CN109930285A - The production technology of all-cotton yarn-dyed silk like fabric fabric - Google Patents
The production technology of all-cotton yarn-dyed silk like fabric fabric Download PDFInfo
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- CN109930285A CN109930285A CN201910055173.6A CN201910055173A CN109930285A CN 109930285 A CN109930285 A CN 109930285A CN 201910055173 A CN201910055173 A CN 201910055173A CN 109930285 A CN109930285 A CN 109930285A
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Abstract
The invention discloses a kind of production technologies of all-cotton yarn-dyed silk like fabric fabric.The all-cotton yarn-dyed silk like fabric fabric produced in the present invention, using the close high-count yarn spun of long-staple cotton and fine fleece cotton blend, pck count is high, and production difficulty is big.Describe the raw material selection of silk like fabric fabric in detail herein, specifications design, " low speed is used when the whole slurry of network, small tension receiving coil " technique, formula of size will be with " highly concentrated when sizing, it is low viscous, small elongation, it is impregnated with again, ask coating " basic principle, " low speed when weaving, the high back rest, early opening, auxiliary spray close setting, the techniques such as jet low-pressure ", pass through press polish final finishing, fabric hand feel is fine and smooth, bright and clean such as silk, this exceptionally straight process is added before processing, by the exceptionally straight rear progress following process of warp thread, winder and warping can be not required to manually directly have traction machine travel to carry out, it is greatly saved artificial.
Description
Technical field
The present invention relates to a kind of fabric production technology, more specifically, it relates to a kind of all-cotton yarn-dyed silk like fabric fabric
Production technology.
Background technique
Silk fabrics is the fabric woven using silk as filling yarn, and real silk fabric cunning is glutinous, frivolous, nice and cool, elegant,
It is the ideal fabric of summer clothes.Silk like fabric fabric is exactly to substitute silk using other fibers, whole after the fabric warp woven
Reason, sucting wet air permeability is good, has the effect of silk fabric.Due to the feature that silk like fabric fabric yarn count is thin, density is high, thus yarn
It is easy broken end, cloth cover is also easy to produce temple mark fault, and production difficulty is very big, tackles key problems by the collective of technical staff, optimizes production
The production efficiency of technique, loom has reached 85%, achieves preferable economic benefit.Silk like fabric fabric is described in detail herein to set
The main points of meter, technological difficulties and solution in production process.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of life of all-cotton yarn-dyed silk like fabric fabric
Production. art.
To achieve the above object, the present invention adopts the following technical scheme: a kind of production work of all-cotton yarn-dyed silk like fabric fabric
Skill, comprising the following steps:
1) design of fabric:
(1) selection of yarn count: high grade cotton yarn is used, warp thread will be in 9.7tex or less；(2) Yarn filoplume will lack, Density
Greatly, yarn axially will uniformly, and yarn diameter is small as far as possible；(3) yarn list Qiang Yaogao: it is mandrel that long-staple cotton is selected when selecting yarn,
The blending ratio of the blended close structure spinning of medium staple cotton bifilar wound, long-staple cotton and western suede cotton is 1:2；(4) with selecting plain weave small
Tissue of the reverse twill as fabric is knitted on jacquard weave surface, plain weave small jacquard flower pattern grace it is small and exquisite, more aobvious silk class, chevron is oblique
Pattern fabric gloss is magnificent, and tensional state flowering structure intensity is high；
2) exceptionally straight:
Yarn head is clamped with dragger, is wrapped in parallel double roller, parallel double roller back movement after the completion of winding, it will
Yarn struts exceptionally straight；
3) winder:
Select GA014MD type bobbin-winding machine, the speed of winder is 510m/min, the bobbin-winding machine tension washer configured with it is light, in,
Three kinds are weighed, this fabric selects light isostension washer, connector hand held air splicer connector；
4) warping:
CGA114B-SM type warping machine is selected, bobbin cradle capacity is 720；Speed of beaming is 500m/min, tension subregion
Discrete control is divided into three sections, and leading portion tension washer weight is 6g, middle section 5g, back segment 4g；To prevent warping from breaking end, channel is kept
It is bright and clean, no flyings, impulse- free robustness；To guarantee that piece yarn tension is uniform, Yao Jiti creeling；
Calculate with axis: 5820, golden yellow warp thread is made into 9 axis, is+647 * 6 axis of 646 * 3 axis, white warp thread with axis
5180, match 8 axis, is+648 * 4 axis of 647 * 4 axis with axis；
5) sizing hanging:
Hanging slurry is configured in hanging pond, and hanging pond is crossed with gripper mechanism grips warp thread, is configured with electricity on clamping device
The reciprocator of control, back and forth scrapes slurry 4 weeks in the slurry, speed per hour control progress after the completion of 0.8m/s, hanging when reciprocating motion
Mud jacking, traction mechanism bring warp thread into pressure roller, the elastic layer that roller surface has with a thickness of 3cm, and stress is 1200N, pressure between pressure roller
Roller is equipped with two groups, and every group of pressure roller includes two opposite rollers, is equipped with heating, drying room between two groups of pressure rollers, heating, drying is indoor
Temperature is 80 DEG C；
Formula of size are as follows: TB225 converted starch 47%, collagen type v protein 18 %, PVA205 slurry 25%, gelatin 5%,
Solid propenoic acid 3%, wax disk(-sc) 2%, slurry viscosity 11-13S, rate of sizing control 15~18%, slurry groove temperature control 65~
70 DEG C, slashing technique will use " high concentration, low velocity, high pressure, is impregnated with again, asks coating low viscosity " technique；
6) it dries:
The warp thread that hanging is completed in step 5 is placed in drying room, drying room temperature is 95~110 DEG C, humidity 35%,
50~60min of drying time；
7) it weaves:
Configuration fabric tissue plain weave, fabric blank is made in two lower twill left to rights or five piece of three winged satin weave on three, and loom is multi-arm
Shedding mechanism, loom speed 500r/min, the average production efficiency of loom are 85%.
Preferably, also needing to carry out refinery practice after the completion of hanging mud jacking, first 40 DEG C of warm water of fabric is infiltrated,
Then concise using the progress of concise liquid, complete the degumming of raw silk；Wherein the composition of concise liquid is as follows: scouring agent 2g/L, dispersing agent
2.0g/L, sodium metasilicate 1.0g/L, sodium carbonate 1.5g/L.The bath raio 1:50 of fabric object and concise liquid, 90~95 DEG C of refining temperature, essence
Practice 1.5~2h of time.
The present invention compares the all-cotton yarn-dyed silk like fabric fabric for having the advantage that and producing in the present invention compared with the prior art,
Using the close high-count yarn spun of long-staple cotton and fine fleece cotton blend, pck count is high, and production difficulty is big.It describes in detail herein
The raw material selection of silk like fabric fabric, specifications design, when network whole slurry, use " low speed, small tension receiving coil " technique, formula of size when sizing
It is " low speed, Gao Houliang, early opening, auxiliary when weaving with the basic principle of " highly concentrated, low viscous, small elongation is again impregnated with, and asks coating "
The techniques such as spray close setting, jet low-pressure ", by press polish final finishing, fabric hand feel is fine and smooth, and bright and clean such as silk adds before processing
Add this exceptionally straight process, by the exceptionally straight rear progress following process of warp thread, winder and warping can be not required to manually directly have dragger
Traction carries out, and is greatly saved manually, and two groups of roll-ins slurries are directly carried out after hanging, heating, drying room is arranged between two groups of rollers, can
To be heat-shrinked in advance before drying, prestressing force is obtained, collagen type v protein 18 % and gelatin 5% is added in slurry, protein is added
Slurry can cover high-elastic protein for cotton warp yam surface, the texture of protein fibre can be provided for warp thread, using configuration
Fabric tissue plain weave, fabric blank is made in two lower twill left to rights or five piece of three winged satin weave on three, can obtain the excellent weaving of elasticity
Structure, and possess the thin decorative pattern for the silk that matches in excellence or beauty.
Specific embodiment
The production technology embodiment of all-cotton yarn-dyed silk like fabric fabric of the present invention is described further below.
A kind of production technology of all-cotton yarn-dyed silk like fabric fabric, comprising the following steps:
1) design of fabric:
(1) selection of yarn count: high grade cotton yarn is used, warp thread will be in 9.7tex or less；(2) Yarn filoplume will lack, Density
Greatly, yarn axially will uniformly, and yarn diameter is small as far as possible；(3) yarn list Qiang Yaogao: it is mandrel that long-staple cotton is selected when selecting yarn,
The blending ratio of the blended close structure spinning of medium staple cotton bifilar wound, long-staple cotton and western suede cotton is 1:2；(4) with selecting plain weave small
Tissue of the reverse twill as fabric is knitted on jacquard weave surface, plain weave small jacquard flower pattern grace it is small and exquisite, more aobvious silk class, chevron is oblique
Pattern fabric gloss is magnificent, and tensional state flowering structure intensity is high；
2) exceptionally straight:
Yarn head is clamped with dragger, is wrapped in parallel double roller, parallel double roller back movement after the completion of winding, it will
Yarn struts exceptionally straight；
3) winder:
Select GA014MD type bobbin-winding machine, the speed of winder is 510m/min, the bobbin-winding machine tension washer configured with it is light, in,
Three kinds are weighed, this fabric selects light isostension washer, connector hand held air splicer connector；
4) warping:
CGA114B-SM type warping machine is selected, bobbin cradle capacity is 720；Speed of beaming is 500m/min, tension subregion
Discrete control is divided into three sections, and leading portion tension washer weight is 6g, middle section 5g, back segment 4g；To prevent warping from breaking end, channel is kept
It is bright and clean, no flyings, impulse- free robustness；To guarantee that piece yarn tension is uniform, Yao Jiti creeling；
Calculate with axis: 5820, golden yellow warp thread is made into 9 axis, is+647 * 6 axis of 646 * 3 axis, white warp thread with axis
5180, match 8 axis, is+648 * 4 axis of 647 * 4 axis with axis；
5) sizing hanging:
Hanging slurry is configured in hanging pond, and hanging pond is crossed with gripper mechanism grips warp thread, is configured with electricity on clamping device
The reciprocator of control, back and forth scrapes slurry 4 weeks in the slurry, speed per hour control progress after the completion of 0.8m/s, hanging when reciprocating motion
Mud jacking, traction mechanism bring warp thread into pressure roller, the elastic layer that roller surface has with a thickness of 3cm, and stress is 1200N, pressure between pressure roller
Roller is equipped with two groups, and every group of pressure roller includes two opposite rollers, is equipped with heating, drying room between two groups of pressure rollers, heating, drying is indoor
Temperature is 80 DEG C；
Formula of size are as follows: TB225 converted starch 47%, collagen type v protein 18 %, PVA205 slurry 25%, gelatin 5%,
Solid propenoic acid 3%, wax disk(-sc) 2%, slurry viscosity 11-13S, rate of sizing control 15~18%, slurry groove temperature control 65~
70 DEG C, slashing technique will use " high concentration, low velocity, high pressure, is impregnated with again, asks coating low viscosity " technique；
6) it dries:
The warp thread that hanging is completed in step 5 is placed in drying room, drying room temperature is 95~110 DEG C, humidity 35%,
50~60min of drying time；
7) it weaves:
Configuration fabric tissue plain weave, fabric blank is made in two lower twill left to rights or five piece of three winged satin weave on three, and loom is multi-arm
Shedding mechanism, loom speed 500r/min, the average production efficiency of loom are 85%.
The all-cotton yarn-dyed silk like fabric fabric produced in the present invention, using the compact spinning high branch of long-staple cotton and fine fleece cotton blend
Yarn, pck count is high, and production difficulty is big.Describe raw material selection, the specifications design of silk like fabric fabric in detail herein, network is whole
" low speed, small tension receiving coil " technique is used when slurry, when sizing formula of size will with " highly concentrated, low viscous, small elongation is again impregnated with, ask by
Cover " basic principle, the techniques such as " low speed, Gao Houliang, early opening, auxiliary spray close setting, jet low-pressure ", pass through pressure when weaving
Light final finishing, fabric hand feel is fine and smooth, and bright and clean such as silk adds this exceptionally straight process before processing, after the exceptionally straight rear progress of warp thread
Continue processing, winder and warping can be not required to manually directly have traction machine travel to carry out, be greatly saved manually, after hanging directly
Two groups of roll-in slurries are carried out, heating, drying room is set between two groups of rollers, can be heat-shrinked in advance before drying, prestressing force, slurry are obtained
Collagen type v protein 18 % and gelatin 5% are added in material, protein size, which is added, can cover high-elastic albumen for cotton warp yam surface
Matter can provide the texture of protein fibre for warp thread, using on configuration fabric tissue plain weave, three two lower twill left to rights or five piece three
Fabric blank is made in winged satin weave, can obtain the excellent textile structural of elasticity, and possess the thin decorative pattern for the silk that matches in excellence or beauty.Based on yield
And the limitation of complicated manufacturing procedure, pure silk face fabric is at high cost, is mainly used in all kinds of high-grade furnishings, and of the invention is imitative
Silk fabric is at low cost compared to silk fabric, but its wearability and feel are close with silk fabric, for medium-to-high grade clothes
Decorations provide more choices, and cost is lower, convenient for promoting.
It after the completion of hanging mud jacking, also needs to carry out refinery practice, first infiltrate 40 DEG C of warm water of fabric, then using concise
Liquid progress is concise, completes the degumming of raw silk；Wherein the composition of concise liquid is as follows: scouring agent 2g/L, dispersing agent 2.0g/L, sodium metasilicate
1.0g/L, sodium carbonate 1.5g/L.The bath raio 1:50 of fabric object and concise liquid, 90~95 DEG C of refining temperature, concise time 1.5~
2h。
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation
Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention, it is noted that for the art
Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (2)
1. a kind of production technology of all-cotton yarn-dyed silk like fabric fabric, it is characterised in that: the following steps are included:
1) design of fabric:
(1) selection of yarn count: high grade cotton yarn is used, warp thread will be in 9.7tex or less；(2) Yarn filoplume will lack, and Density is big, yarn
For spool to wanting uniform, yarn diameter is small as far as possible；(3) yarn list Qiang Yaogao: it is mandrel, medium staple cotton that long-staple cotton is selected when selecting yarn
The blending ratio of the blended close structure spinning of bifilar wound, long-staple cotton and western suede cotton is 1:2；(4) plain weave ground small jacquard table is selected
Tissue of the reverse twill as fabric is knitted in face, plain weave small jacquard flower pattern grace it is small and exquisite, more aobvious silk class, reverse twill fabric
Gloss is magnificent, and tensional state flowering structure intensity is high；
2) exceptionally straight:
Yarn head is clamped with dragger, is wrapped in parallel double roller, parallel double roller back movement after the completion of winding, by yarn
It struts exceptionally straight；
3) winder:
Select GA014MD type bobbin-winding machine, the speed of winder is 510m/min, the bobbin-winding machine tension washer configured with it is light, in, weigh three
Kind, this fabric selects light isostension washer, connector hand held air splicer connector；
4) warping:
CGA114B-SM type warping machine is selected, bobbin cradle capacity is 720；Speed of beaming is 500m/min, the segmentation of tension subregion
Control is divided into three sections, and leading portion tension washer weight is 6g, middle section 5g, back segment 4g；To prevent warping from breaking end, holding channel is bright and clean,
Without flyings, impulse- free robustness；To guarantee that piece yarn tension is uniform, Yao Jiti creeling；
Calculate with axis: 5820, golden yellow warp thread is made into 9 axis, is+647 * 6 axis of 646 * 3 axis, white warp thread 5180 with axis
Root matches 8 axis, is+648 * 4 axis of 647 * 4 axis with axis；
5) sizing hanging:
Hanging slurry is configured in hanging pond, and hanging pond is crossed with gripper mechanism grips warp thread, is configured on clamping device automatically controlled
Reciprocator, back and forth scrapes slurry 4 weeks in the slurry, and for speed per hour control when reciprocating motion in 0.8m/s, hanging carries out mud jacking after the completion,
Traction mechanism brings warp thread into pressure roller, the elastic layer that roller surface has with a thickness of 3cm, and stress is 1200N between pressure roller, and pressure roller is equipped with
Two groups, every group of pressure roller includes two opposite rollers, is equipped with heating, drying room between two groups of pressure rollers, the indoor temperature of heating, drying is
80℃；
Formula of size are as follows: TB225 converted starch 47%, collagen type v protein 18 %, PVA205 slurry 25%, gelatin 5%, solid
Acrylic acid 3%, wax disk(-sc) 2%, slurry viscosity 11-13S, 15~18%, slurry groove temperature is controlled at 65~70 DEG C for rate of sizing control,
Slashing technique will use " high concentration, low velocity, high pressure, is impregnated with again, asks coating low viscosity " technique；
6) it dries:
The warp thread that hanging is completed in step 5 is placed in drying room, drying room temperature is 95~110 DEG C, humidity 35%, drying
50~60min of time；
7) it weaves:
Configuration fabric tissue plain weave, fabric blank is made in two lower twill left to rights or five piece of three winged satin weave on three, and loom is dobby shedding
Mechanism, loom speed 500r/min, the average production efficiency of loom are 85%.
2. the production technology of all-cotton yarn-dyed silk like fabric fabric according to claim 1, it is characterised in that: hanging mud jacking is completed
Afterwards, it also needs to carry out refinery practice, first infiltrates 40 DEG C of warm water of fabric, concise, completion raw silk is then carried out using concise liquid
Degumming；Wherein the composition of concise liquid is as follows: scouring agent 2g/L, dispersing agent 2.0g/L, sodium metasilicate 1.0g/L, sodium carbonate 1.5g/
L.The bath raio 1:50 of fabric object and concise liquid, 90~95 DEG C of refining temperature, concise 1.5~2h of time.
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| CN201910055173.6A CN109930285A (en) | 2019-01-21 | 2019-01-21 | The production technology of all-cotton yarn-dyed silk like fabric fabric |
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| CN201910055173.6A CN109930285A (en) | 2019-01-21 | 2019-01-21 | The production technology of all-cotton yarn-dyed silk like fabric fabric |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110373789A (en) * | 2019-07-10 | 2019-10-25 | 杭州丝绸之路文化艺术有限公司 | A kind of production technology of all-cotton yarn-dyed silk like fabric fabric |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202968942U (en) * | 2012-12-13 | 2013-06-05 | 英凯模金属网有限公司 | Self-beam-warping knitter |
| CN103952909A (en) * | 2014-04-23 | 2014-07-30 | 西安工程大学 | Preparation method of clean type pure cotton yarn sizing agent |
| CN206916456U (en) * | 2017-07-13 | 2018-01-23 | 杭州宙富染整有限公司 | A kind of good forming machine of drying effect |
| CN107723880A (en) * | 2017-09-30 | 2018-02-23 | 江苏工程职业技术学院 | A kind of production technology of all-cotton yarn-dyed silk like fabric fabric |
-
2019
- 2019-01-21 CN CN201910055173.6A patent/CN109930285A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202968942U (en) * | 2012-12-13 | 2013-06-05 | 英凯模金属网有限公司 | Self-beam-warping knitter |
| CN103952909A (en) * | 2014-04-23 | 2014-07-30 | 西安工程大学 | Preparation method of clean type pure cotton yarn sizing agent |
| CN206916456U (en) * | 2017-07-13 | 2018-01-23 | 杭州宙富染整有限公司 | A kind of good forming machine of drying effect |
| CN107723880A (en) * | 2017-09-30 | 2018-02-23 | 江苏工程职业技术学院 | A kind of production technology of all-cotton yarn-dyed silk like fabric fabric |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110373789A (en) * | 2019-07-10 | 2019-10-25 | 杭州丝绸之路文化艺术有限公司 | A kind of production technology of all-cotton yarn-dyed silk like fabric fabric |
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