CN114178811B - Automatic assembling equipment for air conditioner pipeline filter - Google Patents
Automatic assembling equipment for air conditioner pipeline filter Download PDFInfo
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- CN114178811B CN114178811B CN202111520158.8A CN202111520158A CN114178811B CN 114178811 B CN114178811 B CN 114178811B CN 202111520158 A CN202111520158 A CN 202111520158A CN 114178811 B CN114178811 B CN 114178811B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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Abstract
The invention relates to the technical field of automation equipment, in particular to automatic assembling equipment for an air conditioner pipeline filter. Including multistation swivel work head, and install connecting seat feed mechanism around multistation swivel work head, first sealing washer installation mechanism, second sealing washer installation mechanism, filter mantle hold-down mechanism, visual detection mechanism, unloading mechanism, realize that connecting seat rotational positioning installs, first sealing washer is got the material installation, the installation is got to the second sealing washer, the installation of filter mantle rotational positioning, the filter mantle compresses tightly, visual detection, the unloading, degree of automation is high, very big improvement the packaging efficiency, reduce the cost of labor, improve the equipment quality.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to automatic assembling equipment for an air conditioner pipeline filter.
Background
The utility model provides an air conditioner pipeline filter, if fig. 1, comprises connecting seat, first sealing washer, second sealing washer, filter mantle, need give as security to the outside the slot of connecting seat with first sealing washer, second sealing washer in proper order during the installation to compress tightly the filter mantle on the connecting seat, connecting seat and filter mantle are equipped with unsmooth cooperation, have the directionality, in conventional assembly operation, adopt manual assembly, the inefficiency, and produce easily and install the quality problem.
Disclosure of Invention
The invention solves the problems that: in the conventional assembly operation, manual assembly is adopted, the efficiency is low, the problem of installation quality is easily caused, and the automatic assembly equipment for the air conditioner pipeline filter is full-automatic and high in installation efficiency.
The invention is realized by the following technical scheme that the automatic assembling equipment for the air conditioner pipeline filter comprises a multi-station rotary workbench, wherein a connecting seat profiling tool is arranged on the multi-station rotary workbench, a connecting seat feeding station, a first sealing ring mounting station, a second sealing ring mounting station, a filter cover pressing station, a visual detection station and a blanking station are at least arranged on the periphery of the multi-station rotary workbench, and a connecting seat feeding mechanism, a first sealing ring mounting mechanism, a second sealing ring mounting mechanism, a filter cover pressing mechanism, a visual detection mechanism and a blanking mechanism are respectively arranged on each corresponding station,
the connecting seat feeding mechanism comprises a first vibrating disc, a first distributing mechanism, a first manipulator and a first rotating table, wherein a connecting seat is stored in the first vibrating disc, the first distributing mechanism is installed at the tail end of a material channel of the first vibrating disc, the first distributing mechanism comprises a first material table, a first fixed positioning block, a first movable positioning block and a first distributing air cylinder, the first fixed positioning block is fixedly installed on the first material table, and the first movable positioning block is pushed by the first distributing air cylinder to slide on the first material table so as to push the connecting seat to the first fixed positioning block from an outlet of the material channel; the first rotating platform is provided with a first profiling tool which is driven by a servo motor to rotate, and a first optical fiber sensor is further mounted on the first rotating platform and used for identifying the position of a notch at the top of the connecting seat; the first manipulator is a two-axis manipulator and can move transversely and vertically, two first three-jaw cylinders are mounted on the first manipulator, the first profiling tool is located at the middle point of the first fixed positioning block and the connecting seat profiling tool, and the center distance between the two adjacent first three-jaw cylinders is equal to that between the two first three-jaw cylinders;
the first sealing ring mounting mechanism comprises a second vibrating disc, a second material distributing mechanism, a second manipulator and a transition mechanism; the second vibration disc is internally provided with a first sealing ring, the second material distribution mechanism is arranged at the tail end of a material channel of the second vibration disc and comprises a second material table, a push plate and a second material distribution cylinder, a positioning groove is formed in the second material table and is semicircular, the diameter of the positioning groove is consistent with the outer diameter of the first sealing ring, a downward through hole is formed in the center of the positioning groove, and the diameter of the through hole is slightly larger than the inner diameter of the first sealing ring; the push plate is driven by a second material distribution cylinder to slide on the second material platform, and the first sealing ring is pushed to the positioning groove from the outlet of the material channel; the second manipulator is a two-shaft manipulator, the second manipulator is driven to be provided with a material taking rod and a material discharging rod, the material taking rod is a polished rod and is fixed below a mounting plate of the second manipulator, the bottom end of the material taking rod is provided with a taper, the material taking rod can be in clearance fit with a through hole, the diameters of the material discharging rod and the material taking rod are consistent, the material discharging rod is also fixed below the mounting plate of the second manipulator, a sleeve is matched outside the material discharging rod in a sliding mode, and the sleeve is driven to move up and down by a material discharging cylinder fixed on the mounting plate; the transition mechanism comprises a transition rod, a two-finger cylinder, a lifting platform and a lifting cylinder, wherein the transition rod is fixedly arranged on an equipment platform, the output end of the lifting cylinder is connected with the lifting platform, the two-finger cylinder is fixed on the lifting platform, two sealing ring limiting claws are respectively arranged at two finger output ends of the two-finger cylinder, and the sealing ring limiting claws are in an arc profiling structure for holding the material taking rod and the material placing rod; the transition rod is positioned at the middle point of the arc groove and the connecting seat profiling tool, and the center distance between the adjacent two transition rods is equal to the center distance between the material taking rod and the material placing rod;
the second sealing ring mounting mechanism and the first sealing ring mounting mechanism are consistent in structure;
the filter cover feeding mechanism comprises a third vibrating disc, a third material distributing mechanism, a third manipulator and a second rotating table; the third vibrating disk is internally provided with a filter cover, the third distributing mechanism is installed at the tail end of a material channel of the third vibrating disk and comprises a third material platform, a third fixed positioning block, a third movable positioning block and a third distributing air cylinder, the third fixed positioning block is fixedly installed on the third material platform, and the third movable positioning block is pushed by the third air cylinder to push the filter cover to the third fixed positioning block from an outlet of the material channel; the second rotating platform is provided with a filter mantle profiling tool, the filter mantle profiling tool is driven by a servo motor to rotate, the center of the filter mantle profiling tool is provided with a through hole, a second optical fiber sensor is arranged in the through hole, the second optical fiber sensor is fixedly connected with the equipment platform and rotates relative to the filter mantle profiling tool, and the second optical fiber sensor is used for confirming the position of a notch on the inner side of the bottom of the filter mantle; the third manipulator is a two-axis manipulator, two third three-jaw cylinders are installed on the third manipulator, the filter mantle profiling tool is located at the middle point of the third fixed positioning block and the connecting seat profiling tool, and the center distance between the adjacent two third three-jaw cylinders is equal to the center distance between the two third three-jaw cylinders.
Further, the filter mantle hold-down mechanism includes cylinder support, presses cylinder and profile modeling pressure head.
Further, the visual detection mechanism comprises a camera support and a visual detection camera.
Further, unloading mechanism includes the fourth manipulator, the fourth manipulator is the biaxial manipulator, install the fourth three-jaw cylinder on the fourth manipulator, fourth manipulator below is equipped with the guide slip table, guide slip table end opening is equipped with the finished product material frame, the guide slip table is installed on horizontal cylinder, still is equipped with the defective work material frame under the drive guide slip table.
Further, the blowing cylinder is installed in the mounting panel top, and blowing pole coaxial setting, blowing pole center is equipped with the through-hole, and sliding fit has the connecting stub in the through-hole, the piston rod fixed connection of connecting stub and blowing cylinder, the both sides of blowing pole are provided with the guide way, be equipped with the cylindric lock on the connecting stub, the cylindric lock passes guide way and the outer sleeve fixed connection of blowing pole.
Furthermore, the top of the transition rod is provided with a conical section, and the bottoms of the material taking rod and the material discharging rod are provided with paired conical holes.
The invention has the beneficial effects that:
1. the air conditioner pipeline filter full-automatic loading device is provided with a connecting seat loading station, a first sealing ring mounting station, a second sealing ring mounting station, a filter cover pressing station, a visual detection station and a discharging station, so that the air conditioner pipeline filter is fully automatically loaded, positioned, mounted, detected and discharged, the automation degree is high, and the assembly efficiency is greatly improved.
2. The invention is provided with the first rotating platform and the second rotating platform, angle adjustment is carried out on the connecting seat and the filter cover, and the two light ray sensors are used for identifying, so that the problem of directivity required by assembly is solved.
3. The first mechanical arm and the third mechanical arm are respectively provided with two three-jaw cylinders, the second mechanical arm is provided with a material taking rod and a material discharging rod, and the two operations are respectively realized in a single beat by matching the first rotating table, the second rotating table and the filtering mechanism, so that the efficiency can be improved.
Drawings
FIG. 1 is a schematic structural diagram of an air conditioner duct filter according to the present invention;
FIG. 2 is a schematic structural view of an automatic assembling apparatus for an air conditioner pipe filter according to the present invention;
FIG. 3 is a schematic structural view of a connecting seat feeding mechanism according to the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3;
FIG. 5 is a schematic view of a first turntable according to the present invention;
FIG. 6 is a schematic structural diagram of a first gasket mounting mechanism according to the present invention;
FIG. 7 is a front view of a first seal ring mounting mechanism according to the present invention;
FIG. 8 is a schematic structural view of a second feed mechanism according to the present invention;
FIG. 9 is a schematic structural view of a take-out and take-out wand according to the present invention;
FIG. 10 is a schematic structural view of a transition mechanism according to the present invention;
FIG. 11 is a schematic structural view of a filter cage mounting mechanism according to the present invention;
FIG. 12 is a schematic view of a second turntable according to the present invention;
FIG. 13 is a cross-sectional view of a second turntable in accordance with the present invention;
FIG. 14 is a schematic structural view of a filter cage hold-down mechanism according to the present invention;
FIG. 15 is a schematic view of a visual inspection mechanism according to the present invention;
fig. 16 is a schematic structural view of the blanking mechanism according to the present invention.
In the figure:
1, a multi-station rotary workbench; 101, a connecting seat profiling tool;
2, connecting seat feeding mechanism; 201 a first vibratory pan; 202 a first material distributing mechanism; 2021 a first material table; 2022 a first fixed locating block; 2023 a first movable locating block; 2024 a first material separating cylinder; 203 a first manipulator; 2031 a first three-jaw cylinder; 204 a first rotating table; 2041 a first profiling fixture; 2042 a first fiber optic sensor;
3 a first seal ring mounting mechanism; 301 a second vibratory pan; 302 a second material distribution mechanism; 3021 a second material table; 3021-1 positioning groove; 3021-2 a through hole; 3022 pushing the board; 3023 a second distribution cylinder; 303 a second manipulator; 3031 taking a material rod; 3032 a discharge rod; 3033 a blowing cylinder; 3034 a sleeve; 3035 a connection stub; 304 a transition mechanism; 3041 a transition rod; 3042 two cylinders; 3043 a lifting platform; 3044 lifting the cylinder; 3045 sealing ring limit claws;
4, a second sealing ring mounting mechanism;
5, a filter cover mounting mechanism; 501 a third vibratory pan; 502 third feed mechanism; 5021 a third material table; 5022 a third fixed positioning block; 5023 a third movable locating block; 5024 a third material distributing cylinder; 503 a third manipulator; 5031 a third three-jaw cylinder; 504 a second rotary table; 5041 profiling tooling for filter housings; 5042 a second fiber optic sensor;
6, a filter cover pressing mechanism; 601 a cylinder support; 602 pressing the cylinder; 603 profiling pressure heads;
7 a visual inspection mechanism; 701 a camera support; 702 a visual inspection camera;
8, a blanking mechanism; 801 fourth manipulator; 8011 a fourth three-jaw cylinder; 802 material guiding sliding table; 803 finishing the material frame; 804 a transverse cylinder; 805 unqualified product frames.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 2, an automatic assembling device for an air conditioner pipeline filter comprises a multi-station rotary workbench 1, wherein a connecting seat profiling tool 101 is installed on the multi-station rotary workbench 1, a connecting seat feeding station, a first sealing ring installation station, a second sealing ring installation station, a filter cover pressing station, a visual detection station and a blanking station are at least arranged around the multi-station rotary workbench 1, a connecting seat feeding mechanism 2, a first sealing ring installation mechanism 3, a second sealing ring installation mechanism 4, a filter cover installation mechanism 5, a filter cover pressing mechanism 6, a visual detection mechanism 7 and a blanking mechanism 8 are respectively installed at each corresponding station,
as shown in fig. 3 and 4, the connecting seat feeding mechanism 2 includes a first vibrating tray 201, a first material distribution mechanism 202, a first manipulator 203, and a first rotating table 204, the connecting seat is stored in the first vibrating tray 201, the first material distribution mechanism 202 is installed at the end of the material channel of the first vibrating tray 201, the first material distribution mechanism 202 includes a first material table 2021, a first fixed positioning block 2022, a first movable positioning block 2023, and a first material distribution cylinder 2024, the first fixed positioning block 2022 is fixedly installed on the first material table 2021, the first movable positioning block 2023 is pushed by the first material distribution cylinder 2024 to slide on the first material table 2021, and the connecting seat is pushed from the outlet of the material channel to the first fixed positioning block 2022; as shown in fig. 5, the first rotating table 204 is provided with a first profiling tool 2041, the first profiling tool 2041 is driven to rotate by a servo motor, and the first rotating table 204 is further provided with a first optical fiber sensor 2042 for identifying a position of a notch at the top of the connecting seat; the first manipulator 203 is a two-axis manipulator and can move horizontally and vertically, two first three-jaw cylinders 2031 are mounted on the first manipulator 203, the first profiling tool 2041 is located at the midpoint of the first fixed positioning block 2022 and the connecting seat profiling tool 101, and the center distance between the two adjacent first three-jaw cylinders 2031 is equal to the center distance between the two adjacent first three-jaw cylinders 2031;
as shown in fig. 6, the first sealing ring installation mechanism 3 includes a second vibration disk 301, a second material distribution mechanism 302, a second manipulator 303, and a transition mechanism 304; a first sealing ring is stored in the second vibration disc 301, the second material distribution mechanism 302 is installed at the end of a material channel of the second vibration disc 301, as shown in fig. 8, the second material distribution mechanism 302 includes a second material table 3021, a push plate 3022, a second material distribution cylinder 3023, a positioning groove 3021-1 is arranged on the second material table 3021, the positioning groove 3021-1 is semicircular, the diameter of the positioning groove 3021-1 is identical to the outer diameter of the first sealing ring, a downward through hole 3021-2 is arranged in the center of the positioning groove 3021-1, and the diameter of the through hole 3021-2 is slightly larger than the inner diameter of the first sealing ring; the push plate 3022 is driven by a second distributing cylinder 3023 to slide on a second material table 3021, so that the first sealing ring is pushed to the positioning groove 3021-1 from the outlet of the material channel; as shown in fig. 7 and 9, the second manipulator 303 is a two-axis manipulator, and drives the second manipulator 303 to be provided with a material taking rod 3031 and a material discharging rod 3032, the material taking rod 3031 is a polished rod and is fixed below a mounting plate of the second manipulator 303, the bottom end of the material taking rod 3031 is tapered, the material taking rod 3031 can be in clearance fit with a through hole 3021-2, the diameters of the material discharging rod 3032 and the material taking rod 3031 are consistent, the material discharging rod 3032 is also fixed below the mounting plate of the second manipulator 303, a sleeve 3034 is slidably fitted outside the material discharging rod 3032, and the sleeve 3034 is driven by a material discharging cylinder 3033 fixed on the mounting plate to move up and down; as shown in fig. 10, the transition mechanism 304 includes a transition rod 3041, a two-finger cylinder 3042, a lifting platform 3043, and a lifting cylinder 3044, the transition rod 3041 is fixedly mounted on the equipment platform, an output end of the lifting cylinder 3044 is connected with the lifting platform 3043, the two-finger cylinder 3042 is fixed on the lifting platform 3043, two finger output ends of the two-finger cylinder 3042 are respectively provided with two sealing ring limiting claws 3045, and the sealing ring limiting claws 3045 are in an arc profile modeling structure for embracing the material taking rod 3031 and the material discharging rod 3032; the transition rod 3041 is positioned at the middle point of the arc groove and the connecting seat profiling tool 101, and the center distance between the adjacent two is equal to the center distance between the material taking rod 3031 and the material discharging rod 3032;
the second sealing ring mounting mechanism 4 and the first sealing ring mounting mechanism 3 have the same structure;
as shown in fig. 11, the filter cap feeding mechanism includes a third vibration tray 501, a third material distribution mechanism 502, a third robot 503, and a second rotating table 504; a filter housing is stored in the third vibration tray 501, the third material distribution mechanism 502 is mounted at the tail end of a material channel of the third vibration tray 501, the third material distribution mechanism 502 comprises a third material table 5021, a third fixed positioning block 5022, a third movable positioning block 5023 and a third material distribution cylinder 5024, the third fixed positioning block 5022 is fixedly mounted on the third material table 5021, and the third movable positioning block 5023 is pushed by the third cylinder to push the filter housing from an outlet of the material channel to the third fixed positioning block 5022; as shown in fig. 12 and 12, the second rotating platform 504 is provided with a filter mantle profiling tool 5041, the filter mantle profiling tool 5041 is driven by a servo motor to rotate, a through hole is formed in the center of the filter mantle profiling tool 5041, a second optical fiber sensor 5042 is installed in the through hole, the second optical fiber sensor 5042 is fixedly connected with an equipment platform and rotates relative to the filter mantle profiling tool 5041, and the second optical fiber sensor 5042 is used for confirming the position of a notch on the inner side of the bottom of the filter mantle; the third manipulator 503 is a two-axis manipulator, two third three-jaw cylinders 5031 are mounted on the third manipulator 503, the filter mantle profiling tool 5041 is located at the midpoint of the third fixed positioning block 5022 and the connecting seat profiling tool 101, and the center distance between the adjacent two is equal to the center distance between the two third three-jaw cylinders 5031.
In practical application, as shown in fig. 14, the filter housing pressing mechanism 6 includes a cylinder bracket 601, a pressing cylinder 602 and a profiling ram 603.
As shown in fig. 15, in practical applications, the visual inspection mechanism 7 includes a camera holder 701 and a visual inspection camera 702.
As shown in fig. 16, in practical application, the blanking mechanism 8 includes a fourth manipulator 801, the fourth manipulator 801 is a two-axis manipulator, a fourth three-jaw cylinder 8011 is installed on the fourth manipulator 801, a material guiding sliding table 802 is arranged below the fourth manipulator 801, a finished product frame 803 is arranged at a lower opening of the material guiding sliding table 802, the material guiding sliding table 802 is installed on a transverse cylinder 804, and an unqualified product frame 805 is further arranged under the material guiding sliding table 802.
As shown in fig. 9, in practical application, the discharging cylinder 3033 is installed above the mounting plate and is coaxially arranged with the discharging rod 3032, a through hole is formed in the center of the discharging rod 3032, a connecting short column 3035 is slidably fitted in the through hole, the connecting short column 3035 is fixedly connected with a piston rod of the discharging cylinder 3033, guide grooves are formed in two sides of the discharging rod 3032, a cylindrical pin is arranged on the connecting short column 3035, and the cylindrical pin penetrates through the guide grooves and is fixedly connected with a sleeve 3034 outside the discharging rod 3032.
In practical application, the top of the transition rod 3041 is provided with a tapered section, and the bottoms of the material taking rod 3031 and the material discharging rod 3032 are provided with paired tapered holes.
The working principle of the invention is as follows:
the invention is provided with an eight-station rotary worktable, eight connecting seat profiling tools 101 are arranged on the eight-station rotary worktable, connecting seats are arranged in the connecting seat profiling tools 101 for step-by-step conveying, and the eight-station rotary worktable comprises a connecting seat feeding station, a first sealing ring mounting station, a second sealing ring mounting station, a filter cover pressing station, a visual detection station, a blanking station and a standby station,
at a connecting seat feeding station, the connecting seat is conveyed to a first distributing mechanism 202 through a first vibrating disc 201, a first distributing cylinder 2024 pushes a first movable positioning block 2023 to push the connecting seat to a first fixed positioning block 2022 from a material channel outlet for positioning, then a first manipulator 203 is clamped through a first three-jaw cylinder 2031 and conveyed to a first rotating platform 204, the connecting seat is positioned through a first profiling tool 2041, a servo motor drives the first profiling tool 2041 to rotate until a notch is detected by a first optical fiber sensor 2042, and in the same working cycle, another first three-jaw cylinder 2031 clamps the connecting seat with the direction adjusted in the previous working cycle and conveys the connecting seat to the connecting seat profiling tool 101 on a multi-station rotating table 1 for positioning and installation;
at a first sealing ring mounting station, a first sealing ring is conveyed to a second distributing mechanism 302 by a second vibrating disc 301, a second distributing cylinder 3023 pushes a push plate 3022 to push the first sealing ring to a positioning groove 3021-1, a second manipulator 303 descends, a material taking rod 3031 is inserted into a through hole 3021-2 at the positioning groove 3021-1, the first sealing ring is tightly embraced outside the material taking rod 3031, then the second manipulator 303 transversely moves to move the material taking rod 3031 above a transition rod, two cylinders 3042 drive sealing ring limiting claws 3045 to approach inwards, two sealing ring limiting claws 3045 are respectively positioned at the upper side and the lower side of the first sealing ring and surround the outer side of the material taking rod 3031, a lifting cylinder 3044 drives a lifting platform 3043 to descend, the first sealing ring is transferred to the outer side of the transition rod 3041, in the same working rhythm, the two cylinders 3044 cooperate with the lifting cylinder 3044 to move the first sealing ring conveyed by the previous working rhythm from the outer side of the transition rod 3041 to the outer side of the discharging rod 3032, and rotate the sealing ring connecting seat 3044 to drive a groove above the second discharging cylinder 3034;
at the second sealing ring mounting station, the mounting steps are consistent with those of the first sealing ring mounting station, finally, the discharging cylinder 3033 drives the sleeve 3034 to descend so as to push the second sealing ring into a second groove of the connecting seat,
at the filter hood installation station, the filter hood is conveyed to a third material distributing mechanism 502 through a third vibrating disc 501, a third material distributing cylinder 5024 pushes a third movable positioning block 5023 to push the filter hood from a material channel outlet to a third fixed positioning block 5022 for positioning, then a third manipulator 503 is clamped through a third three-jaw cylinder 5031 and conveyed to a second rotating platform 504, the filter hood is positioned and installed through a filter hood profiling tool 5041, a servo motor drives the filter hood profiling tool 5041 to rotate until a notch in the filter hood is detected by a second optical fiber sensor 5042, the notch of the filter hood and the notch of a connecting seat are consistent in angle, and in the same working cycle, another third three-jaw cylinder 5031 clamps the filter hood adjusted in the previous working cycle and conveys the filter hood to the connecting seat on a multi-station rotating table 1, and the notches are aligned and consistent;
at the filter mantle pressing station, the pressing cylinder 602 drives the profiling pressure head 603 to descend, so that the filter mantle and the connecting seat are pressed firmly;
at the visual inspection station, the visual inspection camera 702 takes a picture and detects whether the installation is correct, including whether the installation is neglected, whether the installation is askew, and the like;
at a discharging station, the air conditioner pipeline filter is taken to the position above the material guide sliding table 802 by the fourth manipulator handle 801, and is judged according to the detection result of the previous station, if the detection is qualified, the side product slides into the finished product material frame 803, if the detection is unqualified, the transverse air cylinder 804 drives the material guide sliding table 802 to move, and the unqualified product directly falls into the unqualified product material frame 805.
In conclusion, the automatic assembling equipment for the air conditioner pipeline filter has high automation degree, and the assembling efficiency is greatly improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It should be understood by those skilled in the art that the foregoing embodiments are merely illustrative of the technical spirit and features of the present invention, and the present invention is not limited thereto but may be implemented by those skilled in the art.
Claims (6)
1. The utility model provides an automatic equipment of air conditioner pipeline filter which characterized in that: comprises a multi-station rotary workbench (1), a connecting seat profiling tool (101) is installed on the multi-station rotary workbench (1), a connecting seat feeding station, a first sealing ring installation station, a second sealing ring installation station, a filtering cover pressing station, a visual detection station and a blanking station are at least arranged around the multi-station rotary workbench (1), a connecting seat feeding mechanism (2), a first sealing ring installation mechanism (3), a second sealing ring installation mechanism (4), a filtering cover installation mechanism (5), a filtering cover pressing mechanism (6), a visual detection mechanism (7) and a blanking mechanism (8) are respectively installed on each corresponding station,
the connecting seat feeding mechanism (2) comprises a first vibrating disk (201), a first material distributing mechanism (202), a first mechanical arm (203) and a first rotating platform (204), the connecting seat is stored in the first vibrating disk (201), the first material distributing mechanism (202) is installed at the tail end of a material channel of the first vibrating disk (201), the first material distributing mechanism (202) comprises a first material platform (2021), a first fixed positioning block (2022), a first movable positioning block (2023) and a first material distributing cylinder (2024), the first fixed positioning block (2022) is fixedly installed on the first material platform (2021), the first movable positioning block (2023) is pushed by the first material distributing cylinder (2024) to slide on the first material platform (2021), and the connecting seat is pushed to the first fixed positioning block (2022) from an outlet of the material channel; the first rotating platform (204) is provided with a first profiling tool (2041), the first profiling tool (2041) is driven to rotate by a servo motor, and a first optical fiber sensor (2042) is further mounted on the first rotating platform (204) and used for identifying the position of a notch at the top of the connecting seat; the first manipulator (203) is a two-axis manipulator and can move transversely and vertically, two first three-jaw cylinders (2031) are mounted on the first manipulator (203), the first profiling tool (2041) is located at the middle point of the first fixed positioning block (2022) and the connecting seat profiling tool (101), and the center distance between the two adjacent first three-jaw cylinders is equal to the center distance between the two first three-jaw cylinders (2031);
the first sealing ring mounting mechanism (3) comprises a second vibrating disc (301), a second distributing mechanism (302), a second manipulator (303) and a transition mechanism (304); a first sealing ring is stored in the second vibrating disk (301), the second material distributing mechanism (302) is installed at the tail end of a material channel of the second vibrating disk (301), the second material distributing mechanism (302) comprises a second material platform (3021), a push plate (3022) and a second material distributing cylinder (3023), a positioning groove (3021-1) is formed in the second material platform (3021), the positioning groove (3021-1) is semicircular, the diameter of the positioning groove (3021-1) is the same as the outer diameter of the first sealing ring, a downward through hole (3021-2) is formed in the center of the positioning groove (3021-1), and the diameter of the through hole (3021-2) is slightly larger than the inner diameter of the first sealing ring; the push plate (3022) is driven by a second material distribution cylinder (3023) to slide on a second material table (3021), so that the first sealing ring is pushed to a positioning groove (3021-1) from the outlet of the material channel; the second manipulator (303) is a two-axis manipulator, the second manipulator (303) is driven to be provided with a material taking rod (3031) and a material discharging rod (3032), the material taking rod (3031) is a polished rod and is fixed below a mounting plate of the second manipulator (303), the bottom end of the material taking rod (3031) is provided with a taper, the material taking rod (3031) can be in clearance fit with a through hole (3021-2), the diameters of the material discharging rod (3032) and the material taking rod (3031) are consistent, the material discharging rod (3032) is also fixed below the mounting plate of the second manipulator (303), a sleeve (3034) is slidably matched outside the material discharging rod (3032), and the sleeve (3034) is driven to move up and down by a material discharging cylinder (3033) fixed on the mounting plate; the transition mechanism (304) comprises a transition rod (3041), a two-finger cylinder (3042), a lifting platform (3043) and a lifting cylinder (3044), the transition rod (3041) is fixedly installed on the equipment platform, the output end of the lifting cylinder (3044) is connected with the lifting platform (3043), the two-finger cylinder (3042) is fixed on the lifting platform (3043), two sealing ring limiting claws (3045) are respectively installed at the two finger output ends of the two-finger cylinder (3042), and the sealing ring limiting claws (3045) are in an arc profiling structure which embraces the material taking rod (3031) and the material placing rod (3032); the transition rod (3041) is positioned at the middle point of the arc groove and the connecting seat profiling tool (101), and the center distance between the adjacent transition rod and the connecting seat profiling tool is equal to the center distance between the material taking rod (3031) and the material discharging rod (3032);
the second sealing ring mounting mechanism (4) and the first sealing ring mounting mechanism (3) are consistent in structure;
the filter cover feeding mechanism comprises a third vibrating disc (501), a third material distributing mechanism (502), a third mechanical arm (503) and a second rotating table (504); a filter housing is stored in the third vibrating tray (501), the third material distribution mechanism (502) is installed at the tail end of a material channel of the third vibrating tray (501), the third material distribution mechanism (502) comprises a third material platform (5021), a third fixed positioning block (5022), a third movable positioning block (5023) and a third material distribution air cylinder (5024), the third fixed positioning block (5022) is fixedly installed on the third material platform (5021), and the third movable positioning block (5023) is pushed by the third air cylinder to push the filter housing from an outlet of the material channel to the third fixed positioning block (5022); the second rotating platform (504) is provided with a filter cover profiling tool (5041), the filter cover profiling tool (5041) is driven by a servo motor to rotate, the center of the filter cover profiling tool (5041) is provided with a through hole, a second optical fiber sensor (5042) is installed in the through hole, the second optical fiber sensor (5042) is fixedly connected with the equipment platform and rotates relative to the filter cover profiling tool (5041), and the second optical fiber sensor (5042) is used for confirming the position of an inner side notch of the bottom of the filter cover; the third manipulator (503) is a two-axis manipulator, two third three-jaw cylinders (5031) are mounted on the third manipulator (503), the filter mantle profiling tool (5041) is located at the midpoint of the third fixed positioning block (5022) and the connecting seat profiling tool (101), and the center distance between the adjacent two is equal to the center distance between the two third three-jaw cylinders (5031).
2. An automatic assembling apparatus of air conditioner pipe filter according to claim 1, characterized in that: the filter mantle pressing mechanism (6) comprises a cylinder bracket (601), a pressing cylinder (602) and a profiling pressure head (603).
3. An automatic assembling apparatus of air conditioner pipe filter according to claim 1, characterized in that: the visual detection mechanism (7) comprises a camera support (701) and a visual detection camera (702).
4. An automatic assembling apparatus of air conditioner pipe filter according to claim 1, characterized in that: unloading mechanism (8) include fourth manipulator (801), fourth manipulator (801) are the biaxial manipulator, install fourth three-jaw cylinder (8011) on fourth manipulator (801), fourth manipulator (801) below is equipped with guide slip table (802), guide slip table (802) end opening is equipped with finished product material frame (803), guide slip table (802) are installed on horizontal cylinder (804), drive guide slip table (802) and still be equipped with unqualified product material frame (805) under.
5. An automatic assembling apparatus of a filter of an air-conditioning duct according to any one of claims 1 to 4, wherein: the discharging cylinder (3033) is mounted above the mounting plate and is coaxially arranged with the discharging rod (3032), a through hole is formed in the center of the discharging rod (3032), a short connecting column (3035) is in sliding fit in the through hole, the short connecting column (3035) is fixedly connected with a piston rod of the discharging cylinder (3033), guide grooves are formed in two sides of the discharging rod (3032), a cylindrical pin is arranged on the short connecting column (3035), and the cylindrical pin penetrates through the guide grooves and is fixedly connected with a sleeve (3034) outside the discharging rod (3032).
6. An automatic assembling apparatus of a filter of an air-conditioning duct according to any one of claims 1 to 4, wherein: the top of the transition rod (3041) is provided with a taper section, and the bottoms of the material taking rod (3031) and the material discharging rod (3032) are provided with matched taper holes.
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| CN202111520158.8A CN114178811B (en) | 2021-12-13 | 2021-12-13 | Automatic assembling equipment for air conditioner pipeline filter |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116255933B (en) * | 2023-05-15 | 2023-08-08 | 视拓(苏州)工业自动化有限公司 | Engine filter screen area detection device |
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| CN104741925A (en) * | 2015-04-14 | 2015-07-01 | 宁波市奥特曼自动化设备有限公司 | Filter element assembler |
| JP2017061015A (en) * | 2015-09-24 | 2017-03-30 | トヨタ紡織株式会社 | Seal member assembling device |
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| CN114178811A (en) | 2022-03-15 |
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