CN109904792A - A kind of Novel control paying out drum and its application method - Google Patents
A kind of Novel control paying out drum and its application method Download PDFInfo
- Publication number
- CN109904792A CN109904792A CN201910220596.9A CN201910220596A CN109904792A CN 109904792 A CN109904792 A CN 109904792A CN 201910220596 A CN201910220596 A CN 201910220596A CN 109904792 A CN109904792 A CN 109904792A
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- China
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- support frame
- turntable
- spool
- hollow shaft
- pedestal
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Abstract
The present invention relates to electrical equipment technical field, in particular to a kind of Novel control paying out drum and its application method, including pedestal, turntable and spool, it is characterised in that: the pedestal is the load-carrying members for supporting turntable；The turntable is the rotating device being erected on pedestal, including support frame, hollow shaft and runner；Support frame as described above is the rectangle crossbeam being recessed upwards in two inside of decussation；Four end bottoms of support frame are arranged in the runner；The spool is the drum that coiling has cable, is placed on support frame top across hollow shaft.The beneficial effects of the present invention are: this invention removes traditional cable unwrapping wire modes due to increasing cable reel, bring rolls risk, and the center of gravity for reducing cable reel can be such that operating risk is greatly reduced.The design of speed measuring device can guarantee cable at the uniform velocity unwrapping wire, actively slow down and the safety of operation has been significantly greatly increased with sound-light alarm.
Description
(1) technical field
The present invention relates to electrical equipment technical field, in particular to a kind of Novel control paying out drum and its application method.
(2) background technique
With the continuous development of electric utility, the newly-built and reconstruction and extension project of substation is continuously increased, and discharges the workload of cable
Also it is being gradually increased.Cable pay-off rack is a kind of device most general in the construction works such as electric power, telecommunications, in new substation's capital construction
It needs to discharge in the project of cable with technological transformation overhaul etc. and play an important role.Traditional cable setting-out work is by two triangles
Shape bracket and a firm steel pole are completed, and are discharged cable Shi Zhengpan cable and are held on two triangle bracket by drilling rod, are passed through
Hydraulic mechanism on two stands is lifted cable disk detachment ground manually, is discharged.The old-fashioned cable drum tool heaviness is not easy
Carry, installation fee when, unwrapping wire be not easy to rotate, need the distinct disadvantages such as sole duty manpower, inefficient, be difficult after velocity of rotation is too fast
Stop stopping, easily causes safety accident, and hydraulic mechanism is easy permeability, over time, hydraulic deficiency will make failure of apparatus, repair
To be also inconvenient.
For this reason, it may be necessary to a kind of new-type paying out drum be designed, to solve the above problems.
(3) summary of the invention
The present invention in order to make up the deficiency of cable drum difficulty in the prior art, provide a kind of Novel control paying out drum and
Its application method.
The present invention is achieved through the following technical solutions:
A kind of Novel control paying out drum, including pedestal, turntable and spool, it is characterised in that:
The pedestal is the load-carrying members for supporting turntable, including chassis, slideway and solid shafting；The chassis is to lie in a horizontal plane in
Round pouring weight on ground；The slideway is the concentric annular grooves that chassis upper surface is dug；The solid shafting is vertically fixedly connected
In chassis upper center；
The turntable is the rotating device being erected on pedestal, including support frame, hollow shaft and runner；Support frame as described above is in ten
The rectangle crossbeam that two inside that font intersects is recessed upwards；The hollow shaft is fixed on support frame center；The runner setting
In four end bottoms of support frame；
The spool is the drum that coiling has cable, is placed on support frame top across hollow shaft.
Further, in order to preferably realize the present invention, the outer diameter of the solid shafting is less than the internal diameter of hollow shaft, solid shafting
Length be more than or equal to hollow shaft length；The outer diameter of the hollow shaft is less than or equal to the internal diameter of spool, and the length of hollow shaft is big
In the height for being equal to spool.
Further, in order to preferably realize the present invention, horizontal distance of the runner apart from support frame center, which is equal to, to be slided
The radius in road.
Further, in order to preferably realize the present invention, the inner sidewall of the support frame where the runner is fixed with electronic
Push rod, electric pushrod expansion link top are fixed with the rubber brake disk towards runner.
Further, in order to preferably realize the present invention, support frame as described above inner sidewall is fixed with probe speed directed downwardly and passes
Sensor, any position of support frame are additionally provided with combined aural and visual alarm, battery and singlechip controller；Singlechip controller is by leading
Line connects combined aural and visual alarm, battery, velocity sensor and electric pushrod；The chassis table of the probe direction of the velocity sensor
Face is equipped with reflecting piece.
A kind of application method based on above-mentioned Novel control paying out drum is, comprising the following steps:
Pedestal is placed on engineering truck intermediate position appropriate by S1；
Turntable is inserted on pedestal by S2, and attempts to rotate, and has seen whether card plug situation；
Disk is had the spool of cable to be hung to above turntable with hanging machine, slowly placed it on turntable by S3, spool is bundled solid
It is fixed；
Engineering truck is opened the binding that spool is released to construction of transformer substation position by S4, is started drag cable and is carried out unwrapping wire；
S5, during unwrapping wire, velocity sensor measures the Lap Time of turntable by reflecting piece, when Lap Time is burnt greater than singlechip controller
After the standard value recorded, control combined aural and visual alarm alarms and controls electric pushrod movement, using connection rubber brake disk to runner
Brake reduction of speed；
S6 after unwrapping wire, removes according to erection sequence inverted sequence, carries out charging maintenance to parts such as batteries.
The beneficial effects of the present invention are: this invention removes traditional cable unwrapping wire modes because increasing cable reel due to bring side
Incline risk, the center of gravity for reducing cable reel can be such that operating risk is greatly reduced.The design of speed measuring device can guarantee that cable is at the uniform velocity put
Line actively slows down and the safety of operation has been significantly greatly increased with sound-light alarm.
(4) Detailed description of the invention
Fig. 1 is Novel control paying out drum stereochemical structure explosive view of the invention.
Fig. 2 is Novel control paying out drum schematic perspective view of the invention.
Fig. 3 is Novel control paying out drum side structure schematic view of the invention.
Fig. 4 is the pedestal schematic perspective view of Novel control paying out drum of the invention.
Fig. 5 is the turntable stereochemical structure top view of Novel control paying out drum of the invention.
Fig. 6 is the turntable pulley side structural schematic diagram of Novel control paying out drum of the invention.
Fig. 7 is the turntable overlooking structure diagram of Novel control paying out drum of the invention.
Fig. 8 is the speed control flow diagram of Novel control paying out drum of the invention.
In figure, 1, pedestal, 101, chassis, 102, slideway, 103, solid shafting, 2, turntable, 201, support frame, 202, hollow
Axis, 203, runner, 2001, electric pushrod, 2002, rubber brake disk, 2003, velocity sensor, 3, spool.
(5) specific embodiment
The spatially relative terms such as "upper", "lower", "left", "right" can be used herein for ease of explanation, for illustrating
Relationship of the elements or features relative to another elements or features shown in figure.It should be understood that in addition to showing in figure
Except orientation out, spatial terminology is intended to include the different direction of device in use or operation.For example, if dress in figure
It sets and is squeezed, be stated as being located at other elements or the element of feature "lower" will be located into other elements or feature "upper".Therefore,
Exemplary term "lower" may include both upper and lower orientation.Device, which can be positioned in other ways, (to be rotated by 90 ° or is located at it
His orientation), it can be interpreted accordingly used herein of the opposite explanation in space.
The present invention is described in further detail with reference to the accompanying drawings and embodiments.
Fig. 1-Fig. 8 is a kind of specific embodiment of the invention.The embodiment is a kind of Novel control paying out drum, including
Pedestal 1, turntable 2 and spool 3, it is characterised in that:
The pedestal 1 is the load-carrying members for supporting turntable 2, including chassis 101, slideway 102 and solid shafting 103；The chassis
101 be horizontal positioned round pouring weight on the ground, and pouring weight makes device entirety decentralization, reduces the risk of inclination；The cunning
Road 102 is the concentric annular grooves that 101 upper surface of chassis is dug, and provides running rails for turntable；The solid shafting 103 is vertically fixed
It is connected to 101 center upper portion of chassis；
The turntable 2 is the rotating device being erected on pedestal 1, including support frame 201, hollow shaft 202 and runner 203；It is described
Support frame 201 is the rectangle crossbeam being recessed upwards in two inside of decussation；The hollow shaft 202 is fixed on support frame
201 centers；Four end bottoms of support frame 201 are arranged in the runner 203, are respectively equipped with two inside four ends of support frame 201
Support plate is provided with threaded hole in support plate, and the shaft of pulley 203 is provided with screw thread, and pulley 3 is connected by the screw thread of shaft and support plate
It connects and is fixed on support frame bottom；
The spool 3 is the drum that coiling has cable, is placed on 201 top of support frame, pedestal 1 and turntable 2 across hollow shaft 202
Material use cast iron quality, at low cost and bearing capacity is strong.
Wherein, the outer diameter of the solid shafting 103 is less than the internal diameter of hollow shaft 202, and the length of solid shafting 103 is more than or equal to sky
The length of mandrel 202；The outer diameter of the hollow shaft 202 is less than or equal to the internal diameter of spool 3, and the length of hollow shaft 202 is more than or equal to
The height of spool 3 ensure that the stability of rotation process.
Wherein, horizontal distance of the runner 203 apart from 201 center of support frame is equal to the radius of slideway 102.
Wherein, the inner sidewall of the support frame 201 where the runner 203 is fixed with electric pushrod 2001, electric pushrod
The rubber brake disk 2002 towards runner 203 is fixed at the top of 2001 telescopic rods.
Wherein, 201 inner sidewall of support frame as described above is fixed with probe velocity sensor 2003 directed downwardly, and support frame 201 is appointed
Meaning position is additionally provided with combined aural and visual alarm, battery and singlechip controller；Singlechip controller connects sound-light alarm by conducting wire
Device, battery, velocity sensor 2003 and electric pushrod 2001；The chassis 101 of the probe direction of the velocity sensor 2003
Surface is equipped with reflecting piece.
A kind of application method based on above-mentioned Novel control paying out drum is, comprising the following steps:
Pedestal 1 is placed on engineering truck intermediate position appropriate by S1；
Turntable 2 is inserted on pedestal 1 by S2, and attempts to rotate, and has seen whether card plug situation；
Disk is had the spool 3 of cable to be hung to 2 top of turntable with hanging machine, slowly places it on turntable 2, spool 3 is tied by S3
It is strapped fixed；
Engineering truck is opened to construction of transformer substation position, releases the binding of spool 3 by S4, starts drag cable and carries out unwrapping wire；
S5, during unwrapping wire, velocity sensor 2003 measures the Lap Time of turntable by reflecting piece, when Lap Time is controlled greater than single-chip microcontroller
After the good standard value of device burning, control combined aural and visual alarm alarms and controls the movement of electric pushrod 2001, utilizes connection rubber brake disk
2002 to runner 203 brake reduction of speed；
S6 after unwrapping wire, removes according to erection sequence inverted sequence, carries out charging maintenance to parts such as batteries.
The pedestal of the present embodiment must carry the total weight of rotating part and cable reel, and need to rotate in cable reel
The entire paying off system of Cheng Zhongwei provides support, final to determine the production that pedestal is carried out using cast iron quality, and is made as disk
Pedestal；And a cylindrical iron prop is welded on disc base, rotating part is allowed to cover the iron prop for being inserted in disc base
On rotated, guarantee fixing on the ground of can consolidating of entire pedestal during rotation.
Key position of the idler wheel as rotating part, mechanical strength and sliding property directly affect entire paying out drum
Safety and working efficiency.In view of rotating part top needs to load the weight of entire cable reel, it is therefore desirable to using high-strength
The wheel body portion of material production idler wheel is spent, while the rolling bearing part of idler wheel is also required to prevent cable using high-strength material
After disk is pressed on idler wheel, idler wheel can cause wheel body to fall because rolling bearing is broken.
Rotating part is made as criss-cross construction, while bigger in the center of rotating part one internal diameter of welding
Hollow pipe so that rotating part can be with inserting on the fixed base.If outside the internal diameter of hollow pipe and the iron prop of firm banking
Diameter difference is smaller, then foreign matter is easily mixed between two layers, to cause the case where can not rotating；If the internal diameter of hollow pipe with
The iron prop outer diameter difference of firm banking is larger, then easily shakes in rotation process, to influence the stability of cable reel.Therefore
To guarantee the smooth of rotation, the internal diameter of hollow pipe should be slightly bigger than the iron prop outer diameter of firm banking, and numerical value should differ 5mm and be
Preferably.
This implementation has following benefit:
1. safety benefit after carrying out setting-out work using Novel control paying out drum, is not necessarily in the process of laying the line by cable reel
Lifting operation is carried out, so as to avoid because of security risk brought by the raising of cable reel center of gravity.It is worked to enhance cable laying
The personal safety of staff in journey.
2. staff can be made to be reduced to 2 from 4 people in the preparation stage of cable laying using novel cable draw drum
People about saves 1/3 human cost in entire cabling process, while the cable laying time also reduces 1/ than before
3.288.45 yuan of cost can be saved according to the 865.37 yuan of calculating of every 100m unwrapping wire quota.
3. the successful development of Novel control paying out drum has been inherently eliminated and has caused because cable reel center of gravity increases
Security risk, and improve the working efficiency of setting-out work personnel, reduce labor intensity, improve the timely of normal power transmission
Property, create invisible social value.
Finally, it is stated that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, this field is common
Other modifications or equivalent replacement that technical staff makes technical solution of the present invention, without departing from technical solution of the present invention
Spirit and scope, be intended to be within the scope of the claims of the invention.
Claims (6)
1. a kind of Novel control paying out drum, including pedestal (1), turntable (2) and spool (3), it is characterised in that:
The pedestal (1) is the load-carrying members for supporting turntable (2), including chassis (101), slideway (102) and solid shafting
(103)；The chassis (101) is horizontal positioned round pouring weight on the ground；The slideway (102) is table on chassis (101)
The concentric annular grooves that face is dug；The solid shafting (103) is vertically fixedly connected on chassis (101) center upper portion；
The turntable (2) is the rotating device being erected on pedestal (1), including support frame (201), hollow shaft (202) and runner
(203)；Support frame as described above (201) is the rectangle crossbeam being recessed upwards in two inside of decussation；The hollow shaft
(202) it is fixed on support frame (201) center；The runner (203) is arranged in four end bottoms of support frame (201)；
The spool (3) is the drum that coiling has cable, passes through hollow shaft (202) and is placed on support frame (201) top.
2. Novel control paying out drum according to claim 1, it is characterised in that: the outer diameter of the solid shafting (103)
Less than the internal diameter of hollow shaft (202), the length of solid shafting (103) is more than or equal to the length of hollow shaft (202)；The hollow shaft
(202) outer diameter is less than or equal to the internal diameter of spool (3), and the length of hollow shaft (202) is more than or equal to the height of spool (3).
3. Novel control paying out drum according to claim 1, it is characterised in that: runner (203) the distance support
The horizontal distance at frame (201) center is equal to the radius of slideway (102).
4. Novel control paying out drum according to claim 3, it is characterised in that: the branch where the runner (203)
The inner sidewall of support (201) is fixed with electric pushrod (2001), is fixed at the top of electric pushrod (2001) telescopic rod towards runner
(203) rubber brake disk (2002).
5. Novel control paying out drum according to claim 4, it is characterised in that: support frame as described above (201) inner sidewall
It is fixed with probe velocity sensor (2003) directed downwardly, any position of support frame (201) is additionally provided with combined aural and visual alarm, battery
And singlechip controller；Singlechip controller connects combined aural and visual alarm, battery, velocity sensor (2003) and electricity by conducting wire
Dynamic push rod (2001)；Chassis (101) surface of the probe direction of the velocity sensor (2003) is equipped with reflecting piece.
6. a kind of application method based on Novel control paying out drum described in claim 1-5, which is characterized in that including following
Step:
Pedestal (1) is placed on engineering truck intermediate position appropriate by S1；
Turntable (2) is inserted on pedestal (1), and attempts to rotate by S2, has seen whether card plug situation；
Disk is had the spool (3) of cable to be hung to above turntable (2) with hanging machine, slowly placed it on turntable (2) by S3, will
Spool (3) bundled fixed；
Engineering truck is opened to construction of transformer substation position, releases the binding of spool (3) by S4, starts drag cable and carries out unwrapping wire；
S5, during unwrapping wire, velocity sensor (2003) measures the Lap Time of turntable by reflecting piece, when Lap Time is greater than single-chip microcontroller control
After the good standard value of device burning processed, control combined aural and visual alarm alarms and controls electric pushrod (2001) movement, utilizes connection rubber
Brake disk (2002) to runner (203) brake reduction of speed；
S6 after unwrapping wire, removes according to erection sequence inverted sequence, carries out charging maintenance to parts such as batteries.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910220596.9A CN109904792A (en) | 2019-03-22 | 2019-03-22 | A kind of Novel control paying out drum and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910220596.9A CN109904792A (en) | 2019-03-22 | 2019-03-22 | A kind of Novel control paying out drum and its application method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109904792A true CN109904792A (en) | 2019-06-18 |
Family
ID=66953591
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910220596.9A Pending CN109904792A (en) | 2019-03-22 | 2019-03-22 | A kind of Novel control paying out drum and its application method |
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| Country | Link |
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| CN (1) | CN109904792A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110980395A (en) * | 2019-10-17 | 2020-04-10 | 湖州双龙线缆有限公司 | Winding and paying-off bracket for enameled wire production and using method thereof |
| CN111505783A (en) * | 2020-05-22 | 2020-08-07 | 新三科技有限公司 | Overhead optical cable laying method |
| CN111606123A (en) * | 2020-04-29 | 2020-09-01 | 国网黑龙江省电力有限公司绥化供电公司 | Labor-saving and efficient control cable pay-off rack and operation method |
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| CN208790898U (en) * | 2018-09-27 | 2019-04-26 | 国网河南省电力公司南阳供电公司 | A kind of cable auxiliary unfolding device |
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| CN101580192A (en) * | 2008-05-12 | 2009-11-18 | 中冶东北建设有限公司电气安装工程公司 | Cable coil putting device |
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| JP2018043847A (en) * | 2016-09-14 | 2018-03-22 | 凸版印刷株式会社 | Stopping device and slitter device comprising the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110980395A (en) * | 2019-10-17 | 2020-04-10 | 湖州双龙线缆有限公司 | Winding and paying-off bracket for enameled wire production and using method thereof |
| CN111606123A (en) * | 2020-04-29 | 2020-09-01 | 国网黑龙江省电力有限公司绥化供电公司 | Labor-saving and efficient control cable pay-off rack and operation method |
| CN111505783A (en) * | 2020-05-22 | 2020-08-07 | 新三科技有限公司 | Overhead optical cable laying method |
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Application publication date: 20190618 |
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