CN109894388A - A kind of soft capsule automatic checkout system - Google Patents
A kind of soft capsule automatic checkout system Download PDFInfo
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- CN109894388A CN109894388A CN201910326713.XA CN201910326713A CN109894388A CN 109894388 A CN109894388 A CN 109894388A CN 201910326713 A CN201910326713 A CN 201910326713A CN 109894388 A CN109894388 A CN 109894388A
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Abstract
This application discloses a kind of soft capsule automatic checkout system, which includes: that feeding device transmits soft capsule to be detected；Detection device includes feeding inlet, reason material turntable, turntable cover, conveyer belt, detection unit, discharge port, feeding inlet passes through the turntable cover on the outside of reason material turntable, soft capsule is imported into reason material turntable, the outer ring of reason material turntable is equipped with equidistant groove through-hole, soft capsule is screwed under the influence of centrifugal force in groove through-hole, stock guide is provided on turntable cover, by the intermediate region of the soft capsule guiding famous dictum material turntable outside groove through-hole, lower section on the outside of reason material turntable is provided with conveyer belt, detection unit is set to the top of conveyer belt, soft capsule on conveyer belt is detected, the other end of conveyer belt is connected to discharge port；Box separation device is set to the lower section of discharge port.By the technical solution in the application, realizes and full-automatic, non-blind area detection is carried out to soft capsule, improve the accuracy and reliability of testing result.
Description
Technical field
This application involves the technical fields of capsule detection, in particular to a kind of soft capsule automatic checkout system.
Background technique
Capsule refers to that drug class content is loaded on manufactured preparation in capsulae vacuus.It mainly include hard capsule and flexible glue
Two kinds of capsule.Soft capsule, which refers to, is sealed in a certain amount of medical fluid in spherical or ellipse soft capsule material.The life of soft capsule blank
During production, can inevitably there are some defects, such as contain impurity, utricule notch, crack, fresh idea, mainly using artificial range estimation
Screening substandard products, this artificial screening mode low efficiency, it is at high cost, have the defects that missing inspection, false retrieval phenomenon.
And in the prior art, for existing soft capsule detect ancillary equipment, usually the detection operation of testing staff into
Row auxiliary, can not realize full-automatic detection, especially for the both ends of soft capsule, it is still necessary to which testing staff carries out artificial mesh
It surveys.In addition, due to the lighter weight of soft capsule, in existing ancillary equipment, be easy to appear get stuck, stack phenomena such as, influence
Detection efficiency.
Summary of the invention
The purpose of the application is: realizing and carries out full-automatic, non-blind area detection to soft capsule, improves testing result
Accuracy and reliability.
The technical solution of the application is: providing a kind of soft capsule automatic checkout system, the soft capsule automatic checkout system
It include: feeding device, detection device and box separation device；Soft capsule to be detected is sent to detection device by feeding device；Inspection
Surveying device includes that feeding inlet, reason material turntable, turntable cover, conveyer belt, detection unit and discharge port, feeding inlet are disposed through
Soft capsule is imported reason material turntable by the turntable cover on the outside of reason material turntable, and it is equidistant to be provided with a circle on the outside of reason material turntable
Groove through-hole, when reason material turntable rotates, soft capsule is rotated under the influence of centrifugal force in groove through-hole, and groove through-hole is only
A soft capsule can be accommodated, multiple groups stock guide is provided on the inner wall of turntable cover, multiple groups stock guide is used for will be outside groove through-hole
Soft capsule guiding famous dictum material turntable intermediate region, reason material turntable on the outside of lower section be provided with conveyer belt, be arranged on conveyer belt
There is transmission roller, conveyer belt drives soft capsule to move from left to right, and detection unit is set to the top of conveyer belt, on conveyer belt
Soft capsule detected, the other end of conveyer belt is connected to discharge port；Box separation device includes rotary-tray, is put on rotary-tray
The lower section for being equipped with storage vat, being set to discharge port.
In any of the above-described technical solution, further, vibration screening unit is specifically included: the first screening layer main body, tiltedly
Plate and the second screening layer main body；It is provided with sieve plate in first screening layer main body, blanking hole is equally spacedly provided on sieve plate, is sieved
Plate is used to vertically fallen along its length by blanking hole, by soft capsule in the inclined plate being set to below the first screening layer main body
On；The first end of inclined plate is set to the lower section of the first screening layer main body, and the second end horizontal connection of inclined plate is in the second screening layer master
Body, the height of first end are higher than the height of second end, and the soft capsule that inclined plate is used to will fall off is sent to the second screening layer main body；The
The upper surfaces of two screening layer main bodies are provided with capsule guide plate, capsule guide plate by side by side, the guide steel needle of spaced set and support
The support plate of guide steel needle is constituted, and one end of capsule guide plate is connected to the second end of inclined plate, and the other end of capsule guide plate is connected to
Blanking bin.
In any of the above-described technical solution, further, detection unit includes the first detection zone and the second detection zone,
First detection zone specifically includes: appearance delection device and guide plate；The outside of installation base plate is arranged in parallel with guide plate,
When soft capsule in groove through-hole is rotated to guide plate, soft capsule is transmitted on conveyer belt by guide plate；Appearance detection
Device includes first camera and the first backlight, and the first backlight is arranged in parallel in the starting point of guide plate, first camera setting
In the top of the starting point of guide plate.
In any of the above-described technical solution, further, detection device is specific further include: first axle group, second hinge
Group, atmospheric pressure pole, support column and hasp；First axle group is for will be connected to the machine above installation base plate on the inside of turntable cover
Frame；Second hinge group is used to that the telescopic end of atmospheric pressure pole will to be connected on the outside of turntable cover；The fixing end of atmospheric pressure pole is installed on
The inside of substrate is filled, the stretching and contraction of atmospheric pressure pole correspond to the opening and closing of turntable cover；Support column is set to installation base
The outside of plate is provided with hasp above support column, and hasp is for fastening turntable cover.
In any of the above-described technical solution, further, the second detection zone is specifically included: image detecting element, inversely
Rotating device and rejection device；Image detecting element is set to the top of the front end of the second detection zone, conveyer belt, image inspection
It surveys unit and obtains the image of soft capsule on conveyer belt, and soft capsule is detected；Counter-rotating device is set to conveyer belt
Lower section is right against image detecting element, and counter-rotating device includes synchronous belt, runner and rotating electric machine, and rotating electric machine passes through
Driven by rotating wheel is installed on the rotation of the belt in the same direction on runner, the direction of motion of synchronous belt and the direction of motion of conveyer belt on the contrary,
Transmission roller is driven at the uniform velocity to rotate when synchronous belt rotates；Rejection device is set to the end of the second detection zone, rejection device
Including inspection rejects gas nozzle, the gas outlet of inspection rejects gas nozzle is parallel to conveyer belt.
In any of the above-described technical solution, further, image detecting element is specifically included: second camera, third camera,
Second backlight, third backlight and reflective mirror；Second backlight and third backlight are arranged in parallel in image detection respectively
The two sides of unit front-end and back-end, the top positioned at conveyer belt；Second camera is right against what conveyer belt was illuminated by the second backlight
Region, third camera are located at the top of third backlight；Reflecting mirror is set to the lower section of third backlight, reflecting mirror and conveyer belt
The angle of reflection that the angle of reflection that one end of upper soft capsule is formed is equal to, reflecting mirror and third camera are formed.
In any of the above-described technical solution, further, detection unit is specific further include: photoelectric counter and finished product are logical
Road；Photoelectric counter is set to the end of conveyer belt；Product channel is set to the lower section of transmission end of tape, and product channel includes changing
Case knockout plate, pin shaft, bearing block and case cylinder is changed, bearing block is set to the upper and lower ends of product channel, and pin shaft is passed through by bearing block
It is through at product channel, is connected to and changes case cylinder, is fixedly connected on pin shaft and changes case knockout plate, pin shaft rotation is driven when cylinder movement,
It changes case knockout plate and product channel is divided into blanking channel and storing channel two parts with pin shaft rotation.
In any of the above-described technical solution, further, product channel is specific further include: hush panel and sealing cylinder；Envelope
Oralia is set to the lower section of product channel, is connected to sealing cylinder, and sealing cylinder is fixed on the lower section of product channel, sealing cylinder
When closure, hush panel is driven, closes blanking channel.
In any of the above-described technical solution, further, soft capsule automatic checkout system further include: device for vibration screening；
Device for vibration screening is set to the front of soft capsule detection machine, and device for vibration screening is by feed bin, vibration screening unit and blanking
Storehouse is connected in sequence, and blanking bin is connected to feeding device, and blanking bin is for containing soft capsule to be detected.
The beneficial effect of the application is: first by setting device for vibration screening, to paramophia in soft capsule, such as twins
Capsule, ball embryo, it is first to screen, then postsearch screening is carried out by detection device, while improving soft capsule detection efficiency,
Avoid soft capsule get stuck in detection device, the possibility of stack, be advantageously implemented full-automatic detection.By detecting
The first detection zone setting reason material turntable in device, soft capsule uniformly, is steadily arranged on conveyer belt, and carry out first
Secondary appearance detection, then reflective mirror and corresponding third camera are arranged by the second detection zone in detection device, to soft
The detection at capsule both ends is realized and carries out non-blind area detection to soft capsule, improves the accuracy and reliability of testing result.
The application improves the efficiency of soft capsule transmission by a variety of transport mechanisms of setting, and then accelerates detection rates,
And by setting rejection device and the box separation device that rotates automatically, rejecting and the finished product soft capsule of abnormal soft capsule are realized
Automatic boxing realizes the process detect, screen full-automaticly, casing, and reduces the overall manufacturing cost of soft capsule.
Detailed description of the invention
The advantages of above-mentioned and/or additional aspect of the application, will become bright in combining description of the following accompanying drawings to embodiment
It shows and is readily appreciated that, in which:
Fig. 1 is the schematic diagram according to the soft capsule automatic checkout system of one embodiment of the application；
Fig. 2 is the schematic diagram according to the vibration screening shaft of one embodiment of the application；
Fig. 3 is the schematic diagram according to the feeding device of one embodiment of the application；
Fig. 4 is the schematic diagram according to the detection device of one embodiment of the application；
Fig. 5 is the schematic diagram according to first detection zone of one embodiment of the application；
Fig. 6 is the schematic diagram of the guide plate and belt position relationship according to one embodiment of the application；
Fig. 7 is according to the turntable cover of one embodiment of the application and the schematic diagram of stock guide；
Fig. 8 is the schematic diagram according to the detection unit of one embodiment of the application；
Fig. 9 is the schematic diagram of the soft capsule binning process after the detection according to one embodiment of the application；
Figure 10 is the schematic diagram according to the product channel of one embodiment of the application.
Specific embodiment
It is with reference to the accompanying drawing and specific real in order to be more clearly understood that the above objects, features, and advantages of the application
Mode is applied the application is further described in detail.It should be noted that in the absence of conflict, the implementation of the application
Feature in example and embodiment can be combined with each other.
In the following description, many details are elaborated in order to fully understand the application, still, the application may be used also
To be implemented using other than the one described here other modes, therefore, the protection scope of the application is not by described below
Specific embodiment limitation.
As shown in Figure 1, present embodiments providing a kind of soft capsule automatic checkout system, comprising: device for vibration screening 10, on
Expect device 20, detection device 30 and box separation device 40；
The device for vibration screening 10 is set to the front of the soft capsule detection machine, and the device for vibration screening 10 is by expecting
Storehouse 13, vibration screening unit 12 and blanking bin 15 are connected in sequence；
As shown in Fig. 2 (a), straight line feeder 11 is set in the lower section of vibration screening unit 12, in straight line feeder 11
Under vibration, the soft capsule in feed bin 13 is fallen into vibration screening unit 12, is fallen quantity for the ease of adjustment soft capsule, is being expected
Feed bin adjustable plate 14 is arranged in the exit in storehouse 13, in order to pass through the opening height for adjusting feed bin adjustable plate 14, to soft capsule
Quantity is fallen to be adjusted.
As shown in Fig. 2 (b), vibration screening unit 12 is broadly divided into three parts, from top to bottom successively are as follows: the first screening layer
Main body 124, inclined plate 123 and the second screening layer main body 122；Wherein, it is provided with sieve plate 125 in the first screening layer main body 124, sieved
Blanking hole is equally spacedly provided on plate 125, wherein blanking bore dia can be artificially arranged, and size can only pass through one
The soft capsule of normal morphology.When straight line feeder 11 vibrates, soft capsule falls into the first screening layer main body 124 from feed bin 13,
And the bounce of upper and lower front and back is done above the sieve plate 125 of the first screening layer main body 124.Normal soft capsule falls along its length
Enter blanking hole, and abnormal soft capsule is then left on the first screening layer main body 124 such as double born of the same parents' capsules, the serious soft capsule of deformation
In, and then realize the form screening to soft capsule.
The first end of inclined plate 123 is set to the lower section of the first screening layer main body 124, and the second end of inclined plate 123 connects in parallel
Layer main body 122 is screened in second, the height of first end is higher than the height of second end, and the soft capsule that will fall off is sent to the second screening
Layer main body 122.Preferably, inclined plate 123 is obliquely installed with horizontal direction in 5 ° to 25 ° counterclockwise, in order to increase soft capsule
Forward speed avoids the soft capsule accumulation of lower section.
The upper surface of second screening layer main body 122 is provided with capsule guide plate 126, and capsule guide plate 126 is by side by side, equidistantly setting
The support plate of the guide steel needle and support guide steel needle set is constituted, wherein the spacing between guide steel needle can be according to be screened
The model of soft capsule is adjusted.One end of capsule guide plate 126 is connected to the second end of inclined plate 123, capsule guide plate 126 it is another
End is connected to blanking bin 15.By the vibration of straight line feeder 11, the soft capsule on capsule guide plate 126 will be sent to by unordered row
Column are adjusted to head and the tail and are collectively aligned, and the arrangement mode between two adjacent guide steel needles and soft capsule above it is rendered as
Lumbar triangle shape, soft capsule move under the drive of straight line feeder 11 to the exit side of capsule guide plate 126, into blanking bin 15.
Preferably, storage tray 127 can be set below capsule guide plate 126, in order to which the ball embryo and size that fall are smaller
Soft capsule can fall into storage tray 127.And blanking plate 128 is set in the exit side of capsule guide plate 126, in order to complete
The soft capsule of screening is gentle to be sent in blanking bin 15.
As shown in figure 3, feeding device 20 is arranged at blanking bin 15, feeding device 20 includes charging belt 21, feeding electricity
Machine and feeding port 22, one end of charging belt 21 are located at the outlet of blanking bin 15, and the other end of charging belt 21 is located at feeding
Mouth 22, wherein gusset is provided on charging belt 21, soft capsule holds with gusset, moves with charging belt 21, charging belt
21 are sent to soft capsule under the drive of feeding motor the feeding port 22 at top, and soft capsule is under self gravity, by feeding port
22 fall into detection device 30.
Preferably, for the ease of the revolving speed of control charging belt 21, control electric cabinet 24 is separately provided on feed frame 23,
The revolving speed of feeding motor is adjusted.
As shown in figure 4, detection device 30 is followed successively by feeding inlet 31, conveyer belt 331, detection unit and discharging from left to right
Mouth 38, the transmission conveying appliance by conveyer belt 331 as detection device 30.Wherein, detection unit can be divided into two parts, inspection
The left side for surveying unit carries out first time detection to soft capsule, is denoted as the first detection zone, the right side of detection unit to soft capsule into
Second of detection of row, is denoted as the second detection zone.
Preferably, for the ease of operating to detection device 30, cantilever control unit 39 is set in detection device 30,
The device includes: mounting assembly, pole bracket component, connecting bracket component and control cabinet component；Mounting assembly is provided with bottom
Seat and damping device, pedestal are internally provided with fixing screwed hole, and pedestal, which is fixed on soft capsule by screw and fixing screwed hole, to be examined
On survey machine, the inside of pedestal is additionally provided with swivel bearing, and the center line of swivel bearing is overlapped with the center line of pedestal, and damping device is
Round estrade, the axis of damping device are overlapped with the center line of pedestal, and the bottom of damping device is provided with connection screw thread hole, and damping device passes through
Screw and connection screw thread hole are connected on pedestal, and damping device is internally provided with rotating through hole, the center line and axis of rotating through hole
Line is overlapped, and rotating through hole is internally provided with damped rubber ring；Pole bracket component is made of L-type thick-walled pipe, pole bracket component
One end pass through damped rubber ring, be connected to swivel bearing, the other end of pole bracket component is welded in connecting bracket component
In fixing seat, pole bracket component makes rotating motion along the center line of swivel bearing；Connecting bracket component includes fixing seat and company
Fishplate bar, connecting plate are movably connected in fixing seat, and the interconnecting piece of connecting plate is fixedly connected on control cabinet component.
Wherein, connecting plate is provided with connection through-hole, and tabletting threaded hole is provided in fixing seat, and connecting bracket component also wraps
It includes: tabletting nut and damping gasket；Tabletting nut passes through connection through-hole, connecting plate is movably connected in fixing seat, tabletting spiral shell
Fastening through-hole is additionally provided on mother, fastening through-hole is used to that tabletting nut to be fixed on fixing seat by tabletting screw；Damping mat
Piece is set between fixing seat and connecting plate.
The feeding port 22 of feeding device 20, soft capsule are connected in the feeding inlet 31 of the first detection zone, detection device 30
First time detection is carried out after into feeding inlet 31, and in the first detection zone, reason material turntable 321, turntable cover 322, appearance inspection are set
Survey device 34 and guide plate 320.
It specifically, will be soft as shown in figure 5, feeding inlet 31 is disposed through the turntable cover 322 of 321 top of reason material turntable
Capsule imports reason material turntable 321.The outside of installation base plate 326 is provided with guide plate 320, and reason material turntable 321 is installed on detection dress
30 installation base plate 326 and the top of guide plate 320 are set, it is logical that the outside of reason material turntable 321 is provided with the equidistant groove of a circle
Hole, reason material turntable 321 do rotation counterclockwise under the drive of rotating electric machine, and soft capsule is thrown to the outside of reason material turntable 321, into
Enter in groove through-hole, and groove through-hole is only capable of accommodating a soft capsule.Extra soft capsule then contacted with turntable cover 322 and four
To rolling.
Appearance delection device 34 includes first camera 341 and the first backlight 342, and the first backlight 342 is arranged in parallel in
The starting point of guide plate 320, first camera 341 are set to the top of the starting point of guide plate 320.When soft capsule as reason material turns
When at the rotation to guide plate 320 of disk 321, the first backlight 342 is exposed soft capsule, meanwhile, first camera is to lower section
Soft capsule is shot, and carries out the position of detection and recording exceptional soft capsule, quantity for the first time to the outer tube of soft capsule, in order to
It is rejected.
As shown in fig. 6, the soft capsule in groove through-hole passes through guide plate when soft capsule is sent to 320 top of guide plate
320 are transmitted on conveyer belt 331, and successively forward in order.Wherein, the left side of guide plate 320 is slab construction, right
Side is ramp type groove structure, substantially parallel with the vertical center line of installation base plate 326.Groove through-hole on the resonable charging tray of soft capsule
In with reason charging tray rotation and rotate, when going on installation base plate 326, soft capsule slides into guide plate 320 from left to right
In groove, when sliding to the end of guide plate 320, soft capsule is successively fallen on conveyer belt 331 from groove through-hole, by transmitting
331 onwards transmission of band.
Preferably, conveyer belt 331 is made of transmission roller, support plate and chain, and the both ends for transmitting roller are fixed on branch
One end of fagging, its spacing are determined by the diameter of soft capsule, are supported the other end of plank to be fixed on chain, are passed by chain-driving
Defeated roller travels forward, wherein transmission roller can be freely rotated on the supporting plate.
It can easily be opened or closed for the ease of turntable cover 322, as shown in Fig. 7 (a), setting atmospheric pressure pole supports knot
Structure, comprising: first axle group 323, second hinge group 327, atmospheric pressure pole 324, support column 328 and hasp 329；First axle group
323 connect the inside of turntable cover 322 with the gantry rotation of 326 top of installation base plate；Second hinge group 327 is by turntable cover
322 outside and the telescopic end of atmospheric pressure pole 324 are rotatablely connected；The fixing end of atmospheric pressure pole 324 close to the inside of installation base plate 326,
When atmospheric pressure pole 324 stretches, turntable cover 322 is propped up, when atmospheric pressure pole 324 is shunk, turntable cover 322 is closed.In order to pass
The turntable cover 322 closed is fixed, and support column 328 is arranged in corresponding position on the outside of turntable cover, and in support column 328
Top is equipped with hasp 329, and hasp 329 is for fastening turntable cover 322.
Preferably, in order to enable to be uniformly distributed in the resonable material turntable 321 of soft capsule, in the turntable cover of detection device 30
Multiple groups stock guide is set on 322 inner wall, and multiple groups stock guide is used to the soft capsule outside groove through-hole being oriented to famous dictum material turntable 321
Intermediate region.
In a preferred embodiment, two parts: the first cover 706 and the second cover are set by turntable cover 322
707, the annular that the groove through-hole of reason material 321 outer ring of turntable is constituted is denoted as reason material ring.
Specifically, as shown in Fig. 7 (b), the first cover 706 is set to the outside of reason material ring, and the second cover 707 is set to reason
Expect the inside of ring, the two welds together, wherein one end of the second cover 707 is located at the left side of feeding inlet 31, the second cover
707 other end is located at the right side of 320 end of guide plate Yu 326 intersection of installation base plate.That is, passing through the first cover of setting
Son 706 and the second cover 707 cover in the reason material ring of 326 top of installation base plate in turntable cover 322, and 320 top of guide plate
Reason material ring be located at outside turntable cover 322, in this way, into guide plate 320 soft capsule be by reason expect ring, according to equidistantly into
Soft capsule after row arrangement, i.e., the soft capsule not arranged is isolated by turntable cover 322.
Multiple groups stock guide is installed on the first cover 706, stock guide is used to expect above ring outside groove through-hole, positioned at reason
Soft capsule import on reason material turntable 321, manage one and only one soft capsule in material any of ring groove through-hole to realize.
In a preferred embodiment, setting stock guide includes: first group of stock guide 701, second group of stock guide 702
With third group stock guide 703；Wherein, first group of stock guide 701 is located at the right side of 706 inner wall of the first cover.
First group of stock guide 701 is prong structure, has apparent difference in height, first group of stock guide between front and rear end
701 middle part (rear end) is fixed on the inner wall of the first cover 706 by fixation hole, the bottom side of first group of 701 one end of stock guide
It is provided with elastic steel-needle, elastic steel-needle is located at the top of reason material turntable 321, and elastic steel-needle is relatively fine and high resilience.Soft
In the case that capsule quantity is few, soft capsule can be directed to 322 edge of turntable cover by elastic steel-needle easily, be conducive to soft capsule and enter
Inside slot；When soft capsule quantity is big, using the elastic and tiny of elastic steel-needle, soft capsule can smoothly climb over Elastic Steel
Needle makes soft capsule be kept in motion always inside turntable.
The bottom side of first group of 701 other end of stock guide is provided with PU soft board, and PU soft board is located at the top of reason material ring, PU soft board
Height be higher than elastic steel-needle height.Extra soft capsule is oriented to out to the groove through-hole of reason material ring using PU soft board, is avoided
The soft capsule for coming into groove through-hole comes out inside groove through-hole because mutually hitting, squeezing.
Second group of stock guide 702 is located at the upside in the left side of the first cover 706, feeding inlet 31, second group of stock guide 702 by
It sets gradually four pieces of striker plates front to back, is close to the inner wall of the first cover 706, the width of this four pieces of striker plates is from front to back successively
Increase, striker plate is set to the top of reason material ring, successively blows down on the extra soft capsule above reason material ring, especially reason material ring
Soft capsule in a vertical state, so that the motion profile of soft capsule changes, so that it is detached from the groove through-hole on reason material ring,
Turntable 321 is expected into reason.
Further, in order to avoid the soft capsule of guiding famous dictum material turntable 321 is again introduced into reason under the influence of centrifugal force
Expect ring, third group stock guide 703 is set, third group stock guide 703 is located at the rear side of second group of stock guide 702, and one end is fixed
In on the first cover 706, the other end is located at the left side of feeding inlet 31, can also prevent the soft capsule entered from feeding inlet 31 direct
Ring is expected into reason.
In a preferred embodiment, individual soft capsules appearance movement in order to prevent in groove through-hole is irregular
The 4th group of stock guide 704 is arranged at the rear of the front end of the second cover 707, third group stock guide 703 in phenomenon, structure and the
The structure of two groups of stock guides 702 is identical, and the soft capsule quantity in groove through-hole to ensure to enter 320 top of guide plate is not more than
1.
Further, it is centrifuged material tidying mechanism further include: the 5th group of stock guide 705；5th group of stock guide 705 is installed on second
On cover 707, and it is located at the right side of feeding inlet 31, the 5th group of stock guide 705 is for leading the soft capsule entered from feeding inlet 31
To the inside to the second cover 707.
As shown in figure 8, detection unit the second detection zone be arranged image detecting element 36, counter-rotating device 35 with
And rejection device 37, secondary detection is carried out to soft capsule.Wherein, image detecting element 36 includes: second camera 361, third phase
Machine 362, the second backlight 363, third backlight 364 and reflective mirror 365, by the second backlight 363 and third backlight 364
It is arranged in parallel in the two sides of 30 front-end and back-end of detection device respectively, positioned at the top of conveyer belt 331, third backlight 364
Lower section is provided with reflective mirror 365；Second camera 361 is right against the region that conveyer belt 331 is illuminated by the second backlight 363；Third
Camera 362 is located at the top of third backlight 364.Reflecting mirror 365 is set to the lower section of third backlight 364, reflecting mirror 365 with
The angle of reflection that the angle of reflection that one end of soft capsule is formed on conveyer belt 331 is equal to, reflecting mirror 365 is formed with third camera 362.
That is, reflecting the image at the soft capsule both ends on conveyer belt 331 using reflective mirror 365, then by corresponding the
Three cameras 362 shoot reflective mirror 365, detect to soft capsule both ends, and then realize the complete detection to soft capsule.
Conveyer belt 331 lower section, be right against at image detecting element 36 setting counter-rotating device 35, counter-rotating dress
Setting 35 includes synchronous belt 355, runner 354 and rotating electric machine, and rotating electric machine drives synchronous belt 355 by runner 354 and passes
It send band 331 to do counter motion, by setting the height of runner 354, can use the biography in synchronous belt 355 and conveyer belt 331
Defeated roller is in contact, and in order to drive transmission roller at the uniform velocity to rotate, and then realizes and soft capsule is driven at the uniform velocity to revolve on conveyer belt 331
Turn, 360 ° of detections are carried out to the shaft of soft capsule；
In order to realize the automatic rejection to abnormal soft capsule, rejection device 37 is set in the end of the second detection zone, is picked
Waste-removing device 37 includes inspection rejects gas nozzle, and the gas outlet of inspection rejects gas nozzle is parallel to conveyer belt 331.
Specifically, rejection device 37 is set to the right side of 331 direction of advance of conveyer belt, and rejection device 37 is provided with inspection rejects gas
Mouth, the gas outlet of inspection rejects gas nozzle are parallel to conveyer belt 331, and rejection device 37 is for the inspection according to detection device 30 to soft capsule
It surveys, by inspection rejects gas nozzle to high pressure gas is blown into above conveyer belt 331, soft capsule corresponding on conveyer belt 331 is blown out, and sets
Inspection rejects channel is set, the abnormal soft capsule of rejecting is collected.
For the ease of cleaning, detachable structure, including fixed plate and splicing plate are set by inspection rejects channel；It is set in fixed plate
It is equipped with through-hole, fixed plate is for fixing rejection device；Splicing plate is set at the feeding inlet in inspection rejects channel, and the height of splicing plate is not
Higher than the height of transmission roller, splicing plate is for the soft capsule of blowout to be sent in inspection rejects channel.
Further, inspection rejects channel further include: inspection rejects channel inner cover plate and inspection rejects channel outer cover plate；Inspection rejects channel outer cover
Plate is connected to above the inner cover plate of inspection rejects channel by hand screw；Fixed plate and splicing plate are provided on the inner cover plate of inspection rejects channel.
Preferably, inspection rejects channel further include: observation window and pressing plate；Pressing plate is installed at the feeding inlet in inspection rejects channel, sets
It is placed in the top of transmission roller, pressing plate is card trench structure, and pressing plate is used for Orientation observation window.
As shown in Figure 9 and Figure 10, photoelectric counter 381 and product channel 382 are set；Wherein, photoelectric counter 381 is set
It is placed in the end of conveyer belt 331, the finished product soft capsule of the process on conveyer belt 331 is counted.Product channel 382 is arranged
In the lower section of 331 end of conveyer belt, finished product soft capsule is collected.
Product channel 382 includes changing case knockout plate 384, pin shaft 380, bearing block 383 and changing case cylinder 387, and bearing block 383 is set
Be placed in the upper and lower ends of product channel 382, pin shaft 380 by bearing block 383 through product channel 382, be connected to and change case gas
Cylinder 387 is fixedly connected on pin shaft 380 and changes case knockout plate 384, and when cylinder movement drives pin shaft 380 to rotate, change case knockout plate 384 with
Product channel 382 is divided into 385 two parts of blanking channel 386 and storing channel by the rotation of pin shaft 380.
In order to improve the boxing efficiency of finished product soft capsule, box separation device 40 is set, and box separation device 40 includes rotary-tray, rotation
It asks the lower section for being placed with storage vat, being set to discharge port 38 on disk.
Specifically, when photoelectric counter 381 is to reach count requirement, finished product soft capsule is entered by blanking channel 386
Storage vat on box separation device 40 changes case cylinder 387 by industrial personal computer control once photoelectric counter 381 reaches count requirement
Movement is moved case knockout plate 384 by 380 band of pin shaft and is acted, close blanking channel 386, opens storing channel 385, finished product flexible glue
Capsule enters in storage channel 386.And hush panel 388 and sealing cylinder 389 are set in the lower section of product channel 382；Sealing cylinder
389 are fixed on the lower section of product channel 382, when sealing cylinder 389 is closed, drive hush panel 388, close blanking channel 385.
It after case is changed in the completion of box separation device 40, changes case knockout plate 384 and restores normal position again, is i.e. closing storing channel
385, blanking channel 386 is opened, so that soft capsule continues to discharge in blanking channel 386, meanwhile, sealing cylinder 389 is acted,
Soft capsule in storing channel 385 is released, into storage vat the inside, carries out vanning next time.
The technical solution for having been described in detail above with reference to the accompanying drawings the application, present applicant proposes a kind of soft capsules to detect automatically
System, comprising: feeding device, detection device and box separation device；Soft capsule to be detected is sent to detection dress by feeding device
It sets；Detection device includes that feeding inlet, reason material turntable, turntable cover, conveyer belt, detection unit and discharge port, feeding inlet pass through
Soft capsule is imported reason material turntable, is provided with circle etc. on the outside of reason material turntable by the turntable cover being set on the outside of reason material turntable
The groove through-hole of spacing, when reason material turntable rotates, soft capsule is rotated under the influence of centrifugal force in groove through-hole, and groove
Through-hole is only capable of accommodating a soft capsule, and multiple groups stock guide is provided on the inner wall of turntable cover, and multiple groups stock guide is used for groove
The intermediate region of soft capsule guiding famous dictum material turntable outside through-hole, reason expect that the lower section on the outside of turntable is provided with conveyer belt, conveyer belt
On be provided with transmission roller, conveyer belt drives soft capsule to move from left to right, and detection unit is set to the top of conveyer belt, to biography
The soft capsule taken is sent to be detected, the other end of conveyer belt is connected to discharge port；Box separation device includes rotary-tray, rotation support
The lower section for being placed with storage vat on disk, being set to discharge port.By the technical solution in the application, realizes and soft capsule is carried out
Automatically, non-blind area detects, and improves the accuracy and reliability of testing result.
In this application, the terms such as term " installation ", " connected ", " connection ", " fixation " shall be understood in a broad sense, for example,
" connection " may be fixed connection or may be dismantle connection, or integral connection；" connected " can be directly connected,
It can be indirectly connected through an intermediary.For the ordinary skill in the art, on can understanding as the case may be
State the concrete meaning of term in this application.
The shape of all parts in attached drawing is schematical, however not excluded that there is some difference with its true shape, attached
Figure is only used for being illustrated the principle of the application, is not intended to and limits the application.
Although disclosing the application in detail with reference to attached drawing, it will be appreciated that, these descriptions are only exemplary, not
For limiting the application of the application.The protection scope of the application may include not departing from this Shen by appended claims
It please be in the case where protection scope and spirit for various modifications, remodeling and equivalent scheme made by inventing.
Claims (9)
1. a kind of soft capsule automatic checkout system, which is characterized in that the soft capsule automatic checkout system includes: feeding device
(20), detection device (30) and box separation device (40)；
Soft capsule to be detected is sent to the detection device (30) by the feeding device (20)；
The detection device (30) includes feeding inlet (31), reason material turntable (321), turntable cover (322), conveyer belt (331), inspection
Unit and discharge port (38) are surveyed, the feeding inlet (31) is disposed through the turntable on the outside of reason material turntable (321)
The soft capsule is imported reason material turntable (321), is provided with a circle on the outside of reason material turntable (321) by cover (322)
Equidistant groove through-hole, when reason material turntable (321) rotates, the soft capsule rotates into institute under the influence of centrifugal force
It states in groove through-hole, and the groove through-hole is only capable of accommodating a soft capsule, sets on the inner wall of the turntable cover (322)
It is equipped with multiple groups stock guide, stock guide described in multiple groups, which is used to for the soft capsule outside the groove through-hole to be directed to the reason, expects turntable
(321) intermediate region, the reason expect that the lower section on the outside of turntable (321) is provided with the conveyer belt (331), the conveyer belt
(331) transmission roller is provided on, the conveyer belt (331) drives the soft capsule to move from left to right, the detection unit
It is set to the top of the conveyer belt (331), the soft capsule on the conveyer belt (331) detected, the conveyer belt
(331) the other end is connected to the discharge port (38)；
The box separation device (40) includes rotary-tray, and storage vat is placed on the rotary-tray, is set to the discharge port
(38) lower section.
2. soft capsule automatic checkout system as described in claim 1, which is characterized in that the vibration screening unit (12) is specific
It include: the first screening layer main body (124), inclined plate (123) and the second screening layer main body (122)；
It is provided with sieve plate (125) in first screening layer main body (124), is equally spacedly provided with down on the sieve plate (125)
Expect hole, the sieve plate (125) is used to vertically fall being set to along its length by the blanking hole, by the soft capsule
It states on the inclined plate (123) below the first screening layer main body (124)；
The first end of the inclined plate (123) is set to the lower section of first screening layer main body (124), the inclined plate (123)
Second end horizontal connection is higher than the height of the second end in second screening layer main body (122), the height of the first end,
The soft capsule that the inclined plate (123) is used to will fall off is sent to second screening layer main body (122)；
The upper surface of second screening layer main body (122) is provided with capsule guide plate (126), and the capsule guide plate (126) is by simultaneously
The support plate of row, the guide steel needle of spaced set and the support guide steel needle are constituted, one end of the capsule guide plate (126)
It is connected to the second end of the inclined plate (123), the other end of the capsule guide plate (126) is connected to the blanking bin (15).
3. soft capsule automatic checkout system as described in claim 1, which is characterized in that the detection unit includes the first detection
Region and the second detection zone, first detection zone specifically include: appearance delection device (34) and guide plate (320)；
The outside of the installation base plate (326) is arranged in parallel with the guide plate (320), described soft in the groove through-hole
When capsule is rotated to the guide plate (320), the soft capsule is transmitted to the conveyer belt by the guide plate (320)
(331) on；
The appearance delection device (34) includes first camera (341) and the first backlight (342), first backlight
(342) it is arranged in parallel in the starting point of the guide plate (320), the first camera (341) is set to the guide plate (320)
Starting point top.
4. soft capsule automatic checkout system as claimed in claim 3, which is characterized in that the detection device (30) is specifically also wrapped
It includes: first axle group (323), second hinge group (327), atmospheric pressure pole (324), support column (328) and hasp (329)；
The first axle group (323) is for will be connected to the installation base plate (326) on the inside of the turntable cover (322)
The rack of side；
The second hinge group (327) is for will be connected to stretching for the atmospheric pressure pole (324) on the outside of the turntable cover (322)
Contracting end；
The fixing end of the atmospheric pressure pole (324) is installed on the inside of the installation base plate (326), the drawing of the atmospheric pressure pole (324)
Stretch and shrink the opening and closing corresponding to the turntable cover (322)；
The support column (328) is set to the outside of the installation base plate (326), is provided with above the support column (328)
The hasp (329), the hasp (329) is for fastening the turntable cover (322).
5. soft capsule automatic checkout system as claimed in claim 3, which is characterized in that second detection zone is specifically wrapped
It includes: image detecting element (36), counter-rotating device (35) and rejection device (37)；
Described image detection unit (36) is set to the top of the front end of second detection zone, the conveyer belt (331), institute
It states image detecting element (36) and obtains the image of the soft capsule on the conveyer belt (331), and the soft capsule is examined
It surveys；
The counter-rotating device (35) is set to the lower section of the conveyer belt (331), is right against described image detection unit
(36), the counter-rotating device (35) includes synchronous belt (355), runner (354) and rotating electric machine, and the rotating electric machine is logical
It crosses the runner (354) and drives the belt rotation in the same direction being installed on the runner (354), the synchronous belt (355)
The direction of motion and the conveyer belt (331) the direction of motion on the contrary, the synchronous belt (355) rotate when drive the transmission
Roller at the uniform velocity rotates；
The rejection device (37) is set to the end of second detection zone, and the rejection device (37) includes inspection rejects gas
Mouth, the gas outlet of the inspection rejects gas nozzle are parallel to the conveyer belt (331).
6. soft capsule automatic checkout system as claimed in claim 5, which is characterized in that described image detection unit (36) is specific
It include: second camera (361), third camera (362), the second backlight (363), third backlight (364) and reflective mirror
(365)；
Second backlight (363) and the third backlight (364) are arranged in parallel in described image detection unit respectively
(36) two sides of front-end and back-end, the top positioned at the conveyer belt (331)；
The second camera (361) is right against the region that the conveyer belt (331) is illuminated by second backlight (363), institute
State the top that third camera (362) are located at the third backlight (364)；
The reflecting mirror (365) is set to the lower section of the third backlight (364), the reflecting mirror (365) and the transmission
The angle of reflection that one end of soft capsule is formed on band (331) is equal to, the reflecting mirror (365) and the third camera (362) are formed
Angle of reflection.
7. soft capsule automatic checkout system as claimed in claim 6, which is characterized in that the detection unit is specific further include:
Photoelectric counter (381) and product channel (382)；
The photoelectric counter (381) is set to the end of the conveyer belt (331)；
The product channel (382) is set to the lower section of the conveyer belt (331) end, and the product channel (382) includes changing
Case knockout plate (384), pin shaft (380), bearing block (383) and change case cylinder (387), the bearing block (383) be set to it is described at
The upper and lower ends in product channel (382), the pin shaft (380) pass through the bearing block (383) through the product channel
(382), be connected to it is described change case cylinder (387), be fixedly connected on the pin shaft (380) it is described change case knockout plate (384), it is described
Driven when cylinder movement the pin shaft (380) rotate, it is described change case knockout plate (384) with the pin shaft (380) rotation by it is described at
Product channel (382) is divided into blanking channel (386) and storing channel (385) two parts.
8. soft capsule automatic checkout system as claimed in claim 7, which is characterized in that the product channel (382) is specifically gone back
It include: hush panel (388) and sealing cylinder (389)；
The hush panel (388) is set to the lower section of the product channel (382), is connected to the sealing cylinder (389), described
Sealing cylinder (389) is fixed on the lower section of the product channel (382) and drives the envelope when sealing cylinder (389) is closed
Oralia (388) closes the blanking channel (385).
9. soft capsule automatic checkout system as described in claim 1, which is characterized in that the soft capsule automatic checkout system is also
It include: device for vibration screening (10)；
The device for vibration screening (10) is set to the front of the soft capsule detection machine, and the device for vibration screening (10) is by expecting
Storehouse (13), vibration screening unit (12) and blanking bin (15) are connected in sequence, and the blanking bin (15) is connected on described
Expect device (20), the blanking bin (15) is for containing the soft capsule to be detected.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910326713.XA CN109894388B (en) | 2019-04-23 | 2019-04-23 | Soft capsule automatic detection system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910326713.XA CN109894388B (en) | 2019-04-23 | 2019-04-23 | Soft capsule automatic detection system |
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| CN109894388A true CN109894388A (en) | 2019-06-18 |
| CN109894388B CN109894388B (en) | 2020-11-17 |
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| CN111250429A (en) * | 2020-01-15 | 2020-06-09 | 深圳市太赫兹科技创新研究院有限公司 | Method and device for detecting sealing defects |
| CN111495771A (en) * | 2020-04-30 | 2020-08-07 | 苏州宝带机电设备有限公司 | Sponge feeding equipment with efficient sorting function and working method thereof |
| CN111874329A (en) * | 2020-07-28 | 2020-11-03 | 深圳职业技术学院 | Packaging equipment of bar-shaped cutter |
| CN111903987A (en) * | 2020-04-29 | 2020-11-10 | 重庆天邦食品有限公司 | Condensing splash-proof fruit juice squeezing processing device |
| CN112517428A (en) * | 2020-10-27 | 2021-03-19 | 贵州大学 | Inspection rejects device among capsule visual defect testing process |
| CN115445945A (en) * | 2022-10-11 | 2022-12-09 | 景德镇陶瓷大学 | Silicon nitride bearing ball defect nondestructive testing device with multi-level defect classification |
| CN116116748A (en) * | 2023-02-03 | 2023-05-16 | 深圳奥拦科技有限责任公司 | Soft capsule detection equipment |
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| CN115445945A (en) * | 2022-10-11 | 2022-12-09 | 景德镇陶瓷大学 | Silicon nitride bearing ball defect nondestructive testing device with multi-level defect classification |
| CN115445945B (en) * | 2022-10-11 | 2024-05-24 | 景德镇陶瓷大学 | Multilayer defect classification's silicon nitride bearing ball defect nondestructive test device |
| CN116116748A (en) * | 2023-02-03 | 2023-05-16 | 深圳奥拦科技有限责任公司 | Soft capsule detection equipment |
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