CN109929576A - A kind of process and production line with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material - Google Patents
A kind of process and production line with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material Download PDFInfo
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- CN109929576A CN109929576A CN201910187577.0A CN201910187577A CN109929576A CN 109929576 A CN109929576 A CN 109929576A CN 201910187577 A CN201910187577 A CN 201910187577A CN 109929576 A CN109929576 A CN 109929576A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Abstract
The present invention relates to agriculture and forestry organic waste material integrated treatment charcoal processing technical fields, in particular to a kind of process and production line with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material, the present invention uses the process of agriculture and forestry organic waste material manufacturing machine charcoal processing, it can make full use of agriculture and forestry organic waste material, turn waste into wealth, and production process is simple, it is easily controllable, the machine-made carbon produced can make active carbon and life charcoal, and raw material sources are extensive, and production cost is low；Secondly, the present invention is additionally provided with preheating step, it is passed through in preheating furnace by the heat that one or more of gasification furnace, pyrolysis furnace, anaerobism furnace and cooling furnace are discharged, it is first dried to raw material, reduce the drying time of raw material, the efficiency of production is promoted, while can be energy saving, environmental protection production.
Description
Technical field
It is the present invention relates to agriculture and forestry organic waste material integrated treatment charcoal processing technical field, in particular to a kind of quick with agriculture and forestry organic waste material
The process and production line of manufacturing machine charcoal processing.
Background technique
Agricultural, field of forestry in China have a large amount of residual branch to lose leaf every year, tangerine bar abandons, traditional processing mode
It only burns or stack retting processing, both methods does not only meet environmental requirement, but also waste money, therefore, seek a kind of agricultural
The method of waste harmless treatment and resource reutilization to saving natural resources, realizes that ecological economy benign cycle has
Significance.
Summary of the invention
Used technical solution is to provide a kind of quick manufacturing machine of agriculture and forestry organic waste material to the present invention in order to solve the above problem
The process of charcoal processing, method and step are as follows:
A. moisture evaporates, and agriculture and forestry organic waste material is put into gasification furnace, and in-furnace temperature is controlled at 100 DEG C to 180 DEG C, by agriculture
The evaporation of moisture contained by woods waste；
B. grease distills, and the product in step A is delivered to progress grease distillation, the in-furnace temperature of pyrolysis furnace in pyrolysis furnace
Control is at 220 DEG C to 280 DEG C；
C. it carbonizes, the product in step B is delivered in anaerobism furnace and is carbonized, the in-furnace temperature control of anaerobism furnace exists
320 DEG C to 340 DEG C；
D. the product in step C is delivered in cooling furnace and is cooled to room temperature.
As a further improvement of the foregoing solution, it is additionally provided with preheating step before the step A, agriculture and forestry organic waste material is first defeated
It send and is dried into preheating furnace.
As a further improvement of the foregoing solution, the thermal energy utilized in the preheating furnace is gasification furnace, pyrolysis furnace, anaerobism
The heat that one or more of furnace and cooling furnace are discharged.
As a further improvement of the foregoing solution, quick water-spraying control and banking at least once are carried out in the step D
Evaporation water.
As a further improvement of the foregoing solution, be the time required to the step A, step B, step C, step D 1H extremely
15H。
As a further improvement of the foregoing solution, the agriculture and forestry organic waste material includes stalk, branch bavin, fallen leaves, rice husk, firewood
One or more of bavin, bark, peanut shell, wood shavings.
A kind of production line with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material, includes to set gradually along material conveying direction
Gasification furnace, pyrolysis furnace, anaerobism furnace and cooling furnace.
It as a further improvement of the foregoing solution, further include preheating furnace before gasification furnace is set, on the preheating furnace
It is provided with hot wind collecting pipe.
As a further improvement of the foregoing solution, the output end of the hot wind collecting pipe is connected on preheating furnace, input terminal
It is separately connected gasification furnace, pyrolysis furnace, anaerobism furnace and cooling furnace.
As a further improvement of the foregoing solution, the anaerobism furnace has side by side or sequentially connected at least two.
As a further improvement of the foregoing solution, the pyrolysis furnace is connected with grease trap.
Compared with prior art, the beneficial effects of the present invention are:
The present invention uses the process of the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material, and it is discarded to can make full use of agricultural
Object is turned waste into wealth, and production process is simple, easily controllable, and the machine-made carbon produced can make active carbon and life charcoal, raw material
From a wealth of sources, production cost is low；Secondly, the present invention is additionally provided with preheating step, by gasification furnace, pyrolysis furnace, anaerobism furnace and
The heat that one or more of cooling furnace is discharged is passed through in preheating furnace, is first dried to raw material, is reduced raw material
Drying time promotes the efficiency of production, while can be energy saving, environmental protection production；
Secondly, the technique duration of moisture evaporation step of the invention, grease distilation steps, carbonization and cooling step
It is 1H to 15H, the total duration of production technology is 4H to 6H, can quickly produce forming charcoal；
Preheating furnace is arranged in a kind of production line with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material of the invention before gasification furnace,
The heat that one or more of gasification furnace, pyrolysis furnace, anaerobism furnace and cooling furnace are discharged is passed through by hot wind collecting pipe pre-
It in hot stove, is first dried to raw material, reduces the drying time of raw material, promote the efficiency of production, while energy can be saved
Source, environmental protection production；Secondly, production line of the invention carries out anaerobism charing using at least two anaerobism furnaces, according to needed for raw material
Carbonization time and select be arranged side by side or set gradually, promote the applicability and production efficiency of production line.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described.Obviously, described attached drawing is a part of the embodiments of the present invention, rather than is all implemented
Example, without creative efforts, other that can also be obtained according to these attached drawings are set those skilled in the art
Meter scheme and attached drawing:
Fig. 1 is the flow diagram of the embodiment of the present invention one；
Fig. 2 is the flow diagram of the embodiment of the present invention two.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to design of the invention, specific structure and generation clear
Chu is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair
Bright a part of the embodiment, rather than whole embodiments, based on the embodiment of the present invention, those skilled in the art are not being paid
Other embodiments obtained, belong to the scope of protection of the invention under the premise of creative work.
A kind of process with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material, method and step are as follows:
A. moisture evaporates, and puts agriculture and forestry organic waste material into gasification furnace drying 1H to 15H, the temperature control in gasification furnace exists
100 DEG C to 180 DEG C, agriculture and forestry organic waste material drying to moisture content is lower than 10%-15% at this temperature；
B. grease distills, and the agriculture and forestry organic waste material after drying is delivered in pyrolysis furnace and distills 1H to 15H, in pyrolysis furnace
Temperature is controlled at 220 DEG C to 280 DEG C, carries out distillation cracking to raw material at this temperature, i.e. grease contained in raw material distills
Out；
C. carbonize, by after degreasing raw material be sent into anaerobism furnace in carbonize 1H to 15H, at 320 DEG C to 340 DEG C raw material into
Row the process of carbonization；
D. the raw material after charing is sent into cooling furnace and is cooled to room temperature, cooling duration is usually 1H to 15H.
As a further improvement of the foregoing solution, in the step A, agriculture and forestry organic waste material is dried under anaerobic,
And gasification furnace is connected with water collector, can handle the moisture collection that agriculture and forestry organic waste material is evaporated.
As a further improvement of the foregoing solution, in the step B, pyrolysis furnace is connected with grease trap, can receive
Collect the grease distilled during cracking distillation, avoids polluting.
As a further improvement of the foregoing solution, in the step C, the raw material after distillation is being added under anaerobic state
Heat carries out anaerobism charing to 320 DEG C to 340 DEG C and at this temperature, obtains coal and generates a certain amount of fuel gas, can
Combustion gas body, which can return in furnace, to burn.
As a further improvement of the foregoing solution, in the step D, the product after charing is in cooling furnace, in anoxic shape
Cooled to room temperature under state.
As a further improvement of the foregoing solution, in the step D, the product after charing can be cold using quickly spraying water
But, then the form of banking drying achievees the effect that rapid cooling.
As a further improvement of the foregoing solution, preheating step is additionally provided with before the step A, i.e. agriculture and forestry organic waste material is first
It is sent into preheating furnace and carries out preheating and drying.
As a further improvement of the foregoing solution, gasification furnace, pyrolysis furnace, anaerobism furnace and cooling furnace are generated in production
Heat is delivered to preheating furnace through hot gas collecting pipe with preheating and drying agriculture and forestry organic waste material.
As a further improvement of the foregoing solution, the agriculture and forestry organic waste material includes stalk, branch bavin, fallen leaves, rice husk, firewood
One or more of bavin, bark, peanut shell, wood shavings are sheet, thin rod shape or granular, the thinner thickness of monomer, matter mostly
Amount is smaller, being capable of quick heat temperature raising.
As a further improvement of the foregoing solution, it is additionally provided with pulverising step after the step D, will be passed through at the material of charcoal
Powder is broken by pulverizer, as raw material for standby.
As a further improvement of the foregoing solution, further include having extrusion forming step, the carbide broken up is passed through
The mode of extrusion forming manufactures into carbon rod or carbon block.
Embodiment one
As shown in Figure 1, a kind of production line with the quick manufacturing machine charcoal of agriculture and forestry organic waste material, include along material conveying direction according to
Preheating furnace, gasification furnace, pyrolysis furnace, anaerobism furnace and the cooling furnace of secondary setting further include having hot gas collecting pipe, and the hot gas is collected
Pipe connects gasification furnace, pyrolysis furnace, anaerobism furnace and cooling furnace to the input terminal of pipe respectively, and output end pipe connects preheating furnace, i.e., gasification furnace,
The heat that pyrolysis furnace, anaerobism furnace and cooling furnace are distributed in production is passed through in preheating furnace by hot wind collecting pipe, to material
Preheating and drying is carried out, the energy is saved, is conducive to environmental protection；Preferably, the gasification furnace is connected with water collector, and purpose exists
It is recycled in the moisture being evaporated can be collected；The pyrolysis furnace is connected with grease trap, the grease being collected into
It can reserve for other use either as heating the required energy in production line.
As a further improvement of the foregoing solution, it is provided with air blower on the hot gas collecting pipe, it can be by back segment
The heat distributed in equipment blasts in preheating furnace, achievees the effect that preheating and drying.
The anaerobism furnace has arranged side by side at least two, and the present embodiment preferably uses two, and two anaerobism furnaces can
Work at the same time, it is intended that agriculture and forestry organic waste material containing Carbon fibe it is of different sizes, if this charing material containing Carbon fibe compared with
It is small, then the efficiency of production line can be promoted in such a way that two anaerobism furnaces work at the same time.
As a further improvement of the foregoing solution, the water collector can be using common model on the market,
Include water receiver and with gasification communicating pipe for connecing of boiler tube, be provided with condensation on communicating pipe, which can be
Wherein one section of condenser pipe was looped around on communicating pipe, and the air with moisture flowed out in gasification furnace is cooling at condenser pipe, will
Condensate moisture in air comes out and falls into water receiver, further has, on communicating pipe between condensation and gasification furnace
Region is additionally provided with blower, can extract the air-flow in gasification furnace out.
As a further improvement of the foregoing solution, the grease trap can be received using common model on the market
Collection principle is that the grease in raw material becomes gaseous state after high temperature distillation, and grease trap pipe, which connects pyrolysis furnace, will be mixed with gaseous state grease
Air extraction, and grease is condensed into liquid by cooling air, and Grease Collection tank is arranged in the other end of connecting pipe.
As a further improvement of the foregoing solution, the cooling furnace includes furnace body and the water-spraying control that is arranged in outside furnace body
Component, product anaerobism in cooling furnace is cooling, and spray module includes the spray head of external water pipe, and spray module is in the outside of furnace body
Water spray cools down to furnace body, further promotes cooling rate, while guaranteeing product in cooling furnace in anaerobic environment.
As a further improvement of the foregoing solution, pulverizer is additionally provided with before the gasification furnace, its object is to by ruler
Very little biggish agriculture and forestry organic waste material raw material is ground into lesser size, guarantees that agriculture and forestry organic waste material can be in defined process time
Interior thorough reaction (dry, distillation, charing and cooling).
As a further improvement of the foregoing solution, pulverizer and molding machine are also connected in turn after the cooling furnace,
Purpose is that will carbonize product after cooling is pulverized into powder, then suppresses carbon rod or carbon block by molding machine.
Embodiment two
As shown in Fig. 2, the difference between this embodiment and the first embodiment lies in, the anaerobism furnace has at least two set gradually
A, the present embodiment is preferably two, it is intended that agriculture and forestry organic waste material is of different sizes containing Carbon fibe, if the object of this charing
That expects is larger containing Carbon fibe, and required carbonization time is longer, then can be that is, previous in such a way that two anaerobism furnaces successively work
A anaerobism furnace, which be delivered in next anaerobism furnace after carbonizing for the first time, carries out secondary charing, and previous anaerobism furnace can at this time
To receive the material of next batch, the efficiency of production line is promoted.
It should be noted that production line of the invention in first production can by first use methanol burning in a manner of heat supply,
The machine-made carbon burning produced can be used instead after charcoal processing success as supplied heat source, also, in process of production, gasification furnace,
The heat that pyrolysis furnace, anaerobism furnace and cooling furnace are distributed in production is passed through in preheating furnace by hot wind collecting pipe, reaches energy
The effect of source recycling and reusing realizes the environmentally friendly productive target of zero-emission.
It should be noted that agriculture and forestry organic waste material is heated in the state of completely cutting off air and is carbonized in the present embodiment.
It should be noted that water collector described in above-described embodiment and grease trap can be using on the market
Common specifications and models.
More than, only presently preferred embodiments of the present invention, the invention is not limited to above embodiment, as long as its with
Identical means reach technical effect of the invention, all should belong to protection scope of the present invention.
Claims (10)
1. a kind of process with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material, which is characterized in that method and step is as follows:
A. moisture evaporates, and agriculture and forestry organic waste material is put into gasification furnace, and in-furnace temperature is controlled at 100 DEG C to 180 DEG C, agricultural are given up
The evaporation of moisture contained by gurry；
B. grease distills, and the product in step A is delivered to progress grease distillation in pyrolysis furnace, the in-furnace temperature control of pyrolysis furnace
At 220 DEG C to 280 DEG C；
C. it carbonizes, the product in step B is delivered in anaerobism furnace and is carbonized, the in-furnace temperature of anaerobism furnace is controlled at 320 DEG C
To 340 DEG C；
D. the product in step C is delivered in cooling furnace and is cooled to room temperature.
2. a kind of process with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material according to claim 1, which is characterized in that
It is additionally provided with preheating step before the step A, agriculture and forestry organic waste material is first delivered in preheating furnace and is dried.
3. a kind of process with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material according to claim 2, which is characterized in that
The thermal energy utilized in the preheating furnace is discharged by one or more of gasification furnace, pyrolysis furnace, anaerobism furnace and cooling furnace
Heat.
4. a kind of process with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material according to claim 1, which is characterized in that
Quick water-spraying control at least once and banking evaporation water are carried out in the step D.
5. a kind of process with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material according to claim 1, which is characterized in that
It is 1H to 15H the time required to the step A, step B, step C, step D.
6. a kind of production line with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material, which is characterized in that include along material conveying direction
Gasification furnace, pyrolysis furnace, anaerobism furnace and the cooling furnace set gradually.
7. a kind of production line with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material according to claim 6, which is characterized in that also
Including the preheating furnace before gasification furnace is arranged in, hot wind collecting pipe is provided on the preheating furnace.
8. a kind of production line with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material according to claim 7, which is characterized in that institute
The output end for stating hot wind collecting pipe is connected on preheating furnace, and input terminal is separately connected gasification furnace, pyrolysis furnace, anaerobism furnace and cooling
Furnace.
9. a kind of production line with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material according to claim 6, which is characterized in that institute
Stating anaerobism furnace has side by side or sequentially connected at least two.
10. a kind of production line with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material according to claim 6, which is characterized in that
The pyrolysis furnace is connected with grease trap.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910187577.0A CN109929576A (en) | 2019-03-13 | 2019-03-13 | A kind of process and production line with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910187577.0A CN109929576A (en) | 2019-03-13 | 2019-03-13 | A kind of process and production line with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material |
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| CN109929576A true CN109929576A (en) | 2019-06-25 |
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| CN201910187577.0A Pending CN109929576A (en) | 2019-03-13 | 2019-03-13 | A kind of process and production line with the quick manufacturing machine charcoal processing of agriculture and forestry organic waste material |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI799228B (en) * | 2022-04-11 | 2023-04-11 | 普聯國際股份有限公司 | Method for manufacturing environmentally friendly fuel bars |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103911168A (en) * | 2014-04-09 | 2014-07-09 | 江苏河海科技工程集团有限公司 | Integral rapid carbonizing treatment technology for municipal waste |
| CN104017590A (en) * | 2014-06-24 | 2014-09-03 | 华南农业大学 | Continuous pyrolysis carbonization method of agricultural and forestal biomasses |
-
2019
- 2019-03-13 CN CN201910187577.0A patent/CN109929576A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103911168A (en) * | 2014-04-09 | 2014-07-09 | 江苏河海科技工程集团有限公司 | Integral rapid carbonizing treatment technology for municipal waste |
| CN104017590A (en) * | 2014-06-24 | 2014-09-03 | 华南农业大学 | Continuous pyrolysis carbonization method of agricultural and forestal biomasses |
Non-Patent Citations (1)
| Title |
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| 郝新敏 等: "《功能纺织材料和防护服装》", 30 November 2010, 中国纺织出版社 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI799228B (en) * | 2022-04-11 | 2023-04-11 | 普聯國際股份有限公司 | Method for manufacturing environmentally friendly fuel bars |
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