CN108686970A - A kind of rice-pudding leaf automatic sorting device - Google Patents

A kind of rice-pudding leaf automatic sorting device Download PDF

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Publication number
CN108686970A
CN108686970A CN201810573725.8A CN201810573725A CN108686970A CN 108686970 A CN108686970 A CN 108686970A CN 201810573725 A CN201810573725 A CN 201810573725A CN 108686970 A CN108686970 A CN 108686970A
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zong
leaves
conveyor belt
automatic sorting
sorting device
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CN108686970B (en
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苏华山
蒋明
谢碧衡
胡超群
陈勇
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Suiping Lingxin Agricultural Technology Co ltd
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China Three Gorges University CTGU
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04Sorting according to size
    • B07C5/10Sorting according to size measured by light-responsive means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • B07C5/3422Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups

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  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Sorting Of Articles (AREA)

Abstract

本发明公开一种粽叶自动分选装置,它包括如下部分:运料机构,用于输送粽叶并对粽叶进行翻面;视觉模块,用于对粽叶正反两面图像进行拍摄和采集;控制模块,用于接收视觉模块采集的图像信息,并控制运料机构和储料机构的驱动装置;储料机构,用于根据不同粽叶的品质将粽叶分别存入不同区域;本发明能够根据粽叶品质分选出不同的粽叶,减少了人工分选粽叶所需的人力和时间成本,减少了粽叶破损的现象发生,提高了粽叶生产加工效率。

The invention discloses an automatic sorting device for zong leaves, which includes the following parts: a material conveying mechanism for transporting zong leaves and turning over the zong leaves; a vision module for shooting and collecting images of the front and back sides of zong leaves ; The control module is used to receive the image information collected by the vision module, and controls the driving device of the material transport mechanism and the material storage mechanism; the material storage mechanism is used to store the zong leaves into different regions according to the quality of different zong leaves; the present invention Different zong leaves can be sorted according to the quality of zong leaves, which reduces the manpower and time cost required for manual sorting of zong leaves, reduces the occurrence of damage to zong leaves, and improves the production and processing efficiency of zong leaves.

Description

一种粽叶自动分选装置An automatic sorting device for zong leaves

技术领域technical field

本发明涉及分选装置技术领域,具体地指一种粽叶自动分选装置。The invention relates to the technical field of sorting devices, in particular to an automatic sorting device for zong leaves.

背景技术Background technique

在日常生活以及一些特定传统节日中,粽子是必不可少的食品之一。而粽叶则是粽子不可或缺的原料,粽子生产具备一定的时段性,在特定时间段内,需求量大,现有技术中,粽叶的自动化生产不够理想,其中一个原因就是粽叶的分选很难根据粽叶品质实现自动化分选,往往需要人工自己判断。近年来,随着机器视觉技术不断发展,可以通过视觉技术分析判断粽叶品质,并且粽叶具备叶脉少、纹路清晰、边缘较规则和叶面平整等优点,十分适合视觉技术的应用。In daily life and some specific traditional festivals, zongzi is one of the essential foods. The Zongye is an indispensable raw material for Zongzi. The production of Zongzi has a certain period of time. In a certain period of time, the demand is large. In the prior art, the automatic production of Zongzi is not ideal. One of the reasons is that Zongzi leaves. Sorting is difficult to realize automatic sorting according to the quality of zongzi leaves, and manual judgment is often required. In recent years, with the continuous development of machine vision technology, the quality of zongzi leaves can be judged through visual technology analysis, and zongzi leaves have the advantages of less veins, clear lines, regular edges and flat leaves, which are very suitable for the application of vision technology.

发明内容Contents of the invention

本发明的目的在于克服上述不足,提供一种粽叶自动分选装置,能够根据粽叶品质分选出不同的粽叶,减少人工分选粽叶所需的人力和时间成本,减少粽叶破损的现象发生,提高粽叶生产加工效率。The purpose of the present invention is to overcome the above-mentioned deficiencies, to provide an automatic sorting device for zong leaves, which can sort out different zong leaves according to the quality of zong leaves, reduce the manpower and time costs required for manual sorting of zong leaves, and reduce the damage of zong leaves The phenomenon occurs, improving the production and processing efficiency of Zongye.

本发明为解决上述技术问题,所采用的技术方案是:一种粽叶自动分选装置,它包括如下部分:The present invention is for solving the problems of the technologies described above, and the adopted technical scheme is: a kind of Zongye automatic sorting device, and it comprises following parts:

运料机构,用于输送粽叶并对粽叶进行翻面;The material transport mechanism is used to transport the zong leaves and turn over the zong leaves;

视觉模块,用于对粽叶正反两面图像进行拍摄和采集;The vision module is used to shoot and collect the images of the front and back sides of the zong leaves;

控制模块,用于接收视觉模块采集的图像信息,并控制运料机构和储料机构的驱动装置;The control module is used to receive the image information collected by the vision module, and control the driving device of the transport mechanism and the storage mechanism;

储料机构,用于根据不同粽叶的品质将粽叶分别存入不同区域。The storage mechanism is used to store the zong leaves in different areas according to the quality of the zong leaves.

优选地,所述运料机构设于支撑机构上,所述支撑机构包括竖向设于地面的多个支架,所述支架上从上至下依次设有上分隔板、中分隔板和下分隔板。Preferably, the feeding mechanism is arranged on a support mechanism, and the support mechanism includes a plurality of supports vertically arranged on the ground, and the upper partition board, the middle partition board and the Lower divider.

优选地,所述运料机构包括设于上分隔板和中分隔板之间的上传送带装置,还包括设于中分隔板和下分隔板之间的下传送带装置,所述上分隔板与大圆弧挡板顶部连接,所述大圆弧挡板底部与下传送带装置顶面平齐且通过小圆弧挡板与下分隔板连接,所述上传送带装置和下传送带装置的输送方向相反。Preferably, the conveying mechanism includes an upper conveyor belt device arranged between the upper partition board and the middle partition board, and a lower conveyor belt device arranged between the middle partition board and the lower partition board, the upper The partition plate is connected to the top of the large arc baffle, the bottom of the large arc baffle is flush with the top surface of the lower conveyor belt device and connected to the lower partition plate through a small arc baffle, and the upper conveyor belt device and the lower conveyor belt The conveying direction of the device is reversed.

优选地,所述上传送带装置包括第一履带和设于第一履带内部的两个第一辊筒,所述第一辊筒输入端与第一电机输出端连接; 所述下传送带装置包括第二履带和设于第二履带内部的两个第二辊筒,所述第二辊筒输入端与第二电机输出端连接。Preferably, the upper conveyor belt device includes a first crawler and two first rollers arranged inside the first crawler, and the input end of the first roller is connected to the output end of the first motor; the lower conveyor belt device includes a second Two crawlers and two second rollers arranged inside the second crawler, the input end of the second roller is connected with the output end of the second motor.

优选地,所述上传送带装置的进料端设有弧形挡板,所述下传送带装置的输送末端设有出料口。Preferably, the feeding end of the upper conveyor belt device is provided with an arc-shaped baffle, and the delivery end of the lower conveyor belt device is provided with a discharge port.

优选地,所述视觉模块包括用于对运料机构上的粽叶进行拍摄的CCD摄像头,所述CCD摄像头与图像采集卡连接,所述CCD摄像头一侧还设有点光源。Preferably, the vision module includes a CCD camera for photographing the zong leaves on the transport mechanism, the CCD camera is connected to an image acquisition card, and a point light source is provided on one side of the CCD camera.

优选地,所述控制模块包括微处理器,所述微处理器输入端与视觉模块的图像采集卡输出端连接,所述微处理器与控制屏连接,所述微处理器输出端与运料机构和储料机构的驱动电机控制端连接。Preferably, the control module includes a microprocessor, the input end of the microprocessor is connected to the output end of the image acquisition card of the vision module, the microprocessor is connected to the control panel, the output end of the microprocessor is connected to the The drive motor control end of the mechanism and the storage mechanism is connected.

优选地,所述储料机构包括竖向设于运料机构输送末端的储料筒,所述储料筒底部通过竖向设置的旋转轴与水平设置的第一齿轮连接,所述第一齿轮与第二齿轮啮合,所述第二齿轮与第三电机输出端连接,所述储料筒顶部设有多个储料槽。Preferably, the storage mechanism includes a storage tank vertically arranged at the delivery end of the transport mechanism, and the bottom of the storage tank is connected to the first horizontally arranged gear through a vertically arranged rotating shaft, and the first gear Mesh with the second gear, the second gear is connected with the output end of the third motor, and the top of the storage cylinder is provided with a plurality of storage tanks.

优选地,所述运料机构两侧还竖向设有侧挡板。Preferably, side baffles are vertically provided on both sides of the transport mechanism.

本发明的有益效果:Beneficial effects of the present invention:

1、本发明通过侧挡板、上传送带装置、大圆弧挡板和下传送带装置的配合,可以使粽叶沿预设路径移动,并且在移动过程中实现粽叶的翻转操作,整个过程中叶片不易掉落,其运输过程平稳。1. The present invention can make the zong leaves move along the preset path through the cooperation of the side baffle, the upper conveyor belt device, the large arc baffle and the lower conveyor belt device, and realize the turning operation of the zong leaves during the moving process. The blade is not easy to fall off, and its transportation process is smooth.

2、本发明通过视觉模块可以提取叶脉线、粽叶轮廓、叶面色差、粽叶大小和是否破损等特征,能精准快速地确定粽叶品质。2. The present invention can extract characteristics such as leaf vein line, zong leaf outline, leaf surface color difference, zong leaf size and whether it is damaged through the visual module, and can accurately and quickly determine the quality of zong leaves.

3、本发明通过对支撑机构、运料机构、储料机构、视觉模块的配合,使得整个分选流程实现了自动化,不需要人为处理。3. The present invention realizes the automation of the entire sorting process through the cooperation of the supporting mechanism, the material transport mechanism, the material storage mechanism, and the visual module, without manual processing.

4、本发明装置结构紧凑,分选效率高,易于操作,效果明显。4. The device of the present invention has compact structure, high sorting efficiency, easy operation and obvious effect.

5、本发明能够根据粽叶品质分选出不同的粽叶,减少了人工分选粽叶所需的人力和时间成本,减少了粽叶破损的现象发生,提高了粽叶生产加工效率。5. The present invention can sort out different zong leaves according to the quality of zong leaves, which reduces the manpower and time cost required for manual sorting of zong leaves, reduces the occurrence of damage to zong leaves, and improves the production and processing efficiency of zong leaves.

附图说明Description of drawings

图1 为一种粽叶自动分选装置的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of a kind of Zongye automatic sorting device;

图2为图1去掉一侧挡板后的内部结构示意图;Figure 2 is a schematic diagram of the internal structure of Figure 1 after one side of the baffle is removed;

图3为CCD摄像头和点光源在上分隔板安装的结构示意图;Fig. 3 is the structure schematic diagram that CCD camera and point light source are installed on the upper dividing plate;

图4为视觉模块和控制模块的连接结构示意图;Fig. 4 is a schematic diagram of the connection structure of the vision module and the control module;

图中,运料机构1、上传送带装置1.1、第一履带1.1.1、第一辊筒1.1.2、第一电机1.1.3、下传送带装置1.2、第二履带1.2.1、第二辊筒1.2.2、第二电机1.2.3、大圆弧挡板1.3、小圆弧挡板1.4、弧形挡板1.5、出料口1.6、侧挡板1.7、视觉模块2、CCD摄像头2.1、图像采集卡2.2、点光源2.3、控制模块3、微处理器3.1、控制屏3.2、储料机构4、储料筒4.1、旋转轴4.2、第一齿轮4.3、第二齿轮4.4、第三电机4.5、储料槽4.6、支撑机构5、支架5.1、上分隔板5.2、中分隔板5.3、下分隔板5.4。In the figure, material transport mechanism 1, upper conveyor belt device 1.1, first crawler belt 1.1.1, first roller 1.1.2, first motor 1.1.3, lower conveyor belt device 1.2, second crawler belt 1.2.1, second roller Barrel 1.2.2, second motor 1.2.3, large arc baffle 1.3, small arc baffle 1.4, arc baffle 1.5, discharge port 1.6, side baffle 1.7, vision module 2, CCD camera 2.1, Image acquisition card 2.2, point light source 2.3, control module 3, microprocessor 3.1, control panel 3.2, storage mechanism 4, storage barrel 4.1, rotating shaft 4.2, first gear 4.3, second gear 4.4, third motor 4.5 , Material storage tank 4.6, support mechanism 5, support 5.1, upper partition board 5.2, middle partition board 5.3, lower partition board 5.4.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明作进一步的详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

如图1至4所示,一种粽叶自动分选装置,它包括如下部分:As shown in Figures 1 to 4, a kind of Zongye automatic sorting device comprises the following parts:

运料机构1,用于输送粽叶并对粽叶进行翻面;The material transport mechanism 1 is used to transport the zong leaves and turn over the zong leaves;

视觉模块2,用于对粽叶正反两面图像进行拍摄和采集;The visual module 2 is used to shoot and collect images of the front and back sides of the zong leaves;

控制模块3,用于接收视觉模块2采集的图像信息,并控制运料机构1和储料机构4的驱动装置;The control module 3 is used to receive the image information collected by the vision module 2, and control the driving device of the transport mechanism 1 and the storage mechanism 4;

储料机构4,用于根据不同粽叶的品质将粽叶分别存入不同区域。The material storage mechanism 4 is used to deposit the zong leaves into different regions according to the quality of the zong leaves.

优选地,所述运料机构1设于支撑机构5上,所述支撑机构5包括竖向设于地面的多个支架5.1,所述支架5.1上从上至下依次设有上分隔板5.2、中分隔板5.3和下分隔板5.4。在本实施例中,上分隔板5.2、中分隔板5.3和下分隔板5.4将运料机构1分成了上下两层,上层安装上传送带装置1.1,下层安装下传送带装置1.2。Preferably, the conveying mechanism 1 is arranged on a supporting mechanism 5, and the supporting mechanism 5 includes a plurality of brackets 5.1 vertically arranged on the ground, and upper partition plates 5.2 are arranged on the brackets 5.1 from top to bottom. , middle partition 5.3 and lower partition 5.4. In the present embodiment, the upper partition plate 5.2, the middle partition plate 5.3 and the lower partition plate 5.4 divide the conveying mechanism 1 into upper and lower layers, the upper conveyor belt device 1.1 is installed on the upper floor, and the lower conveyor belt device 1.2 is installed on the lower floor.

优选地,所述运料机构1包括设于上分隔板5.2和中分隔板5.3之间的上传送带装置1.1,还包括设于中分隔板5.3和下分隔板5.4之间的下传送带装置1.2,所述上分隔板5.2与大圆弧挡板1.3顶部连接,所述大圆弧挡板1.3底部与下传送带装置1.2顶面平齐且通过小圆弧挡板1.4与下分隔板5.4连接,所述上传送带装置1.1和下传送带装置1.2的输送方向相反。在本实施例中,粽叶首先在上传送带装置1.1上输送,然后通过输送末端滑入到大圆弧挡板1.3表面,然后再滑入到下传送带装置1.2上,这个过程使得粽叶实现了翻转操作。更为优选地,大圆弧挡板1.3和小圆弧挡板1.4通过螺钉固定于支架5.1上,小圆弧挡板1.4主要是防护下传送带装置1.2的端部,防止粽叶掉落出来。Preferably, the conveying mechanism 1 includes an upper conveyor belt device 1.1 arranged between the upper partition board 5.2 and the middle partition board 5.3, and a lower conveyor belt device arranged between the middle partition board 5.3 and the lower partition board 5.4. Conveyor belt device 1.2, the upper partition plate 5.2 is connected to the top of the large arc baffle 1.3, the bottom of the large arc baffle 1.3 is flush with the top surface of the lower conveyor belt device 1.2 and passes through the small arc baffle 1.4 and the lower part The partition 5.4 is connected, and the conveying directions of the upper conveyor belt device 1.1 and the lower conveyor belt device 1.2 are opposite. In this embodiment, the zong leaves are first conveyed on the upper conveyor belt device 1.1, then slide into the surface of the large arc baffle plate 1.3 through the conveying end, and then slide into the lower conveyor belt device 1.2. This process makes the zong leaves realize Flip operation. More preferably, the large arc baffle 1.3 and the small arc baffle 1.4 are fixed on the support 5.1 by screws, and the small arc baffle 1.4 mainly protects the end of the lower conveyor belt device 1.2 to prevent the leaves from falling out.

优选地,所述上传送带装置1.1包括第一履带1.1.1和设于第一履带1.1.1内部的两个第一辊筒1.1.2,所述第一辊筒1.1.2输入端与第一电机1.1.3输出端连接; 所述下传送带装置1.2包括第二履带1.2.1和设于第二履带1.2.1内部的两个第二辊筒1.2.2,所述第二辊筒1.2.2输入端与第二电机1.2.3输出端连接。更为优选地,第一履带1.1.1和第二履带1.2.1均为白色履带,这样能够与粽叶颜色形成比较大的反差,便于视觉模块提取粽叶图像特征。Preferably, the upper conveyor belt device 1.1 includes a first crawler belt 1.1.1 and two first rollers 1.1.2 arranged inside the first crawler belt 1.1.1, and the input end of the first roller 1.1.2 is connected to the first crawler belt 1.1.2. A motor 1.1.3 is connected to the output end; the lower conveyor belt device 1.2 includes a second crawler belt 1.2.1 and two second rollers 1.2.2 arranged inside the second crawler belt 1.2.1, and the second roller 1.2 .2 The input terminal is connected to the output terminal of the second motor 1.2.3. More preferably, the first crawler 1.1.1 and the second crawler 1.2.1 are both white crawlers, which can form a relatively large contrast with the color of the zong leaves, and facilitate the visual module to extract the image features of the zong leaves.

优选地,所述上传送带装置1.1的进料端设有弧形挡板1.5,所述下传送带装置1.2的输送末端设有出料口1.6。弧形挡板1.5可以作为进料口,防止叶片弯折翘起,堵塞进料口。Preferably, the feeding end of the upper conveyor belt device 1.1 is provided with an arc-shaped baffle 1.5, and the delivery end of the lower conveyor belt device 1.2 is provided with a discharge port 1.6. The arc-shaped baffle 1.5 can be used as a feed inlet to prevent the blades from bending and lifting to block the feed inlet.

优选地,所述视觉模块2包括用于对运料机构1上的粽叶进行拍摄的CCD摄像头2.1,所述CCD摄像头2.1与图像采集卡2.2连接,所述CCD摄像头2.1一侧还设有点光源2.3。在本实施例中,CCD摄像头2.1每隔一定时间拍摄履带上的粽叶照片,通过图像采集卡2.2处理后传送至控制模块3的微处理器3.1。Preferably, described vision module 2 comprises the CCD camera 2.1 that is used for photographing the zong leaves on the material transport mechanism 1, and described CCD camera 2.1 is connected with image acquisition card 2.2, and described CCD camera 2.1 side is also provided with point light source 2.3. In the present embodiment, the CCD camera 2.1 takes photos of the leaves on the crawler at regular intervals, and sends them to the microprocessor 3.1 of the control module 3 after being processed by the image acquisition card 2.2.

优选地,所述控制模块3包括微处理器3.1,所述微处理器3.1输入端与视觉模块2的图像采集卡2.2输出端连接,所述微处理器3.1与控制屏3.2连接,所述微处理器3.1输出端与运料机构1和储料机构4的驱动电机控制端连接。微处理器3.1可以获得视觉模块2的图像采集卡2.2采集的图像信息,然后根据图像判定分析粽叶的品质,在本实施例中红,主要根据粽叶大小、是否破损、粽叶内各部分颜色差异来对粽叶品质进行判定,最后微处理器3.1控制运料机构1和储料机构4的驱动电机控制端,并使得运料机构1和储料机构4产生相应动作,例如控制运料机构1运输粽叶的启动和停止,控制储料机构4的接料位置;在本实施例中,微处理器3.1优选采用DSP芯片,型号为TMS320C32。控制屏3.2可显示装置运行状况,用户也通过控制屏3.2设置装置运行参数。Preferably, the control module 3 includes a microprocessor 3.1, the input end of the microprocessor 3.1 is connected to the output end of the image acquisition card 2.2 of the vision module 2, the microprocessor 3.1 is connected to the control panel 3.2, and the microprocessor 3.1 is connected to the control panel 3.2. The output end of the processor 3.1 is connected with the control end of the driving motor of the material transport mechanism 1 and the material storage mechanism 4 . Microprocessor 3.1 can obtain the image information collected by the image acquisition card 2.2 of vision module 2, then judge and analyze the quality of zong leaves according to the image, in the present embodiment, red, mainly according to the size of zong leaves, whether it is damaged, each part in zong leaves The color difference is used to judge the quality of the zong leaves. Finally, the microprocessor 3.1 controls the drive motor control end of the conveying mechanism 1 and the storage mechanism 4, and makes the conveying mechanism 1 and the storage mechanism 4 produce corresponding actions, such as controlling the conveying mechanism. Mechanism 1 transports the start and stop of rice dumpling leaves, and controls the material receiving position of material storage mechanism 4; in the present embodiment, microprocessor 3.1 preferably adopts DSP chip, model is TMS320C32. The control panel 3.2 can display the operating status of the device, and the user can also set the operating parameters of the device through the control panel 3.2.

优选地,所述储料机构4包括竖向设于运料机构1输送末端的储料筒4.1,所述储料筒4.1底部通过竖向设置的旋转轴4.2与水平设置的第一齿轮4.3连接,所述第一齿轮4.3与第二齿轮4.4啮合,所述第二齿轮4.4与第三电机4.5输出端连接,所述储料筒4.1顶部设有多个储料槽4.6。在本实施例中,第三电机4.5的控制端可以获得微处理器3.1输出的控制信号,产生相应动作,使得第二齿轮4.4旋转一定角度,与之啮合的第一齿轮4.3也旋转一定角度,从而使得储料筒4.1旋转一定角度,使得相应的储料槽4.6接收相应品质的粽叶。Preferably, the material storage mechanism 4 includes a material storage cylinder 4.1 vertically arranged at the delivery end of the material delivery mechanism 1, and the bottom of the material storage cylinder 4.1 is connected to the horizontally arranged first gear 4.3 through a vertically arranged rotating shaft 4.2 , the first gear 4.3 meshes with the second gear 4.4, the second gear 4.4 is connected to the output end of the third motor 4.5, and the top of the storage cylinder 4.1 is provided with a plurality of storage tanks 4.6. In this embodiment, the control terminal of the third motor 4.5 can obtain the control signal output by the microprocessor 3.1, and generate a corresponding action, so that the second gear 4.4 rotates by a certain angle, and the first gear 4.3 meshing with it also rotates by a certain angle, Thereby, the material storage cylinder 4.1 is rotated at a certain angle, so that the corresponding material storage tank 4.6 receives the rice dumpling leaves of corresponding quality.

优选地,所述运料机构1两侧还竖向设有侧挡板1.7。侧挡板1.7能够防止粽叶在运输过程中从运料机构1侧部落下。Preferably, side baffles 1.7 are vertically provided on both sides of the transport mechanism 1 . Side baffle plate 1.7 can prevent zong leaf from falling down from the side of feeding mechanism 1 during transportation.

另外,优选地,本实施例中的视觉模块2安装于支撑机构5的上分隔板5.2和中分隔板5.3上。这样可以刚好利用分隔板5.2和中分隔板5.3布置视觉模块2,不用另外再布置支撑体系。In addition, preferably, the vision module 2 in this embodiment is installed on the upper partition board 5.2 and the middle partition board 5.3 of the support mechanism 5 . In this way, the visual module 2 can be arranged just by using the partition board 5.2 and the middle partition board 5.3, without additionally arranging a support system.

本实施例工作原理如下:The working principle of this embodiment is as follows:

首先将粽叶单张连续通过弧形挡板1.5所在的送料口送入上传送带装置1.1的第一履带1.1.1上,第一电机1.1.3工作后,第一辊筒1.1.2旋转带动第一履带1.1.1移动,粽叶在第一履带1.1.1上输送时,位于上分隔板5.2上的CCD摄像头2.1对第一履带1.1.1上的粽叶正面进行拍摄,然后粽叶通过输送末端滑入到大圆弧挡板1.3表面,再滑入到下传送带装置1.2的第二履带1.2.1上,这个过程使得粽叶实现了翻转操作;第二电机1.2.3工作后,第二辊筒1.2.2旋转带动第二履带1.2.1移动,粽叶在第二履带1.2.1上输送时,位于中分隔板5.3上的CCD摄像头2.1对第二履带1.2.1上的粽叶反面进行拍摄,然后粽叶输送至出料口1.6处;在上述过程中,CCD摄像头2.1每隔一定时间拍摄履带上的粽叶照片,通过图像采集卡2.2处理后传送至控制模块3的微处理器3.1,微处理器3.1根据粽叶大小、是否破损、粽叶内各部分颜色差异来对粽叶品质进行判定,然后微处理器3.1输出控制信号,第三电机4.5的控制端获得微处理器3.1输出的控制信号后,产生相应动作,然后储料筒4.1旋转一定角度,使得相应的储料槽4.6对准出料口1.6,最终接收相应品质的粽叶,即本实施例可根据粽叶品质的不同分别将粽叶存入储料筒4.1中相应的储料槽4.6内,实现分选功能,本实施例四个储料槽4.6便可分选出四种不同品质的粽叶,开设储料槽4.6的数量可根据实际情况来定。Firstly, the zong leaves are sent to the first crawler belt 1.1.1 of the upper conveyor belt device 1.1 continuously through the feeding port where the arc-shaped baffle 1.5 is located. After the first motor 1.1.3 works, the first roller 1.1.2 rotates to drive The first track 1.1.1 moves, and when the zong leaves are transported on the first track 1.1.1, the CCD camera 2.1 on the upper dividing plate 5.2 takes pictures of the zong leaves front on the first track 1.1.1, and then the zong leaves By sliding the conveying end onto the surface of the large circular arc baffle plate 1.3, and then sliding onto the second crawler belt 1.2.1 of the lower conveyor belt device 1.2, this process makes the zong leaves realize the flipping operation; after the second motor 1.2.3 works, The rotation of the second roller 1.2.2 drives the second crawler belt 1.2.1 to move. When the zong leaves are transported on the second crawler belt 1.2.1, the CCD camera 2.1 on the middle partition plate 5.3 is opposite to the camera on the second crawler belt 1.2.1. The opposite side of the zong leaves is photographed, and then the zong leaves are transported to the discharge port 1.6; in the above process, the CCD camera 2.1 takes pictures of the zong leaves on the crawler at regular intervals, and the photos are sent to the control module 3 after being processed by the image acquisition card 2.2. Microprocessor 3.1, microprocessor 3.1 judges the quality of Zongye according to the size of Zongye, whether it is damaged, or the color difference of each part in Zongye, and then the microprocessor 3.1 outputs the control signal, and the control terminal of the third motor 4.5 obtains the microprocessor. After the control signal output by the processor 3.1, a corresponding action is generated, and then the storage cylinder 4.1 rotates at a certain angle, so that the corresponding storage tank 4.6 is aligned with the discharge port 1.6, and finally receives the corresponding quality Zongye, that is, the present embodiment can be based on The difference in the quality of the zong leaves is to store the zong leaves in the corresponding storage tanks 4.6 in the storage barrel 4.1 to realize the sorting function. In this embodiment, the four storage tanks 4.6 can sort out four kinds of zong leaves with different qualities. , The quantity of opening material storage tank 4.6 can be determined according to actual conditions.

上述的实施例仅为本发明的优选技术方案,而不应视为对于本发明的限制,本申请中的实施例及实施例中的特征在不冲突的情况下,可以相互任意组合。本发明的保护范围应以权利要求记载的技术方案,包括权利要求记载的技术方案中技术特征的等同替换方案为保护范围。即在此范围内的等同替换改进,也在本发明的保护范围之内。The above-mentioned embodiments are only preferred technical solutions of the present invention, and should not be regarded as limitations on the present invention. The embodiments in the present application and the features in the embodiments can be combined arbitrarily with each other if there is no conflict. The scope of protection of the present invention shall be the technical solution described in the claims, including equivalent replacements for the technical features in the technical solution described in the claims. That is, equivalent replacement and improvement within this range are also within the protection scope of the present invention.

Claims (9)

1.一种粽叶自动分选装置,其特征在于:它包括如下部分:1. A kind of Zongye automatic sorting device is characterized in that: it comprises the following parts: 运料机构(1),用于输送粽叶并对粽叶进行翻面;The material transport mechanism (1) is used to transport the zong leaves and turn over the zong leaves; 视觉模块(2),用于对粽叶正反两面图像进行拍摄和采集;The vision module (2) is used to shoot and collect the images of the front and back sides of the zong leaves; 控制模块(3),用于接收视觉模块(2)采集的图像信息,并控制运料机构(1)和储料机构(4)的驱动装置;The control module (3) is used to receive the image information collected by the vision module (2), and control the driving devices of the transport mechanism (1) and the storage mechanism (4); 储料机构(4),用于根据不同粽叶的品质将粽叶分别存入不同区域。The storage mechanism (4) is used for storing the zong leaves in different regions according to the quality of the zong leaves. 2.根据权利要求1所述的一种粽叶自动分选装置,其特征在于:所述运料机构(1)设于支撑机构(5)上,所述支撑机构(5)包括竖向设于地面的多个支架(5.1),所述支架(5.1)上从上至下依次设有上分隔板(5.2)、中分隔板(5.3)和下分隔板(5.4)。2. An automatic sorting device for zong leaves according to claim 1, characterized in that: the transport mechanism (1) is set on the support mechanism (5), and the support mechanism (5) includes a vertical A plurality of supports (5.1) on the ground, the supports (5.1) are sequentially provided with an upper partition board (5.2), a middle partition board (5.3) and a lower partition board (5.4) from top to bottom. 3.根据权利要求2所述的一种粽叶自动分选装置,其特征在于:所述运料机构(1)包括设于上分隔板(5.2)和中分隔板(5.3)之间的上传送带装置(1.1),还包括设于中分隔板(5.3)和下分隔板(5.4)之间的下传送带装置(1.2),所述上分隔板(5.2)与大圆弧挡板(1.3)顶部连接,所述大圆弧挡板(1.3)底部与下传送带装置(1.2)顶面平齐且通过小圆弧挡板(1.4)与下分隔板(5.4)连接,所述上传送带装置(1.1)和下传送带装置(1.2)的输送方向相反。3. An automatic sorting device for zong leaves according to claim 2, characterized in that: the conveying mechanism (1) includes a set between the upper partition plate (5.2) and the middle partition plate (5.3). The upper conveyor belt device (1.1) also includes a lower conveyor belt device (1.2) arranged between the middle partition board (5.3) and the lower partition board (5.4), the upper partition board (5.2) and the large arc The top of the baffle (1.3) is connected, the bottom of the large arc baffle (1.3) is flush with the top surface of the lower conveyor device (1.2) and connected with the lower partition (5.4) through the small arc baffle (1.4), The conveying directions of the upper conveyor belt device (1.1) and the lower conveyor belt device (1.2) are opposite. 4.根据权利要求3所述的一种粽叶自动分选装置,其特征在于:所述上传送带装置(1.1)包括第一履带(1.1.1)和设于第一履带(1.1.1)内部的两个第一辊筒(1.1.2),所述第一辊筒(1.1.2)输入端与第一电机(1.1.3)输出端连接; 所述下传送带装置(1.2)包括第二履带(1.2.1)和设于第二履带(1.2.1)内部的两个第二辊筒(1.2.2),所述第二辊筒(1.2.2)输入端与第二电机(1.2.3)输出端连接。4. An automatic sorting device for zong leaves according to claim 3, characterized in that: the upper conveyor belt device (1.1) includes a first crawler belt (1.1.1) and a first crawler belt (1.1.1) Two first rollers (1.1.2) inside, the input end of the first roller (1.1.2) is connected with the output end of the first motor (1.1.3); the lower conveyor belt device (1.2) includes the second The second crawler (1.2.1) and the two second rollers (1.2.2) inside the second crawler (1.2.1), the input end of the second roller (1.2.2) and the second motor ( 1.2.3) Output connection. 5.根据权利要求3所述的一种粽叶自动分选装置,其特征在于:所述上传送带装置(1.1)的进料端设有弧形挡板(1.5),所述下传送带装置(1.2)的输送末端设有出料口(1.6)。5. An automatic sorting device for zong leaves according to claim 3, characterized in that: the feeding end of the upper conveyor belt device (1.1) is provided with an arc-shaped baffle (1.5), and the lower conveyor belt device ( 1.2) The conveying end is provided with a discharge port (1.6). 6.根据权利要求1所述的一种粽叶自动分选装置,其特征在于:所述视觉模块(2)包括用于对运料机构(1)上的粽叶进行拍摄的CCD摄像头(2.1),所述CCD摄像头(2.1)与图像采集卡(2.2)连接,所述CCD摄像头(2.1)一侧还设有点光源(2.3)。6. An automatic sorting device for zong leaves according to claim 1, characterized in that: the vision module (2) includes a CCD camera (2.1 ), the CCD camera (2.1) is connected to the image acquisition card (2.2), and a point light source (2.3) is also provided on one side of the CCD camera (2.1). 7.根据权利要求1或6所述的一种粽叶自动分选装置,其特征在于:所述控制模块(3)包括微处理器(3.1),所述微处理器(3.1)输入端与视觉模块(2)的图像采集卡(2.2)输出端连接,所述微处理器(3.1)与控制屏(3.2)连接,所述微处理器(3.1)输出端与运料机构(1)和储料机构(4)的驱动电机控制端连接。7. An automatic sorting device for zong leaves according to claim 1 or 6, characterized in that: the control module (3) includes a microprocessor (3.1), and the input terminal of the microprocessor (3.1) is connected to The image acquisition card (2.2) of the vision module (2) is connected to the output end, the microprocessor (3.1) is connected to the control panel (3.2), the output end of the microprocessor (3.1) is connected to the material transport mechanism (1) and The drive motor control end of the storage mechanism (4) is connected. 8.根据权利要求1所述的一种粽叶自动分选装置,其特征在于:所述储料机构(4)包括竖向设于运料机构(1)输送末端的储料筒(4.1),所述储料筒(4.1)底部通过竖向设置的旋转轴(4.2)与水平设置的第一齿轮(4.3)连接,所述第一齿轮(4.3)与第二齿轮(4.4)啮合,所述第二齿轮(4.4)与第三电机(4.5)输出端连接,所述储料筒(4.1)顶部设有多个储料槽(4.6)。8. An automatic sorting device for zong leaves according to claim 1, characterized in that: the storage mechanism (4) includes a storage cylinder (4.1) vertically arranged at the delivery end of the transportation mechanism (1) , the bottom of the storage tank (4.1) is connected with the first gear (4.3) arranged horizontally through the rotating shaft (4.2) arranged vertically, and the first gear (4.3) meshes with the second gear (4.4), so The second gear (4.4) is connected to the output end of the third motor (4.5), and the top of the storage barrel (4.1) is provided with a plurality of storage tanks (4.6). 9.根据权利要求1所述的一种粽叶自动分选装置,其特征在于:所述运料机构(1)两侧还竖向设有侧挡板(1.7)。9. An automatic sorting device for zong leaves according to claim 1, characterized in that: side baffles (1.7) are vertically provided on both sides of the transport mechanism (1).
CN201810573725.8A 2018-06-06 2018-06-06 Zongzi leaf automatic separation device Active CN108686970B (en)

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CN109737853A (en) * 2019-02-28 2019-05-10 宁国市瑞普密封件有限公司 A rubber bushing inner and outer diameter detection device
CN109894388A (en) * 2019-04-23 2019-06-18 无锡传奇科技有限公司 A kind of soft capsule automatic checkout system
CN112275642A (en) * 2020-10-22 2021-01-29 张家界及天下机械有限公司 Automatic sorting equipment for rice dumpling leaves
CN114618794A (en) * 2022-03-08 2022-06-14 无为县亚美羽毛制品有限公司 Defect detection subassembly of badminton workprint
CN116899906A (en) * 2023-07-28 2023-10-20 河南科技大学 A leaf vegetable quality grading device

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