CN204320669U - A kind of automatic intelligent plug detects machine - Google Patents
A kind of automatic intelligent plug detects machine Download PDFInfo
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- CN204320669U CN204320669U CN201420708256.3U CN201420708256U CN204320669U CN 204320669 U CN204320669 U CN 204320669U CN 201420708256 U CN201420708256 U CN 201420708256U CN 204320669 U CN204320669 U CN 204320669U
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Abstract
The utility model provides a kind of automatic intelligent plug and detects machine, comprise feeding mechanism (0), charging dressing mechanism (1), detect conveying device (2), vision inspection apparatus (3) and go-on-go mechanism (4), it is characterized in that, described feeding mechanism (0) comprises feeding mechanism guide rail (02), described charging dressing mechanism (1), comprise discharge guide (11), mini-roundabout (12) and thumb wheel (13), described detection conveying device (2) reception thumb wheel (13) dials the plug from mini-roundabout (12), plug is delivered to vision inspection apparatus (3) to detect, described vision inspection apparatus (3) is to the outward appearance of plug, size, colour deficient detects.Full automatic rubber plug of the present utility model detects machine, comprehensive detection can be carried out to product, have structure simple, facilitate Photoelectric Detection, discharging more evenly, stable, arrangement in order, conveying stability and shock resistance is good, repair and maintenance convenient, can adapt to the detection of multiple plug.
Description
Technical field
The utility model relates to machine vision detection device, is specifically related to a kind ofly carry automatic intelligent plug steady, easy to detect to detect machine.
Background technology
In Key works Drug packing field, lyophilized formulations, antibiotic powder pin, infusion solutions, oral liquid, biologic product, blood product etc. all can use medical rubber plug as packaging material in a large number.Because whether drug safety directly can threaten the health and lives of patient, and plug is the packaging material directly contacting medicine, and each large pharmacy corporation is very high to the requirement of plug quality, and the even requirement had provides disposable plug.Plug manufacturing enterprise, in order to ensure the quality of plug, except will detecting the physics and chemistry characteristics such as thermal source, microorganism, particulate, metallic element, hot strength, also needs the outward appearance to plug, shape, size, aberration etc. to carry out omnibearing detection.
In fact, in plug production process, plug inevitably there will be polygon, cut wound, angle of collapsing, deformation, breakage, color spot, white point, dirty, foreign matter, hair, punching partially, surface folding, colloidal sol is bad, eccentric, mix the defects such as type, starved, bubble, film, aberration, also may go out mixed plug situation in operating process.At present, in order to these faulty goods being picked out, plug manufacturing enterprise is mostly employing artificial visually examine and selecting the Manual light procuratorial organ formula combined carrys out Mass Control by hand, but, not only there is the problems such as testing staff is many, entreprise cost is high, inefficiency in this method, also there is the problems such as undetected, false retrieval, plug pollution.
And Manual light inspection is easy to the impact being subject to personal mood, and testing result can change due to the factor of some subjectivities, and testing result is unstable.And Machine Vision Detection speed is fast, production line high-speed, production requirement efficiently can be met, and Detection results is stablized, the result detected is very reliably objective, and liberated productivity to a great extent, reduce labour cost, create very large economic benefit and social benefit.
Pharmaceuticals industry plug kind used reaches hundreds of kind.The difference such as outward appearance, shape, size, color of some product is very little, is only difficult to differentiate by artificial method, causes product flase drop, undetected phenomenon to exist, and then affect the qualification rate of subsequent product.
The mechanical detection systems of machine vision technique and related software, sophisticated design, can efficiently, fast and accurately detect the number of drawbacks such as outward appearance, shape, size, color of large batch of product, apply in a lot of industry, improve product percent of pass, decrease artificial labour intensity, decrease the artificial link participated in production process, avoid the pollution to product in production process as much as possible.For enterprise has saved a large amount of human costs and production site.And full inspection can be accomplished can only do the project inspected by random samples in the past.
But, on the production line of the product of prior art, often to need a collection of parts mass-produced one by one, stably, the outputting on conveyer of sequence, and then for the production of the further production procedure in line.
In prior art, generally by the parts that vibrating disk and respective track will export, such as, plug, outputs on conveyer belt one by one.But, when being exported by vibrating disk, export and instability, the spacing between plug may be caused uneven, also likely cause two plugs to connect together, not easily separate.Even arrange unordered between plug, position inconsequent, uncontrollable in normal fluctuation range.This is because, under normal circumstances, guide rail is straight, the power that plug advances is exactly the promotion of plug below, after the power that advances of plug be the thrust of plug more below, the root of thrust is traced back in vibrating disk always, the extruding of this thrust from vibrating disk between plug is transmitted to guide rail outlet, be subject to several factors impact, and unstable, cause guide rail exit to be left the boundary also unstable.After plug drops to conveyer, under normal circumstances, the motion of conveyer and the motor pattern of main body inconsistent, be subject to several factors impact, and unstable, cause mini-roundabout exit to be left the boundary also unstable.
In prior art, also there is the improved procedure to this, one accelerates plug by increasing by a blowning installation at the vibration guide rail place of vibrating disk, so that can be spaced apart between two plugs, but, after adding blowning installation, while the discharging speed quickening of plug, discharging speed is more unstable, more needs a stabilising arrangement; The control that one comes Position on rubber stopper by increasing stop gauge, so that arrangement in order between plug, but after increasing stop gauge, causes plug self to produce rotary motion while the position of plug discharging is controlled, makes discharging more unstable.
Therefore, charging dressing mechanism of the prior art is all difficult to carry out even, stable discharging.
For the many disadvantages of Manual light inspection, adopt the Full automatic rubber plug of machine vision to detect machine and Manual light can be replaced to examine ensure the quality of product, detect the conveying device of machine core component as plug, therefore just especially important.
First the detected object plug of machine is detected, its main component is medicinal butyl rubber, in the plug production process of reality, use silicone oil as the coating outside rubber stopper, the lubricity of plug can be improved on the one hand, reduce the coefficient of friction between plug and between transmitting device, contribute to the smooth and easy slip of plug, facilitate the work of plug machine; On the other hand, generation is peeled off in rubber stopper friction particle from rubber stopper self can be reduced, metal ion such as the heavy metals such as calcium, aluminium, zinc, lead can be avoided to be extracted by medicine simultaneously.But the use of silicone oil in reality, also brings other problem.The delivery platform that the conveying device that plug detects machine detects as plug, conveying device surface quality and roughness, the impact comprehensively stressed on plug is comparatively large, directly can affect the control of movement locus in plug testing process, and then have influence on the precision of each station camera calibration.The parts cleaning silicone oil of the carrying plug of regular dismounting conveying device, is listed in plug and is detected in the periodic maintenance inventory of machine as a big event.
Secondly, the design detecting machine is not only towards the plug of single variety, and the plug of different cultivars detects, and needs the transfer unit changing corresponding surface roughness.
Moreover because camera is higher for the requirement of light in testing process, the material transmitting surface preferably adopts the specific glass material of energy printing opacity, and this just need not carry out turn-over to detection to picture.And the requirement of the material property such as the surface abrasion resistance degree of this kind of glass material and impact resistance is very high, after longtime running, also easily sustain damage.
Therefore, this kind of dismountable quick-replaceable transmission structure, detects captain for plug and runs efficiently the phase, play considerable effect.
At present, the transmission mechanism of the plug detection machine of prior art cannot solve the problem.
Utility model content
Utility model object of the present utility model is to provide a kind of automatic intelligent plug and detects machine, comprehensive detection can be carried out to product, have structure simple, facilitate Photoelectric Detection, discharging more evenly, stable, arrangement in order, conveying stability and shock resistance is good, repair and maintenance convenient, can adapt to the detection of multiple plug.
The concrete technical scheme of the utility model is that a kind of automatic intelligent plug detects machine, comprises feeding mechanism, charging dressing mechanism, detects conveying device, vision inspection apparatus and go-on-go mechanism, it is characterized in that,
Described feeding mechanism comprises feeding mechanism guide rail,
Described charging dressing mechanism, comprise discharge guide, mini-roundabout and thumb wheel, described discharge guide is " ┏ ┓ " shape structure, the inward flange spacing of the straight flange that two of " ┏ ┓ " shape structure are parallel is a bit larger tham the diameter of plug, before described discharge guide is arranged on the outlet of the feeding mechanism guide rail carrying out feeding mechanism, the parallel straight flange of two of discharge guide is relative with the outlet of feeding mechanism guide rail, gap between the outlet of discharge guide and feeding mechanism guide rail is less than the diameter of plug, described mini-roundabout is arranged on the outlet of feeding mechanism guide rail and the below of discharge guide, described thumb wheel installs the top of mini-roundabout, between thumb wheel and mini-roundabout, gap is less than the height of plug, at the rotation of described thumb wheel and the rotation axis parallel of mini-roundabout, the rotation of thumb wheel is positioned at the inner side of the arc track that plug moves on mini-roundabout,
Described detection conveying device reception thumb wheel dials the plug from mini-roundabout, plug is delivered to vision inspection apparatus and detects,
Described vision inspection apparatus detects the outward appearance of plug, size, colour deficient,
The finished product of plug and waste product are carried out differentiation and output detections machine by described go-on-go mechanism.
Further, described detection conveying device comprises transparent glass rotary disc, upper gasket, lower gasket and rotary support assembly, described glass rotary disc is ring-like, described upper gasket is pasted and fixed on glass rotary disc internal diameter outer edge, the rotating shaft of described lower gasket and rotary support assembly is fixed, be bolted between described upper gasket and lower gasket, described glass rotary disc, upper gasket, the rotating shaft coaxle line of lower gasket and rotary support assembly and with the rotation axis parallel of thumb wheel and mini-roundabout, the annular upper surface of glass rotary disc is positioned at thumb wheel and mini-roundabout circular outer edge and overlaps the below at place, the plug that thumb wheel is promoted drops on glass rotary disc reposefully from mini-roundabout.
Further, described detection conveying device also comprises fixed tray, the rotating shaft of described rotary support assembly has the boss of annular, described fixed tray and the boss of this annular fixedly mount, described lower gasket is fixedly mounted on fixed tray, described upper gasket is arranged on the downside of glass rotary disc, lower gasket is arranged on the downside of upper gasket, the material of upper gasket and lower gasket is aluminium alloy, and the plug that roughness and the plug of described glass rotary disc upper surface detect the different size model of machine testing matches.
Further, described vision inspection apparatus comprises floor detection camera, size detection camera, side detection camera and top detection camera, and described floor detection camera is arranged on below transparent glass rotary disc and detects the bottom of plug.
Further, the position-adjustable of discharge guide before the outlet of feeding mechanism guide rail of described charging dressing mechanism is also fixing, the plane that the parallel straight flange of two of described discharge guide is formed is to the Way out skew back of feeding mechanism guide rail, the plane that the parallel straight flange of two of discharge guide is formed is 60-80 degree with the angle of horizontal plane, rotates in the counterclockwise direction when described thumb wheel and mini-roundabout work.
Further, described detection conveying device also comprises the rotary shaft rotating speed of collection rotary support assembly and the encoder of corner, and the rotary support assembly of described detection conveying device also comprises the angular contact ball bearing bearing axial force.
The beneficial effects of the utility model are, 1) and by with the addition of the discharge guide of the inclination that is separated before the outlet of feeding mechanism guide rail.Because this discharge guide has certain angle of inclination, and be separated with vibrating disk, when product is from feeding mechanism guide rail to discharge guide, by gravity effect and glide, weaken the impact of plug thrust below to a certain extent, can be more stable.Product produces curve with thumb wheel rotary motion and walks to expect track after mini-roundabout rotary motion, and the unstable situation on mini-roundabout is solved, steady ordered make the discharging of biography product.Therefore, the utility model achieves more even, stable, orderly discharging.2) detect the structure that conveying device adopts rotating disk, rotating disk is transparent glass rotary disc, and can facilitate Photoelectric Detection, structure is simple.Adopt the aluminum alloy materials of the multilayer force transferring structure such as packing ring and pallet and lightweight, add rotational stabilization and shock resistance.Glass rotary disc can be easy to be separated with rotating shaft, and repair and maintenance is convenient, is also convenient for changing the glass rotary disc of multiple different coefficients of friction, can adapt to multiple plug and detect.3) plug up and down and surrounding be furnished with detection camera, the outward appearance of plug, size, colour deficient are detected.Particularly transparent glass rotary disc can detect at the bottom of plug easily from below.
Accompanying drawing explanation
Fig. 1 is that Full automatic rubber plug of the present utility model detects machine front view
Fig. 2 is that Full automatic rubber plug of the present utility model detects machine top view
Fig. 3 is that plug of the present utility model detects the charging dressing mechanism of machine and feeding mechanism and detection conveying device schematic perspective view
Fig. 4 is that plug of the present utility model detects the charging dressing mechanism of machine and feeding mechanism and detection conveying device top view
Fig. 5 is that plug of the present utility model detects the charging dressing mechanism of machine and the enlarged diagram of feeding mechanism
Fig. 6 is the operating diagram that plug of the present utility model detects the charging dressing mechanism of machine
Fig. 7 is the structural representation that plug of the present utility model detects an embodiment of the detection conveying device of machine
Legend,
Feeding mechanism 0:
Vibrating disk 01, feeding mechanism guide rail 02;
Charging dressing mechanism 1:
Discharge guide 11, mini-roundabout 12, thumb wheel 13;
Detect conveying device 2:
Glass rotary disc 21, upper gasket 22, lower gasket 23, fixed tray 24, rotary support assembly 25, encoder 26;
Vision inspection apparatus 3:
Floor detection camera 31, size detection camera 32, side detection camera 33, top detection camera 34;
Go-on-go mechanism 4:
Play useless outlet 41, play useless push rod 42, product outlet 43, finished product push rod 44;
Plug 9.
Detailed description of the invention
Below in conjunction with accompanying drawing, the technical solution of the utility model is further described.
As shown in Figure 1-2, a kind of automatic intelligent plug of the present utility model detects machine, comprises feeding mechanism 0, charging dressing mechanism 1, detection conveying device 2, vision inspection apparatus 3 and go-on-go mechanism 4.
Described feeding mechanism 0 comprises feeding mechanism guide rail 02 and vibrating disk 01, and vibrating disk 01 has vibration generating arrangement and spiral helicine track, and its top is the horn mouth shape of a upward opening.At the inner chamber of vibrating loudspeakers mouth, be together with inwall spiral involute guide rail at an angle, the angular width height of track and spiral angle, according to detection plug kind and appearance and size and setting.Such as, can match with the profile of plug in the cross section of track, and like this, the plug of only putting on right position just can be transported on feeding mechanism guide rail 02.Vibration generating arrangement drives vibrating disk 01 entirety to vibrate, and spiral helicine track ceaselessly rotates simultaneously, is ajusted by Position on rubber stopper and move into feeding mechanism guide rail 02 outside the spiral helicine track of vibrating disk 01.The feeding mechanism 0 with vibrating disk 01 is adopted to carry out discharging to the utility model charging dressing mechanism.This vibration generating arrangement can drive helical track to vibrate, thus by product to be output, such as, plug, vibrates on the outer side track of helical track.In the present embodiment, employing be the vibrating disk of routine of the prior art, above to the restriction of description not to scope of the present utility model of the structure of vibrating disk 01.A collection of product is vibrated peripheral tracks by vibrating disk 01 mid portion by vibrating disk 01 main role exactly gradually, and exports from peripheral tracks.The peripheral tracks of vibrating disk 01 can also be arranged the conveyer belt of rotation, outwards to be exported by the product in vibrating disk 01 peripheral tracks.
When plug to be detected pours vibrating disk 01 into, the effect and producing that the plug being deposited in bottom receives vibration generating arrangement is below beated, part enters the entrance of bottom helical orbit thus, receives again the squeezing action of plug below, progressively upwards successively advances along track slope.The outstanding marginal edge in the bottom surface of plug own advances limit and interior wall friction and produces spinning motion, under comprehensive function, injection and the not positive plug of form, progressively extrude from helical orbit and fall the bottom of vibration entry table 01, again carry out the charge motion of next circulation, and neat plug of arranging, then one circle circle the top being advanced to vibrating disk 01 and enter horizontally-guided track and feeding mechanism guide rail 02.
As in Figure 3-5, a kind of plug of the present utility model detects the charging dressing mechanism of machine, comprises discharge guide 11, mini-roundabout 12 and thumb wheel 13.
One end of feeding mechanism guide rail 02 is arranged on vibrating disk 01, is fixedly installed on the outer side track of the helical track of vibrating disk 01, and is connected with outer side track.The other end of feeding mechanism guide rail 02 stretches out outside vibrating disk 01.Feeding mechanism guide rail 02 can substantially in horizontal direction, also can oliquely downward to slightly tilting, and such as, tilt a low-angle.
Described discharge guide 11 is the rectangular box structure of " ┏ ┓ " shape, and the inward flange spacing of the straight flange that two of " ┏ ┓ " shape structure are parallel is a bit larger tham the diameter of plug.
Before described discharge guide 11 is arranged on the outlet of the feeding mechanism guide rail 02 carrying out feeding mechanism, the parallel straight flange of two of discharge guide 11 is relative with the outlet of feeding mechanism guide rail 02, and the gap between the outlet of discharge guide 11 and feeding mechanism guide rail 02 is less than the diameter of plug.The position-adjustable of described discharge guide 11 before the outlet of feeding mechanism guide rail 02 is also fixing.The plane that the parallel straight flange of two of described discharge guide 11 is formed is to the Way out skew back of feeding mechanism guide rail 02, and the angle of the plane that the parallel straight flange of two of discharge guide 11 is formed and horizontal plane is 60-80 degree.
As mentioned above, feeding mechanism guide rail 02 can substantially in horizontal direction, also can oliquely downward to slightly tilting, if feeding mechanism guide rail 02 oliquely downward tilts, then the angle of inclination of feeding mechanism guide rail 02 is less than the angle of plane that the parallel straight flange of two of discharge guide 11 formed and vertical plane.The angle of the plane that the parallel straight flange of two of discharge guide 11 is formed and vertical plane, when 10-15 degree, 16-18 degree, 19-25 degree or 26-30 spend, also has and well arranges output effect.
Discharge guide 11 also can have the strip slideway of protection walls, upper opening for both sides.Smoothing process can be carried out, to promote the output of plug to the inner surface of discharge guide.
Described mini-roundabout 12 is arranged on the outlet of feeding mechanism guide rail 02 and the below of discharge guide 11.
Described thumb wheel 13 installs the top of mini-roundabout 12, between thumb wheel 13 and mini-roundabout 12, gap is less than the height of plug, at the rotation of described thumb wheel 13 and the rotation axis parallel of mini-roundabout 12, the rotation of thumb wheel 13 is positioned at the inner side of the arc track that plug moves on mini-roundabout 12.Described thumb wheel 13 and mini-roundabout 12 rotate when working in the counterclockwise direction.
Plug is being sent arrival mini-roundabout 12 upper surface at discharge guide 11, counter-clockwise rotary motion is carried out by mini-roundabout 12, plug is moved to and thumb wheel 13, due to thumb wheel 13 row counter-clockwise rotary motion, contact with steadily put, make it to produce regular curvilinear motion, the next stage that is sent to by plug of steady ordered detects in conveying device 2.
When the utility model charging dressing mechanism works, the central authorities first constantly or at intervals to vibrating disk 01 add plug, and when these plugs add vibrating disk 01 central to, be in disordered state, namely the attitude of each plug is different, is spaced not open.Vibrating device in vibrating disk 01 sends vibration, and drive vibrating disk 01 also to vibrate, meanwhile, the helical track on vibrating disk 01 especially peripheral tracks ceaselessly rotates.The result of the helical track vibration of vibrating disk 01 shifts to the outside of the helical track of vibrating disk 01 gradually by causing a large amount of plugs be positioned in the middle of vibrating disk 01, and drive plug is entered into feeding mechanism guide rail 02 by the rotation of peripheral tracks, and advance forward along feeding mechanism guide rail 02.
On feeding mechanism guide rail 02, the advance mainly continuous motive force of plug and the vibration of vibrating disk 01 rearward of plug, therefore, two plug intervals are not opened, if directly install next stage to detect conveying device in the below of feeding mechanism guide rail 02, the interval of the plug then fallen from feeding mechanism guide rail 02 will be uneven, that is, export and unstable.But, in the utility model, with the addition of discharge guide 11, when plug advances to the port of export of feeding mechanism guide rail 02 along feeding mechanism guide rail 02, it can not directly be fallen in conveying device, but enters discharge guide 11 by the gap between feeding mechanism guide rail 02 and discharge guide 11.
As shown in Figure 6, be extruded whereabouts plug to have slipped down on discharge guide 11.Be extruded whereabouts plug to have slipped down on discharge guide 11.Feeding mechanism guide rail 02 is connected on vibrating disk 01, so the onward impulse acted on feeding mechanism guide rail 02 be the sieve that shakes vibration force and below plug motive force with joint efforts, wherein, F1 generation table acts on making a concerted effort on plug below, F2 role of delegate making a concerted effort on plug above.Under normal circumstances, F1 and F2 is unequal, and the speed of plug when leaving feeding mechanism guide rail 02 is unstable.
When plug slides on discharge guide 11, because two guide rails do not connect, discharge guide 11 can not be subject to the vibration effect of vibrating disk 01, plug is subject to the impact of the component F3/F4 of gravity and glides, because plug is first subject to the impact of F3/F4 below, so plug first starts to accelerate below, when plug above plug gliding speed is greater than is from the speed of feeding mechanism guide rail 02 discharging, plug is by the thrust of above plug after departing from below, because the component F3/F4 of the equal suffered gravity of each plug quality is equal so acceleration is equal, plug incites somebody to action space out gradually on discharge guide 11, final stablely from discharge guide 11 move to mini-roundabout 12 upper surface.Because plug speed out from feeding mechanism guide rail 02 is unstable, even if may occur that plug first starts to accelerate below, be in the situation that plug below and both the plugs be in the above time difference of falling on discharge guide 11 be not enough to the two to distinguish, the plug be now in below still can be subject to the impact being in plug above, but now because feeding mechanism guide rail 02 and discharge guide 11 are not fixed together, plug on discharge guide 11 can not be subject to the vibration effect of vibrating disk 01, still than directly from feeding mechanism guide rail 02, directly discharging is more stable.Taken away successively by mini-roundabout 12 counter-clockwise rotary motion in a flash at plug whereabouts mini-roundabout 12.Because plug falls to being subject to the impact of the revolving force of F3/F4 gravity and F5, can make all may be inconsistent with orientation, left and right before and after the position of plug on mini-roundabout 12, thus a thumb wheel 13 is increased between mini-roundabout 12 and the rotating disk of next stage conveying device 2, the counterclockwise movement simultaneously making thumb wheel 13 carry out certain speed by orderly for the plug of orientation instability be aligned to same angle after, under expect next stage conveying device 2 rotating disk above, so just more stable than the mode of direct transition.
Therefore, the utility model, by with the addition of the discharge guide 11 of the inclination that is separated with feeding mechanism guide rail 02 between feeding mechanism guide rail 02 with next stage conveying device 2, to achieve more evenly, stably discharging; The utility model by with the addition of a thumb wheel 13 between mini-roundabout 12 and the rotating disk of next stage conveying device 2, achieves and more even, stable walks material.
As shown in Figure 7, a kind of embodiment of detection conveying device 2 of the present utility model.It comprises transparent glass rotary disc 21, upper gasket 22, lower gasket 23, fixed tray 24, rotary support assembly 25 and encoder 26.Detect the form that conveying device 2 also can adopt conveyer belt, opaque conveyer belt in this way, also needs the turn-over rig of a plug.
Described glass rotary disc 21 is that ring-like, described upper gasket 22 is pasted and fixed on glass rotary disc 21 internal diameter outer edge.Described upper gasket 22 uses strong fastening glue and glass rotary disc 21 lower surface to be directly bonded as one, during dismounting and change, glass rotary disc 21 and upper gasket 22 are pulled down simultaneously, depart from lower gasket 23, after upper gasket 22 and glass rotary disc 21 bond, sub-assembly is compared with simple glass rotary disc 21, and impact resistance has had and comparatively significantly improves.
Described lower gasket 23 is fixed with the rotating shaft of rotary support assembly 25.The rotating shaft of described rotary support assembly 25 has the boss of annular, described fixed tray 24 fixedly mounts with the boss of this annular, and described lower gasket 23 is fixedly mounted on fixed tray 24.Described rotary support assembly 25 also comprises the angular contact ball bearing bearing axial force.
Be bolted between described upper gasket 22 and lower gasket 23, convenient disassembly accurate positioning.Described upper gasket 22 is arranged on the downside of glass rotary disc 21, and lower gasket 23 is arranged on the downside of upper gasket 22, and the material of upper gasket 22 and lower gasket 23 is the aluminium alloy meeting pharmaceuticals industry standard.This kind of quality of materials is light, and anti-seismic performance is good, makes the running of glass rotary disc 21 more steadily smooth.Moment of torsion is by fixed tray 24, and lower gasket 22, upper gasket 23, glass rotary disc 21 transmit successively, drives the plug transmission be positioned on glass rotary disc 21.
The rotating shaft coaxle line of described glass rotary disc 21, upper gasket 22, lower gasket 23 and rotary support assembly 25.
Described encoder 26 is placed in above rotating disk, by dismountable central shaft, be directly connected with rotary support assembly 25, can the accurately real-time speed collecting glass rotary disc 21 and deflection angle, image data is uploaded to host computer, is convenient to the integrated treatment of later data.Be quick-disassembly structure between described encoder 26 and rotary support assembly 25, when glass rotary disc 21 structure needs dismounting cleaning, only encoder 26 need be connected fastening screw with rotary support assembly 25 to remove, the top withdrawal space can be vacateed, glass rotary disc 21 and upper gasket 22 depart from lower gasket 23, just can change easily from upper space and shift out machine.
Described glass rotary disc 21, for the plug of different size model, is provided with the configuration of different surface roughness.Detect the frictional force comprehensive function that plug is subject to centrifugal force and glass rotary disc 21, do uniform circular motion by certain track.Proportion relation between plug and glass rotary disc 21 is by calculating and long-term experiment structure composition draw in detail, the detected object making this plug detect machine is not limited to a kind, even if detected object is changed, only need to change corresponding glass rotary disc 21, the pattern that change host computer is corresponding, still can detect the plug of different size accurately.
The rotating shaft coaxle line of described glass rotary disc 21, upper gasket 22, lower gasket 23 and rotary support assembly 25 and with the rotation axis parallel of thumb wheel 13 and mini-roundabout 12, the annular upper surface of glass rotary disc 21 is positioned at thumb wheel 13 and mini-roundabout 12 circular outer edge and overlaps the below at place, and the plug that thumb wheel 13 is promoted drops on glass rotary disc 21 reposefully from mini-roundabout 12.
The outward appearance of described vision inspection apparatus 3 pairs of plugs, size, colour deficient detect.Described vision inspection apparatus 3 comprises floor detection camera 31, size detection camera 32, side detection camera 33 and top detection camera 34, and described floor detection camera 31 is arranged on below transparent glass rotary disc 21 and detects the bottom of plug.
Finished product and waste product are carried out differentiation and output detections machine by described go-on-go mechanism 4.Described go-on-go mechanism 4 comprises plays useless outlet 41, plays useless push rod 42, product outlet 43 and finished product push rod 44, described play useless push rod 42 cylinder and to be pushed by the plug being detected as waste product as power and play useless outlet 41 output detections machine, the plug being detected as finished product is pushed product outlet 43 output detections machine as power by described finished product push rod 44 cylinder.
The course of work of plug machine is as follows, and plug pours vibrating disk 01 into by hopper, by vibration, plug is outputted to successively the mini-roundabout 12 of charging transition by direction, after mini-roundabout 12 is rotated counterclockwise, is evenly transported in detection conveying device 2 by plug by thumb wheel 13.
Plug detecting, conveying device 4 is passed through successively the 3rd side detection station of the first floor detection station of floor detection camera 31, the second size detection station of size detection camera 32 and side detection camera 33 and top detection camera 34.By the detection of three groups of stations, the mass defect of plug outer surface all can accurately be detected.When useless outlet 41 is played in the plug arrival through detecting, control system exports inspection rejects signal, and employing is played useless push rod 42 and plug is rejected defective storehouse.Do not have mass defect certified products can at finished product mouth 9 by point storehouse to finished bin.
It should be noted that, those skilled in the art also should be appreciated that, above-described embodiment is also only the explanation to exemplary implementation of the present utility model, the restriction not to the utility model scope.This practicality is not newly only applicable to the detection of plug, can be applicable to the detection of bulk, cylindrical product yet.
Claims (6)
1. an automatic intelligent plug detects machine, comprise feeding mechanism (0), charging dressing mechanism (1), detection conveying device (2), vision inspection apparatus (3) and go-on-go mechanism (4), is characterized in that
Described feeding mechanism (0) comprises feeding mechanism guide rail (02),
Described charging dressing mechanism (1), comprise discharge guide (11), mini-roundabout (12) and thumb wheel (13), described discharge guide (11) is " ┏ ┓ " shape structure, the inward flange spacing of the straight flange that two of " ┏ ┓ " shape structure are parallel is a bit larger tham the diameter of plug, before described discharge guide (11) is arranged on the outlet of the feeding mechanism guide rail (02) carrying out feeding mechanism, the parallel straight flange of two of discharge guide (11) is relative with the outlet of feeding mechanism guide rail (02), gap between the outlet of discharge guide (11) and feeding mechanism guide rail (02) is less than the diameter of plug, described mini-roundabout (12) is arranged on the outlet of feeding mechanism guide rail (02) and the below of discharge guide (11), described thumb wheel (13) installs the top of mini-roundabout (12), between thumb wheel (13) and mini-roundabout (12), gap is less than the height of plug, at the rotation of described thumb wheel (13) and the rotation axis parallel of mini-roundabout (12), the rotation of thumb wheel (13) is positioned at the inner side of plug at the arc track of the upper motion of mini-roundabout (12),
Described detection conveying device (2) reception thumb wheel (13) dials the plug from mini-roundabout (12), plug is delivered to vision inspection apparatus (3) and detects,
Described vision inspection apparatus (3) detects the outward appearance of plug, size, colour deficient,
The finished product of plug and waste product are carried out differentiation and output detections machine by described go-on-go mechanism (4).
2. a kind of automatic intelligent plug as claimed in claim 1 detects machine, it is characterized in that, described detection conveying device (2) comprises transparent glass rotary disc (21), upper gasket (22), lower gasket (23) and rotary support assembly (25), described glass rotary disc (21) is for ring-like, described upper gasket (22) is pasted and fixed on glass rotary disc (21) internal diameter outer edge, described lower gasket (23) is fixed with the rotating shaft of rotary support assembly (25), be bolted between described upper gasket (22) and lower gasket (23), described glass rotary disc (21), upper gasket (22), the rotating shaft coaxle line of lower gasket (23) and rotary support assembly (25) and with the rotation axis parallel of thumb wheel (13) and mini-roundabout (12), the annular upper surface of glass rotary disc (21) is positioned at thumb wheel (13) and mini-roundabout (12) circular outer edge and overlaps the below at place, the plug that thumb wheel (13) is promoted drops on glass rotary disc (21) reposefully from mini-roundabout (12).
3. a kind of automatic intelligent plug as claimed in claim 2 detects machine, it is characterized in that, described detection conveying device (2) also comprises fixed tray (24), the rotating shaft of described rotary support assembly (25) has the boss of annular, described fixed tray (24) fixedly mounts with the boss of this annular, described lower gasket (23) is fixedly mounted on fixed tray (24), described upper gasket (22) is arranged on glass rotary disc (21) downside, lower gasket (23) is arranged on upper gasket (22) downside, the material of upper gasket (22) and lower gasket (23) is aluminium alloy, the plug that roughness and the plug of described glass rotary disc (21) upper surface detect the different size model of machine testing matches.
4. a kind of automatic intelligent plug as claimed in claim 1 detects machine, it is characterized in that, described vision inspection apparatus (3) comprises floor detection camera (31), size detection camera (32), side detection camera (33) and top detection camera (34), and described floor detection camera (31) is arranged on transparent glass rotary disc (21) below and detects the bottom of plug.
5. a kind of automatic intelligent plug as claimed in claim 1 detects machine, it is characterized in that, the position-adjustable of discharge guide (11) before the outlet of feeding mechanism guide rail (02) of described charging dressing mechanism (1) is also fixing, the plane that the parallel straight flange of two of described discharge guide (11) is formed is to the Way out skew back of feeding mechanism guide rail (02), the angle of the plane that the parallel straight flange of two of discharge guide (11) is formed and horizontal plane is 60-80 degree, rotate in the counterclockwise direction when described thumb wheel (13) and mini-roundabout (12) work.
6. a kind of automatic intelligent plug as described in any one of claim 2-3 detects machine, it is characterized in that, described detection conveying device (2) also comprises the rotary shaft rotating speed of collection rotary support assembly (25) and the encoder (26) of corner, and the rotary support assembly (25) of described detection conveying device (2) also comprises the angular contact ball bearing bearing axial force.
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| CN201420708256.3U CN204320669U (en) | 2014-11-21 | 2014-11-21 | A kind of automatic intelligent plug detects machine |
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| CN201420708256.3U CN204320669U (en) | 2014-11-21 | 2014-11-21 | A kind of automatic intelligent plug detects machine |
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| CN204320669U true CN204320669U (en) | 2015-05-13 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104384110A (en) * | 2014-11-21 | 2015-03-04 | 无锡传奇科技有限公司 | Full automatic rubber plug detecting machine |
| CN105032788A (en) * | 2015-07-16 | 2015-11-11 | 成都宝利根自动化技术有限公司 | Product appearance defect detection equipment |
| CN107576301A (en) * | 2017-10-13 | 2018-01-12 | 昆山嘉斯特自动化技术有限公司 | A kind of pad detection machine |
| CN108636820A (en) * | 2018-03-30 | 2018-10-12 | 中国科学院自动化研究所 | The precision component automatic detection of view-based access control model and sorting system and method |
| CN109174677A (en) * | 2018-07-09 | 2019-01-11 | 中国科学院上海光学精密机械研究所 | Pellet sphericity battery checker structure and detection method for separating |
| CN111760811A (en) * | 2020-07-07 | 2020-10-13 | 无锡传奇科技有限公司 | Full-automatic freeze-dried powder needle detects machine |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384110A (en) * | 2014-11-21 | 2015-03-04 | 无锡传奇科技有限公司 | Full automatic rubber plug detecting machine |
| CN104384110B (en) * | 2014-11-21 | 2016-09-14 | 无锡传奇科技有限公司 | A kind of Full automatic rubber plug testing machine |
| CN105032788A (en) * | 2015-07-16 | 2015-11-11 | 成都宝利根自动化技术有限公司 | Product appearance defect detection equipment |
| CN107576301A (en) * | 2017-10-13 | 2018-01-12 | 昆山嘉斯特自动化技术有限公司 | A kind of pad detection machine |
| CN107576301B (en) * | 2017-10-13 | 2024-04-09 | 昆山嘉斯特自动化技术有限公司 | Gasket detects machine |
| CN108636820A (en) * | 2018-03-30 | 2018-10-12 | 中国科学院自动化研究所 | The precision component automatic detection of view-based access control model and sorting system and method |
| CN109174677A (en) * | 2018-07-09 | 2019-01-11 | 中国科学院上海光学精密机械研究所 | Pellet sphericity battery checker structure and detection method for separating |
| CN111760811A (en) * | 2020-07-07 | 2020-10-13 | 无锡传奇科技有限公司 | Full-automatic freeze-dried powder needle detects machine |
| CN111760811B (en) * | 2020-07-07 | 2024-01-30 | 无锡传奇科技有限公司 | Full-automatic freeze-dried powder injection detection machine |
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Denomination of utility model: Intelligent full-automatic rubber plug detector Effective date of registration: 20170216 Granted publication date: 20150513 Pledgee: Bank of Jiangsu Wuxi branch, Limited by Share Ltd, Huishan Pledgor: WUXI LEGEND TECHNOLOGY CO., LTD. Registration number: 2017990000109 |
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