thickness uniformity during cutting stem, significantly improve stem quality
Level, while cost is not high, production operation is simple and convenient.
Summary of the invention
In view of the above shortcomings of the prior art, the present invention provides a kind of raising GARBUIO silk cutting machine stem quality
Horizontal device and technique, the fluffy softness of stem appearance of production, thickness is uniform, substantially without stalk label stalk head in stem.
Technical solution provided by the invention: a kind of device improving GARBUIO silk cutting machine stem quality level, including machine
Frame, chasing-attachment, feeding device and traveling wheel, the feeding device include first order stock guide, second level stock guide and charging
Shake slot, and the offal is delivered to second level stock guide by charging vibration slot and is delivered to chasing-attachment again, and the chasing-attachment is used for will
Offal carries out chopping, and the first order stock guide is plate, and second level stock guide has the slot of vertical bar shape, the chasing-attachment packet
It includes row chain, lower arrayed chain, upper slitter door, cut door, rotor, blade grinder, the upper row chain and lower arrayed chain are straight face, described
Form certain angle between upper row chain and the lower arrayed chain, the upper slitter door cuts that door is located at the upper row chain, lower arrayed chain goes out
Expect end, the upper slitter door, lower cutter door position are opposite, and the upper slitter door cuts a top positioned at described, and the upper slitter door cuts door
Between form feeding-passage, the rotor is located at the discharge end of the feeding-passage, and the rotor is equipped with several diffusion knives,
The rotor is mounted on a bracket, and the blade grinder is located at the side of the rotor, is additionally provided with photoelectric transfer in the rack
Sensor, the blade grinder are connect with the first driving cylinder, and the photoelectric sensor, the first driving cylinder and a controller connect
It connects.
Further, the upper slitter door is also connect with the second driving cylinder.
Further, the blade grinder is boron nitride grinding wheel or skive.
A kind of technique improving GARBUIO silk cutting machine stem quality level, the specific steps are as follows:
(1) with stalk: according to recipe requirements, the offal of different year, the place of production, type proportionally uniformly being mixed and matched；
(2) cabo sifting: using hole for the long hole roller tobacco stem screening machine of 4.0-5.0mm, former to the offal after mixture
Material is sieved, and offal is divided into thin offal and thick offal；
(3) offal is temporary: by after screening thin offal and thick offal stored respectively in different temporary storage cabinets；
(4) stalk: water temperature (40-45) DEG C is washed, stalk (10-15) second time is washed,
(5) it after washing stalk, is stored 4-8 hours in constant-temperature constant-humidity environment, moisture before cutting can be made to reach (29.5 ± 0.5) %,
Migration rate of water 100%；
(6) cut stalk: cutting stem is in the process 8bar to knife door pressure, and the offal direction that has for cutting stalk piece machine used arranges
Function, improve cut after obstruct piece length, reduce stem make it is broken, after arrangement offal with cut obstruct piece machine knife blade it is parallel；By cutting stem
Sheet offal is cut into filiform.
The method of the present invention is that technological parameter, improvement part device are optimized on the basis of original equipment, can be successfully complete
At task of the invention.
Moisture fluctuates larger before the pretreated stalk of original process parameter is cut, and too small stalk that will appear of moisture returns thoroughly unevenly,
Obstruct sub- moisture it is excessive easily cause cut stalk during there is sticking phenomenon, and influence the sharpening effect in cutter operational process, finally
It is in uneven thickness to influence the stem that cuts out, is not achieved standard design requirement, the pretreating process technical parameter that the present invention is optimized,
The migration rate of water of stalk can preferably be completed and cut preceding moisture requirement.
The feeding device of silk cutting machine is material before improvement through the direct blanking of over vibration slot to feeding carriage, this charging side
Formula, intermediate material is more during easily there is stone, and both sides material is few, and when into row chain, stone is uneven, eventually leads to and cuts stem
Stalk label stalk head and in uneven thickness occur, it is small to significantly improve feeding by increasing first order stock guide and second level stock guide
The stone uniformity of material in vehicle, guarantee is subsequent even into copper gang chain, and stable and uniform cuts stem.
It is arc that upper copper gang chain, which improves preceding, when material charging is few, it may appear that compacting is not tight, and cut stem has race to obstruct in the process
There is stalk label stalk head and in uneven thickness in phenomenon, after improvement, is changed to straight by arc, material compacting is tighter, is not easy to run material, cut
Stem thickness out is uniform, and stalk label stalk head significantly reduces, and the stem produced meets design requirement.
Increase knife door gasbag pressure, increases knife door and the compression of material is controlled, more evenly, thickness reaches to be set the stem cut out
Evaluation ± 0.02mm, stalk label stalk head than originally significantly reduce.
The fluffy softness of stem appearance of the method for the present invention production, thickness is uniform, substantially without stalk label stalk head in stem.
The design of the design method is rationally, simple and easy, does not increase excessive apparatus, does not change the operation of the prior art
Method enables field worker master worker to learn quickly and operates production line, and the stem quality of this method production significantly improves.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of feeding device of the invention；
Fig. 2 is the structural schematic diagram of upper row chain of the invention, lower arrayed chain；
Fig. 3 is the structural schematic diagram of chasing-attachment of the present invention；
Fig. 4 is the picture of stem obtained by the prior art；
Fig. 5 is the picture of stem produced by the present invention
In figure: 1-first order stock guide, 2-second level stock guides, 3-charging vibration slots, 4-upper row chains, 5-lower arrayed chains,
6-upper slitter doors, 7-cut door, 8-rotors, 9-blade grinders, 10-photoelectric sensors, the 11-the first driving cylinder, and 12-
Bracket, the 13-the second driving cylinder, 14-diffusion knives.
Specific embodiment
The present invention is described further in the following with reference to the drawings and specific embodiments.
The device of raising GARBUIO silk cutting machine stem quality level as shown in Figs. 1-3, including rack, chasing-attachment,
Feeding device and traveling wheel, the feeding device includes first order stock guide 1, second level stock guide 2 and feeds vibration slot 3, described
Offal is delivered to second level stock guide by charging vibration slot 3 and is delivered to chasing-attachment again, and the chasing-attachment is for carrying out offal
Chopping, the first order stock guide 1 are plates, and second level stock guide 2 has the slot of vertical bar shape, and the chasing-attachment includes upper row
Chain 4, upper slitter door 6, cuts door 7, rotor 8, blade grinder 9 at lower arrayed chain 5, and the upper row chain 4 and lower arrayed chain 5 are straight face, institute
State and form certain angle between row chain 4 and the lower arrayed chain 5, the upper slitter door 6, cut door 7 be located at the upper row chain 4, under
The discharge end of row chain 5, the upper slitter door 6, to cut 7 position of door opposite, the upper slitter door 6 be located at it is described cut 7 top of door, it is described
Upper slitter door 6 cuts and forms feeding-passage between door 7, and the rotor 8 is located at the discharge end of the feeding-passage, on the rotor 8
Equipped with several diffusion knives 14, the rotor 8 is mounted on a bracket 12, and the blade grinder 9 is located at the one of the rotor 8
Side is additionally provided with photoelectric sensor 10 in the rack, and the blade grinder 9 is connect with the first driving cylinder 11, the photoelectric transfer
Sensor 10, first drives cylinder 11 to connect with a controller.
The upper slitter door 6 is also connect with the second driving cylinder 13.The blade grinder 9 is boron nitride grinding wheel or boart boart
Wheel.
A kind of technique improving GARBUIO silk cutting machine stem quality level, the specific steps are as follows:
(1) with stalk: according to recipe requirements, the offal of different year, the place of production, type proportionally uniformly being mixed and matched；
(2) cabo sifting: using hole for the long hole roller tobacco stem screening machine of 4.0-5.0mm, former to the offal after mixture
Material is sieved, and offal is divided into thin offal and thick offal；
(3) offal is temporary: by after screening thin offal and thick offal stored respectively in different temporary storage cabinets；
(4) stalk: water temperature (40-45) DEG C is washed, stalk (10-15) second time is washed,
(5) it after washing stalk, is stored 4-8 hours in constant-temperature constant-humidity environment, moisture before cutting can be made to reach (29.5 ± 0.5) %,
Migration rate of water 100%；
(6) cut stalk: cutting stem is in the process 8bar to knife door pressure, and the offal direction that has for cutting stalk piece machine used arranges
Function, improve cut after obstruct piece length, reduce stem make it is broken, after arrangement offal with cut obstruct piece machine knife blade it is parallel；By cutting stem
Sheet offal is cut into filiform.
Using the appearance picture of stem produced by the present invention and existing stem obtained, as shown in Figure 4 and Figure 5, tool
Physical examination measured data is as shown in table 1,
1 Structure of Cut Stem index of table
The stem thickness of method production provided by the invention is uniform, does not obstruct label stalk head, the more fluffy softness of appearance, stem knot
In terms of structure, whole cut rate improves 2.5%, and filament broken rate reduces by 0.3%, and Filling power promotes 0.16cm3/ g, stem quality index significantly mention
It rises.
In the description of the present invention, it should be noted that term " on ", "lower", "left", "right", " parallel ", " vertical ",
The orientation or positional relationship of equal instructions is to be based on the orientation or positional relationship shown in the drawings, be merely for convenience of the description present invention and
Simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific orientation construction
And operation, therefore be not considered as limiting the invention.In addition, term " first ", " second " are used for description purposes only, without
It can be interpreted as indication or suggestion relative importance.
The foregoing is merely the detailed descriptions of specific embodiments of the present invention, do not limit the present invention with this, all at this
Made any modifications, equivalent replacements, and improvements etc. in the mentality of designing of invention, should be included in protection scope of the present invention it
It is interior.
Claims (4)
1. it is a kind of improve GARBUIO silk cutting machine stem quality level device, including rack, chasing-attachment, feeding device and
Traveling wheel, it is characterised in that: the feeding device includes first order stock guide (1), second level stock guide (2) and charging vibration slot
(3), the offal is delivered to second level stock guide by charging vibration slot (3) and is delivered to chasing-attachment again, and the chasing-attachment is used for
Offal is subjected to chopping, the first order stock guide (1) is plate, and second level stock guide (2) has the slot of vertical bar shape, described to cut
Silk device includes upper row chain (4), lower arrayed chain (5), upper slitter door (6), cuts door (7), rotor (8), blade grinder (9), it is described on
Row chain (4) and lower arrayed chain (5) are straight face, form certain angle between the upper row chain (4) and the lower arrayed chain (5), institute
It states upper slitter door (6), cut the discharge end that door (7) are located at the upper row chain (4), lower arrayed chain (5), the upper slitter door (6) cuts door
(7) position is opposite, and the upper slitter door (6) cuts above door (7) positioned at described, and the upper slitter door (6) cuts shape between door (7)
At feeding-passage, the rotor (8) is located at the discharge end of the feeding-passage, and the rotor (8) is equipped with several diffusion knives
(14), the rotor (8) is mounted on a bracket (12), and the blade grinder (9) is located at the side of the rotor (8), described
It is additionally provided in rack photoelectric sensor (10), the blade grinder (9) connect with the first driving cylinder (11), the photoelectric sensing
Device (10), the first driving cylinder (11) are connect with a controller.
2. the device according to claim 1 for improving GARBUIO silk cutting machine stem quality level, it is characterised in that: institute
Upper slitter door (6) is stated also to connect with the second driving cylinder (13).
3. the device according to claim 1 for improving GARBUIO silk cutting machine stem quality level, it is characterised in that: institute
Stating blade grinder (9) is boron nitride grinding wheel or skive.
4. a kind of technique for improving GARBUIO silk cutting machine stem quality level as described in claim 1, it is characterised in that tool
Steps are as follows for body:
(1) with stalk: according to recipe requirements, the offal of different year, the place of production, type proportionally uniformly being mixed and matched；
(2) cabo sifting: using hole for the long hole roller tobacco stem screening machine of 4.0-5.0mm, to the tobacco stalk raw material after mixture into
Row screening, is divided into thin offal and thick offal for offal；
(3) offal is temporary: by after screening thin offal and thick offal stored respectively in different temporary storage cabinets；
(4) stalk: water temperature (40-45) DEG C is washed, stalk (10-15) second time is washed,
(5) it after washing stalk, is stored 4-8 hours in constant-temperature constant-humidity environment, moisture before cutting can be made to reach (29.5 ± 0.5) %, returned saturating
Rate 100%；
(6) cut stalk: cutting stem is in the process 8bar to knife door pressure, and the offal direction that has for cutting stalk piece machine used arranges function
Can, improve cut after obstruct piece length, reduce stem make it is broken, after arrangement offal with cut obstruct piece machine knife blade it is parallel；It will by cutting stem
Sheet offal is cut into filiform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910248041.5A CN109965336A (en) | 2019-03-29 | 2019-03-29 | A kind of device and technique improving GARBUIO silk cutting machine stem quality level |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910248041.5A CN109965336A (en) | 2019-03-29 | 2019-03-29 | A kind of device and technique improving GARBUIO silk cutting machine stem quality level |
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| Publication Number | Publication Date |
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| CN109965336A true CN109965336A (en) | 2019-07-05 |
Family
ID=67081540
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910248041.5A Pending CN109965336A (en) | 2019-03-29 | 2019-03-29 | A kind of device and technique improving GARBUIO silk cutting machine stem quality level |
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| CN (1) | CN109965336A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115606833A (en) * | 2022-11-15 | 2023-01-17 | 山东中烟工业有限责任公司 | Tobacco stem shred processing device and method for controlling length of tobacco stem shred |
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Application publication date: 20190705 |