CN210524068U - Automatic installation welding equipment of 5G communication product - Google Patents
Automatic installation welding equipment of 5G communication product Download PDFInfo
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- CN210524068U CN210524068U CN201920594437.0U CN201920594437U CN210524068U CN 210524068 U CN210524068 U CN 210524068U CN 201920594437 U CN201920594437 U CN 201920594437U CN 210524068 U CN210524068 U CN 210524068U
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- installation welding
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Abstract
The utility model relates to an automatic installation welding equipment of 5G communication product, including frame and the manipulator installed on the frame, the installation welding mechanism includes installation welding unit, rotary mechanism and pushing mechanism, the installation welding unit includes the hollow rotating shaft, the hollow rotating shaft rotates under the drive of rotary mechanism; a lifting shaft is arranged in the hollow rotating shaft, the lifting shaft is connected with the hollow rotating shaft through a return spring, and the lifting shaft is lifted under the action of a pressing mechanism and the return spring; the lower end of the hollow rotating shaft is fixedly provided with a fixed hinged part, the lower end of the lifting shaft is hinged with a movable hinged part, the lower end of the hollow rotating shaft is also provided with a sucker, and the front end and the rear end of the sucker are respectively hinged with the lower end of the fixed hinged part and the lower end of the movable hinged part; and the hollow rotating shaft is also provided with a soldering tin machine. The utility model discloses an equipment can replace the manual work, the production efficiency of great improvement 5G wave filter.
Description
Technical Field
The utility model belongs to 5G communication product manufacture equipment field, concretely relates to automatic installation welding equipment of 5G communication product.
Background
With the advent of the 5G era, the 5G communication products such as filters have been rapidly developed. New communication systems require the development of a technology capable of extracting and detecting signals in a specific frequency band, and the development of such a technology has further accelerated the research and development of filter technology, and new 5G filters have been in the production of compact gongs. The filter is a microwave device for limiting the working frequency band of the base station, and is divided into four filters, namely a low-pass filter, a high-pass filter, a band-pass filter and a band-stop filter according to the frequency band of a passing signal. Each filter has a predetermined frequency range. In the test device, the interference noise can be filtered or the frequency spectrum can be analyzed by utilizing the frequency selection function of the filter. Moreover, since the 5G communication product is a new product, the related production equipment is not perfect, for example, in the assembly process of the 5G communication filter, solder paste is usually applied to the connection point, then the tap piece and the resonance column are installed, and finally the cover plate is installed for packaging. The installation of the tap piece in the traditional installation adopts the manual work to firstly point the solder paste in the hole of the connecting point of the filter shell, and the tap piece is inserted into the hole of the connecting point and finally welded, so that the process is very complicated, and the manual operation efficiency is extremely low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic installation welding equipment of 5G communication product, the utility model discloses an equipment can replace the manual work, the production efficiency of great improvement 5G wave filter.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides an automatic installation welding equipment of 5G communication product which characterized in that: the manipulator is characterized by comprising a rack and a manipulator installed on the rack, wherein an installation welding mechanism used for sucking, installing and welding accessories is installed on the manipulator.
Further, the installation welding mechanism comprises an installation welding unit, a rotating mechanism and a pressing mechanism, the installation welding unit comprises a hollow rotating shaft, and the hollow rotating shaft is driven by the rotating mechanism to rotate; a lifting shaft is arranged in the hollow rotating shaft, the lifting shaft is connected with the hollow rotating shaft through a return spring, and the lifting shaft is lifted under the action of a pressing mechanism and the return spring; the lower end of the hollow rotating shaft is fixedly provided with a fixed hinged part, the lower end of the lifting shaft is hinged with a movable hinged part, the lower end of the hollow rotating shaft is also provided with a sucker, and the front end and the rear end of the sucker are respectively hinged with the lower end of the fixed hinged part and the lower end of the movable hinged part; and the hollow rotating shaft is also provided with a soldering tin machine.
Furthermore, the soldering tin machine is arranged on the hollow rotating shaft through a soldering tin machine adjusting mechanism.
Further, the installation and welding mechanism further comprises a wire feeding and tin breaking device for feeding wires to the soldering machine, and the wire feeding and tin breaking device comprises a tin breaking machine and a tin wire coil installation rod which are installed on a tin breaking machine installation plate.
Furthermore, the sucking disc is of a block structure matched with accessories, an air suction hole is formed in the block structure and penetrates through the block structure from top to bottom, and an air suction nozzle used for being connected with an air suction pump is arranged at the upper end of the air suction hole.
Furthermore, the sucking disc is provided with a limiting protrusion, and when the movable hinged part and the sucking disc rotate to a certain included angle, the movable hinged part is blocked by the limiting protrusion.
Further, the rotating mechanism comprises a first mounting plate and a first motor mounted on the first mounting plate; the hollow rotating shaft is installed on the first installation plate through a bearing, a first synchronous wheel is fixedly installed on the hollow rotating shaft and is in transmission connection with a first motor through a first synchronous belt.
Further, the pressing mechanism comprises a second mounting plate and a second motor mounted on the second mounting plate; install screw thread elevating gear on the second mounting panel, screw thread elevating gear includes screw thread flange and rotatory lift axle, rotatory epaxial being equipped with screw thread flange assorted external screw thread of lifting, screw thread flange fixed mounting is on the second mounting panel, rotatory lift axle is installed in screw thread flange, the epaxial second synchronizing wheel that is equipped with of rotatory lift, the second synchronizing wheel passes through the second hold-in range and is connected with second motor drive, the lower tip of rotatory lift axle contacts with the upper end of lift axle.
Furthermore, the installation welding mechanism comprises a plurality of installation welding units, a rotating mechanism and a pressing mechanism, and the installation welding units comprise hollow rotating shafts; the rotating mechanism comprises a first mounting plate and a first motor arranged on the first mounting plate, a plurality of hollow rotating shafts are arranged on the first mounting plate through bearings, first synchronizing wheels are fixedly arranged on the hollow rotating shafts, and the first synchronizing wheels are in transmission connection with the first motor through first synchronizing belts; the pressing mechanism comprises a second mounting plate and a second motor arranged on the second mounting plate; install a plurality of screw thread elevating gear on the second mounting panel, screw thread elevating gear includes screw thread flange and rotatory lift axle, rotatory epaxial being equipped with screw thread flange assorted external screw thread of lifting, screw thread flange fixed mounting is on the second mounting panel, rotatory lift axle is installed in screw thread flange, the epaxial second synchronizing wheel that is equipped with of rotatory lift, a plurality of second synchronizing wheel all are connected with second motor drive through the second hold-in range, and the lower tip of every rotatory lift axle contacts with the upper end that corresponds the lift axle.
Furthermore, a feeding mechanism and a conveying positioning line are further installed on the rack, the feeding mechanism is used for storing and conveying accessories, and the conveying positioning line is used for conveying a product tooling plate loaded with a product to an installation welding station.
The utility model has the advantages that: the equipment of the utility model can replace manual work, greatly improves the production efficiency of the 5G filter, and each equipment comprises a plurality of installing and welding units, so that a plurality of devices can be installed and welded at one time, and the production efficiency is further improved; the integration snatchs installation welding an organic whole, compact structure, and the function is various. The cooperation three-axis platform adopts five degrees of freedom structural design (the rotation dimension of hollow rotating shaft, the rotatory swing dimension of sucking disc), can adjust the accessory gesture in a flexible way, installs the product that the welding multi-attitude required simultaneously. And a coaxial layered adjusting structure is adopted, so that flexible configuration can be realized, and a multi-axis synchronous control function is formed. The pressing mechanism adopts screw thread to convert linear motion to control the posture, and the posture adjustment precision is high. The rotation control mechanism of the hollow rotating shaft and the rotation swing control mechanism of the sucker can be completely separated and controlled independently. And each soldering machine can be independently adjusted, so that the welding quality is ensured.
Drawings
Fig. 1 is an overall schematic view of the present invention.
Fig. 2 is a schematic perspective view of the welding mechanism of the present invention.
Fig. 3 is a schematic perspective view of the rotation mechanism of the present invention.
Fig. 4 is a schematic perspective view of the welding unit of the present invention.
Fig. 5 is a schematic cross-sectional view of a welding unit of the present invention.
Fig. 6 is an enlarged schematic view of a portion a of fig. 4.
Fig. 7 is a schematic perspective view of the suction cup of the present invention.
Fig. 8 is a schematic view of the vertical surface of the suction cup after sucking the tap piece.
Fig. 9 is a schematic elevation view of the middle press mechanism of the present invention.
Fig. 10 is a perspective view of the middle pressing mechanism of the present invention.
In the figure: 1. installing a welding mechanism, 2, a manipulator, 3, a feeding mechanism, 4, a conveying positioning line, 5, a rack, 6, a product tooling plate, 7, a product, 8 and a tapping sheet;
110. the method comprises the following steps of installing a welding unit, 120, a rotating mechanism, 130, a pressing mechanism, 140, a tin breaking machine installing plate, 141, a tin breaking machine, 142, a tin wire coil installing rod, 143, a soldering machine, 144, a soldering machine adjusting mechanism, 150 and a fixed connecting piece;
111. the device comprises a hollow rotating shaft, 112, a lifting shaft, 113, a bearing, 114, a fixed hinge joint part, 115, a movable hinge joint part, 116, a sucker, 117, a suction hole, 118, a suction nozzle, 119, a return spring, 109 and a limiting protrusion;
121. a first mounting plate 122, a first motor 123, a first synchronizing wheel 124, a first synchronizing belt;
131. second mounting plate, 132, second motor, 133, rotatory lift axle, 134, screw flange, 135, second synchronizing wheel, 136, second hold-in range.
Detailed Description
For better understanding of the present invention, the technical solution of the present invention will be further described below with reference to the following embodiments and accompanying drawings.
As shown in fig. 1, an automatic installation welding device for 5G communication products comprises a rack 5, a manipulator 2 (preferably an XYZ three-axis gantry platform) installed on the rack 5, a feeding mechanism 3 and a conveying positioning line 4, wherein the manipulator 2 is provided with an installation welding mechanism 1 for sucking, installing and welding accessories (a tap piece 8 in fig. 8), the feeding mechanism 3 is used for storing and conveying the accessories, and the conveying positioning line 4 is used for conveying a product tooling plate 6 loaded with a product 7 to an installation welding station.
As shown in fig. 2, 3, 4, 5, and 6, the installation welding mechanism 1 includes a plurality of (preferably 4, in a square arrangement) installation welding units 110, a rotating mechanism 120, and a pressing mechanism 130, where the installation welding unit 110 includes a hollow rotating shaft 111, and the hollow rotating shaft 111 is driven by the rotating mechanism 120 to rotate; a lifting shaft 112 is arranged in the hollow rotating shaft 111, the lifting shaft 112 is connected with the hollow rotating shaft 111 through a return spring 119, and the lifting shaft 112 is lifted under the action of a pressing mechanism 130 and the return spring 119; a fixed hinge member 114 is fixedly installed at the lower end of the hollow rotating shaft 111, a movable hinge member 115 is hinged to the lower end of the lifting shaft 112, a suction cup 116 is further arranged at the lower end of the hollow rotating shaft 111, and the front end and the rear end of the suction cup 116 are respectively hinged to the lower end of the fixed hinge member 114 and the lower end of the movable hinge member 115 (when the movable hinge member 115 moves up and down, the suction cup 116 is driven to rotate around the hinge point of the fixed hinge member 114 and the suction cup 116); the hollow rotating shaft 111 is also provided with a soldering machine 143. As shown in fig. 3, the rotating mechanism 120 includes a first mounting plate 121 and a first motor 122 mounted on the first mounting plate 121, the hollow shafts 111 are mounted on the first mounting plate 121 through bearings 113, a first synchronizing wheel 123 is further fixedly mounted on the hollow shafts 111, and the first synchronizing wheels 123 are in transmission connection with the first motor 122 through a first synchronizing belt 124. As shown in fig. 9 and 10, the pressing mechanism 130 includes a second mounting plate 131 and a second motor 132 mounted on the second mounting plate 131; install a plurality of screw thread elevating gear on the second mounting panel 131, screw thread elevating gear includes screw thread flange 134 and rotatory lift axle 133, be equipped with on the rotatory lift axle 133 with screw thread flange 134 assorted external screw thread, screw thread flange 134 fixed mounting is on second mounting panel 131, rotatory lift axle 133 is installed in screw thread flange 134, be equipped with second synchronizing wheel 135 on the rotatory lift axle 133, a plurality of second synchronizing wheel 135 all is connected with second motor 132 transmission through second synchronous belt 136, the lower tip of every rotatory lift axle 13 and the upper end contact of the lift axle 112 that corresponds. The first mounting plate 121 and the second mounting plate 131 are both fixedly mounted on the manipulator 2 through a fixed connecting member 150 (connecting plate)
As shown in fig. 2 and 4, the soldering machine 143 is attached to the hollow shaft 111 by a soldering machine adjusting mechanism 144. The installation and welding mechanism 1 further comprises a wire feeding tin breaking device for feeding the tin soldering machine 143, the wire feeding tin breaking device comprises a tin breaking machine 141 installed on a tin breaking machine installation plate 140 and a tin wire coil installation rod 142, and when the installation and welding mechanism is used, a tin wire coil is installed on the tin wire coil installation rod 142, and the tin wire passes through the tin breaking machine 141 and then enters the tin soldering machine 143.
As shown in fig. 6, 7, and 8, the suction cup 116 is an (L-shaped) block structure matched with the accessory (the head piece 8), the block structure is provided with a suction hole 117, the suction hole 117 vertically penetrates through the block structure, and the upper end of the suction hole 117 is provided with a suction nozzle 118 for connecting with a suction pump. The suction cup 116 is provided with a limiting protrusion 109, and when the movable hinge 115 and the suction cup 116 rotate to a certain angle, the movable hinge 115 is blocked by the limiting protrusion 109.
The utility model discloses a during equipment use: (1) the manipulator 2 acts, the welding mechanism 1 is installed to suck the tap piece 8 on the feeding mechanism 3 through the sucking disc 116; (2) the manipulator 2 acts again, moves the installation and welding mechanism 1 to a position right above the product tooling plate 6 on the conveying and positioning line 4, and descends to a specified position; (3) starting the rotating mechanism 120 to adjust the orientation of the tap piece 8, then starting the pressing mechanism 130 to drive the sucker 116 to rotate for a certain angle, so that the tap piece 8 is downwards inclined to penetrate into a hole (action of the mechanical arm 2) of a connection point on the filter shell, and finally, the pressing mechanism 130 returns to the original position, the sucker 116 returns to the original position under the action of the return spring 119, the tap piece 8 returns to the horizontal position, and the end part of the tap piece is buckled on the reverse side of the filter shell; (4) and (3) welding is performed by a soldering tin machine, and the tap piece 8 is welded with the filter shell to finish the processes of material taking, mounting and welding at one time.
The above description is only an example of the present invention, and certainly, the scope of the present invention should not be limited thereto, and therefore, the present invention is not limited to the above description.
Claims (10)
1. The utility model provides an automatic installation welding equipment of 5G communication product which characterized in that: the manipulator comprises a rack (5) and a manipulator (2) installed on the rack (5), wherein an installation welding mechanism (1) used for sucking, installing and welding accessories is installed on the manipulator (2).
2. The automatic installation welding equipment of 5G communication products, according to claim 1, is characterized in that: the installation welding mechanism (1) comprises an installation welding unit (110), a rotating mechanism (120) and a pressing mechanism (130), the installation welding unit (110) comprises a hollow rotating shaft (111), and the hollow rotating shaft (111) is driven by the rotating mechanism (120) to rotate; a lifting shaft (112) is arranged in the hollow rotating shaft (111), the lifting shaft (112) is connected with the hollow rotating shaft (111) through a return spring (119), and the lifting shaft (112) is lifted under the action of a pressing mechanism (130) and the return spring (119); the lower end of the hollow rotating shaft (111) is fixedly provided with a fixed hinge part (114), the lower end of the lifting shaft (112) is hinged with a movable hinge part (115), the lower end of the hollow rotating shaft (111) is also provided with a sucker (116), and the front end and the rear end of the sucker (116) are respectively hinged with the lower end of the fixed hinge part (114) and the lower end of the movable hinge part (115); and a soldering tin machine (143) is also arranged on the hollow rotating shaft (111).
3. The automatic installation welding equipment of 5G communication products, as claimed in claim 2, is characterized in that: the soldering tin machine (143) is arranged on the hollow rotating shaft (111) through a soldering tin machine adjusting mechanism (144).
4. The automatic installation welding equipment of 5G communication products, as claimed in claim 2, is characterized in that: the installation welding mechanism (1) further comprises a wire feeding tin breaking device used for feeding wires to the tin soldering machine (143), and the wire feeding tin breaking device comprises a tin breaking machine (141) and a tin wire coil installation rod (142) which are installed on a tin breaking machine installation plate (140).
5. The automatic installation welding equipment of 5G communication products, as claimed in claim 2, is characterized in that: the sucking disc (116) is with accessory assorted massive structure, be equipped with suction hole (117) on the massive structure, suction hole (117) run through from top to bottom the massive structure, the upper end of suction hole (117) is equipped with and is used for the suction nozzle (118) be connected with the aspiration pump.
6. The automatic installation welding equipment of 5G communication products as claimed in claim 5, wherein: the sucking disc (116) is provided with a limiting protrusion (109), and when the movable hinge part (115) and the sucking disc (116) rotate to a certain included angle, the movable hinge part (115) is blocked by the limiting protrusion (109).
7. The automatic installation welding equipment of 5G communication products, as claimed in claim 2, is characterized in that: the rotating mechanism (120) comprises a first mounting plate (121) and a first motor (122) mounted on the first mounting plate (121); hollow rotating shaft (111) are installed on first mounting panel (121) through bearing (113), still fixed mounting has first synchronizing wheel (123) on hollow rotating shaft (111), first synchronizing wheel (123) are connected with first motor (122) transmission through first hold-in range (124).
8. The automatic installation welding equipment of 5G communication products as claimed in claim 2 or 7, wherein: the pressing mechanism (130) comprises a second mounting plate (131) and a second motor (132) mounted on the second mounting plate (131); install screw thread elevating gear on second mounting panel (131), screw thread elevating gear includes screw thread flange (134) and rotatory lift axle (133), be equipped with on rotatory lift axle (133) with screw thread flange (134) assorted external screw thread, screw thread flange (134) fixed mounting is on second mounting panel (131), install in screw thread flange (134) rotatory lift axle (133), be equipped with second synchronizing wheel (135) on rotatory lift axle (133), second synchronizing wheel (135) are connected with second motor (132) transmission through second hold-in range (136), the lower tip of rotatory lift axle (133) contacts with the upper end of lift axle (112).
9. The automatic installation welding equipment of 5G communication products, as claimed in claim 2, is characterized in that: the installation welding mechanism (1) comprises a plurality of installation welding units (110), a rotating mechanism (120) and a pressing mechanism (130); the rotating mechanism (120) comprises a first mounting plate (121) and a first motor (122) mounted on the first mounting plate (121), a plurality of hollow rotating shafts (111) are mounted on the first mounting plate (121) through bearings (113), a first synchronous wheel (123) is further fixedly mounted on the hollow rotating shafts (111), and the first synchronous wheels (123) are in transmission connection with the first motor (122) through a first synchronous belt (124); the pressing mechanism (130) comprises a second mounting plate (131) and a second motor (132) mounted on the second mounting plate (131); install a plurality of screw thread elevating gear on second mounting panel (131), screw thread elevating gear includes screw thread flange (134) and rotatory lift axle (133), be equipped with on rotatory lift axle (133) with screw thread flange (134) assorted external screw thread, screw thread flange (134) fixed mounting is on second mounting panel (131), install in screw thread flange (134) rotatory lift axle (133), be equipped with second synchronizing wheel (135) on rotatory lift axle (133), a plurality of second synchronizing wheel (135) all are connected with second motor (132) transmission through second hold-in range (136), the lower tip of every rotatory lift axle (133) and the upper end contact of the lift axle (112) that corresponds.
10. The automatic installation welding equipment of 5G communication products, according to claim 1, is characterized in that: the automatic welding machine is characterized in that the rack (5) is further provided with a feeding mechanism (3) and a conveying positioning line (4), the feeding mechanism (3) is used for storing and conveying accessories, and the conveying positioning line (4) is used for conveying a product tooling plate (6) loaded with a product (7) to an installation welding station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920594437.0U CN210524068U (en) | 2019-04-26 | 2019-04-26 | Automatic installation welding equipment of 5G communication product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920594437.0U CN210524068U (en) | 2019-04-26 | 2019-04-26 | Automatic installation welding equipment of 5G communication product |
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| Publication Number | Publication Date |
|---|---|
| CN210524068U true CN210524068U (en) | 2020-05-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920594437.0U Active CN210524068U (en) | 2019-04-26 | 2019-04-26 | Automatic installation welding equipment of 5G communication product |
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| Country | Link |
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| CN (1) | CN210524068U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109894702A (en) * | 2019-04-26 | 2019-06-18 | 武汉心浩智能科技有限公司 | A kind of automatic erecting and welding equipment of 5G communication product |
-
2019
- 2019-04-26 CN CN201920594437.0U patent/CN210524068U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109894702A (en) * | 2019-04-26 | 2019-06-18 | 武汉心浩智能科技有限公司 | A kind of automatic erecting and welding equipment of 5G communication product |
| CN109894702B (en) * | 2019-04-26 | 2024-04-19 | 武汉心浩智能科技有限公司 | Automatic installation welding equipment for 5G communication products |
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Denomination of utility model: An automatic installation and welding equipment for 5g communication products Effective date of registration: 20210628 Granted publication date: 20200515 Pledgee: Industrial Bank Limited by Share Ltd. Wuhan branch Pledgor: WUHAN XINHAO INTELLIGENT TECHNOLOGY Co.,Ltd. Registration number: Y2021420000051 |