Capacitor machining equipment with positioning and clamping functions
Technical Field
The invention relates to the field of capacitors, in particular to capacitor processing equipment with a positioning and clamping function.
Background
The capacitor product is used as a component in equipment in various industries, and along with the continuous improvement of science and technology, the equipment technology is continuously improved, and especially the requirement on the use environment of the capacitor is higher and higher when the capacitor product is used on a large scale in the prior power electronic devices. At present, most of the capacitors adopt common epoxy resin as a potting material for filling or encapsulating the capacitors; the existing capacitor needs to be improved in some places when the pin cutting is carried out:
1. when the capacitor is used for processing the pin, the machine body can vibrate during working, and the capacitor can generate an ectopic phenomenon due to the working reason of the machine body during pin cutting, so that the capacitors after the pin cutting have different lengths, the processing accuracy of the capacitor is reduced, and the quality of a product can be influenced;
2. after the capacitor is subjected to pin cutting, the capacitor subjected to pin cutting needs to be counted by one worker, if errors occur in the counting process, the worker needs to count again, the working intensity of the worker is increased, the accuracy of a counting result is low, and the production efficiency of the capacitor is reduced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide capacitor processing equipment with a positioning and clamping function, so that the problem that when an existing capacitor is used for processing a pin, due to the fact that a machine body can vibrate when in work, the capacitor can generate an ectopic phenomenon due to the working reason of the machine body when the pin is cut, the capacitor after the pin is cut is different in length is solved, the capacitor processing precision is reduced, and the product quality is influenced; after the capacitor is subjected to pin cutting, the capacitor subjected to pin cutting needs to be counted by one worker, if errors occur in the counting process, the worker needs to count again, the working intensity of the worker is increased, the accuracy of a counting result is low, and the production efficiency of the capacitor is reduced.
In order to achieve the purpose, the invention is realized by the following technical scheme: a capacitor processing device with positioning and clamping functions structurally comprises a waste collecting box, a main body, a material receiving box, a data detection device, an adjusting panel, a conveying guide rail, an air blowing nozzle, a feeding tray body, a material sucking magnet, a damping base, a positioning device and a manipulator, wherein the waste collecting box is fixedly arranged at the middle position of the lower end of the main body, the upper end of the main body is provided with the material receiving box, the data detection device, the adjusting panel and the conveying guide rail, the material receiving box is arranged on the left side edge of the conveying guide rail, the data detection device is arranged between the material receiving box and the conveying guide rail, the data detection device is connected with the positioning device into a whole through the conveying guide rail, the adjusting panel is arranged at the rear end of the conveying guide rail and communicated with the main body, the right side of the conveying guide rail is communicated with the feeding tray body in an embedded mode, the air blowing nozzle is arranged at the upper, the bottom of the feeding tray body is provided with a damping base, and the manipulator is communicated and connected with the feeding tray body through a guide pipe; positioner comprises guard plate, hinge, backing plate, clamping piece, movable roller, guide rail, extrusion piece, the guard plate is connected on the outside left and right sides of guide rail through two hinges, be equipped with the backing plate between guide rail and the guard plate, be equipped with the clamping piece between guard plate and the extrusion piece, both ends are run through around the clamping piece and are inlayed between guard plate and extrusion piece, the clamping piece passes through guard plate swing joint on the guide rail, the inside both sides of guide rail all are equipped with movable roller.
The improved data detection device is characterized by further comprising a detection plate, a counting disc, induction elements, connecting blocks and fixing frames, wherein the counting disc is arranged at the middle position inside the detection plate and connected with the detection plate through a cross rod, the connecting blocks are arranged on the outer ring of the detection plate, the fixing frames are arranged on the left side and the right side of each connecting block, the induction elements are arranged on the upper half sections of the fixing frames, the induction elements are communicated with the inside of the counting disc through wires, and the two fixing frames are respectively connected with a material receiving box and a conveying guide rail.
The improved structure of the feeding disc is characterized in that the damping base is composed of a positioning rod, buffer springs, guide seats, a rubber pad and an elastic plate, the positioning rod is connected with the elastic plate in a buckled mode, the outer ends of the positioning rod and the elastic plate penetrate through the rubber pad and stretch into the rubber pad, the buffer springs are arranged on the left side and the right side of the upper end of the rubber pad, the guide seats are arranged between the buffer springs, and the top of each guide seat is connected with the bottom of the feeding disc body.
Further improve, the counting disc comprises display piece, connecting element, quantity monitoring piece, carousel, the display piece is established on the inside intermediate position of counting disc, even as an organic whole through connecting element between display piece and the quantity monitoring piece, connecting element closely laminates in the display piece outer lane, the display piece outer lane is equipped with the carousel, quantity monitoring piece equidistance annular arrangement is on the carousel.
The improved clamping piece is characterized in that the clamping piece is composed of a movable cavity, a push rod, support rods, a pressure spring, a shell and a clamping ring, the movable cavity is formed in the left side and the right side of the lower end in the shell, the push rod penetrates through the movable cavity, the pressure spring is arranged in the middle of the push rod, the support rods are arranged on the two sides of the pressure spring, the support rods are embedded on the shell tightly, the clamping ring is arranged in the middle of the lower end of the shell, and the clamping piece and the protection plate are connected into a.
The improved structure is characterized in that the movable cavity is composed of a slide rail, a fixed block, a sliding plate, pulleys, a pressing block and a rotating gear, the slide rail is arranged at the left end and the right end inside the movable cavity, the pulleys move up and down on the slide rail, the sliding plate is arranged between the pulleys, a push rod is arranged at the upper end of the sliding plate, the pressing block is arranged at the lower end of the sliding plate, the fixed block is arranged on the left side of the pressing block, and the rotating gear is arranged on the right.
The improved capacitor rack is characterized in that the movable idler wheels are of an I-shaped structure, the movable idler wheels are embedded in the left side and the right side of the guide rail, the capacitors are conveyed at the same speed in the guide rail through the movable idler wheels, the capacitors are arranged in a linear shape on the guide rail, and the lengths of pins after the capacitors are processed are the same.
Further improve, the locating lever is connected with the diving board and constitutes 45 acute angle shape structures, and the diving board is connected at the rubber pad lower extreme, and the feeding tray body is placed on the guide holder, and when the feeding tray body is carrying out the operation, the rubber pad is pushed down to the guide holder for locating lever and diving board coincide mutually and be connected, and the diving board drives the downward supplementary guide holder activity of rubber pad, reduces the vibrations sense that the feeding tray body produced at the during operation.
The improved capacitor is further improved, the left side of the pressing block is provided with a cuboid buckle structure, the right side of the pressing block is provided with a rack, the pressing block and the rack are connected to the same rod body in a mutually embedded mode, when the pressing block moves downwards, the rotating gear drives the rack to move downwards, and when the pressing block moves to a used position, the fixing block is buckled on the left buckle of the pressing block, so that the capacitor can be fixedly clamped on the guide rail.
Further improve, quantity monitoring spare is the cuboid structure, and is equipped with ten altogether, and ten quantity monitoring spare equidistance annular fixed gomphosis are on the carousel, then quantity monitoring spare passes through connecting element and is connected with the display piece, and quantity monitoring spare and inductive element cooperate mutually to carry the inside condenser of material receiving box to count statistics, then will count the data after the statistics through connecting element and carry the display piece, make things convenient for the staff to look over.
Advantageous effects of the invention
The invention provides capacitor processing equipment with a positioning and clamping function, which has the following beneficial effects:
1. the capacitor can be quickly conveyed to the conveying guide rail through the feeding disc guide rail on the feeding disc body, the capacitor is stably conveyed to the conveying guide rail through the movable rolling wheel, the feeding disc body is arranged on the guide seat, the positioning rod and the elastic plate are matched with the rubber pad to reduce the vibration feeling generated by the feeding disc body, the sliding plate is driven to move downwards through the force of the push rod, the two pulleys move on the sliding rail, and the pressing block and the rotating gear are matched with each other to rotate and move downwards so that the protective plates are attached to the two ends of the outer side of the guide rail.
2. After the capacitor is processed and the pins are cut, when the capacitor after the pins are cut is conveyed to the material receiving box through the conveying guide rail, the two sensing elements and the quantity monitoring piece are matched with each other to count the conveyed capacitor, the two sensing elements and the quantity monitoring piece are connected through a wire to perform data processing, and the processed data are conveyed to the display piece through the connecting element.
In conclusion, after the capacitor feeding disc is improved, when the capacitor is subjected to pin cutting, vibration generated during operation of the feeding disc body is reduced through the buffer spring and the elastic plate matched with the rubber pad, the capacitor is prevented from being ectopic during pin cutting, then the clamping piece and the movable roller wheel are matched with each other to fixedly clamp the capacitor at the position of the pin cutting, so that the lengths of pins of the capacitor after the pin cutting are equal, the processing accuracy of the capacitor is improved, the quality of a product is ensured, the conveyed capacitor is counted through the matching of the two sensing elements and the quantity monitoring piece, one capacitor after the pin cutting does not need to be counted by one worker, the working intensity of the worker is reduced, the accuracy of a counting result is high, and the production efficiency of the capacitor is improved.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural diagram of a capacitor processing apparatus with positioning and clamping functions according to the present invention;
fig. 2 is a schematic top view of the data detection apparatus of the present invention.
FIG. 3 is a side view of the shock mount of the present invention.
Fig. 4 is a schematic top view of the positioning device of the present invention.
Fig. 5 is a schematic view of the connection structure of the movable roller and the guide rail of the present invention.
Fig. 6 is a schematic view of the internal structure of the counting plate of the present invention.
Fig. 7 is a schematic view of the internal structure of the clamping member of the present invention.
Fig. 8 is a schematic view of the inactive internal structure of the active chamber of the present invention.
Fig. 9 is a schematic view of the internal structure of the activity chamber of the present invention.
In the figure: a waste collecting box-1, a main body-2, a material receiving box-3, a data detection device-4, an adjusting panel-5, a conveying guide rail-6, an air blowing nozzle-7, a feeding tray body-8, a material sucking magnet-9, a shock absorption base-10, a positioning device-11, a manipulator-12, a protection plate-111, a hinge-112, a backing plate-113, a clamping piece-114, a movable roller-115, a guide rail-116, an extrusion block-117, a detection plate-41, a counting tray-42, an induction element-43, a connecting block-44, a fixing frame-45, a positioning rod-101, a buffer spring-102, a guide seat-103, a rubber pad-104, an elastic plate-105, a display sheet-421, a connecting element-422, a data detection device-4, The device comprises a quantity monitoring part-423, a rotary disc-424, a movable cavity-1141, a push rod-1142, a support rod-1143, a pressure spring-1144, a shell-1145, a snap ring-1146, a slide rail-1141 a, a fixed block-1141 b, a sliding plate-1141 c, a pulley-1141 d, a pressing block-1141 e and a rotating gear-1141 f.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1 to 9, the present invention provides a technical solution: a capacitor processing device with positioning and clamping functions structurally comprises a waste collecting box 1, a main body 2, a material receiving box 3, a data detection device 4, an adjusting panel 5, a conveying guide rail 6, an air blowing nozzle 7, a feeding tray body 8, a material sucking magnet 9, a damping base 10, a positioning device 11 and a manipulator 12, wherein the waste collecting box 1 is fixedly arranged at the middle position of the lower end of the main body 2, the upper end of the main body 2 is provided with the material receiving box 3, the data detection device 4, the adjusting panel 5 and the conveying guide rail 6, the material receiving box 3 is arranged on the left side edge of the conveying guide rail 6, the data detection device 4 is arranged between the material receiving box and the conveying guide rail 6, the data detection device 4 is connected with the positioning device 11 into a whole through the conveying guide rail 6, the adjusting panel 5 is arranged at the rear end of the conveying guide rail 6, the adjusting panel 5 is communicated with the main body 2, the right side of, the upper rear end of the feeding tray body 8 is provided with an air blowing nozzle 7, the material sucking magnet 9 penetrates through and is embedded at the front end of the feeding tray body 8, the bottom of the feeding tray body 8 is provided with a damping base 10, and the manipulator 12 is communicated and connected with the feeding tray body 8 through a guide pipe; positioner 11 comprises protection plate 111, hinge 112, backing plate 113, clamping piece 114, activity gyro wheel 115, guide rail 116, extrusion piece 117, protection plate 111 connects on the outside left and right sides of guide rail 116 through two hinges 112, be equipped with backing plate 113 between guide rail 116 and the protection plate 111, be equipped with clamping piece 114 between protection plate 111 and the extrusion piece 117, both ends are run through around clamping piece 114 and are inlayed between protection plate 111 and extrusion piece 117, clamping piece 114 passes through protection plate 111 swing joint on guide rail 116, the inside both sides of guide rail 116 all are equipped with activity gyro wheel 115.
As a further improvement of the invention, the data detection device 4 comprises a detection plate 41, a counting disc 42, a sensing element 43, a connecting block 44 and fixing frames 45, the counting disc 42 is arranged at the middle position inside the detection plate 41 and connected with the detection plate through a cross rod, the connecting block 44 is arranged on the outer ring of the detection plate 41, the fixing frames 45 are arranged on the left side and the right side of the connecting block 44, the sensing element 43 is arranged on the upper half section of the fixing frame 45, the sensing element 43 is communicated with the inside of the counting disc 42 through a conducting wire, and the two fixing frames 45 are respectively connected with the material receiving box 3 and the conveying guide rail.
As a further improvement of the invention, the damping base 10 is composed of a positioning rod 101, buffer springs 102, a guide seat 103, a rubber pad 104 and an elastic plate 105, the positioning rod 101 is buckled with the elastic plate 105, the outer ends of the positioning rod 101 and the elastic plate 105 penetrate through and extend into the rubber pad 104, the buffer springs 102 are arranged on the left side and the right side of the upper end of the rubber pad 104, the guide seat 103 is arranged between the two buffer springs 102, and the top of the guide seat 103 is connected with the bottom of the feeding tray body 8.
As a further improvement of the invention, the counting disc 42 is composed of a display piece 421, a connecting element 422, a number monitoring piece 423 and a rotating disc 424, the display piece 421 is arranged at the middle position inside the counting disc 42, the display piece 421 and the number monitoring piece 423 are connected into a whole through the connecting element 422, the connecting element 422 is tightly attached to the outer ring of the display piece 421, the rotating disc 424 is arranged on the outer ring of the display piece 421, and the number monitoring pieces 423 are annularly arranged on the rotating disc 424 at equal intervals.
As a further improvement of the invention, the clamping member 114 is composed of a movable cavity 1141, a push rod 1142, a support rod 1143, a pressure spring 1144, a housing 1145 and a snap ring 1146, the movable cavity 1141 is arranged on the left and right sides of the lower end in the housing 1145, the push rod 1142 penetrates through and extends into the movable cavity 1141, the pressure spring 1144 is arranged in the middle of the push rod 1142, the support rods 1143 are arranged on both sides of the pressure spring 1144, the support rods 1143 are tightly embedded in the housing 1145, the snap ring 1146 is arranged in the middle of the lower end of the housing 1145, and the snap ring 1146 connects the clamping member 114 and the protection plate 111 into a whole.
As a further improvement of the invention, the movable cavity 1141 is composed of a slide rail 1141a, a fixed block 1141b, a sliding plate 1141c, a pulley 1141d, a pressing block 1141e and a rotating gear 1141f, the slide rail 1141a is arranged at the left and right ends inside the movable cavity 1141, the pulley 1141d moves up and down on the slide rail 1141a, the sliding plate 1141c is arranged between the two pulleys 1141d, the upper end of the sliding plate 1141c is provided with a push rod 1142, the lower end of the sliding plate 1141c is provided with the pressing block 1141e, the left side of the pressing block 1141e is provided with the fixed block 1141b, and the right side of the pressing block 1141e is provided with the rotating gear.
As a further improvement of the invention, the movable rollers 115 are in an I-shaped structure, the movable rollers 115 are observed and embedded in the inner parts of the left side and the right side of the guide rail 116, the capacitors are uniformly conveyed on the inner parts of the guide rail 116 through the movable rollers 115, the capacitors are arranged on the guide rail 116 in a straight shape, the lengths of pins after the capacitors are machined are the same, the machining accuracy of the capacitors is improved, and the product quality of the capacitors is ensured.
As a further improvement of the invention, the positioning rod 101 and the elastic plate 105 are connected to form a 45-degree acute-angle structure, the elastic plate 105 is connected to the lower end of the rubber pad 104, the feeding tray body 8 is placed on the guide seat 103, when the feeding tray body 8 operates, the guide seat 103 presses the rubber pad 104 downwards, so that the positioning rod 101 and the elastic plate 105 are overlapped and connected, the elastic plate 105 drives the rubber pad 104 to move downwards to assist the guide seat 103, the vibration sense generated when the feeding tray body 8 operates is reduced, the phenomenon of dislocation of the capacitor when the capacitor cuts the pins is prevented, and the error of capacitor processing is reduced.
As a further improvement of the invention, the left side of the pressing block 1141e is provided with a rectangular fastener structure, the right side is provided with a rack, the two are embedded and connected to the same rod body, when the pressing block 1141e moves downwards, the rotating gear 1141f drives the rack to move downwards, and when the pressing block 1141e moves to a use position, the fixing block 1141b is fastened on the fastener on the left side of the pressing block 1141e, so that the capacitor can be fixedly clamped on the guide rail 116, the capacitor is prevented from moving during processing, the capacitors are arranged on the guide rail 116 in a neat and uniform manner, and the processing efficiency of the capacitor pin cutting is improved.
As a further improvement of the invention, the number monitoring piece 423 is in a rectangular parallelepiped structure, ten number monitoring pieces 423 are arranged, ten number monitoring pieces 423 are fixedly embedded on the turntable 424 in an equidistant annular manner, then the number monitoring piece 423 is connected with the display piece 421 through the connecting element 422, the number monitoring piece 423 and the sensing element 43 are matched with each other to count and count the capacitors conveyed to the interior of the material receiving box 3, and then the data after counting and counting are conveyed to the display piece 421 through the connecting element 422, so that the number monitoring piece 423 is convenient for a worker to check, the working intensity of the worker is reduced, and the accuracy of the counting result is high.
The implementation principle of the invention is as follows:
when the capacitor is processed and the pin is cut, a power switch on the controller 12 is turned on, an operation panel at the upper end of the main body 2 is operated, the capacitor is placed on a feeding tray guide rail on the feeding tray body 8, the capacitor is blown forwards by the blowing nozzle 7, and then the capacitor is sucked to the front end of the feeding tray guide rail by the sucking magnet 9, so that the capacitor can be quickly conveyed to the conveying guide rail 6, the rotating speed of the movable roller 115 is controlled by the adjusting panel 5, and the capacitor is stably conveyed to the conveying guide rail 6.
When the capacitor is conveyed to the conveying guide rail 6, the feeding tray body 8 is arranged on the guide seat 103, the positioning rod 101 and the elastic plate 105 are mutually matched with the rubber pad 104 to reduce the vibration sense generated by the feeding tray body 8, so as to prevent the capacitor from generating the ectopic phenomenon caused by the working reason of the machine body when the capacitor is cut, then the push rod 1142 is fixedly embedded in the inner side of the extrusion block 117, the snap ring 1146 is arranged on the protection plate 111, when the extrusion block 117 is pressed, the lower end of the push rod 1142 is fixedly clamped in the movable cavity 1141, the sliding plate 1141c is driven to move downwards by the force of the push rod 1142, the two pulleys 1141d move on the sliding rail 1141a, the pressing block 1141e and the rotating gear 1141f are mutually matched to rotate downwards, the pressing block 1141e is fixed on the use position by the fixing block 1141b, so that the protection plate 111 is attached to the two ends of the outer side of the guide rail, the lengths of the capacitor pins after the pins are cut are equal, the processing precision of the capacitor is improved, and the product quality of the capacitor is guaranteed.
After the capacitor is processed and cut, when the capacitor after being cut is conveyed to the material receiving box 3 through the conveying guide rail 6, the data detection device 4 is fixedly installed between the material receiving box 3 and the conveying guide rail 6 through the two fixing frames 45, when the capacitor after being cut is conveyed, the bottom of the capacitor is in contact with the two sensing elements 43, the capacitor is conveyed continuously through the conveying guide rail 6, after the capacitor quantity monitoring piece 423 is in contact with the capacitor, the sensing elements 43 are connected with the quantity monitoring piece 423 through the conducting wires for data processing, one worker is not required to count the capacitor after being cut, the working strength of the worker is reduced, the processed data is conveyed to the display piece 421 through the connecting element 422, the accuracy of the statistical result of the capacitor is ensured, then the counted capacitor is conveyed to the material receiving box 3, and the production efficiency of the capacitor is improved.
The invention solves the problems that when the existing capacitor is used for processing pins, the machine body can vibrate during working, the capacitor can generate an ectopic phenomenon due to the working reason of the machine body during the pin cutting, so that the capacitors after the pins are cut have different lengths, the processing accuracy of the capacitor is reduced, and the quality of a product can be influenced; after the capacitor is subjected to pin cutting, a worker is required to count the capacitors after the pins are cut, if errors occur in the counting process, the worker is required to count again, the working strength of the worker is increased, the accuracy of the counting result is low, and the production efficiency of the capacitors is reduced. Need not the condenser after staff's statistics has cut the foot, reduce staff's working strength, and the accuracy of statistics result is high, improves the production efficiency who reduces the condenser.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.