CN110479610A - A kind of screening plant based on the control of ramuscule cigarette pipe tobacco length - Google Patents
A kind of screening plant based on the control of ramuscule cigarette pipe tobacco length Download PDFInfo
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- CN110479610A CN110479610A CN201910735256.XA CN201910735256A CN110479610A CN 110479610 A CN110479610 A CN 110479610A CN 201910735256 A CN201910735256 A CN 201910735256A CN 110479610 A CN110479610 A CN 110479610A
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- dynamic roller
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- knife
- pipe tobacco
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 75
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 75
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 49
- 238000012216 screening Methods 0.000 title claims abstract description 36
- 241000196324 Embryophyta Species 0.000 title claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 238000003756 stirring Methods 0.000 claims abstract description 3
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000002789 length control Methods 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008450 motivation Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002224 dissection Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/18—Other treatment of leaves, e.g. puffing, crimpling, cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/04—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
Landscapes
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The present invention relates to a kind of screening plants based on the control of ramuscule cigarette pipe tobacco length, including power source, transmission mechanism, dynamic roller identical with several intervals for being driven and being rotated synchronously by power source and transmission mechanism, it is provided on dynamic roller along its axial alignment and what uniform intervals were arranged chooses knife, each choosing knife includes multiple blades for stirring pipe tobacco and the fixed disk being fixed on dynamic roller, the position that knife is chosen on adjacent dynamic roller is staggered, the blade for choosing knife on each dynamic roller all extends in the gap that two neighboring blade is formed on dynamic roller adjacent thereto, it is formed with the blade on adjacent dynamic roller and interts staggered structure, identical spacing is provided between the both ends of blade and adjacent dynamic roller.Screening plant of the present invention realizes selectivity screening pipe tobacco in pipe tobacco transmission process, long filament in pipe tobacco is by after flexible, selectivity screening, it prescinds and is ready for long filament, improve the uniformity of the tobacco structure of ramuscule cigarette, the applicability of ramuscule cigarette pipe tobacco is promoted, and improves the comprehensive quality of ramuscule cigarette.
Description
Technical field
The invention belongs to technical field of tobacco processing, in particular to a kind of based on the control of ramuscule cigarette pipe tobacco length
Screening plant.
Background technique
Ramuscule cigarette generally refers to the cigarette that Cigarette circumference design standard value is (17.0 ± 1.0) mm, with conventional cigarette phase
Than the character of ramuscule cigarette is varied widely.In recent years, China's ramuscule cigarette production and marketing increases substantially year after year, based on ramuscule cigarette
The product of body becomes the new kinetic energy of tobacco business development.The apparatus and process technology of ramuscule cigarette is primarily directed to cigarette packet in industry
Equipment improves, currently, there are cigarette substances and resistance to suction fluctuation in tobacco business ramuscule cigarette process, big, density of tobacco rod divides
Cloth is uneven, combustion cone falls the quality problems of the general character such as head is obvious, mainly since ramuscule cigarette tobacco structure is that cigarette physics refers to
Mark --- one of an important factor for stability, but tobacco structure is uneven in process, overlength silk and long filament for ramuscule cigarette
Winding, causes long filament rate higher, while ramuscule cigarette tobacco structure unevenly runs ramuscule cigarette comprehensive quality and equipment
Efficiency also has a significant impact, and therefore, prescinds equipment by adding reliable pipe tobacco sieve length after cut tobacco is dry, may be implemented soft
Property improve ramuscule cigarette tobacco structure distribution, promoted ramuscule cigarette comprehensive quality.
Pipe tobacco transporting equipment be largely turnover panel transport or conveyer belt transport, turnover panel transport will lead to a part of pipe tobacco
It is stuck in turnover panel, then falls in non-transmission region, cause the reduction of pipe tobacco conevying efficiency.Conveyer belt transport is due to pipe tobacco itself weight
Power reason can not be suitble to the transport of high angle.And above means of transportation can not achieve the screening of pipe tobacco, be unfavorable for improving
Tobacco structure.
One timing of chopping condition, the winding after long filament fold and cut tobacco are dry after chopping, leads to the irregular of pipe tobacco form,
It will affect Cheng Sihou tobacco structure.In general, the filament weight in ramuscule cigarette pipe tobacco accounts for about the 70%- of material total amount
75%, ratio shared by long filament is higher in pipe tobacco.On the other hand, long filament rate is higher, the poor cigarette to ramuscule cigarette of structural homogeneity
The influence of the quality index such as branch individual cigarette weight mark inclined, hardness, resistance to suction, end tobacco-falling quantity and cigarette making machine equipment operational efficiency is more next
It is more obvious.
By in ramuscule cigarette pipe tobacco overlength silk and long filament sift out and prescind, the demand of ramuscule cigarette can be better met.
Currently, lacking the ideal equipment sieved online for pipe tobacco in ramuscule cigarette process, existing screen(ing) machine is all based on routine
The screening of cigarette smoked sheet process, and there is the problems such as impermeable sieve, leakage sieve, plug-hole eye.
Summary of the invention
To solve the above problems, being passed the present invention provides a kind of screening plant based on the control of ramuscule cigarette pipe tobacco length
The property of can choose sieves pipe tobacco during defeated, realizes that the long filament in pipe tobacco is prescinded by flexible, selectivity, while reducing and transporting
Making in journey is broken.
To achieve the above object, technical scheme is as follows:
A kind of screening plant based on the control of ramuscule cigarette pipe tobacco length, including power source 1, transmission mechanism 2, power source 1
Output end and transmission mechanism 2 connect, and transmission mechanism 2 connects and the identical dynamic roller 3 in synchronous several intervals of driving;It is set on dynamic roller 3
It is equipped with along its axial alignment and what uniform intervals were arranged chooses knife 4, each choosing knife 4 includes multiple for stirring 41 Hes of blade of pipe tobacco
The fixed disk 42 being fixed on dynamic roller 3, blade 41 are uniformly distributed in fixed disk 42, each choose the angle phase of knife 4 during installation
Together, the position that knife 4 is chosen between adjacent dynamic roller 3 is staggered, and each blade 41 all extends to two neighboring on dynamic roller 3 adjacent thereto
In the gap that blade 41 is formed, intert staggered structure with the formation of blade 41 on adjacent dynamic roller 3;The both ends of blade 41 with it is adjacent
It is provided with identical spacing between dynamic roller 3, the rotation of knife 4 is chosen in the dynamic drive of roller 3.
In the technical program, further, the shape for choosing the blade 41 on knife 4 is isosceles trapezoid and bottom and fixed disk 42
Connection.
Further, blade 41 is an integral molding structure with fixed disk 42, and the middle part for fixing 42 is provided with mounting hole 43.
Further, the angle between the bevel edge and top margin of blade 41 is 105 °.
Further, the length of blade 41 is less than the length of setting screening pipe tobacco, and the length of blade 41 is on adjacent dynamic roller 3
Twice of 41 spacing of adjacent blades, the spacing between the both ends of blade 41 and adjacent dynamic roller 3 are 2-3mm.
Further, choosing knife 4 includes eight blades 41, and the length of blade 41 is 20-22mm, adjacent on same dynamic roller 3 to choose
The spacing of knife 4 is 25mm.
Further, it moves adjacent choose on roller 3 and is provided with axle sleeve between knife 4, axle sleeve will choose knife 4 and mutually compress and fix.
Further, the both ends for moving roller 3 are vertically installed with the fixed plate 5 being parallel to each other, and move roller 3 and connect with 5 activity of fixed plate
It connects.
Further, power source 1 is mounted in fixed plate 5, and power source 1 is motor 11.
Further, transmission mechanism 2 include be connected with motor 11 for adjustment speed retarder 21, be mounted on dynamic roller
The sprocket wheel 22 at 3 both ends, the chain 23 for connecting each sprocket wheel 22, chain 23 are connect with 21 power output end of retarder.
Beneficial effect
The present invention provides a kind of screening plant based on the control of ramuscule cigarette pipe tobacco length, will be in ramuscule cigarette pipe tobacco process
Long filament sieved.Interlaced with each other on adjacent dynamic roller, which chooses knife and consistently form during rotation, when use is sized
Gap can realize complete screening positioned at the pipe tobacco that knife is formed by conveyor surface is chosen according to the gap size of setting, avoid mesh
Mark pipe tobacco is fallen into below conveying device by gap.The sieve of pipe tobacco may be implemented in multiple dynamic rollers and the knife of choosing being mounted on dynamic roller
Choosing, transportation function, choose cutter shaft to gap can be used for length dynamic roller spacing adjacent less than two pipe tobacco screening, fall under dynamic roller
In the transport mechanism in portion;The pipe tobacco loose roll rotation that length is greater than two adjacent dynamic roller spacing moves to next dynamic roller, is finally sent into and divides
Cut machine.
Screening plant of the invention uses after cut tobacco is dry, and selectivity screening pipe tobacco is realized in pipe tobacco transmission process,
Long filament in pipe tobacco is prescinded for the long filament in pipe tobacco and is ready, improve the cigarette of ramuscule cigarette by after flexible, selectivity screening
The uniformity of silk structure, promotes the applicability of ramuscule cigarette pipe tobacco, and improves the comprehensive quality of ramuscule cigarette.
The present invention realizes the screening of pipe tobacco, transportation function with the knife of choosing being mounted on dynamic roller only with multiple dynamic rollers, chooses knife
Axial gap is adjustable, realizes that long filament finally can be sent into cutting machine by the regulation of flexible selectivity by pipe tobacco length.With biography
Vibration slot type sieve, through-hole type sieve and the fixed length chopping of system are compared, and the efficiency that long filament in pipe tobacco is sized can be improved, reduce simultaneously
Making in pipe tobacco process is broken.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is top view of the present invention for the screening plant of ramuscule cigarette pipe tobacco length control.
Fig. 2 is the present invention for the enlarged drawing at the top view A of the screening plant of ramuscule cigarette pipe tobacco length control.
Fig. 3 is side view of the present invention for the screening plant of ramuscule cigarette pipe tobacco length control.
Fig. 4 is the cooperation schematic diagram that knife is chosen on two adjacent dynamic rollers of the invention.
Fig. 5 is the attachment structure schematic diagram of power source of the present invention, transmission mechanism and dynamic roller.
In attached drawing:
1, power source 11, motor 2, transmission mechanism 21, retarder
22, sprocket wheel 23, chain 3, dynamic roller 4, choose knife
41, blade 42, fixed disk 43, mounting hole 5, fixed plate
6, tooth paddy
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to
Limit the present invention.
Embodiment:
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of screening plant based on the control of ramuscule cigarette pipe tobacco length, including power source 1, pass
Motivation structure 2, output end and transmission mechanism 2 connection of power source 1, transmission mechanism 2 connects and synchronous several intervals of driving are identical
Dynamic roller 3;It is provided on dynamic roller 3 along its axial alignment and what uniform intervals were arranged chooses knife 4, each choosing knife 4 includes multiple be used for
The blade 41 of pipe tobacco and the fixed disk 42 being fixed on dynamic roller 3 are stirred, blade 41 is uniformly distributed in fixed disk 42, each chooses knife
4 angle during installation is identical, and the position that knife 4 is chosen between adjacent dynamic roller 3 is staggered, and each blade 41 all extends to adjacent thereto
In the gap that two neighboring blade 41 on dynamic roller 3 is formed, intert staggered structure with the formation of blade 41 on adjacent dynamic roller 3;
It is provided with identical spacing between the both ends of blade 41 and adjacent dynamic roller 3, the rotation of knife 4 is chosen in the dynamic drive of roller 3.
The shape for choosing the blade 41 on knife 4 is isosceles trapezoid and bottom is connect with fixed disk 42.
Blade 41 is an integral molding structure with fixed disk 42, and the middle part of fixed disk 42 is provided with mounting hole 43, mounting hole 43
For circular hole, moving roller 3 is axial workpiece, and the bearing for reducing friction is provided in circular hole.
Choose knife 4 integral thickness be not easy it is blocked up, in the present embodiment select 3-4mm steel be made, respectively choose knife 4 and pass through mounting hole
43 sets on dynamic roller 3, arrangement can be fixed in adjacent choose by axle sleeve between knife 4, can also be fixed by clamp nut
Arrangement.
Angle between the bevel edge and top margin of blade 41 is 105 °.
The length of blade 41 is less than the length of setting screening pipe tobacco, and the length of blade 41 is adjacent blades on adjacent dynamic roller 3
Twice of 41 spacing, the spacing between the both ends of blade 41 and adjacent dynamic roller 3 are 2-3mm.
Choosing knife 4 includes eight blades 41, and the length of blade 41 is 20-22mm, the adjacent spacing for choosing knife 4 on same dynamic roller 3
For 25mm.
Adjacent choose is provided with axle sleeve on dynamic roller 3 between knife 4, and axle sleeve will choose knife 4 and mutually compress and fix.
The both ends of dynamic roller 3 are vertically installed with the fixed plate 5 being parallel to each other, and dynamic roller 3 is flexibly connected with fixed plate 5.
Power source 1 is mounted in fixed plate 5, and power source 1 is motor 11.
As shown in figure 5, dynamic roller 3 extends the transmission mechanism 2 being provided on one end of fixed plate 5 to transmit power, pass
Motivation structure 2 include be connected with motor 11 for adjustment speed retarder 21, be mounted on dynamic 3 both ends of roller sprocket wheel 22, connect
The chain 23 of each sprocket wheel 22, chain 23 are connect with the power output end of retarder 21, and sprocket wheel 22 is connect with chain 23, guarantee it
Linear velocity is equal.Protecting crust can be set outside transmission mechanism 2, need to smear grease lubrication on transmission mechanism 2, protecting crust can be with
Prevent the splashing of grease.
In the present embodiment, the kind of drive takes chain conveyer, in addition to this it is possible to using other mechanical power transmission sides
Formula.In the technical scheme in order to realize the conveying of pipe tobacco, transmission mechanism need to be synchronous drive mechanism, such as synchronous sprocket wheel, synchronization
The inside or outside of fixed plate 5 can be arranged in band or synchromesh gear, drive mechanism according to actual processing;Dynamic roller 3
The side for extending fixed plate 5 is arranged the promising present apparatus and provides the power source 1 of power, and power source 1 is motor 11, motor 11 it is defeated
Outlet is connect with retarder 21, and the output end and transmission mechanism 2 of retarder 21 are connected to the present apparatus and provide power.
As shown in figure 4, adjacent chooses knife 4 in transmission process, when it is adjacent choose the tooth paddy 7 that is formed between knife 4 it is opposite when, tooth paddy
Mutual corresponding part is still had near 7 between 41 blade, i.e., the gap formed between adjacent blades 41 on different dynamic rollers 3 is always
In the presence of and remain unchanged, the gap for screening the pipe tobacco being sized,
In the present embodiment, the pipe tobacco by 25mm square is needed to screen and be delivered at chopping with knife is chosen, setting is respectively chosen
41 length of the blade on knife 4 is 22mm, and the spacing between the both ends of blade 41 and adjacent dynamic roller 3 is 3mm, each parallel adjacent
Distance is 25mm between choosing knife, and the integral thickness for choosing knife 4 is 3mm, its length dimension of the formed gap of blade interlaced at this time
For 25mm, and width dimensions are then 11mm, and upon the rotation of the blade, gap remains 25*11mm, the cigarette of all 25mm square
Silk is transported at chopping.
It moves roller 3 and chooses being used cooperatively for knife 4, when pockets of pipe tobacco has just enter into the delivery area on dynamic roller 3, choose 4 meeting of knife
Pockets of pipe tobacco choose scattered, and is conveyed to next dynamic roller 3;Choosing pipe tobacco shorter in scattered pipe tobacco can be by choosing between knife 4
Gap drops on the transport device of lower section, and longer pipe tobacco will continue to convey by the area that selects rotated rearward for moving roller 3,
Secondary operation is carried out inside the device of long filament dissection until falling into;If the velocity of rotation of dynamic roller 3 is too fast, the side of knife 4 is chosen on dynamic roller 3
Sword can directly play the effect of cutting to pipe tobacco.
The presence in gap is used to select the pipe tobacco of target length, and the pipe tobacco less than target length can be dropped by gap
On the transport device of lower part, enter directly on the conveying conveying vibration slot of production line.
Above-mentioned is only the preferred embodiment of the present invention, it should be pointed out that: those skilled in the art are come
It says, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should be regarded as
Protection scope of the present invention.
Claims (10)
1. a kind of screening plant based on the control of ramuscule cigarette pipe tobacco length, it is characterised in that: including power source (1), transmission mechanism
(2), output end and transmission mechanism (2) connection of the power source (1), the transmission mechanism (2) connects and synchronous driving is several
It is a to be spaced identical dynamic roller (3);It is provided on the dynamic roller (3) along its axial alignment and what uniform intervals were arranged chooses knife (4), often
Choosing knife (4) described in a includes multiple fixed disks (42) for stirring the blade (41) of pipe tobacco and being fixed on dynamic roller (3), described
Blade (41) is uniformly distributed on fixed disk (42), and each angle of knife (4) during installation of choosing is identical, the adjacent dynamic roller
(3) position that knife (4) is chosen between is staggered, and each blade (41) all extends to the two neighboring leaf on dynamic roller (3) adjacent thereto
In the gap that piece (41) is formed, intert staggered structure with blade (41) formation on adjacent dynamic roller (3);The blade (41)
Identical spacing is provided between both ends and adjacent dynamic roller (3), the dynamic roller (3), which drives, chooses knife (4) rotation.
2. screening plant according to claim 1, it is characterised in that: adjacent choose is arranged between knife (4) on the dynamic roller (3)
There is axle sleeve, the axle sleeve will choose knife (4) and mutually compress and fix.
3. screening plant according to claim 1, it is characterised in that: the shape for choosing the blade (41) on knife (4) is
Isosceles trapezoid and bottom connect with fixed disk (42).
4. screening plant according to claim 2, it is characterised in that: the blade (41) is one with the fixed disk (42)
Forming structure is provided with mounting hole (43) in the middle part of the fixed disk (42).
5. screening plant according to claim 1, it is characterised in that: described choose knife (4) include eight blades (41), described
Angle between the bevel edge and top margin of blade (41) is 105 °.
6. screening plant according to claim 1, it is characterised in that: the length of the blade (41) is less than setting screening cigarette
The length of silk.
7. screening plant according to claim 6, it is characterised in that: the both ends of the blade (41) and adjacent dynamic roller (3)
Between spacing be 2-3mm, the length of the blade (41) is 20-22mm, the adjacent spacing for choosing knife (4) on same dynamic roller (3)
For 25mm.
8. screening plant according to claim 1, it is characterised in that: the both ends of the dynamic roller (3) are vertically installed with mutually
Parallel fixed plate (5), the dynamic roller (3) are flexibly connected with fixed plate (5).
9. screening plant according to claim 8, it is characterised in that: the power source (1) is mounted on fixed plate (5),
The power source (1) is motor (11).
10. screening plant according to claim 9, it is characterised in that: the transmission mechanism (2) includes and motor (11) phase
Connection is used for the retarder (21), the sprocket wheel (22) for being mounted on dynamic roller (3) both ends, the chain for connecting each sprocket wheel of adjustment speed
(23), the chain (23) connect with retarder (21) power output end.
Priority Applications (1)
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CN201910735256.XA CN110479610B (en) | 2019-08-09 | 2019-08-09 | Screening device based on control of tobacco shred length of fine cigarettes |
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CN201910735256.XA CN110479610B (en) | 2019-08-09 | 2019-08-09 | Screening device based on control of tobacco shred length of fine cigarettes |
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CN110479610B CN110479610B (en) | 2024-09-03 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111546397A (en) * | 2020-04-24 | 2020-08-18 | 河南中烟工业有限责任公司 | Long tobacco shred screening and cutting device |
CN112362610A (en) * | 2020-10-29 | 2021-02-12 | 河南中烟工业有限责任公司 | Method for detecting distribution uniformity of formula cut tobacco in thin cigarette |
CN112602960A (en) * | 2021-01-16 | 2021-04-06 | 中国烟草总公司郑州烟草研究院 | Tobacco raw material structure regulation and control and intensive mixing integrated device |
CN113974200A (en) * | 2021-12-13 | 2022-01-28 | 河南中烟工业有限责任公司 | Tobacco shred processing system |
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