CN105692321A - Novel control cable pay-off frame - Google Patents

Novel control cable pay-off frame Download PDF

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Publication number
CN105692321A
CN105692321A CN201610086724.1A CN201610086724A CN105692321A CN 105692321 A CN105692321 A CN 105692321A CN 201610086724 A CN201610086724 A CN 201610086724A CN 105692321 A CN105692321 A CN 105692321A
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CN
China
Prior art keywords
fixed chassis
pay
cable
control cable
rotating disk
Prior art date
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Pending
Application number
CN201610086724.1A
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Chinese (zh)
Inventor
汪雷
沈荣清
袁则红
宋根华
宋毅
徐照民
张磊
钱旭军
张炳清
付阳
周宗学
董国威
赵俊
邵涤球
吴兴龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xuancheng Power Supply Co of State Grid Anhui Electric Power Co Ltd
State Grid Corp of China SGCC
Original Assignee
Xuancheng Power Supply Co of State Grid Anhui Electric Power Co Ltd
State Grid Corp of China SGCC
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Publication date
Application filed by Xuancheng Power Supply Co of State Grid Anhui Electric Power Co Ltd, State Grid Corp of China SGCC filed Critical Xuancheng Power Supply Co of State Grid Anhui Electric Power Co Ltd
Priority to CN201610086724.1A priority Critical patent/CN105692321A/en
Publication of CN105692321A publication Critical patent/CN105692321A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/18Methods or apparatus in which packages rotate
    • B65H49/20Package-supporting devices
    • B65H49/30Swifts or skein holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/22Constructional details collapsible; with removable parts

Landscapes

  • Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)

Abstract

本发明公开了新型控制电缆放线架,用于控制电缆线盘上的电缆线圈的施放,其特征在于:包括固定底盘和套在所述固定底盘上的旋转盘;所述固定底盘的中央焊接有一个用于套放所述电缆线盘的钻杆;所述旋转盘的中央设置有一个用于套穿所述钻杆的圆柱形的空心套杆;所述旋转盘的底部安装有多个旋转轮,每个所述旋转轮由螺杆固定。本发明采用便携式设计,方便现场使用及携带;组装简单方便,节省时间;能够对不同型号的电缆进行放线;经久耐用,维护方便。

The invention discloses a new control cable pay-off frame, which is used to control the release of cable coils on a cable reel, and is characterized in that it includes a fixed chassis and a rotating disk sleeved on the fixed chassis; the central welding of the fixed chassis There is a drill rod used to put the cable reel; the center of the rotating disk is provided with a cylindrical hollow rod for passing through the drill rod; the bottom of the rotating disk is equipped with a plurality of Rotary wheels, each of which is fixed by a screw. The invention adopts a portable design, which is convenient for on-site use and portability; simple and convenient assembly, saving time; capable of laying out cables of different types; durable and convenient for maintenance.

Description

新型控制电缆放线架New control cable pay-off frame

技术领域 technical field

本发明涉及电力领域,具体涉及新型控制电缆放线架。 The invention relates to the field of electric power, in particular to a novel control cable pay-off frame.

背景技术 Background technique

电缆在变电站中发挥着至关重要的作用,每个变电站都需要使用大量的电缆。在新变电站基建、变电站扩建以及技改大修工程中都需要进行电缆施放。而施放大量的电缆是一项复杂而繁重的工作,单纯依靠人力完成极其不易,所以需要借助某些装置来完成。电缆放线架就是电缆施放中最常用的一种装置。 Cables play a vital role in substations, and each substation requires a large number of cables. Cable laying is required in new substation infrastructure, substation expansion, and technical renovation and overhaul projects. However, laying a large number of cables is a complex and heavy work, and it is extremely difficult to complete it by manpower alone, so it needs to be completed with the help of some devices. The cable pay-off frame is the most commonly used device in cable laying.

电缆放线架是电力、电信等施工工程中最通用的一种装置,在新变电站基建和技改大修等需要施放电缆的项目中发挥着重要的作用。传统电缆放线架主要由两三角形状支架和一坚固钻杆构成,施放电缆时正盘电缆通过钻杆搁置于两三角形支架上,通过两支架上的液压机构手动抬升电缆盘脱离地面,进行施放。该旧式电缆放线架具有笨重不易搬运、安装费时、放线不易转动、需要专职人力、效率不高等明显缺点,而且液压机构容易渗油,时间久了,液压不足将使装置失效,维修起来也十分不便。 The cable pay-off frame is the most common device in construction projects such as electric power and telecommunications, and plays an important role in projects that require cable release, such as new substation infrastructure and technical renovation and overhaul. The traditional cable pay-off stand is mainly composed of two triangular-shaped supports and a solid drill rod. When releasing the cable, the positive cable is placed on the two triangular supports through the drill rod, and the cable reel is manually lifted off the ground by the hydraulic mechanism on the two supports for release. . The old-style cable pay-off stand has obvious disadvantages such as heavy and difficult to carry, time-consuming to install, difficult to rotate the wire, requires full-time manpower, and low efficiency. Moreover, the hydraulic mechanism is prone to oil leakage. After a long time, insufficient hydraulic pressure will cause the device to fail, and maintenance is also difficult. Very inconvenient.

发明内容 Contents of the invention

本发明的目的在于避免现有技术中的上述不足之处而提供新型控制电缆放线架。 The object of the present invention is to provide a novel control cable pay-off frame by avoiding the above disadvantages in the prior art.

本发明的目的通过以下技术方案实现: The object of the present invention is achieved through the following technical solutions:

提供了新型控制电缆放线架,用于控制电缆线盘上的电缆线圈的施放,其特征在于:包括固定底盘和套在所述固定底盘上的旋转盘;所述固定底盘的中央焊接有一个用于套放所述电缆线盘的钻杆;所述旋转盘的中央设置有一个用于套穿所述钻杆的圆柱形的空心套杆;所述旋转盘的底部安装有多个旋转轮,每个所述旋转轮由螺杆固定。 A new type of control cable pay-off frame is provided, which is used to control the release of the cable coil on the cable reel. It is characterized in that: it includes a fixed chassis and a rotating disk sleeved on the fixed chassis; the center of the fixed chassis is welded with a It is used to set the drill pipe of the cable reel; the center of the rotating disk is provided with a cylindrical hollow rod for passing through the drilling pipe; the bottom of the rotating disk is equipped with a plurality of rotating wheels , each of the rotating wheels is fixed by a screw.

优选地,所述固定底盘采用钢板制成,其直径为55~65cm;所述钻杆的高度为45~55cm。 Preferably, the fixed chassis is made of steel plate with a diameter of 55-65 cm; the height of the drill rod is 45-55 cm.

优选地,所述固定底盘的直径为60cm;所述钻杆的高度为53cm。 Preferably, the diameter of the fixed chassis is 60cm; the height of the drill rod is 53cm.

优选地,所述旋转盘采用钢板制成,其直径为55~65cm。 Preferably, the rotating disk is made of steel plate with a diameter of 55-65 cm.

优选地,所述旋转盘采用钢板制成,其直径为60cm,所述旋转轮设置有5个。 Preferably, the rotating disk is made of steel plate with a diameter of 60 cm, and there are five rotating wheels.

优选地,所述固定底盘、所述旋转盘的重量为49kg Preferably, the weight of the fixed chassis and the rotating disk is 49kg

本发明的有益效果: Beneficial effects of the present invention:

(1)本发明的实施例所提供的新型控制电缆放线架,将电缆盘固定支架与电缆盘转动装置组合在一起,采用便携式设计,方便现场使用及携带,组装方便,节省时间;装置具有很高的实用性;固定底盘直径足够大、承重力强,保证在作业时稳固安全,能够对不同型号的电缆进行放线,能接满足设计要求,达到省时省力的效果,经久耐用,维护方便。 (1) The new control cable pay-off frame provided by the embodiment of the present invention combines the cable reel fixing bracket and the cable reel rotating device together, and adopts a portable design, which is convenient for on-site use and portability, easy to assemble, and saves time; the device has High practicability; the diameter of the fixed chassis is large enough and the load-bearing capacity is strong to ensure stability and safety during operation. It can pay out cables of different types and meet the design requirements, achieving the effect of saving time and labor. It is durable and easy to maintain. convenient.

(2)本发明的实施例所提供的新型控制电缆放线架,旋转盘采用滚轮轴承设计,便于转动放线,节省人力;滚轮轴承可以拆卸,便于滚轮损坏后进行更换维修。 (2) In the new control cable pay-off frame provided by the embodiments of the present invention, the rotating disc is designed with roller bearings, which is convenient for rotating and paying off, and saves manpower; the roller bearings can be disassembled, which is convenient for replacement and maintenance after the rollers are damaged.

该新型电缆放线架将大大节省放线人员体力,缩短放线时间,提高放线效率,并且维护方便、经久耐用,其研制成功将有很好地实用价值和推广价值。 The new cable pay-off stand will greatly save the physical strength of the pay-off personnel, shorten the pay-off time, improve the pay-off efficiency, and is easy to maintain and durable. Its successful development will have good practical value and popularization value.

附图说明 Description of drawings

利用附图对发明作进一步说明,但附图中的实施例不构成对本发明的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。 Utilize accompanying drawing to further illustrate the invention, but the embodiment in the accompanying drawing does not constitute any restriction to the present invention, for those of ordinary skill in the art, under the premise of not paying creative work, can also obtain other according to following accompanying drawing Attached picture.

图1是本发明的固定底盘示意图。 Fig. 1 is a schematic diagram of a fixed chassis of the present invention.

图2是本发明的旋转盘示意图。 Fig. 2 is a schematic diagram of the rotating disc of the present invention.

图3是图2中的旋转盘的仰视图。 Fig. 3 is a bottom view of the rotating disk in Fig. 2 .

图4是本发明的电缆线盘的示意图。 Figure 4 is a schematic view of the cable reel of the present invention.

其中:1-固定底盘,2-旋转盘,3-电缆线盘,4-钻杆,5-电缆线圈,6-空心套杆,7-旋转轮。 Among them: 1-fixed chassis, 2-rotating disc, 3-cable reel, 4-drilling rod, 5-cable coil, 6-hollow sleeve rod, 7-rotating wheel.

具体实施方式 detailed description

结合以下实施例对本发明作进一步描述。 The present invention is further described in conjunction with the following examples.

新型控制电缆放线架,用于控制如图4所示的电缆线盘3上的电缆线圈5的施放,包括如图1所示的固定底盘1和套在所述固定底盘1上的如图2所示的旋转盘2。所述固定底盘1的中央焊接有一个用于套放所述电缆线盘3的钻杆4。所述旋转盘2的中央设置有一个用于套穿所述钻杆4的圆柱形的空心套杆6;所述旋转盘2的底部安装有多个如图3所示的旋转轮7,每个所述旋转轮7由螺杆固定。 The new control cable pay-off frame is used to control the release of the cable coil 5 on the cable reel 3 as shown in Figure 4, including the fixed chassis 1 shown in Figure 1 and the fixed chassis 1 as shown 2 shows the rotating disk 2. The center of the fixed chassis 1 is welded with a drill rod 4 for nesting the cable reel 3 . The center of the rotating disk 2 is provided with a cylindrical hollow rod 6 for passing through the drill pipe 4; the bottom of the rotating disk 2 is equipped with a plurality of rotating wheels 7 as shown in Figure 3, each The two rotating wheels 7 are fixed by screws.

作为优选,在本实施例中,所述固定底盘1采用钢板制成,其直径为55~65cm,能够承受足够大的重量,以保证电缆5放线时,整个放线架装置不会晃动、倾倒。所述钻杆4的高度为45~55cm。进一步地,所述固定底盘的直径为60cm;所述钻杆4的高度为53cm。 As a preference, in this embodiment, the fixed chassis 1 is made of steel plate with a diameter of 55-65 cm, which can bear enough weight to ensure that the entire pay-off stand device will not shake when the cable 5 is unwound. dump. The height of the drill rod 4 is 45-55 cm. Further, the diameter of the fixed chassis is 60cm; the height of the drill rod 4 is 53cm.

旋转盘2可以自由旋转,并能带动电缆线盘3转动,是实现电缆放线最为关键的部件。在本实施例中,所述旋转盘2采用钢板制成,其直径为55~65cm。进一步地,所述旋转盘2采用钢板制成,其直径为60cm,所述旋转轮7设置有5个。用于固定旋转轮7的螺杆可以自由拆卸、安装,便于轴承损坏后更换,从而实现经久耐用。 The rotating disc 2 can rotate freely and can drive the cable reel 3 to rotate, which is the most critical part for realizing the cable pay-off. In this embodiment, the rotating disk 2 is made of steel plate with a diameter of 55-65 cm. Further, the rotating disk 2 is made of steel plate with a diameter of 60 cm, and five rotating wheels 7 are provided. The screw rod used to fix the rotating wheel 7 can be freely disassembled and installed, which is convenient for replacement after the bearing is damaged, thereby achieving durability.

作为优选,所述固定底盘1、所述旋转盘2的重量为49kg,整个所述装置的承重能力为3t。 Preferably, the weight of the fixed chassis 1 and the rotating disk 2 is 49kg, and the load-bearing capacity of the entire device is 3t.

本发明所提供的新型控制电缆放线架适用于多种类型的电缆施放,包括500mZR-KVVP22-4*4电缆、1000mZR-KVVP22-10*2.5电缆、1000mZR-KVVP22-7*2.5电缆、800mZR-KVVP22-14*4电缆、低压动力电缆及光缆等,并满足电力现场工器具的使用标准。 The new control cable pay-off frame provided by the present invention is suitable for various types of cables, including 500mZR-KVVP22-4*4 cables, 1000mZR-KVVP22-10*2.5 cables, 1000mZR-KVVP22-7*2.5 cables, 800mZR- KVVP22-14*4 cables, low-voltage power cables and optical cables, etc., and meet the use standards of electric field tools.

在使用时,把固定底盘1放置在平整的地面上,然后把旋转盘2套在固定底盘1上,旋转盘2可以自由的旋转,电缆线盘3再通过钻杆4置放在旋转盘2上,拉动电缆线5,旋转盘2转动带动电缆线盘3转动,从而实现放线的目的。 When in use, place the fixed chassis 1 on a flat ground, then put the rotating disk 2 on the fixed chassis 1, the rotating disk 2 can rotate freely, and the cable reel 3 is placed on the rotating disk 2 through the drill pipe 4 On, pulling the cable 5, the rotating disk 2 rotates to drive the cable reel 3 to rotate, thereby realizing the purpose of releasing the wire.

新型控制电缆放线架具有很强的实用性,经济效益也很可观与老式放线装置对比,结构简单,携带方便;以前的放线架比较笨重,每个支架需要两个人才能搬动,现场施工费时费力,新型控制电缆放线架装置每个部件一个人完全可以搬动,方便施工。通过测试组试验可以看出,新型控制电缆放线架装置放线时间节约1/3,大大的提高了工作效率;放线节约人力1/3,减少了施工成本。新型控制电缆放线架装置放线施工成本节约1/3以上,按照每100m放线定额865.37元计算可以节省成本288.45元,我专业每年放线长度都在10000m以上,每年节约生产成本28845元,如果推广使用,效益可观。 The new control cable pay-off rack has strong practicability and considerable economic benefits. Compared with the old-fashioned pay-off device, it has a simple structure and is easy to carry; the previous pay-off rack is relatively heavy, and each bracket requires two people to move it. The construction is time-consuming and labor-intensive, and each part of the new control cable pay-off stand device can be moved by one person, which is convenient for construction. It can be seen from the tests of the test group that the new control cable pay-off rack device saves 1/3 of the time for unwinding, which greatly improves work efficiency; it saves 1/3 of manpower for unloading and reduces construction costs. The construction cost of the new control cable pay-off rack device can be saved by more than 1/3, and the cost can be saved by 288.45 yuan according to the 865.37 yuan per 100m pay-off quota. My professional annual pay-off length is more than 10,000m, and the annual production cost can be saved by 28,845 yuan. If popularized and used, the benefits are considerable.

最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand , the technical solution of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention.

Claims (6)

1.新型控制电缆放线架,用于控制电缆线盘(3)上的电缆线圈(5)的施放,其特征在于:包括固定底盘(1)和套在所述固定底盘(1)上的旋转盘(2);所述固定底盘(1)的中央焊接有一个用于套放所述电缆线盘(3)的钻杆(4);所述旋转盘(2)的中央设置有一个用于套穿所述钻杆(4)的圆柱形的空心套杆(6);所述旋转盘(2)的底部安装有多个旋转轮(7),每个所述旋转轮(7)由螺杆固定。 1. A new type of control cable pay-off frame, used to control the release of the cable coil (5) on the cable reel (3), is characterized in that: it includes a fixed chassis (1) and a set that is sleeved on the fixed chassis (1). Rotating disc (2); the central part of the fixed chassis (1) is welded with a drill pipe (4) used to sleeve the cable reel (3); the central part of the rotating disc (2) is provided with a The cylindrical hollow sleeve rod (6) that is put through the drill rod (4); a plurality of rotating wheels (7) are installed on the bottom of the rotating disk (2), and each rotating wheel (7) is formed by The screw is fixed. 2.根据权利要求1所述的控制电缆放线架,其特征在于:所述固定底盘(1)采用钢板制成,其直径为55~65cm;所述钻杆(4)的高度为45~55cm。 2. The control cable pay-off rack according to claim 1, characterized in that: the fixed chassis (1) is made of steel plate with a diameter of 55-65 cm; the height of the drill rod (4) is 45-65 cm. 55cm. 3.根据权利要求1所述的控制电缆放线架,其特征在于:所述固定底盘的直径为60cm;所述钻杆(4)的高度为53cm。 3. The control cable pay-off rack according to claim 1, characterized in that: the diameter of the fixed chassis is 60 cm; the height of the drill rod (4) is 53 cm. 4.根据权利要求1所述的控制电缆放线架,其特征在于:所述旋转盘(2)采用钢板制成,其直径为55~65cm。 4. The control cable pay-off stand according to claim 1, characterized in that: the rotating disc (2) is made of steel plate, and its diameter is 55-65 cm. 5.根据权利要求1所述的控制电缆放线架,其特征在于:所述旋转盘(2)采用钢板制成,其直径为60cm,所述旋转轮(7)设置有5个。 5. The control cable pay-off stand according to claim 1, characterized in that: the rotating disc (2) is made of steel plate with a diameter of 60 cm, and there are five rotating wheels (7). 6.根据权利要求1所述的控制电缆放线架,其特征在于:所述固定底盘(1)、所述旋转盘(2)的重量为49kg。 6. The control cable pay-off stand according to claim 1, characterized in that: the weight of the fixed chassis (1) and the rotating disk (2) is 49kg.
CN201610086724.1A 2016-02-16 2016-02-16 Novel control cable pay-off frame Pending CN105692321A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107954252A (en) * 2017-12-14 2018-04-24 国家电网公司 A kind of curl cable laying tool
CN109904792A (en) * 2019-03-22 2019-06-18 国网山东省电力公司平原县供电公司 A kind of Novel control paying out drum and its application method
CN111606123A (en) * 2020-04-29 2020-09-01 国网黑龙江省电力有限公司绥化供电公司 Labor-saving and efficient control cable pay-off rack and operation method

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CN202424084U (en) * 2011-12-11 2012-09-05 河南省电力公司平顶山供电公司 Cable pay-off tool
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CN203367890U (en) * 2013-07-26 2013-12-25 国家电网公司 Pay-off device having truckle and applied in electric power field
CN203938266U (en) * 2014-06-16 2014-11-12 国家电网公司 Portable draw drum
CN205555691U (en) * 2016-02-16 2016-09-07 国家电网公司 Novel control cable pay off rack

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EP0196614A1 (en) * 1985-03-26 1986-10-08 Dieter Glinka Uncoiling device
CN201699354U (en) * 2010-04-28 2011-01-05 中铁十三局集团电务工程有限公司 Light power pay-off reel
CN202424084U (en) * 2011-12-11 2012-09-05 河南省电力公司平顶山供电公司 Cable pay-off tool
CN203260984U (en) * 2013-04-09 2013-10-30 中铁二十一局集团电务电化工程有限公司 Heavy-duty cable pay-off and take-up rotating disk
CN203367890U (en) * 2013-07-26 2013-12-25 国家电网公司 Pay-off device having truckle and applied in electric power field
CN203938266U (en) * 2014-06-16 2014-11-12 国家电网公司 Portable draw drum
CN205555691U (en) * 2016-02-16 2016-09-07 国家电网公司 Novel control cable pay off rack

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107954252A (en) * 2017-12-14 2018-04-24 国家电网公司 A kind of curl cable laying tool
CN109904792A (en) * 2019-03-22 2019-06-18 国网山东省电力公司平原县供电公司 A kind of Novel control paying out drum and its application method
CN111606123A (en) * 2020-04-29 2020-09-01 国网黑龙江省电力有限公司绥化供电公司 Labor-saving and efficient control cable pay-off rack and operation method

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