CN109909547A - The automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile - Google Patents
The automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile Download PDFInfo
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- CN109909547A CN109909547A CN201910276162.0A CN201910276162A CN109909547A CN 109909547 A CN109909547 A CN 109909547A CN 201910276162 A CN201910276162 A CN 201910276162A CN 109909547 A CN109909547 A CN 109909547A
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Abstract
The present invention relates to a kind of automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile, it is characterized in that: including workbench, feeding mechanism, feeding cylinder clamp system, sawing cylinder clamping mechanism, saw cutting mechanism, cylinder bracket mechanism and PLC control system, feeding mechanism is equipped on the workbench, feeding cylinder clamp system edge is fixed on the round-trip that X axis is done on the guide rail of workbench two sides；Sawing cylinder clamping mechanism is fixed in workbench front end, and sawing cylinder clamping mechanism lower part is connected with saw cutting mechanism, and the cutting sagittal plane of saw blade and driving water plane are in 45 ° of angles；Cylinder bracket mechanism drives saw cutting mechanism to make Y direction back-and-forth motion, and sawing cylinder clamping mechanism, saw cutting mechanism, cylinder bracket mechanism, feeding mechanism and feeding cylinder clamp system are connect with PLC control system respectively.The utility model has the advantages that the present invention effectively improves 45 ° of sawing precision, processing efficiency is more efficiently improved, realizes continuous production.
Description
Technical field
The invention belongs to a kind of automatic sawing, cutting equipment of 45 ° of corner cuts of mechanical equipment more particularly to aluminum profile.
Background technique
It is detailed in attached drawing 3, the two ends of aluminium alloy radiator sectional material need 45 ° of interfaces of sawing, and 45 ° of interfaces are profile upper surfaces
Corresponding angles are in 45 ° between lower surface in parallel.Conventional machining process is with manual handle sawing device, and workpiece is horizontal
It places, adjusts between saw blade and workpiece 45 ° of angle, manual operation sawing handle is processed.There are distinct disadvantages for this process: adding
There are unstability for work, and it is larger that manual operation is directed to 45 ° of interface mismachining tolerances；Processing efficiency is low, can only process 1 work every time
Part.
Due to aluminum alloy extrusion section bar technical restriction, prior art aluminum profile sawing device must have plane continuous production, nothing
Method squeezes out end face and 45 ° of interfaces is presented, and answers product characteristic requirement, traditional sawing device can only realize vertical Sawing Process, it is difficult to
Realize 45 ° of processing characteristics of interface.
Summary of the invention
It is an object of the invention to overcome the defect of prior art, and provide a kind of automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile,
The machining accuracy and stability for improving workpiece, may be implemented scale continuous production.
The present invention to achieve the above object, is achieved through the following technical solutions, a kind of automatic sawing, cutting of 45 ° of corner cuts of aluminum profile
Equipment, it is characterized in that: include workbench, feeding mechanism, feeding cylinder clamp system, sawing cylinder clamping mechanism, saw cutting mechanism,
Cylinder bracket mechanism and PLC control system,
Feeding mechanism is equipped on the workbench, the feeding mechanism includes workbench sliding block, nut, ball-screw, connection
Axis device and servo motor, the servo motor are connect by shaft coupling with ball-screw, and ball-screw is spirally connected with nut, nut and
Feeding cylinder clamp system is affixed, and workbench two sides are connected with workbench sliding block, and feeding cylinder clamp system edge is fixed on work
The round-trip of X axis is done on the guide rail of platform two sides；Sawing cylinder clamping mechanism is fixed in workbench front end, sawing cylinder
Clamp system lower part is connected with saw cutting mechanism, and the saw cutting mechanism includes motor cabinet, motor, fixed bracket and saw blade, fixed branch
Frame is fixed on motor cabinet, affixed motor on fixed bracket, is linked with saw blade, the cutting sagittal plane of saw blade on motor output shaft
It is in 45 ° of angles with driving water plane；Saw cutting mechanism is connect with cylinder bracket mechanism, and cylinder bracket mechanism drives saw cutting mechanism to make
Y direction is moved forward and backward, sawing cylinder clamping mechanism, saw cutting mechanism, cylinder bracket mechanism, feeding mechanism and feeding cylinder
Clamp system is connect with PLC control system respectively.
The feeding cylinder clamp system includes cylinder, air cylinder guide rod, pressure plate and stationary work-table, the fixed work
Platform upper surface is connected with two cylinders being parallel to each other, and air cylinder guide rod top is connected with pressure plate, air cylinder guide rod and is fixed on
Determine to be slidably connected in the sliding sleeve of worktable upper surface.
Sawing cylinder clamping mechanism includes cylinder, air cylinder guide rod, pressure plate and stationary work-table, the fixed work
Platform upper surface is connected with two cylinders being parallel to each other, and air cylinder guide rod top is connected with pressure plate, air cylinder guide rod and is fixed on
Determine to be slidably connected in the sliding sleeve of worktable upper surface, is connected with locating piece on the stationary work-table bottom plate.
The cylinder bracket mechanism includes linear bearing, guide rail and oil cylinder, and the fixation bracket two sides of the saw cutting mechanism are solid
Connect linear bearing, linear bearing intermediate supports have a guide rail, and the fixation bracket center of saw cutting mechanism is connected with oil cylinder, oil cylinder with it is hydraulic
It stands connection, oil cylinder drives saw cutting mechanism to do Y direction movement.
The saw cutting mechanism is placed in collecting box, and the collecting box is connect with dedusting mechanism, and the dedusting mechanism includes removing
Dirt device and aluminium skimmings collecting bag, collecting box are connect with aluminium skimmings collecting bag.
The utility model has the advantages that compared with prior art, the present invention effectively improves 45 ° of sawing precision, processing effect is more efficiently improved
Rate realizes continuous production；Production cost is effectively reduced in simple in equipment；Coordinative composition of equipments cleaner, operating process is without dirt
Dye, smoke dust etc..PLC system and cylinder clamping mechanism, sawing operating mechanism and cylinder bracket mechanism is used to connect in equipment
It connects, improves the precision and stability in workpiece process；It is connected by PLC system with servo motor, and processed
Four blank materials disposably can be processed in Cheng Dangzhong, improve work pieces process efficiency；Increase cleaner in equipment, work is effectively reduced
Dust pollution in part process.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention；
Fig. 2 is that aluminum profile blank piles up schematic diagram；
Fig. 3 is the finished product schematic of sawing.
In figure: 1, PLC control system, 2, workbench, 3, pressure plate, 4, air cylinder guide rod, 4-1, sliding sleeve, 5, cylinder, 6, pressure
Flitch, 7, air cylinder guide rod, 8, cylinder, 9, hydraulic station, 10, stationary work-table, 11, locating piece, 12, motor, 13, fixed bracket,
14, motor cabinet, 15, linear bearing, 16, guide rail, 17, oil cylinder, 18, saw blade, 19, workbench sliding block, 20, nut, 21, dedusting
Device, 22, guide rail, 23, servo motor, 24, shaft coupling, 25, ball-screw, 26, collecting box, 27, aluminium skimmings collecting bag.
Specific embodiment
In conjunction with the preferred embodiment, to the specific embodiment provided according to the present invention, details are as follows: it is detailed in attached drawing, one
The automatic sawing, cutting equipment of kind 45 ° of corner cuts of aluminum profile, including workbench 2, feeding mechanism, feeding cylinder clamp system, sawing cylinder
Clamp system, saw cutting mechanism, cylinder bracket mechanism and PLC control system 1, are equipped with feeding mechanism on the workbench, it is described into
Material mechanism includes workbench sliding block 19, nut 20, ball-screw 25, shaft coupling 24 and servo motor 23, and the servo motor is logical
It crosses shaft coupling to connect with ball-screw, ball-screw is spirally connected with nut, and nut and feeding cylinder clamp system are affixed, workbench two
Side is connected with workbench sliding block, and feeding cylinder clamp system edge is fixed on the round-trip shifting that X axis is done on the guide rail of workbench two sides
It is dynamic；Sawing cylinder clamping mechanism is fixed in workbench front end, and sawing cylinder clamping mechanism lower part is connected with saw cutting mechanism, institute
Stating saw cutting mechanism includes motor cabinet 14, motor 12, fixed bracket 13 and saw blade 18, and fixed bracket is fixed on motor cabinet, fixed
Motor is fixed with bolt on bracket, saw blade, the cutting sagittal plane of saw blade and driving water plane are linked on motor output shaft
In 45 ° of angles；Saw cutting mechanism is connect with cylinder bracket mechanism, and cylinder bracket mechanism moves before and after driving saw cutting mechanism to make Y direction
It is dynamic, sawing cylinder clamping mechanism, saw cutting mechanism, cylinder bracket mechanism, feeding mechanism and feeding cylinder clamp system difference
It is connect with PLC control system.The feeding cylinder clamp system includes cylinder 5, air cylinder guide rod 7, pressure plate 6 and stationary work-table
10, the stationary work-table upper surface is connected with two cylinders being parallel to each other, and air cylinder guide rod top is connected with pressure plate, cylinder
It is slidably connected in guide rod and the sliding sleeve 4-1 for being fixed on stationary work-table upper surface.Sawing cylinder clamping mechanism includes cylinder
5, air cylinder guide rod 7, pressure plate 6 and stationary work-table 10, the stationary work-table upper surface are connected with two gas being parallel to each other
Cylinder, air cylinder guide rod top are connected with pressure plate, are slidably connected in air cylinder guide rod and the sliding sleeve for being fixed on stationary work-table upper surface,
Locating piece 11 is connected on the stationary work-table bottom plate, feeding mechanism shifts aluminium alloy extrusions onto sawing cylinder clamping mechanism
When fixed length position, locating piece plays positioning action.
The cylinder bracket mechanism includes linear bearing 15, guide rail 16 and oil cylinder 17, the fixation bracket of the saw cutting mechanism
The affixed linear bearing in two sides, linear bearing intermediate supports have guide rail, and the fixation bracket center of saw cutting mechanism is connected with oil cylinder, oil cylinder
It is connected to hydraulic station, oil cylinder drives saw cutting mechanism to do Y direction movement.Cylinder bracket mechanism is connect with workbench
The saw cutting mechanism is placed in collecting box 26, and the collecting box is connect with dedusting mechanism, and the dedusting mechanism includes
Deduster 21 and aluminium skimmings collecting bag 27, collecting box is connect with aluminium skimmings collecting bag, and main purpose is collected and generated in sawing process
Aluminium skimmings avoid dust pollution.
Sawing cylinder clamping mechanism is identical as the structure of feeding cylinder clamp system, sawing cylinder clamping mechanism and feeding gas
Cylinder clamp system is placed in parallel in workbench front end, and the saw blade of saw cutting mechanism is located between the pressure plate of two mechanisms, becomes saw blade
Cut space.
Operation principle and process
The equipment of 45 ° of automatic sawing, cuttings of aluminum profile uses long switchboards of job guide rail continuous saw cutting technique, guarantees continuous saw cutting radiator
The stability and accuracy of gear piece avoid the situation that aluminum profile deforms in sawing process and scale is unstable.Automatic sawing, cutting
Equipment makes aluminum profile be sent into saw cutting mechanism along workbench X-axis guide rail by PLC system, and saw blade moves cutting along Y-axis guide rail, realizes
The continuous saw cutting technique at 45 ° of aluminum profile ends angles and cutting.
The PLC system is connected with cylinder clamping mechanism, sawing operating mechanism and cylinder bracket mechanism, PLC system control
Aluminum profile blank charging scale and saw blade processed are mobile, improve accuracy and stability.
45 ° of aluminum profile automatic saw equipments are designed by saw blade gradient, and are integrally connect with equipment with PLC, and pass through
Aluminum profile is moved along X-axis guide rail and is moved with 45 ° of saw blades along Y-axis, comprehensively control machining accuracy, completes work pieces process.Specific processing
Technique is as follows:
(1) sawing prepares: being detailed in attached drawing 2, aluminium extruded section is put on the table along its vertical codeword, two radiating fins are determined
Long blank is staggered stacking, and radiating fin fixed length blank stacks four, a, b, c, d shown in figure every time, when guaranteeing binder board clamping
It is firm；
(2) sawing process:
A. aluminum profile is clamped by the pressure plate that PLC control system controls feeding cylinder clamp system, by 4 aluminum profiles
It is fixed on work table；
B. start PLC control system processing program, first remove the extra material head of aluminum profile, guarantee initial workpiece workpieces processing left end
45 ° of interfaces；
C. charging stroke is carried out by servo motor, by PLC system prefab data, guarantees that charging stroke is processing dimension,
Workpiece, which enters in saw cutting mechanism, to be stopped, and Workpiece clamping is fixed by PLC system starting sawing cylinder clamping mechanism；
D. start 45 ° of saw blade progresses of work, cylinder bracket mechanism is run along Y-axis, drives the saw blade cuts work of saw cutting mechanism
45 ° of part left end interface is simultaneously cut off, and after completing sawing work, cylinder bracket mechanism sets back along Y-axis, and waits and adding next time
Work；
E. it completes the process workpiece and eventually settles at sawing operating mechanism left end, will manually complete the process workpiece and remove and be used in combination
Air gun blows off the aluminium skimmings generated in process, and waiting is processed next time；
F. it is again started up PLC control program after sawing is ready, repeats the realization of process C to E process and works continuously.
45 ° of automatic sawing machine advantages of aluminum profile: PLC system and cylinder clamping mechanism, sawing operating mechanism are used in equipment
And the connection of cylinder bracket mechanism, improve the precision and stability in workpiece process；Pass through PLC system and servo electricity
Machine is connected, and four blank materials disposably can be processed in process, and the aluminum profile of sawing is that the first knife first removes aluminium profiles
The extra material head of material, then cutting is 45 ° of interfaces of right end of fixed length blank and cuts off down, successively continuous cutting one by one, until whole
Until aluminum profile is cut.Improve work pieces process efficiency；Increase cleaner in equipment, workpiece process is effectively reduced and works as
Middle dust pollution.
Above-mentioned reference embodiment is to say to a kind of detailed description that the automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile carries out
Bright property without being restrictive, several embodiments can be enumerated according to limited range, therefore of the invention total not departing from
Change and modification under body design, should belong within protection scope of the present invention.
Claims (5)
1. a kind of automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile, it is characterized in that: including workbench, feeding mechanism, feeding cylinder folder
Tight mechanism, sawing cylinder clamping mechanism, saw cutting mechanism, cylinder bracket mechanism and PLC control system, be equipped on the workbench into
Expect mechanism, the feeding mechanism includes workbench sliding block, nut, ball-screw, shaft coupling and servo motor, the servo motor
It is connect by shaft coupling with ball-screw, ball-screw is spirally connected with nut, and nut and feeding cylinder clamp system are affixed, workbench
Two sides are connected with workbench sliding block, and feeding cylinder clamp system edge, which is fixed on the guide rail of workbench two sides, does the round-trip of X axis
It is mobile；Sawing cylinder clamping mechanism is fixed in workbench front end, and sawing cylinder clamping mechanism lower part is connected with saw cutting mechanism,
The saw cutting mechanism includes motor cabinet, motor, fixed bracket and saw blade, and fixed bracket is fixed on motor cabinet, on fixed bracket
Affixed motor, saw blade is linked on motor output shaft, and the cutting sagittal plane of saw blade and driving water plane are in 45 ° of angles；Saw
It cuts mechanism to connect with cylinder bracket mechanism, cylinder bracket mechanism drives saw cutting mechanism to make Y direction back-and-forth motion, the sawing gas
Cylinder clamp system, saw cutting mechanism, cylinder bracket mechanism, feeding mechanism and feeding cylinder clamp system respectively with PLC control system
Connection.
2. the automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile according to claim 1, it is characterized in that: the feeding cylinder presss from both sides
Tight mechanism includes cylinder, air cylinder guide rod, pressure plate and stationary work-table, and the stationary work-table upper surface, which is connected with, to be parallel to each other
Two cylinders, air cylinder guide rod top is connected with pressure plate, air cylinder guide rod and is fixed in the sliding sleeve of stationary work-table upper surface
It is slidably connected.
3. the automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile according to claim 1, it is characterized in that: the sawing cylinder presss from both sides
Tight mechanism includes cylinder, air cylinder guide rod, pressure plate and stationary work-table, and the stationary work-table upper surface, which is connected with, to be parallel to each other
Two cylinders, air cylinder guide rod top is connected with pressure plate, air cylinder guide rod and is fixed in the sliding sleeve of stationary work-table upper surface
It is slidably connected, is connected with locating piece on the stationary work-table bottom plate.
4. the automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile according to claim 1, it is characterized in that: the cylinder bracket machine
Structure includes linear bearing, guide rail and oil cylinder, the affixed linear bearing in fixation bracket two sides of the saw cutting mechanism, among linear bearing
It is supported by guide rail, the fixation bracket center of saw cutting mechanism is connected with oil cylinder, and oil cylinder is connected to hydraulic station, and oil cylinder drives saw cutting mechanism
Do Y direction movement.
5. the automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile according to claim 1, it is characterized in that: the sawing machine is set up
In in collecting box, the collecting box is connect with dedusting mechanism, and the dedusting mechanism includes deduster and aluminium skimmings collecting bag, collecting box
It is connect with aluminium skimmings collecting bag.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910276162.0A CN109909547A (en) | 2019-04-08 | 2019-04-08 | The automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910276162.0A CN109909547A (en) | 2019-04-08 | 2019-04-08 | The automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile |
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| Publication Number | Publication Date |
|---|---|
| CN109909547A true CN109909547A (en) | 2019-06-21 |
Family
ID=66968745
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910276162.0A Pending CN109909547A (en) | 2019-04-08 | 2019-04-08 | The automatic sawing, cutting equipment of 45 ° of corner cuts of aluminum profile |
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| CN (1) | CN109909547A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115609077A (en) * | 2022-10-28 | 2023-01-17 | 浙江锯力煌工业科技股份有限公司 | Accurate sawing plate machine that saw cuts is prevented pressing from both sides by steel sheet |
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| CN208341887U (en) * | 2018-06-28 | 2019-01-08 | 广州会港智能装备有限公司 | A kind of cutter device of self-feeding |
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| CN210023939U (en) * | 2019-04-08 | 2020-02-07 | 中色（天津）特种材料有限公司 | Automatic sawing equipment for 45-degree corner cut of aluminum profile |
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2019
- 2019-04-08 CN CN201910276162.0A patent/CN109909547A/en active Pending
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|---|---|---|---|---|
| DE4411257A1 (en) * | 1994-03-31 | 1995-12-14 | Nienkemper Maschinenbau Gmbh & | Sawing machines for cutting mitres and angular butt joints |
| CN201198050Y (en) * | 2008-05-16 | 2009-02-25 | 东莞市俊炫机械有限公司 | Full automatic transverse cutting machine |
| CN102107299A (en) * | 2011-02-23 | 2011-06-29 | 浙江天兴管业有限公司 | Full-automatic angle-adjustable tube cutting machine |
| CN205764193U (en) * | 2016-06-16 | 2016-12-07 | 深圳壮雄科技有限公司 | Surface trimming pay-off |
| CN206689529U (en) * | 2017-03-23 | 2017-12-01 | 黔南州杰傲门窗有限公司 | A kind of aluminum alloy doors and windows angle-code saw |
| CN206912365U (en) * | 2017-06-09 | 2018-01-23 | 昆山竣钎精密机械有限公司 | Automatic casing cutter |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115609077A (en) * | 2022-10-28 | 2023-01-17 | 浙江锯力煌工业科技股份有限公司 | Accurate sawing plate machine that saw cuts is prevented pressing from both sides by steel sheet |
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