CN109894702B - Automatic installation welding equipment for 5G communication products - Google Patents
Automatic installation welding equipment for 5G communication products Download PDFInfo
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- CN109894702B CN109894702B CN201910344147.5A CN201910344147A CN109894702B CN 109894702 B CN109894702 B CN 109894702B CN 201910344147 A CN201910344147 A CN 201910344147A CN 109894702 B CN109894702 B CN 109894702B
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- screw thread
- rotating shaft
- installation welding
- lift axle
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- 238000009434 installation Methods 0.000 title claims abstract description 56
- 238000003466 welding Methods 0.000 title claims abstract description 55
- 238000004891 communication Methods 0.000 title claims abstract description 17
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000003825 pressing Methods 0.000 claims abstract description 16
- 238000005476 soldering Methods 0.000 claims abstract description 16
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 230000003028 elevating effect Effects 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000010183 spectrum analysis Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The invention relates to automatic installation welding equipment for 5G communication products, which comprises a frame and a manipulator arranged on the frame, wherein the installation welding mechanism comprises an installation welding unit, a rotating mechanism and a pressing mechanism, the installation welding unit comprises a hollow rotating shaft, and the hollow rotating shaft is driven by the rotating mechanism to rotate; the hollow rotating shaft is internally provided with a lifting shaft, the lifting shaft is connected with the hollow rotating shaft through a reset spring, and the lifting shaft is lifted under the action of a pressing mechanism and the reset spring; the lower end of the hollow rotating shaft is fixedly provided with a fixed hinge part, the lower end of the lifting shaft is hinged with a movable hinge part, the lower end of the hollow rotating shaft is also provided with a sucker, and the front end and the rear end of the sucker are respectively hinged with the lower end of the fixed hinge part and the lower end of the movable hinge part; and a soldering tin machine is also arranged on the hollow rotating shaft. The device of the invention can replace manual work, and greatly improves the production efficiency of the 5G filter.
Description
Technical Field
The invention belongs to the field of 5G communication product manufacturing equipment, and particularly relates to automatic installation welding equipment for 5G communication products.
Background
With the advent of the 5G age, 5G communication products such as the filter industry has rapidly developed with the advent of the 5G age. New communication systems require the development of a technology capable of extracting and detecting signals within a specific frequency band, and the development of this technology further accelerates the research and development of filter technology, and new 5G filters are already in the production of dense drums. The filter is a microwave device for limiting the working frequency band of the base station, and is divided into four types of low-pass, high-pass, band-pass and band-stop filters according to the frequency band of the passing signal. Each filter has a predetermined frequency range. In the test device, interference noise can be filtered out or spectral analysis can be performed by using the frequency selecting function of the filter. And because the 5G communication product is a new product, the related production equipment is imperfect, for example, the 5G communication filter is usually subjected to solder paste pointing at the connection point in the assembly process, then the tap and the resonance column are installed, and finally the packaging is carried out at the installation cover plate. The installation of the tap sheet in the traditional installation adopts Kong Nadian solder paste manually at the connection point of the filter shell, the tap sheet is inserted into the hole of the connection point, and finally the welding is a very complicated process, and the manual operation efficiency and the low efficiency are realized.
Disclosure of Invention
The invention aims to provide automatic installation welding equipment for 5G communication products, which can replace manual work and greatly improve the production efficiency of 5G filters.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
An automatic installation welding equipment of 5G communication product, its characterized in that: the device comprises a frame and a manipulator arranged on the frame, wherein an installation welding mechanism for sucking, installing and welding accessories is arranged on the manipulator.
Further, the installation welding mechanism comprises an installation welding unit, a rotating mechanism and a pressing mechanism, wherein the installation welding unit comprises a hollow rotating shaft, and the hollow rotating shaft is driven by the rotating mechanism to rotate; the hollow rotating shaft is internally provided with a lifting shaft, the lifting shaft is connected with the hollow rotating shaft through a reset spring, and the lifting shaft is lifted under the action of a pressing mechanism and the reset spring; the lower end of the hollow rotating shaft is fixedly provided with a fixed hinge part, the lower end of the lifting shaft is hinged with a movable hinge part, the lower end of the hollow rotating shaft is also provided with a sucker, and the front end and the rear end of the sucker are respectively hinged with the lower end of the fixed hinge part and the lower end of the movable hinge part; and a soldering tin machine is also arranged on the hollow rotating shaft.
Further, the soldering machine is arranged on the hollow rotating shaft through a soldering machine adjusting mechanism.
Further, the installation welding mechanism further comprises a wire feeding and tin breaking device for feeding wires to the tin soldering machine, and the wire feeding and tin breaking device comprises a tin breaking machine and a tin coil installation rod which are installed on a tin breaking machine installation plate.
Further, the sucking disc is a block structure matched with the accessory, an air suction hole is formed in the block structure, the air suction hole penetrates through the block structure from top to bottom, and an air suction nozzle used for being connected with an air suction pump is arranged at the upper end of the air suction hole.
Further, the sucker is provided with a limiting protrusion, and when the movable hinge and the sucker rotate to a certain included angle, the movable hinge is blocked by the limiting protrusion.
Further, the rotating mechanism comprises a first mounting plate and a first motor mounted on the first mounting plate; the hollow rotating shaft is arranged on the first mounting plate through a bearing, a first synchronous wheel is fixedly arranged on the hollow rotating shaft, and the first synchronous wheel is in transmission connection with the first motor through a first synchronous belt.
Further, the pressing mechanism comprises a second mounting plate and a second motor mounted on the second mounting plate; install screw thread elevating gear on the second mounting panel, screw thread elevating gear includes screw thread flange and rotatory lift axle, be equipped with on the rotatory lift axle with screw thread flange assorted external screw thread, screw thread flange fixed mounting is on the second mounting panel, rotatory lift axle is installed in screw thread flange, be equipped with the second synchronizing wheel on the rotatory lift axle, the second synchronizing wheel passes through the second hold-in range and is connected with the second motor drive, rotatory lift axle's lower extreme and the upper end contact of lift axle.
Further, the installation welding mechanism comprises a plurality of installation welding units, a rotating mechanism and a pressing mechanism, and the installation welding units comprise hollow rotating shafts; the rotating mechanism comprises a first mounting plate and a first motor arranged on the first mounting plate, a plurality of hollow rotating shafts are arranged on the first mounting plate through bearings, first synchronous wheels are fixedly arranged on the hollow rotating shafts, and the plurality of first synchronous wheels are in transmission connection with the first motor through first synchronous belts; the pressing mechanism comprises a second mounting plate and a second motor arranged on the second mounting plate; install a plurality of screw thread elevating gear on the second mounting panel, screw thread elevating gear includes screw thread flange and rotatory lift axle, be equipped with on the rotatory lift axle with screw thread flange assorted external screw thread, screw thread flange fixed mounting is on the second mounting panel, rotatory lift axle is installed in screw thread flange, be equipped with the second synchronizing wheel on the rotatory lift axle, a plurality of second synchronizing wheel is all connected with the second motor drive through the second hold-in range, the lower tip of every rotatory lift axle and the upper end contact of the lift axle that corresponds.
Further, a feeding mechanism and a conveying positioning line are further arranged on the frame, the feeding mechanism is used for storing and conveying accessories, and the conveying positioning line is used for conveying a product tooling plate loaded with products to an installation welding station.
The beneficial effects of the invention are as follows: the equipment can replace manual work, so that the production efficiency of the 5G filter is greatly improved, and each equipment comprises a plurality of installation and welding units which can be installed and welded simultaneously for a plurality of times, so that the production efficiency is further improved; the integrated installation welding that snatchs is integrative, compact structure, and the function is various. Five-degree-of-freedom structural design (rotation dimension of the hollow rotating shaft and rotation swing dimension of the sucker) is adopted by matching with the triaxial platform, so that the gesture of the accessory can be flexibly adjusted, and meanwhile, a product with multiple gesture requirements can be installed and welded. The coaxial layered adjusting structure is adopted, so that the configuration can be flexible, and a multi-axis synchronous control function is formed. The pushing mechanism adopts threads to convert linear motion to control the gesture, and the gesture adjustment precision is high. The rotation control of the hollow rotating shaft and the rotation swing control mechanism of the sucker can be completely separated and controlled independently. And each soldering machine can be independently adjusted to ensure the welding quality.
Drawings
Fig. 1 is an overall schematic of the present invention.
Fig. 2 is a schematic perspective view of the installation welding mechanism of the present invention.
Fig. 3 is a schematic perspective view of a rotary mechanism according to the present invention.
Fig. 4 is a perspective view of the installation welding unit in the present invention.
Fig. 5 is a schematic cross-sectional view of an installation welding unit in the present invention.
Fig. 6 is an enlarged schematic view of a portion a in fig. 4.
Fig. 7 is a schematic perspective view of a suction cup according to the present invention.
Fig. 8 is a schematic elevational view of the suction cup of the present invention after suction of the tap plate.
Fig. 9 is an elevation schematic of the hold-down mechanism of the present invention.
Fig. 10 is a schematic perspective view of a pressing mechanism in the present invention.
In the figure: 1. the welding mechanism is installed, 2, the manipulator, 3, the feeding mechanism, 4, the conveying and positioning line, 5, the rack, 6, the product tooling plate, 7, the product, 8 and the tap piece;
110. The welding unit 120, the rotating mechanism 130, the pressing mechanism 140, the tin breaker mounting plate 141, the tin breaker 142, the tin coil mounting rod 143, the tin welder 144, the tin welder adjusting mechanism 150 and the fixed connecting piece are arranged;
111. hollow rotating shafts 112, lifting shafts 113, bearings 114, fixed hinging pieces 115, movable hinging pieces 116, sucking discs 117, air suction holes 118, air suction nozzles 119, reset springs 109 and limiting protrusions;
121. a first mounting plate 122, a first motor 123, a first synchronizing wheel 124 and a first synchronizing belt;
131. The device comprises a second mounting plate 132, a second motor 133, a rotary lifting shaft 134, a threaded flange 135, a second synchronizing wheel 136 and a second synchronous belt.
Detailed Description
For a better understanding of the present invention, the technical solution of the present invention will be further described below with reference to the examples and the accompanying drawings.
As shown in fig. 1, an automatic installation welding device for 5G communication products comprises a frame 5, a manipulator 2 (preferably an XYZ three-axis gantry platform) installed on the frame 5, a feeding mechanism 3 and a conveying and positioning line 4, wherein the manipulator 2 is provided with an installation welding mechanism 1 for sucking, installing and welding accessories (a tap 8 in fig. 8), the feeding mechanism 3 is used for storing and conveying the accessories, and the conveying and positioning line 4 is used for conveying a product tooling plate 6 loaded with a product 7 to an installation welding station.
As shown in fig. 2, 3, 4, 5 and 6, the installation and welding mechanism 1 includes a plurality (preferably 4, in square arrangement) of installation and welding units 110, a rotating mechanism 120 and a pushing mechanism 130, the installation and welding units 110 include a hollow rotating shaft 111, and the hollow rotating shaft 111 is driven by the rotating mechanism 120 to rotate; a lifting shaft 112 is arranged in the hollow rotating shaft 111, the lifting shaft 112 is connected with the hollow rotating shaft 111 through a reset spring 119, and the lifting shaft 112 is lifted under the action of a pressing mechanism 130 and the reset spring 119; the lower end of the hollow rotating shaft 111 is fixedly provided with a fixed hinge piece 114, the lower end of the lifting shaft 112 is hinged with a movable hinge piece 115, the lower end of the hollow rotating shaft 111 is also provided with a sucker 116, and the front end and the rear end of the sucker 116 are respectively hinged with the lower end of the fixed hinge piece 114 and the lower end of the movable hinge piece 115 (when the movable hinge piece 115 moves up and down, the sucker 116 is driven to rotate around the hinge point of the fixed hinge piece 114 and the sucker 116); a soldering machine 143 is further mounted on the hollow rotating shaft 111. As shown in fig. 3, the rotating mechanism 120 includes a first mounting plate 121 and a first motor 122 mounted on the first mounting plate 121, a plurality of hollow rotating shafts 111 are mounted on the first mounting plate 121 through bearings 113, a first synchronizing wheel 123 is fixedly mounted on the hollow rotating shafts 111, and the plurality of first synchronizing wheels 123 are all in transmission connection with the first motor 122 through a first synchronizing belt 124. As shown in fig. 9 and 10, the pressing mechanism 130 includes a second mounting plate 131 and a second motor 132 mounted on the second mounting plate 131; install a plurality of screw thread elevating gear on the second mounting panel 131, screw thread elevating gear includes screw thread flange 134 and rotatory lift axle 133, be equipped with on the rotatory lift axle 133 with screw thread flange 134 assorted external screw thread, screw thread flange 134 fixed mounting is on the second mounting panel 131, rotatory lift axle 133 is installed in screw thread flange 134, be equipped with second synchronizing wheel 135 on the rotatory lift axle 133, a plurality of second synchronizing wheel 135 all is connected with second motor 132 transmission through second hold-in range 136, the lower tip of every rotatory lift axle 13 and the upper end contact of the lift axle 112 that corresponds. The first mounting plate 121 and the second mounting plate 131 are fixedly mounted on the manipulator 2 through a fixed connector 150 (connecting plate)
As shown in fig. 2 and 4, the soldering machine 143 is mounted on the hollow shaft 111 by a soldering machine adjusting mechanism 144. The installation welding mechanism 1 further comprises a wire feeding and breaking device for feeding wires to the tin soldering machine 143, the wire feeding and breaking device comprises a tin breaking machine 141 and a tin coil installation rod 142, which are installed on a tin breaking machine installation plate 140, and when in use, a tin coil is installed on the tin coil installation rod 142, and the tin wire passes through the tin breaking machine 141 and then enters the tin soldering machine 143.
As shown in fig. 6, 7 and 8, the suction cup 116 is of an (L-shaped) block structure matched with the fitting (tap 8), the block structure is provided with a suction hole 117, the suction hole 117 penetrates the block structure up and down, and the upper end of the suction hole 117 is provided with a suction nozzle 118 for connecting with a suction pump. The sucker 116 is provided with a limiting protrusion 109, and when the movable hinge 115 and the sucker 116 rotate to a certain included angle, the movable hinge 115 is blocked by the limiting protrusion 109.
The device of the invention is used when: (1) The manipulator 2 acts, and the installation welding mechanism 1 sucks the tapping sheet 8 on the feeding mechanism 3 through the sucking disc 116; (2) The mechanical arm 2 moves the installation welding mechanism 1 to the position right above the product tooling plate 6 on the conveying and positioning line 4 and descends to a designated position; (3) Starting the rotating mechanism 120 to adjust the orientation of the tap piece 8, starting the pressing mechanism 130 to drive the sucker 116 to rotate a certain angle, enabling the tap piece 8 to incline downwards to penetrate into a hole of a connecting point on the filter shell (the mechanical arm 2 acts), finally returning the pressing mechanism 130, returning the sucker 116 under the action of the return spring 119, enabling the tap piece 8 to be horizontal and enabling the end part to buckle the back surface of the filter shell; (4) The soldering machine is provided with a welding function, and the tap 8 is welded with the filter shell to finish the processes of taking materials, installing and welding once.
The above description is only of application examples of the present invention, and it is needless to say that the scope of the claims of the present invention should not be limited thereto, and therefore, the equivalent changes according to the claims of the present invention still belong to the protection scope of the present invention.
Claims (5)
1. An automatic installation welding equipment of 5G communication product, its characterized in that: the device comprises a frame (5) and a manipulator (2) arranged on the frame (5), wherein an installation welding mechanism (1) for sucking, installing and welding accessories is arranged on the manipulator (2);
The installation welding mechanism (1) comprises an installation welding unit (110), a rotating mechanism (120) and a pushing mechanism (130), wherein the installation welding unit (110) comprises a hollow rotating shaft (111), and the hollow rotating shaft (111) is driven by the rotating mechanism (120) to rotate; a lifting shaft (112) is arranged in the hollow rotating shaft (111), the lifting shaft (112) is connected with the hollow rotating shaft (111) through a return spring (119), and the lifting shaft (112) is lifted under the action of a pressing mechanism (130) and the return spring (119); the lower end of the hollow rotating shaft (111) is fixedly provided with a fixed hinge piece (114), the lower end of the lifting shaft (112) is hinged with a movable hinge piece (115), the lower end of the hollow rotating shaft (111) is also provided with a sucker (116), and the front end and the rear end of the sucker (116) are respectively hinged with the lower end of the fixed hinge piece (114) and the lower end of the movable hinge piece (115); a soldering machine (143) is further arranged on the hollow rotating shaft (111), and the soldering machine (143) is arranged on the hollow rotating shaft (111) through a soldering machine adjusting mechanism (144);
The installation welding mechanism (1) further comprises a wire feeding and tin breaking device for feeding wires to the tin soldering machine (143), wherein the wire feeding and tin breaking device comprises a tin breaking machine (141) and a tin coil installation rod (142) which are installed on a tin breaking machine installation plate (140);
The sucking disc (116) is of a block structure matched with an accessory, an air suction hole (117) is formed in the block structure, the air suction hole (117) penetrates through the block structure up and down, and an air suction nozzle (118) used for being connected with an air suction pump is arranged at the upper end of the air suction hole (117);
the sucker (116) is provided with a limiting protrusion (109), and when the movable hinge (115) and the sucker (116) rotate to a certain included angle, the movable hinge (115) is blocked by the limiting protrusion (109).
2. An automatic installation welding apparatus for 5G communication products according to claim 1, wherein: the rotating mechanism (120) comprises a first mounting plate (121) and a first motor (122) mounted on the first mounting plate (121); the hollow rotating shaft (111) is arranged on the first mounting plate (121) through a bearing (113), a first synchronous wheel (123) is fixedly arranged on the hollow rotating shaft (111), and the first synchronous wheel (123) is in transmission connection with the first motor (122) through a first synchronous belt (124).
3. An automatic installation welding apparatus for 5G communication products according to claim 1 or 2, wherein: the pressing mechanism (130) comprises a second mounting plate (131) and a second motor (132) mounted on the second mounting plate (131); install screw thread elevating gear on second mounting panel (131), screw thread elevating gear includes screw thread flange (134) and rotatory lift axle (133), be equipped with on rotatory lift axle (133) with screw thread flange (134) assorted external screw thread, screw thread flange (134) fixed mounting is on second mounting panel (131), rotatory lift axle (133) are installed in screw thread flange (134), be equipped with second synchronizing wheel (135) on rotatory lift axle (133), second synchronizing wheel (135) are connected with second motor (132) transmission through second hold-in range (136), the lower tip of rotatory lift axle (13) contacts with the upper end of lift axle (112).
4. An automatic installation welding apparatus for 5G communication products according to claim 1, wherein: the installation welding mechanism (1) comprises a plurality of installation welding units (110), a rotating mechanism (120) and a pushing mechanism (130), wherein the installation welding units (110) comprise hollow rotating shafts (111); the rotating mechanism (120) comprises a first mounting plate (121) and a first motor (122) mounted on the first mounting plate (121), a plurality of hollow rotating shafts (111) are mounted on the first mounting plate (121) through bearings (113), first synchronous wheels (123) are fixedly mounted on the hollow rotating shafts (111), and the plurality of first synchronous wheels (123) are in transmission connection with the first motor (122) through first synchronous belts (124); the pressing mechanism (130) comprises a second mounting plate (131) and a second motor (132) mounted on the second mounting plate (131); install a plurality of screw thread elevating gear on second mounting panel (131), screw thread elevating gear includes screw thread flange (134) and rotatory lift axle (133), be equipped with on rotatory lift axle (133) with screw thread flange (134) assorted external screw thread, screw thread flange (134) fixed mounting is on second mounting panel (131), rotatory lift axle (133) are installed in screw thread flange (134), be equipped with second synchronizing wheel (135) on rotatory lift axle (133), a plurality of second synchronizing wheel (135) all are connected with second motor (132) transmission through second hold-in range (136), the lower tip of every rotatory lift axle (13) and the upper end contact of corresponding lift axle (112).
5. An automatic installation welding apparatus for 5G communication products according to claim 1, wherein: the machine frame (5) is further provided with a feeding mechanism (3) and a conveying positioning line (4), the feeding mechanism (3) is used for storing and conveying accessories, and the conveying positioning line (4) is used for conveying a product tooling plate (6) loaded with a product (7) to an installation welding station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910344147.5A CN109894702B (en) | 2019-04-26 | 2019-04-26 | Automatic installation welding equipment for 5G communication products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910344147.5A CN109894702B (en) | 2019-04-26 | 2019-04-26 | Automatic installation welding equipment for 5G communication products |
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| Publication Number | Publication Date |
|---|---|
| CN109894702A CN109894702A (en) | 2019-06-18 |
| CN109894702B true CN109894702B (en) | 2024-04-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910344147.5A Active CN109894702B (en) | 2019-04-26 | 2019-04-26 | Automatic installation welding equipment for 5G communication products |
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| Country | Link |
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| CN (1) | CN109894702B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205519999U (en) * | 2016-04-28 | 2016-08-31 | 嘉兴奥力弗光伏科技有限公司 | Welding device for solar cell module |
| CN106808470A (en) * | 2017-03-24 | 2017-06-09 | 合肥工业大学 | A kind of sucked type automatic loading/unloading rotating machine arm |
| CN207239351U (en) * | 2017-10-16 | 2018-04-17 | 深圳市江山来电子科技有限公司 | A kind of automatic tin solder |
| CN109533970A (en) * | 2018-12-25 | 2019-03-29 | 信义节能玻璃（四川）有限公司 | Glass fluctuating plate platform |
| CN210524068U (en) * | 2019-04-26 | 2020-05-15 | 武汉心浩智能科技有限公司 | Automatic installation welding equipment of 5G communication product |
-
2019
- 2019-04-26 CN CN201910344147.5A patent/CN109894702B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205519999U (en) * | 2016-04-28 | 2016-08-31 | 嘉兴奥力弗光伏科技有限公司 | Welding device for solar cell module |
| CN106808470A (en) * | 2017-03-24 | 2017-06-09 | 合肥工业大学 | A kind of sucked type automatic loading/unloading rotating machine arm |
| CN207239351U (en) * | 2017-10-16 | 2018-04-17 | 深圳市江山来电子科技有限公司 | A kind of automatic tin solder |
| CN109533970A (en) * | 2018-12-25 | 2019-03-29 | 信义节能玻璃（四川）有限公司 | Glass fluctuating plate platform |
| CN210524068U (en) * | 2019-04-26 | 2020-05-15 | 武汉心浩智能科技有限公司 | Automatic installation welding equipment of 5G communication product |
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| Publication number | Publication date |
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| CN109894702A (en) | 2019-06-18 |
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