CN109936645A - A kind of earpiece grenadine automatic assembling - Google Patents
A kind of earpiece grenadine automatic assembling Download PDFInfo
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- CN109936645A CN109936645A CN201711347698.4A CN201711347698A CN109936645A CN 109936645 A CN109936645 A CN 109936645A CN 201711347698 A CN201711347698 A CN 201711347698A CN 109936645 A CN109936645 A CN 109936645A
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- grenadine
- station
- mobile phone
- earpiece
- manipulator
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Abstract
The present invention relates to a kind of earpiece grenadine automatic assemblings, including mobile phone pipeline, the workbench of mobile phone pipeline side is set and the mobile phone pipeline other side is set finished product pipeline, rotating disk is provided on the workbench, jig there are four orientation is set in the rotating disk, is provided with the first station, second station, 3rd station and second station on the workbench of each orientation corresponding position of the rotating disk surrounding.The present invention can improve assembly precision, save labour turnover, the equipment and manual operation are compared, assembly precision can improve several times, by turntable structure 4 station modulars together, realize the automatically integrating between process, which ensure that the shipment acceptance rate of product, completely dispenses with manual intervention in automatic mode, various sensors realize full-automatic assembly, detection process with PLC control system.
Description
Technical field
The present invention relates to earpiece grenadine assembly equipment technical field more particularly to a kind of automatic group of earpiece grenadines
Installation.
Background technique
Since mobile intelligent, more and more users be unable to do without mobile phone now, and mobile phone can complete that song is listened to see electricity
Depending on functions such as acute and voice-enabled chats, but this function is realized often through the earpiece mechanism of mobile phone.
The assembly for largely manually completing the process is leaned on by most of mobile phone production firm at this stage.Although artificial mostly can
To guarantee yield, but since assembly precision is inadequate, it is high to also result in fraction defective.
Summary of the invention
The purpose of the invention is to overcome the deficiencies of the prior art and provide a kind of earpiece grenadine to assemble automatically
Machine.
The present invention is achieved through the following technical solutions:
Including mobile phone pipeline, the work of mobile phone pipeline side is arranged in a kind of earpiece grenadine automatic assembling
Platform and the finished product pipeline that the mobile phone pipeline other side is arranged in are provided with rotating disk, the rotating disk on the workbench
Upper setting there are four orientation jig, the rotating disk surrounding, each orientation corresponding position workbench on be provided with the first work
Position, including the first station manipulator, for the mobile phone on mobile phone pipeline to be put into the jig of rotating disk；Second station, packet
Second station manipulator and second station subsidiary body are included, for grenadine to be assembled to the mobile phone in jig；Third work
Position, including cylinder and pressure sensor, it is fixed on mobile phone for reinforcing grenadine；4th station, including the 4th station manipulator,
For detecting grenadine rigging position, and the mobile phone component that will test is placed on finished product pipeline.
Preferably, there are two the jig in each orientation is respectively provided with.
Through the above technical solutions, double jig structures are arranged in each station, can be completed at the same time every time two products assembly,
Work is detected, saves 2 manually for each shift while productive temp improves twice.
Preferably, the first station manipulator, second station manipulator and the 4th station manipulator are provided with first
CCD, the second station manipulator are additionally provided with the 2nd CCD.
Preferably, the first station manipulator is wall-mounted SCARA manipulator, and the second station manipulator is
SCARA manipulator, the 4th station manipulator are three axle robert.
Preferably, the second station subsidiary body is grenadine automatic loading and unloading mechanism, for gauze automatic charging under
Material.
Preferably, the 4th station manipulator is located above mobile phone pipeline, and mobile phone pipeline is divided into be processed
Mobile phone pipeline and NG finished product pipeline.
Preferably, the grenadine automatic loading and unloading mechanism is single-bin feed mechanism comprising: two stack apparatus；Rotation
Turntable, for switching two stack apparatus；Whether secondary station CCD puts back for grenadine in stack apparatus；Secondary station is mechanical
Hand, for putting just the grenadine put back absorption；Mechanism for stripping, for removing the grenadine for having base stock；Transfer robot, being used for will
Grenadine with base stock is sent to mechanism for stripping from stack apparatus；Ash can takes base stock waste material for filling.
Preferably, the jig includes the bottom plate of the rectangular configuration equipped with fixture, and the air flue being equipped in bottom plate connects with tracheae
Head is connected with suction cup sealed, and gas-tpe fitting is controlled to a vacuum pump, and sucker setting is used to draw fixed mobile phone grenadine at fixture both ends,
Any one side of bottom plate is fixedly connected with positioning seat, and fine adjustment stage is equipped between positioning seat and bottom plate for adjusting cellular network
The operating position of yarn.
Preferably, the bottom plate is equipped with positioning pin, and positioning pin is arranged in the lateral location of bottom plate and close to fine adjustment stage
The position of setting.
Preferably, sucker be arranged two, two suckers are separately positioned on the both ends of fixture center, two suckers it
Between fixture two sides, be equipped with several evenly spaced screws, screw is for fixing and dismantle fixture and bottom plate.
Compared with prior art, the beneficial effects of the present invention are: the present invention can improve assembly precision, save manually at
This, the equipment and manual operation are compared, and assembly precision can improve several times, and can manually save 2 people/class, pass through turntable structure
4 station modulars together, are being realized the automatically integrating between process, and each station setting pair of the equipment is controlled
Lamps structure can be completed at the same time assembly, the detection work of two products every time, be each shift while productive temp improves twice
It saves 2 manually, increases the first CCD vision-based detection function, detection accuracy has reached 0.01mm, this is traditional artificial assembly
In it is impossible, ensure that the shipment acceptance rate of product, completely dispense with manual intervention in automatic mode, various sensors are matched
PLC control system realizes full-automatic assembly, detection process.
Detailed description of the invention
Fig. 1 is the top view of the first working condition of the invention；
Fig. 2 is the top view of the second working condition of the invention；
Fig. 3 is the perspective view of second station subsidiary body of the invention；
Fig. 4 is the main view of jig in the present invention；
Fig. 5 is the left view of jig in the present invention；
Fig. 6 is the right view of jig in the present invention.
In figure: 1- mobile phone pipeline；2- workbench；3- finished product pipeline；4- rotating disk；5- jig, 51- bottom plate, 52- card
Tool, 53- sucker, 54- gas-tpe fitting, 55- screw, 56- positioning seat, 57- fine adjustment stage, 58- positioning pin；The first station of 6-；7-
Second station；8- 3rd station；The 4th station of 9-；10- the first station manipulator；11- second station manipulator；12- cylinder；
13- pressure sensor；The 4th station manipulator of 14-；The first CCD of 15-；16- second station subsidiary body；17- mobile phone to be processed
Pipeline；18-NG finished product pipeline；19- stack apparatus；20- turntable；21- secondary station CCD；22- secondary station is mechanical
Hand；23- mechanism for stripping；24- transfer robot；25- ash can；The 2nd CCD of 26-.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Please refer to Fig. 1-3, a kind of earpiece grenadine automatic assembling provided by the invention, including mobile phone pipeline 1, set
Set 1 side of mobile phone pipeline workbench 2 and the finished product pipeline 3 of 1 other side of mobile phone pipeline is set, the work
Rotating disk 4 is provided on platform 2, there are four the jig 5 in orientation, 4 surroundings of rotating disk, Mei Gefang for setting in the rotating disk 4
It is provided on the workbench of position corresponding position
First station 6, including the first station manipulator 10, for the mobile phone on mobile phone pipeline to be put into rotating disk 4
In jig 5；
Second station 7, including second station manipulator 11 and second station subsidiary body 16, for assembling in place grenadine
In on the mobile phone in jig 5；
3rd station 8, including cylinder 12 and pressure sensor 13, it is fixed on mobile phone for reinforcing grenadine；
4th station 9, including the 4th station manipulator 14, for detecting grenadine rigging position, and the mobile phone that will test
Component is placed on finished product pipeline 3.
In the present embodiment, there are two the jig 5 in each orientation is respectively provided with.It is therein, the first station manipulator
10, second station manipulator 11 and the 4th station manipulator 14 are provided with the first CCD15, and the second station manipulator is also set
It is equipped with the 2nd CCD 26.The first station manipulator 10 is wall-mounted SCARA manipulator, and the second station manipulator 11 is
SCARA manipulator, the 4th station manipulator 14 are three axle robert, wherein the second station subsidiary body 16 is net
Yarn automatic loading and unloading mechanism, is used for gauze automatic charging and blanking, and the 4th station manipulator 14 is located on mobile phone pipeline
Side, and mobile phone pipeline 1 is divided for mobile phone pipeline 17 to be processed and NG finished product pipeline 18.
In the present embodiment, the grenadine automatic loading and unloading mechanism is single-bin feed mechanism comprising two stack apparatus
19；Turntable 20, for switching two stack apparatus 19；Whether secondary station CCD21 is put for grenadine in stack apparatus 19
Instead；Secondary station manipulator 22, for putting just the grenadine put back absorption；Mechanism for stripping 23, for removing the net for having base stock
Yarn；Transfer robot 24, for the grenadine for having base stock to be sent to mechanism for stripping 23 from stack apparatus 19；Ash can 25,
Base stock waste material is taken for filling.
Working principle: mobile phone to be processed is placed on mobile phone pipeline 17 to be processed, and the first station manipulator 10 can drive
Dynamic upper the first CCD15 that it hangs over, automatic past carry out vision positioning to mobile phone and are drawn after determining mobile phone accurate location
Onto the jig 5 of rotating disk 4, product is sent into second station 7, at the same time, second by rotated ninety degrees in subsequent rotating disk 4
Station manipulator 11 goes in second station subsidiary body 16 to draw grenadine, and grenadine position after mechanism for stripping 23 is not to fix
Constant, therefore first the grenadine after removing is positioned by the first CCD15 on second station manipulator 11 before absorption, net
Yarn quality is very light, and after vacuum suction, the position on sucker is not fixation, in order to guarantee assembly precision, is filling
With being positioned again on preceding the 2nd CCD26 that grenadine is also taken to second station manipulator 12, finally by second station
Grenadine is assembled in mobile phone by manipulator 12, and after grenadine has assembled, rotating disk is rotated by 90 °, and product is sent into 3rd station 8,
The station is mainly made of cylinder 12 and pressure sensor 13, and it is firm to be bonded to guarantee grenadine on mobile phone, is needed to turning to match
Grenadine afterwards carries out the pressing of certain time, certain pressure.After having pressed, rotating disk 4 is rotated by 90 ° automatically, and product is sent into
4th station 9, the main three axle robert of the station, the function of the first CCD15 of the 4th station manipulator 14 is to after assembly
Grenadine carries out size detection, to guarantee that grenadine has been installed on correct position, first by the 4th station manipulator 14 with the
One CCD15 detects product, and then the sucker on the 4th station manipulator 14 is drawn to the product in rotating disk 4 specified
Belt line on, i.e., if detection OK, the 4th station manipulator 14 is just put into product 3 on finished product pipeline, if detection NG
It just puts it on NG finished product pipeline 18.
Wherein, it if the stack apparatus 19 in Fig. 3 is the stacking-type feed mechanism designed exclusively for base stock, designs in the equipment
Two stack apparatus 19, the switching between them is automatically switched by the turntable 20 of bottom, this ensure that giving heap
Whole equipment can not be shut down when stack reloads.Secondary station CCD21 is used to identify whether the grenadine in storehouse puts back, if it is grenadine
It is that opposite direction is placed, secondary station manipulator 22 can be rotated after picking up grenadine and be correctly oriented.Later will
It is put on transfer robot 24.It will be finally transmitted on mechanism for stripping 23, shelled in the grenadine with base stock by transfer robot 24
The function of structure 23 of disembarking is to strip down grenadine from base stock, and the grenadine stripped down just siphons away 11 by second station manipulator
Assembly for second station.After all grenadines on one base stock are all sucked away, base stock is sent automatically by mechanism for stripping 23
Enter ash can 25.The above process is exactly the automatic charging of grenadine, stripping process.
As shown in Figs. 4-6, earpiece grenadine automatic assembling provided by the invention, the jig 5 therein can not only
Mobile phone grenadine defined position and will can play the role of work tooling, moreover it is possible to play the deformation for preventing mobile phone grenadine in production and
Damage.Wherein specific structure is that the jig 5 includes the bottom plate 51 of the rectangular configuration equipped with fixture 52, is equipped in bottom plate 51
Air flue and gas-tpe fitting 54 and sucker 53 are tightly connected, and gas-tpe fitting 54 is controlled to a vacuum pump, and sucker 53 is round and setting exists
52 both ends of fixture, when vacuum pump work, sucker 53 can form vacuum, be sucked or decontrol mobile phone grenadine, in any of bottom plate 51
One side is fixedly connected with positioning seat 56, and fine adjustment stage 57 is equipped between positioning seat 56 and bottom plate 51 for adjusting mobile phone grenadine
Operating position.Wherein, the bottom plate 51 is equipped with positioning pin 58, and the lateral location of bottom plate 51 and close is arranged in positioning pin 58
The position that fine adjustment stage 57 is arranged.In the present embodiment, sucker 53 is arranged two, and two suckers 53 are separately positioned on 52 center of fixture
The both ends of position, two sides of fixture 52 between two suckers 53 are equipped with several evenly spaced screws 55, and screw 55 is used
In fixed and disassembly fixture 52 and bottom plate 51.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (9)
1. a kind of earpiece grenadine automatic assembling, it is characterised in that: conveyed including mobile phone pipeline (1), setting in mobile phone
Finished product pipeline (3) of the workbench (2) and setting of line (1) side in mobile phone pipeline (1) other side, the workbench
(2) it is provided on rotating disk (4), the jig (5) there are four orientation, rotating disk (4) surrounding is set on the rotating disk (4)
Each orientation corresponding position workbench on be provided with the first station (6), second station (7), 3rd station (8) and the second work
Position (9), the first station manipulator (10) are used to for the mobile phone on mobile phone pipeline being put into the jig (5) of rotating disk (4)；Second
Station (7) includes second station manipulator (11) and second station subsidiary body (16), for being assembled to grenadine positioned at jig
(5) on the mobile phone in；3rd station (8) includes cylinder (12) and pressure sensor (13), is consolidated on mobile phone for reinforcing grenadine
It is fixed；4th station (9), including the 4th station manipulator (14), for detecting grenadine rigging position, and the mobile phone group that will test
Part is placed on finished product pipeline (3), there are two the jig (5) in each orientation is respectively provided with.
2. a kind of earpiece grenadine automatic assembling according to claim 1, it is characterised in that: first station machine
Tool hand (10), second station manipulator (11) and the 4th station manipulator (14) are provided with the first CCD (15), second work
Position manipulator is additionally provided with another CCD (26).
3. a kind of earpiece grenadine automatic assembling according to claim 2, it is characterised in that: first station machine
Tool hand (10) is wall-mounted SCARA manipulator, and the second station manipulator (11) is SCARA manipulator, the 4th station
Manipulator (14) is three axle robert.
4. a kind of earpiece grenadine automatic assembling according to claim 1, it is characterised in that: according to claim 1
A kind of earpiece grenadine automatic assembling, it is characterised in that: the second station subsidiary body (16) be grenadine from
Dynamic charging and discharging mechanism, is used for gauze automatic charging and blanking.
5. a kind of earpiece grenadine automatic assembling according to claim 1, it is characterised in that: the 4th station machine
Tool hand (14) is located above mobile phone pipeline, and by mobile phone pipeline (1) be divided into mobile phone pipeline (17) to be processed and NG at
Product pipeline (18).
6. a kind of earpiece grenadine automatic assembling according to claim 5, it is characterised in that: on the grenadine is automatic
Cutting agency is stacking-type feed mechanism comprising:
Two stack apparatus (19)；
Turntable (20), for switching two stack apparatus；
Secondary station CCD (21), for checking whether stack apparatus (19) interior grenadine puts back；
Secondary station manipulator (22), for putting just the grenadine put back；
Mechanism for stripping (23), for removing the grenadine for having base stock；
Transfer robot (24), for the grenadine for having base stock to be sent to mechanism for stripping (23) from stack apparatus (19)；
Ash can (25) takes base stock waste material for filling.
7. a kind of earpiece grenadine automatic assembling according to claim 1, it is characterised in that: jig (5) packet
The bottom plate (51) of the rectangular configuration equipped with fixture (52) is included, the air flue and gas-tpe fitting (54) and sucker being equipped in bottom plate (51)
(53) it is tightly connected, gas-tpe fitting (54) is controlled to a vacuum pump, and sucker (53) setting is at fixture (52) both ends for drawing fixation
Any one side of mobile phone grenadine, bottom plate (51) is fixedly connected with positioning seat (56), between positioning seat (56) and bottom plate (51)
It is used to adjust the operating position of mobile phone grenadine equipped with fine adjustment stage (57).
8. a kind of earpiece grenadine automatic assembling according to claim 7, it is characterised in that: on the bottom plate (51)
Equipped with positioning pin (58), positioning pin (58) is arranged the lateral location in bottom plate (51) and close to the position of fine adjustment stage (57) setting
It sets.
9. a kind of earpiece grenadine automatic assembling according to claim 7, it is characterised in that: sucker (53) setting two
A, two suckers (53) are separately positioned on the both ends of fixture (52) center, the fixture (52) between two suckers (53)
Two sides are equipped with several evenly spaced screws (55), and screw (55) is for fixing and dismantling fixture (52) and bottom plate (51).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711347698.4A CN109936645A (en) | 2017-12-15 | 2017-12-15 | A kind of earpiece grenadine automatic assembling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711347698.4A CN109936645A (en) | 2017-12-15 | 2017-12-15 | A kind of earpiece grenadine automatic assembling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109936645A true CN109936645A (en) | 2019-06-25 |
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ID=66979591
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711347698.4A Pending CN109936645A (en) | 2017-12-15 | 2017-12-15 | A kind of earpiece grenadine automatic assembling |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112261540A (en) * | 2020-10-29 | 2021-01-22 | 博众精工科技股份有限公司 | Gauze assembly device |
-
2017
- 2017-12-15 CN CN201711347698.4A patent/CN109936645A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112261540A (en) * | 2020-10-29 | 2021-01-22 | 博众精工科技股份有限公司 | Gauze assembly device |
| CN112261540B (en) * | 2020-10-29 | 2023-03-21 | 博众精工科技股份有限公司 | Gauze assembly device |
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Legal Events
| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190625 |
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| WD01 | Invention patent application deemed withdrawn after publication |