CN109877552B - Assembly and distribution working device - Google Patents
Assembly and distribution working device Download PDFInfo
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- CN109877552B CN109877552B CN201910146257.0A CN201910146257A CN109877552B CN 109877552 B CN109877552 B CN 109877552B CN 201910146257 A CN201910146257 A CN 201910146257A CN 109877552 B CN109877552 B CN 109877552B
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Abstract
The invention relates to a assembly and distribution working device which comprises a frame body part, a material box unit, a material box driving unit, a monitoring unit and a control unit, wherein the frame body part comprises a structural frame, a supporting rod, a functional rod and a bedplate; the material box unit comprises a plurality of material boxes, each material box correspondingly contains a material for assembly required by a preset process, and the material box driving unit comprises a connecting frame, a magnetic part assembly, a driving screw tap and a supporting table. The monitoring unit comprises at least one industrial camera; the control unit is respectively and electrically connected with the monitoring unit and the material box unit.
Description
Technical Field
The invention belongs to the field of industrial assembly, and particularly relates to a assembling and distributing working device.
Background
The industrial assembly operation plays a key role in the use of industrial products, and for industrial products with complex structures, the assembly process that the assembly work often involves is complex, the required materials for assembly are various, the assembly difficulty is increased for assembly personnel to a great extent, the assembly efficiency is reduced, the situation that the assembly personnel use the assembly materials which are inconsistent with the assembly process to assemble the industrial products inevitably occurs, and hidden dangers are generated for the use quality of the industrial products.
Disclosure of Invention
The present invention has been made to solve the above-mentioned problems, and an object thereof is to provide an assembler with correct assembling materials in a correct assembling order for performing an assembling operation.
The present invention provides a dispensing assembly work apparatus having the features comprising: the frame body part comprises a structural frame, a support rod, a function rod and a bedplate; the material box unit is arranged on the supporting rod and comprises a plurality of material boxes; the material box driving unit is connected with the material box unit; the monitoring unit is arranged on the function rod and used for monitoring the taking times of the assembling materials and comprises at least one industrial camera; the structure frame is a three-layer frame structure arranged on the ground, the bedplate is arranged on a middle layer of the structure frame, the support rod is arranged between an upper layer and a middle layer of the structure frame, the function rod is arranged on the upper layer of the structure frame, the material box comprises a box body and a box cover and is used for correspondingly containing assembling materials required by a preset process, the box body is arranged on the support rod, the box cover is positioned above the box body and is in contact with the box body, one end of the box cover is provided with a first through hole, the material box driving unit comprises a connecting frame, a magnetic part assembly, a driving lead screw and a supporting table, the connecting frame is of a hollow rod-shaped structure, one side of the connecting frame is provided with a plurality of second through holes, the second through holes are superposed with the first through holes, a plurality of magnetic part assemblies are arranged inside the connecting frame and comprise electromagnets, A first bolt and a spring, wherein the electromagnet is electrically connected with the control unit, the first bolt is arranged corresponding to the second through hole and the shape of the first bolt is matched with that of the second through hole, the spring is arranged between the electromagnet and the first bolt, a driving screw rod electrically connected with the control unit is arranged on a support table arranged on the ground, one end of the driving screw rod is connected with the connecting frame, the control unit enables the first bolt to be simultaneously inserted into the second through hole and the first through hole by cutting off the power of the electromagnet so as to connect the box cover and the connecting frame, the control unit drives the box cover connected with the connecting frame to move to open the box cover by driving the driving screw rod, when the assembly operation is carried out, the control unit opens the material boxes corresponding to the assembly procedures according to the assembly sequence, the monitoring unit correspondingly converts the use times of the assembly materials in the monitored material boxes into electric pulse signals to be transmitted to the control unit, and the control unit controls the opening or closing of the corresponding box cover according to the received electric pulse signals.
The grouping assembly work apparatus provided by the present invention may further have the following features: the plane of the bottom layer of the structure frame is a first horizontal plane, and the average distance between the middle layer of the structure frame and the first horizontal plane is 72-75 CM.
The grouping assembly work apparatus provided by the present invention may further have the following features: wherein, the support rods are a plurality of rigid rods which are arranged in parallel along the height direction of the structural frame, and the interval between the support rods is 20CM-30 CM.
The grouping assembly work apparatus provided by the present invention may further have the following features: wherein, a plurality of material boxes pass through the bolt fastening on the bracing piece.
The grouping assembly work apparatus provided by the present invention may further have the following features: wherein, set up the LED lamp on the material box.
The grouping assembly work apparatus provided by the present invention may further have the following features: wherein, the quantity of link corresponds with the bracing piece, and a plurality of links are parallel to each other and interconnect.
The grouping assembly work apparatus provided by the present invention may further have the following features: wherein the average distance between the function rod and the first horizontal plane is 185CM-190 CM.
Action and Effect of the invention
The grouping assembly working device comprises a frame body part, a material box unit, a material box driving unit, a monitoring unit and a control unit, wherein the frame body part comprises a structural frame, a supporting rod, a functional rod and a bedplate; the material box unit comprises a plurality of material boxes, each material box correspondingly contains a material for assembly required by a preset process, and the material box driving unit comprises a connecting frame, a magnetic part assembly, a driving screw tap and a supporting table. The monitoring unit comprises at least one industrial camera; the control unit is respectively and electrically connected with the monitoring unit and the material box unit. During the assembly operation, the control unit controls the material box units to open corresponding material boxes through the material box driving unit according to the assembly sequence, the monitoring unit correspondingly converts the taking times of the materials assembled in the monitored material boxes into electric pulse signals to be transmitted to the control unit, and the control unit controls the opening or closing of the covers of the corresponding material boxes according to the received electric pulse signals. Therefore, the grouping assembly working device can provide correct assembly materials for the assembly personnel executing the assembly operation according to the correct assembly sequence, greatly reduces the complexity of the materials used for the assembly operation, improves the assembly efficiency, and avoids the assembly personnel from assembling industrial products by using the assembly materials which are not in accordance with the assembly process.
Drawings
FIG. 1 is a schematic diagram of a grouping assembly work apparatus according to a first embodiment of the present invention;
fig. 2 is a schematic view of a material box according to a first embodiment of the present invention;
fig. 3 is a schematic view of a uncapped material box according to an embodiment of the present invention;
fig. 4 is a schematic view of a material box according to a second embodiment of the present invention;
FIG. 5 is a schematic view of an electromagnetic assembly according to a second embodiment of the present invention;
FIG. 6 is a schematic view showing the constitution of a grouping and assembling work apparatus in the third embodiment of the present invention;
FIG. 7 is a partial schematic view of portion A of FIG. 6;
fig. 8 is a schematic view of a single material cartridge in a third embodiment of the invention; and
fig. 9 is a schematic view of a magnetic member assembly in a third embodiment of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the following embodiments are specifically described for the grouping assembly working device of the invention with reference to the attached drawings.
< example one >
As shown in fig. 1, a dispensing and assembling work apparatus 100 for providing proper assembling materials to an assembling worker who performs an assembling operation in a proper assembling order includes a housing part 10, a material cassette unit 20, a monitoring unit 30, and a control unit 40.
The frame part 10 includes a structure frame 11, a bedplate 14, a support rod 12 and a function rod 13.
The structure frame 11 is a three-layer frame structure disposed on a flat ground through four supporting points, and is formed of rigid sections for providing support for assembly operations and installation of other components of the error-proofing assembly work apparatus 100. The planes of the three layers of the structure frame 11 are parallel to each other, the plane of the bottom layer of the structure frame 11 is a first horizontal plane, and the distance between the middle layer of the structure frame 11 and the first horizontal plane is 72CM-75 CM. A plurality of forming section bars at the middle layer of the structural frame 11 extend to the outside of the structural frame to form an extending straight rod 111. In this embodiment, the structural frame 11 has a width of 100CM and a height of 185 CM; the distance between the middle layer of the structure frame 11 and the first horizontal plane is 75 CM; the number of the extending straight rods 111 is 2, the extending straight rods are arranged in parallel, and the distance between the extending straight rods is 100 CM; the length of the straight extension rods 111 is equal to 60 CM.
The bedplate 14 is the rectangle steel sheet, sets up on the middle level of structure frame 11, specifically for the long limit of bedplate 14 is tiled on extending straight-bar 111 and is placed in close contact with structure frame 11, and two broadsides are alignd with the structure frame edge for assembly personnel's assembly operation provides operation platform, assembly personnel sit on the bedplate at the outside long limit that faces bedplate 4 of structure frame 11 and carry out the assembly operation promptly. In the present embodiment, the size of the bedplate 14 is 100CM × 80CM × 2CM, and the lower part of the bedplate is welded with the two extending straight bars 111 into a whole, and the size of the bedplate 14 and the length of the extending straight bars 111 can ensure that the bedplate 14 obtains better supporting force so as to facilitate the reliable performance of the assembling operation thereon.
The support rods 12 are arranged between the upper layer and the middle layer of the structure frame 11, are a plurality of rigid rods arranged in parallel along the height direction of the structure frame 11, have the length equal to the width of the structure frame 11 and are used for placing a material box unit 20 consisting of a plurality of material boxes 21, and the interval between the support rods 12 is 20CM-30 CM. In this embodiment, there are 2 support rods 12 parallel to the surface of the bedplate 14, and the two support rods 12 are located in the same plane perpendicular to the bedplate 12. The lower support bar 12 is spaced 10CM from the top plate 14 and the distance between the two support bars 12 is 25 CM. According to the ergonomics, the arrangement is designed to enable an assembler to take the materials for assembly in the material box 21 in a labor-saving manner, and the continuous operation time of the assembler can be effectively prolonged.
The function rods 13 are disposed on the upper layer of the structure frame 11, and are rigid straight rods extending to the outside of the structure frame, and the function rods 13 are disposed in parallel to each other for installing the monitoring unit 30 including at least one industrial camera 31 and for suspending information prompts in operations, such as assembly operation awareness, assembly order point prompt, scheduling plan, and the like. The function bar 13 is at a distance of 185CM-190CM from the first horizontal plane. In this embodiment, the function bar 13 is spaced apart from the first horizontal plane by 190CM, and an industrial camera 31 is screwed thereto to monitor the assembling operation performed by the assembling person on the table plate 14.
The material box unit 20 is arranged on the support rod 12 and comprises a plurality of material boxes 21, the number of the material boxes 21 can be flexibly configured according to actual assembly operation requirements, and the plurality of material boxes 21 are fixed on the support rod 12 through bolts. In this embodiment, a plurality of material boxes 21 are distributed on a plurality of support rods 12 and are arranged side by side on each support rod 12, and the material boxes 21 and the support rods 12 are connected by saddle clamp bolts welded to the bottom plates of the material boxes 21.
As shown in fig. 2, the material box 21 is a cuboid, the length direction of the material box is perpendicular to the support rod 12, one end of the material box 21 facing the outside of the frame body is lower than the other end, and the included angle between the length direction of the material box 21 and the horizontal plane is 30-45 degrees. In this embodiment, the opening direction of the material box 21 and the horizontal plane form an included angle of 40 degrees, and according to ergonomics, the design can improve the comfort level of an assembler for taking materials from the material box 21, and improve the duration of assembly operation of the assembler.
The material box 21 includes a box body 211, an electromagnet 217, a rotating shaft 215, a connecting hinge 212, a box cover 214, a suction block 213, and a torsion spring 216, and is used for correspondingly accommodating an assembly material required by a predetermined process. The front, rear, left, and right sides of the material cassette 21 are defined with the direction toward the platen 14 as the front.
As shown in fig. 3, the electromagnet 217 is rectangular and is disposed on the inner wall of the front side plate of the box 211 near the edge of the box 211 and electrically connected to the control unit 40.
The two ends of the rotating shaft 215 are arranged on the inner walls of the left side plate and the right side plate of the box body 211 and are positioned at one end of the box body 211, the rotating shaft 215 is specifically arranged in the box body 211 and is close to the rear side plate of the box body 211, and the axis of the rotating shaft 215 is vertical to the left side plate and the right side plate of the box body 211 and the rotating shaft 215 can freely.
The number of the connecting hinges 212 is 2, and the connecting hinges are respectively sleeved at two ends of the rotating shaft 215, and the box cover 214 is connected with the rotating shaft 215 through the connecting hinges 212. The opening of the box cover 214 is the same size and the shape of the box body 211 is rectangular, one end of the lower surface of the box cover 214 is provided with an iron absorption block 213, and when the electromagnet 217 is electrified, magnetic force is generated to absorb the absorption block 213 so that the box cover 214 closes the box body 211.
The torsion spring 216 is sleeved on the rotating shaft 215, two torsion arms of the torsion spring 216 are respectively in elastic contact with the inner wall of the box body 211 and the box cover 214, and when the electromagnet 217 is powered off, the elastic force of the torsion arms rotates the box cover 214 to open the box cover 214.
The control unit 40 is electrically connected to the electromagnet 217, and closes or opens the lid 214 by energizing or de-energizing the electromagnet 217.
A monitoring unit 30, arranged on the function bar 13, for monitoring the number of times the assembly material is taken, comprising at least one industrial camera 31.
The industrial camera 31 monitors the taking of the materials for assembly in the material box 21 by the assembler in real time, is electrically connected to the control unit 40 and is powered by the control unit 40, and generates and transmits an electric pulse signal to the control unit 40 every time the industrial camera 31 monitors the action of the assembler to take the materials from the material box 21.
The control unit 40 is electrically connected to the monitoring unit 30 and the material box unit 20, respectively, and is configured to close or open the box cover 214 by powering on or powering off the electromagnet 217 according to the number of times of the received electric pulse signal, the control unit 40 has a start switch (not shown), and the control unit 40 stores assembly data including assembly processes arranged in an assembly order and the required number of assembly materials corresponding to the assembly processes.
Before the assembly operation is started, a predetermined amount of assembly materials are loaded in each material box 21 in advance, an assembler outside the frame part 10 sits down in position facing the long side of the platen 14, and presses a start switch (not shown) of the control unit 40, so that the control unit 40 energizes the electromagnets 217 of the material boxes 21 except the material box 21 corresponding to the first process according to the assembly sequence, that is, only opens the material box 21 corresponding to the first process, and the control unit 40 also supplies power to the industrial camera 31.
When the assembling operation is started, the assembling personnel starts to perform the assembling operation under the monitoring of the industrial camera 31, the control unit 40 opens the material boxes 21 corresponding to the assembling process according to the assembling sequence in the assembling data table, and the industrial camera 31 correspondingly converts the number of times of taking the assembling materials in the monitored material boxes 21 into electric pulse signals and transmits the electric pulse signals to the control unit 40.
The control unit 40 controls the opening or closing of the corresponding box cover 214 according to the electric pulse signals received from the industrial camera 31, specifically, the control unit 40 compares the received electric pulse signal times corresponding to the taking times of the assembly materials with the quantity of the materials corresponding to the materials in the assembly data table for judgment, if the electric pulse signal times are equal to the quantity of the materials corresponding to the process, it indicates that the transfer assembly materials required by the current assembly process are taken completely, and the control unit 40 energizes the material box 21 which is opened currently to close the material box and de-energizes the material box 21 corresponding to the next assembly process to open the material box.
< example two >
The other structure of this embodiment is the same as that of the first embodiment, and the different structure lies in that the structure of the material box 21 and the connection manner of the control unit 40 and the material box unit 20 are different from that of the first embodiment.
As shown in fig. 4, the material box 21 includes a box body 211A, a rotation shaft 215A, a box cover connector 212A, a box cover 214A, a push rod 216A, and an electromagnetic component 213A, and is configured to correspondingly accommodate an assembly material required by a predetermined process. The front, rear, left, and right sides of the material cassette 21 are defined with the direction toward the platen 14 as the front.
The rotating shaft 215A with two ends arranged on the inner wall of the box body 211A is positioned at one end of the box body 211A, and is specifically arranged in the box body 211A and close to the rear side plate of the box body 211A. The axis of the rotating shaft 215A is perpendicular to the left and right side plates of the box body 211A, and the rotating shaft 215A can rotate freely around the axis.
The box cover connector 212A is rotatably connected to the rotating shaft 215A, the box cover connector 212A is a lever connector, two ends of the box cover connector 212A are respectively connected to the inner surface of the box cover 214A and hinged to one end of the push rod 216A, and the push rod 216A moves in the front-back direction to enable the box cover connector 212A to freely rotate around the rotating shaft 215A, so as to drive the box cover 214A to open or close.
The opening of the cover 214A is equal to the opening of the case body 211A, and the cover connector 212A is rectangular, when the push rod 216A moves to the front of the case body 211A, the cover connector 212A opens the cover 214A, and when the push rod 216A moves to the rear of the case body 211A, the cover connector 212A closes the cover 214A.
The electromagnetic component assembly 213A is located outside the box body 211A, as shown in FIG. 5, the electromagnetic component assembly 213A has an electromagnet 213A-1, a slider 213A-2 and a spring 213A-3, the push rod 216A passes through the box body 211A, one end of the push rod 216A is connected with the slider 213A-2, the spring 213A-3 is arranged between the electromagnet 213A-1 and the slider 213A-2, when the electromagnet 213A-1 is electrified, the slider 213A-2 is attracted to make the push rod 216A move to the rear of the box body 211A; when the electromagnet 213A-1 is de-energized, the spring 213A-3 pushes the slider 213A-2 to move the push rod 216A to the front of the box 211A.
The control unit 40 is electrically connected with the electromagnet 213A-1, and drives the push rod 216A to close or open the box cover 214A by electrifying or deenergizing the electromagnet 213A-1.
< example three >
The other structure of this embodiment is the same as that of the first embodiment, the different structure lies in the structure of the material box 21, the arrangement mode of the material box unit 20 on the support rod 12 is different from that of the first embodiment, meanwhile, compared with the first embodiment, the material box driving unit 50 is added, and the control unit 40 is not electrically connected with the material box unit 20 but electrically connected with the material box driving unit 50.
As shown in fig. 6, the material box 21 is a rectangular parallelepiped, the length direction of the material box is perpendicular to the support rod 12, and the opening direction of the material box 21 is vertical upward.
As shown in fig. 8, the material box 21 includes a box body 211B and a box cover 214B.
The box body 211B is a rectangular parallelepiped, and is disposed on the support rod 12 for accommodating a material for assembly required by a predetermined process.
The cover 214B is a rectangular plate, the size and shape of which are matched with the opening of the box body 211B, is positioned above the box body 211B and is in contact with the box body 211B, and one end of the cover 214B is provided with a circular first through hole 214B-1. The front, rear, left, and right sides of the material cassette 21 are defined with the direction toward the platen 14 as the front.
The material box driving unit 50 is connected to the material box unit 20, and includes a connecting frame 51, a magnetic member assembly 52, a driving screw 53, and a supporting platform 54.
The connecting frame 51 is a hollow rod-shaped structure, one side of the connecting frame 51 is provided with a plurality of second through holes 511, the plurality of second through holes 511 are arranged corresponding to the box cover 214B of the material box 21, the positions of the second through holes 511 and the first through holes 214B-1 are overlapped, the connecting frame 51 can be provided with a plurality of second through holes 511, and the second through holes 511 and the first through holes 214B-1 are fixedly connected together through mechanical connection.
The connecting frame 51 is provided therein with a plurality of magnetic member assemblies 52, and the plurality of magnetic member assemblies 52 are disposed corresponding to the second through holes 511. As shown in fig. 9, the magnetic member assembly 52 includes an electromagnet 521, a first pin 522 and a spring 523, the electromagnet 521 is electrically connected to the control unit 40, the first pin 522 is disposed corresponding to the second through hole 511 and has a shape matching the second through hole 511, the spring 523 is disposed between the electromagnet 521 and the first pin 522, and when the electromagnet 521 is powered on, the first pin 522 is attracted to retract into the connecting frame 51, so that the connecting frame 51 is not connected to the box cover 214B; when the electromagnet 521 is de-energized, the spring 523 pushes the first latch 522 to make the first latch 522 eject from the inside of the connecting frame 51 through the second through hole 511, and the first latch 522 simultaneously passes through the second through hole 511 and the first through hole 214B-1 to make the connecting frame 51 and the box cover 214B connected together.
The driving screw 53 is electrically connected with the control unit 40 and is arranged on the support platform 54, the support platform 54 is arranged on the ground, one end of the driving screw 53 is connected with the connecting frame 51, and the control unit 40 drives the driving screw 53 to do linear motion along the front-back direction. In the present embodiment, the drive screw 53 is connected to a metal bracket J, and the metal bracket J connects three link brackets 51 together.
A monitoring unit 30, arranged on the function bar 13, for monitoring the number of times the assembly material is taken, comprising at least one industrial camera 31.
The industrial camera 31 monitors the taking of the materials for assembly in the material box 21 by the assembler in real time, is electrically connected to the control unit 40 and is powered by the control unit 40, and generates and transmits an electric pulse signal to the control unit 40 every time the industrial camera 31 monitors the action of the assembler to take the materials from the material box 21.
The control unit 40 connects the box cover 214B with the connecting frame 51 by de-energizing the electromagnet 521 so that the first bolt 523 is inserted into the second through hole 511 and the first through hole 214B-1 at the same time, and the control unit 40 drives the box cover 214B connected with the connecting frame 51 to move backwards by driving the driving screw 53 to open the box cover 214B.
The control unit 40 is electrically connected to the monitoring unit 30 and the material box driving unit 50, respectively, and is configured to connect or disconnect the box cover 214B and the connecting frame 51 by energizing or deenergizing the electromagnet 521 according to the number of times of the electric pulse signal received from the monitoring unit 30, the control unit 40 drives the driving screw 53 to move in the front-rear direction to close or open the box cover 214B, the control unit 40 has a start switch (not shown in the drawing), and the control unit 40 stores an assembly data table including assembly processes arranged in an assembly order and required number of assembly materials corresponding to the assembly processes.
Before the assembling operation is started, a predetermined amount of materials are loaded into each material box 21 in advance, the connecting frame 51 is located at an initial position, all the first through holes 214B-1 and the second through holes 511 are overlapped, an assembler outside the frame part 10 sits down to the long side of the bedplate 14, a starting switch (not marked in the figure) of the control unit 40 is pressed, the control unit 40 supplies power to the electromagnets 521 corresponding to the material boxes 21 except the material box 21 corresponding to the first process according to the assembling sequence, the electromagnets 521 corresponding to the box cover 214B of the material box 21 corresponding to the first process are in a power-off state at the moment, the box cover 214B is connected with the connecting frame 51, and then the control unit 40 drives the driving screw 53 to drive the box cover 214B connected with the connecting frame 51 to move backwards to open the box cover 214B.
When the assembling operation is started, the assembling personnel starts to perform the assembling operation under the monitoring of the industrial camera 31, the control unit 40 opens the material boxes 21 corresponding to the assembling process according to the assembling sequence in the assembling data table, and the industrial camera 31 correspondingly converts the taking times of the assembling materials in the monitored material boxes into electric pulse signals and transmits the electric pulse signals to the control unit 40.
The control unit 40 controls the opening or closing of the corresponding box cover 214B according to the received electric pulse signal, specifically, the control unit 40 compares the received electric pulse signal times corresponding to the material taking times for assembly with the quantity of the corresponding materials in the assembly data table, if the electric pulse signal times are equal to the quantity of the corresponding materials in the assembly data table, it indicates that the materials for assembly needed by the current assembly process are taken completely, the control unit 40 energizes the electromagnet 521 corresponding to the currently opened material box 21 to close the material box 21, and de-energizes the material box 21 corresponding to the next assembly process to open the material box 21, specifically, the control unit 40 drives the driving screw 53 to move forward until the connecting frame 51 is located at the initial position to drive the connecting frame 51 to seal the box cover 214B to the box body 211B corresponding to the completed assembly process, and then the control unit 40 controls the material box driving unit 50 to enable the material box 21 corresponding to the next assembly process to enable the material box 21 corresponding to be opened It is turned on; if the number of times of the electric pulse signal is not equal to the number of the materials corresponding to the process, it indicates that the materials for transferring and assembling required by the current assembling process are not taken, the control unit 40 keeps the state of the currently opened material box 21, specifically, the control unit 40 does not perform control operation on the material box driving unit 50, and accordingly, the opening and closing state of the material box 21 will not change.
Effects and effects of the embodiments
The grouping assembly working device comprises a frame body part, a material box unit, a material box driving unit, a monitoring unit and a control unit, wherein the frame body part comprises a structural frame, a supporting rod, a functional rod and a bedplate; the material box unit comprises a plurality of material boxes, each material box correspondingly contains a material for assembly required by a preset process, and the material box driving unit comprises a connecting frame, a magnetic part assembly, a driving screw tap and a supporting table. The monitoring unit comprises at least one industrial camera; the control unit is respectively and electrically connected with the monitoring unit and the material box unit. During the assembly operation, the control unit controls the material box units to open corresponding material boxes through the material box driving unit according to the assembly sequence, the monitoring unit correspondingly converts the taking times of the materials assembled in the monitored material boxes into electric pulse signals to be transmitted to the control unit, and the control unit controls the opening or closing of the covers of the corresponding material boxes according to the received electric pulse signals. Therefore, the grouping assembly working device of the embodiment has the advantages that correct assembling materials can be provided for assembly personnel executing assembly operation according to correct assembly sequence, the complexity of the assembling operation taking materials is greatly reduced, the assembly efficiency is improved, and the problem that the assembly personnel use the assembling material assembly industrial product which is not consistent with the assembly process is avoided.
The above embodiments are preferred examples of the present invention, and are not intended to limit the scope of the present invention.
Claims (7)
1. A dispensing assembly tool for providing proper assembly materials in proper assembly order for an assembler performing assembly operations, comprising:
the frame body part comprises a structural frame, a support rod, a function rod and a bedplate;
the material box unit is arranged on the supporting rod and comprises a plurality of material boxes;
the material box driving unit is connected with the material box unit;
the monitoring unit is arranged on the function rod and used for monitoring the taking times of the assembling materials and comprises at least one industrial camera; and
a control unit which is respectively electrically connected with the monitoring unit and the material box driving unit,
wherein the structure frame is a three-layer frame body structure arranged on the ground, the bedplate is arranged on the middle layer of the structure frame, the support rod is arranged between the upper layer and the middle layer of the structure frame, the function rod is arranged on the upper layer of the structure frame,
the material box comprises a box body and a box cover, the box body is arranged on the supporting rod and used for correspondingly containing materials for assembly required by a preset process, the box cover is positioned above the box body and is in contact with the box body, one end of the box cover is provided with a first through hole,
the material box driving unit comprises a connecting frame, a magnetic part assembly, a driving screw rod and a supporting table, the connecting frame is of a hollow rod-shaped structure, one side of the connecting frame is provided with a plurality of second through holes, the second through holes are overlapped with the first through holes, the connecting frame is internally provided with a plurality of magnetic part assemblies, each magnetic part assembly comprises an electromagnet, a first bolt and a spring, each electromagnet is electrically connected with the control unit, each first bolt is arranged corresponding to each second through hole and is matched with the corresponding second through hole in shape, each spring is arranged between each electromagnet and the corresponding first bolt, the driving screw rod electrically connected with the control unit is arranged on the supporting table arranged on the ground, one end of each driving screw rod is connected with the connecting frame,
the control unit enables the first bolt to be simultaneously inserted into the second through hole and the first through hole by powering off the electromagnet so as to connect the box cover and the connecting frame, the control unit drives the box cover connected with the connecting frame to move and open the box cover by driving the driving screw rod,
when the assembling operation is executed, the control unit opens the material boxes corresponding to the assembling process according to the assembling sequence, the monitoring unit correspondingly converts the number of times of taking the assembling materials in the monitored material boxes into electric pulse signals and transmits the electric pulse signals to the control unit,
the control unit controls the opening or closing of the corresponding box cover according to the received electric pulse signal.
2. The group assembling work apparatus according to claim 1, wherein:
the plane of the bottom layer of the structure frame is a first horizontal plane, and the average distance between the middle layer of the structure frame and the first horizontal plane is 72-75 CM.
3. The group assembling work apparatus according to claim 1, wherein:
the supporting rods are a plurality of rigid rods which are arranged in parallel along the height direction of the structural frame, and the spacing between the supporting rods is 20-30 CM.
4. The group assembling work apparatus according to claim 3, wherein:
the material boxes are fixed on the supporting rod through bolts.
5. The group assembling work apparatus according to claim 3, wherein:
and the material box is provided with an LED lamp.
6. The group assembling work apparatus according to claim 1, wherein:
the number of the connecting frames corresponds to that of the supporting rods, and the connecting frames are parallel to each other and connected with each other.
7. The group assembling work apparatus according to claim 2, wherein:
wherein the average distance of the function bar from the first horizontal plane is 185CM-190 CM.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910146257.0A CN109877552B (en) | 2019-02-27 | 2019-02-27 | Assembly and distribution working device |
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|---|---|---|---|
| CN201910146257.0A CN109877552B (en) | 2019-02-27 | 2019-02-27 | Assembly and distribution working device |
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| CN109877552A CN109877552A (en) | 2019-06-14 |
| CN109877552B true CN109877552B (en) | 2020-11-03 |
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