CN109702449B - A drive-type auxiliary error-proof assembly working device - Google Patents
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Abstract
根据本发明所涉及的一种驱动式辅助防错装配工作装置,具有架体部,物料盒单元,监视单元以及控制单元,架体部包括结构架、支撑杆、功能杆以及台板;物料盒单元包括多个物料盒,物料盒包括盒体、转轴、盒体连接件、盒盖、推杆以及电磁件组件,用于对应容纳一种预定工序所需的装配用物料,监视单元包括至少一个工业相机;控制单元分别与监视单元、物料盒单元电连接。
According to a drive type auxiliary error-proof assembly working device involved in the present invention, it has a frame body, a material box unit, a monitoring unit and a control unit. The frame body includes a structural frame, a support rod, a function rod and a table; The unit includes a plurality of material boxes, and the material boxes include a box body, a rotating shaft, a box body connector, a box cover, a push rod and an electromagnetic component assembly, which are used for correspondingly accommodating assembly materials required for a predetermined process. The monitoring unit includes at least one. The industrial camera; the control unit is respectively electrically connected with the monitoring unit and the material box unit.
Description
技术领域technical field
本发明属于工业装配领域,具体涉及一种驱动式辅助防错装配工作装置。The invention belongs to the field of industrial assembly, and in particular relates to a driven auxiliary error-proof assembly working device.
背景技术Background technique
工业装配操作对于工业产品的生产起着关键的作用,对于结构复杂的工业产品,其装配工作往往涉及的装配工序复杂,所需的装配用物料多样,很大程度上给装配人员加大了装配难度,降低了装配效率,还不可避免地出现装配人员使用与装配工序不相符的的装配用物料装配工业产品的情况,为工业产品的质量种下了隐患。Industrial assembly operations play a key role in the production of industrial products. For industrial products with complex structures, the assembly work often involves complex assembly processes and requires various assembly materials, which greatly increases the assembly process for assemblers. Difficulty, reducing assembly efficiency, and it is inevitable that assemblers use assembly materials that are inconsistent with the assembly process to assemble industrial products, which creates hidden dangers for the quality of industrial products.
发明内容SUMMARY OF THE INVENTION
本发明是为了解决上述问题而进行的,目的在于按照正确装配次序为执行装配操作的装配人员提供正确的装配用物料。The present invention is made in order to solve the above-mentioned problems, and the purpose is to provide the assembler performing the assembling operation with the correct assembling materials according to the correct assembling sequence.
本发明提供了一种驱动式辅助防错装配工作装置,具有这样的特征,包括:架体部,包括结构架、支撑杆、功能杆以及台板;物料盒单元,设置在支撑杆上,包括多个物料盒;监视单元,设置在功能杆上,用于监视装配用物料的取用次数,包括至少一个工业相机;以及控制单元,分别与监视单元、物料盒单元电连接,其中,结构架为置于地面的三层架体结构,台板设置在结构架的中层上,支撑杆设置在结构架的上层与中层之间,功能杆设置在结构架的上层上,物料盒包括盒体、转轴、盒盖连接件、盒盖、推杆以及电磁件组件,用于对应容纳一种预定工序所需的装配用物料,两端设置在盒体内壁上的转轴位于盒体的一端,盒盖连接件可旋转的连接在转轴上,盒盖连接件的两端分别连接盒盖及推杆的一端,电磁件组件位于盒体的外部,电磁件组件具有电磁铁、滑块以及弹簧,推杆穿过盒体且推杆的另一端与滑块连接,弹簧设置在电磁铁与滑块之间,控制单元通过对电磁铁通电或断电驱动推杆封闭或开启盒盖,装配操作被执行时,控制单元按照装配次序开启装配工序对应的物料盒,监视单元将监视到的物料盒内的装配用物料的取用次数对应转换成电脉冲信号传送给控制单元,控制单元根据接收到的电脉冲信号控制相应的盒盖的开启或封闭。在本发明提供的驱动式辅助防错装配工作装置中,还可以具有这样的特征:其中,结构架的底层所在平面为第一水平面,结构架的中层与第一水平面之间平均距离为72CM-75CM。The present invention provides a drive-type auxiliary error-proof assembly working device, which has the following characteristics: a frame body part, including a structural frame, a support rod, a functional rod and a table; a material box unit, which is arranged on the support rod and includes: a plurality of material boxes; a monitoring unit, arranged on the function rod, for monitoring the number of times of taking materials for assembly, including at least one industrial camera; and a control unit, respectively electrically connected with the monitoring unit and the material box unit, wherein the structural frame For the three-layer frame structure placed on the ground, the platen is arranged on the middle layer of the structure frame, the support rod is arranged between the upper layer and the middle layer of the structure frame, the function rod is arranged on the upper layer of the structure frame, and the material box includes a box body, The rotating shaft, the box cover connector, the box cover, the push rod and the electromagnet assembly are used for correspondingly accommodating the assembly materials required for a predetermined process. The connecting piece is rotatably connected to the rotating shaft. Two ends of the box cover connecting piece are respectively connected to the box cover and one end of the push rod. The electromagnet assembly is located outside the box body. The electromagnet assembly has an electromagnet, a slider and a spring. The push rod Through the box body and the other end of the push rod is connected to the slider, the spring is arranged between the electromagnet and the slider, and the control unit drives the push rod to close or open the box cover by energizing or de-energizing the electromagnet. When the assembly operation is performed , the control unit opens the material box corresponding to the assembly process according to the assembly sequence, and the monitoring unit converts the number of times of taking the assembly materials in the monitored material box into an electrical pulse signal and transmits it to the control unit. The signal controls the opening or closing of the corresponding box cover. In the drive-type auxiliary error-proof assembly working device provided by the present invention, it may also have the following characteristics: wherein, the plane where the bottom layer of the structural frame is located is the first horizontal plane, and the average distance between the middle layer of the structural frame and the first horizontal plane is 72cm- 75cm.
在本发明提供的驱动式辅助防错装配工作装置中,还可以具有这样的特征:其中,支撑杆为沿结构架的高度方向平行设置的多根刚性杆,支撑杆间隔为20CM-30CM。The drive-type auxiliary error-proof assembly working device provided by the present invention may also have the following feature: wherein, the support rods are a plurality of rigid rods arranged in parallel along the height direction of the structural frame, and the spacing between the support rods is 20CM-30CM.
在本发明提供的驱动式辅助防错装配工作装置中,还可以具有这样的特征:其中,多个物料盒通过螺栓固定在支撑杆上。In the drive-type auxiliary error-proof assembly working device provided by the present invention, it may also have the following feature: wherein, a plurality of material boxes are fixed on the support rod by bolts.
在本发明提供的驱动式辅助防错装配工作装置中,还可以具有这样的特征:其中,物料盒朝向架体部外部的一端低于另一端。In the drive-type auxiliary error-proof assembling working device provided by the present invention, it may also have the following feature: wherein, one end of the material box facing the outside of the frame body is lower than the other end.
在本发明提供的驱动式辅助防错装配工作装置中,还可以具有这样的特征:其中,功能杆与第一水平面的平均距离为185CM-190CM。The drive-type auxiliary error-proof assembly working device provided by the present invention may also have the following feature: wherein, the average distance between the functional rod and the first horizontal plane is 185CM-190CM.
发明的作用与效果The role and effect of the invention
根据本发明所涉及的驱动式辅助防错装配工作装置,具有架体部,物料盒单元,监视单元以及控制单元,架体部包括结构架、支撑杆、功能杆以及台板;物料盒单元包括多个物料盒,每个物料盒对应容纳一种预定工序所需的装配用物料,监视单元包括至少一个工业相机;控制单元分别与监视单元、物料盒单元电连接。因为在装配操作进行中,控制单元按照装配次序开启对应的物料盒,监视单元将监控到的物料盒内装配用物料的取用次数对应转换成电脉冲信号传送给控制单元,控制单元根据接收到的电脉冲信号控制相应物料盒盒盖的开启或封闭。所以,本发明的驱动式辅助防错装配工作装置具有能按照正确装配次序为执行装配操作的装配人员提供正确的装配用物料,大大降低了装配操作取用物料的复杂度,提升了装配效率,避免了装配人员使用与装配工序不相符的的装配用物料装配工业产品。The drive-type auxiliary error-proofing assembly working device according to the present invention has a frame body, a material box unit, a monitoring unit and a control unit. The frame body includes a structural frame, a support rod, a function rod and a table; the material box unit includes A plurality of material boxes, each material box correspondingly accommodates an assembly material required for a predetermined process, the monitoring unit includes at least one industrial camera; the control unit is respectively electrically connected with the monitoring unit and the material box unit. Because during the assembly operation, the control unit opens the corresponding material box according to the assembly sequence, and the monitoring unit converts the monitored number of times of assembling materials in the material box into an electrical pulse signal and transmits it to the control unit. The electric pulse signal of the corresponding material box controls the opening or closing of the cover of the corresponding material box. Therefore, the drive-type auxiliary error-proof assembling work device of the present invention can provide assemblers performing assembling operations with correct assembling materials according to the correct assembling sequence, greatly reducing the complexity of taking materials for assembling operations, and improving the assembling efficiency. It prevents the assemblers from assembling industrial products with assembly materials that are not in line with the assembly process.
附图说明Description of drawings
图1是本发明的实施例一中的驱动式辅助防错装配工作装置的示意图;1 is a schematic diagram of a drive-type auxiliary error-proof assembly working device in
图2是本发明的实施例一中的物料盒的示意图;Fig. 2 is the schematic diagram of the material box in the first embodiment of the present invention;
图3是本发明的实施例一中去盒盖的物料盒的示意图;3 is a schematic diagram of the material box with the cover removed in the first embodiment of the present invention;
图4是本发明的实施例二中的物料盒的示意图;Fig. 4 is the schematic diagram of the material box in the second embodiment of the present invention;
图5是本发明的实施例二中的电磁件组件的原理示意图;5 is a schematic diagram of the principle of the electromagnetic component assembly in the second embodiment of the present invention;
图6是本发明的实施例三中的驱动式辅助防错装配工作装置的构成示意图;6 is a schematic diagram of the structure of a drive-type auxiliary error-proof assembly working device in
图7是图6中A部位的局部示意图;Fig. 7 is the partial schematic diagram of A part among Fig. 6;
图8是本发明的实施例三中的单个物料盒的示意图;以及8 is a schematic diagram of a single material box in
图9是本发明的实施例三中的磁力件组件的原理示意图。FIG. 9 is a schematic diagram of the principle of the magnetic component assembly in the third embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,以下实施例结合附图对本发明的驱动式辅助防错装配工作装置作具体阐述。In order to make the technical means, creative features, goals and effects realized by the present invention easy to understand, the following embodiments will specifically describe the driving auxiliary error-proof assembly working device of the present invention with reference to the accompanying drawings.
<实施例一><Example 1>
如图1所示,一种驱动式辅助防错装配工作装置100,用于按照正确装配次序为执行装配操作的装配人员提供正确的装配用物料,包括架体部10、物料盒单元20、监视单元30以及控制单元40。As shown in FIG. 1 , a drive-type auxiliary error-proof
架体部10,包括结构架11、台板14、支撑杆12以及功能杆13。The
结构架11为通过四个支撑点置于平整地面的三层架体结构,由刚性型材构成,用于为装配操作以及为防错装配工作装置100其他构件的安装提供支撑。结构架11的三层所在平面相互平行,结构架11的底层所在平面为第一水平面,结构架11的中层与第一水平面之间距离为72CM-75CM。结构架11的中层的多根构成型材向结构架外部延伸形成延伸直杆111。在本实施例中,结构架11宽度为100CM,高度为185CM;结构架11的中层与第一水平面之间距离为75CM;延伸直杆111有2根,相互平行设置且间距为100CM;延伸直杆111的长度相等为60CM。The
台板14为长方形钢板,设置在结构架11的中层上,具体为台板14的长边平铺在延伸直杆111上且贴紧结构架11放置,两条宽边与结构架边缘对齐,用于为装配人员的装配操作提供操作平台,即装配人员在结构架11外部面对台板4的长边坐着在台板上进行装配操作。在本实施例中,台板14规格为100CM×80CM×2CM,下部与两根延伸直杆111焊接成一体,这种台板14的规格配合与延伸直杆111的长度能使台板14获得更好的支撑力,以便于装配操作在其上可靠的进行。The
支撑杆12设置在结构架11的上层与中层之间,为沿结构架11的高度方向平行设置的多根刚性杆,长度等于结构架11的宽度,用于安放多个物料盒21组成的物料盒单元20,支撑杆12间隔为20CM-30CM。在本实施例中,支撑杆12有2根,平行于台板14表面,两根支撑杆12均位于同一平面且该平面垂直于台板12。位置较低的支撑杆12距离台板14为10CM,两根支撑杆12间距为25CM。根据人机工程学,如此设置为了使装配人员能省力地在物料盒21中取用装配用物料,能有效地延长装配人员的持续作业时间。The
功能杆13设置在结构架11的上层上,为向结构架外部延伸的多根刚性直杆,多根功能杆13相互平行设置,用于安装至少包括一个工业相机31的监视单元30及用于悬挂一些操作中的信息提示,如装配操作须知,装配要点提示,排班计划等。功能杆13与第一水平面的距离为185CM-190CM。在本实施例中,功能杆13与第一水平面的距离为190CM,其上用螺丝固定一台工业相机31,监视装配人员在台板14上进行的装配操作。The
物料盒单元20,设置在支撑杆12上,包括多个物料盒21,物料盒21的数量可根据实际装配操作需要灵活配置,多个物料盒21通过螺栓固定在支撑杆12上。在本实施例中,多个物料盒21分布在多根支撑杆12上且在每根支撑杆12上并排放置,物料盒21和支撑杆12之间通过在物料盒21的底板焊接的骑马夹螺栓连接。The
如图2所示,物料盒21为长方体,长度方向垂直于支撑杆12设置,物料盒21朝向架体部外部的一端高度低于另一端,物料盒21的长度方向与水平面的夹角为30°-45°。在本实施例中,物料盒21的开口方向与水平面呈40°夹角,根据人机工程学,如此设计能提高装配人员从物料盒21中取用物料的舒适度,提高装配人员装配操作的持续性时长。As shown in FIG. 2 , the
物料盒21包括盒体211、电磁铁217、转轴215、连接活页212、盒盖214、吸块213以及扭力弹簧216,用于对应容纳一种预定工序所需的装配用物料。以向着台板14的方向为前方规定好物料盒21的前侧、后侧、左侧以及右侧。The
如图3所示,电磁铁217为长方体形状,设置在盒体211前侧侧板内壁上靠近盒体211边缘处并与控制单元40电连接。As shown in FIG. 3 , the
两端设置在盒体211左右侧板内壁上的转轴215位于盒体211的一端,具体设置在盒体211内且靠近盒体211后侧侧板,转轴215轴线垂直于盒体211左右侧板且转轴215可绕轴线自由转动。The
连接活页212有2个,分别套设于转轴215的两端,盒盖214通过连接活页212与转轴215连接。盒盖214与盒体211开口大小相同且形状均为矩形,盒盖214的下部表面的一端设置有铁质吸块213,当上述电磁铁217通电时,产生磁力可吸附吸块213使得盒盖214封闭盒体211。There are two connecting
扭力弹簧216套设在转轴215上,扭力弹簧216的两根扭臂分别与盒体211内壁、盒盖214弹性接触,当上述电磁铁217断电时,扭臂的弹力转动盒盖214使盒盖214开启。The
控制单元40与电磁铁217电连接,通过对电磁铁217通电或断电封闭或开启盒盖214。The
监视单元30,设置在功能杆13上,用于监视装配用物料的取用次数,包括至少一个工业相机31。The
工业相机31对装配人员对物料盒21中装配用的物料的取用进行实时监视,与控制单元40电连接并由控制单元40对其供电,工业相机31每监视到装配人员的一次从物料盒21中取用物料的动作时生成一个电脉冲信号并将其传送给控制单元40。The
控制单元40分别与监视单元30、物料盒单元20电连接,用于根据接收的电脉冲信号的次数通过对上述电磁铁217通电或断电来封闭或开启盒盖214,控制单元40具有启动开关(图中未标出),控制单元40存有包括按装配次序排列的装配工序及与装配工序相应的装配用物料需要数量的装配数据。The
当装配操作开始前,预先在每个物料盒21内相应装入预定数量的装配用物料,位于架体部10外部的装配人员面对台板14长边坐下就位,按下控制单元40的启动开关(图中未标出),控制单元40将按照装配次序对除第一工序对应的物料盒21外所以物料盒21的电磁铁217通电,即只打开第一工序对应的物料盒21,另外控制单元40同时也对工业相机31进行供电。Before the assembling operation starts, a predetermined amount of assembling materials is correspondingly loaded into each
装配操作开始,装配人员开始在工业相机31的监视下执行装配操作,控制单元40按照装配数据表中装配次序开启装配工序对应的物料盒21,工业相机31将监视到的物料盒21内的装配用物料的取用次数对应转换成电脉冲信号传送给控制单元40。When the assembly operation starts, the assembler starts to perform the assembly operation under the monitoring of the
控制单元40根据从工业相机31接收到的电脉冲信号控制相应的盒盖214的开启或封闭,具体为控制单元40将接收到的对应装配用物料取用次数的电脉冲信号次数与装配数据表中的对应该物料的数量进行对比判断,如电脉冲信号次数与工序对应物料的数量相等时,表明当前装配工序所需用的转装配用物料已取用完成,控制单元40对当前开启的物料盒21通电使其关闭并对下一步装配工序对应的物料盒21断电使得其开启。The
<实施例二><Example 2>
本实施例的其它结构与实施例一相同,不同的结构在于物料盒21的结构及控制单元40与物料盒单元20的连接方式与实施例一不同。Other structures of this embodiment are the same as those of the first embodiment, and the difference lies in the structure of the
如图4所示,物料盒21包括盒体211A、转轴215A、盒盖连接件212A、盒盖214A、推杆216A以及电磁件组件213A,用于对应容纳一种预定工序所需的装配用物料。以向着台板14的方向为前方规定好物料盒21的前侧、后侧、左侧以及右侧。As shown in FIG. 4 , the
两端设置在盒体211A内壁上的转轴215A位于盒体211A的一端,具体设置在盒体211A内且靠近盒体211A后侧侧板。转轴215A轴线垂直于盒体211A左右侧板且转轴215A可绕轴线自由转动。The
盒盖连接件212A可旋转的连接在转轴215A上,盒盖连接件212A为一个杠杆连接件,盒盖连接件212A的两端分别连接盒盖214A内表面及与推杆216A的一端铰接,通过推杆216A沿前后方向移动可使的盒盖连接件212A绕转轴215A自由转动,进而带动盒盖214A开启或封闭。The box
盒盖214A与盒体211A开口大小相等且形状均为矩形,当推杆216A向盒体211A前方移动时,盒盖连接件212A开启盒盖214A,当推杆216A向盒体211A后方移动时,盒盖连接件212A关闭盒盖214A。The openings of the
电磁件组件213A位于盒体211A的外部,如图5所示,电磁件组件213A具有电磁铁213A-1、滑块213A-2以及弹簧213A-3,推杆216A穿过盒体211A且推杆216A的一端与滑块213A-2连接,弹簧213A-3设置在电磁铁213A-1与滑块213A-2之间,当电磁铁213A-1通电时吸引滑块213A-2使得推杆216A向盒体211A后方移动;当电磁铁213A-1断电时弹簧213A-3推动滑块213A-2使得推杆216A向盒体211A前方移动。The
控制单元40与电磁铁213A-1电连接,通过对电磁铁213A-1通电或断电驱动推杆216A封闭或开启盒盖214A。The
<实施例三><Example 3>
本实施例的其它结构与实施例一相同,不同的结构在于物料盒21的结构,物料盒单元20在支撑杆12上的设置方式与实施例一不同,同时较实施例一增加了物料盒驱动单元50,控制单元40不与物料盒单元20电连接而与物料盒驱动单元50电连接。The other structures of this embodiment are the same as those of the first embodiment. The difference lies in the structure of the
如图6所示,物料盒21为长方体,长度方向垂直于支撑杆12设置,物料盒21的开口方向竖直向上。As shown in FIG. 6 , the
如图8所示,物料盒21包括盒体211B和盒盖214B。As shown in FIG. 8 , the
盒体211B为长方体,设置在支撑杆12上,用于对应容纳一种预定工序所需的装配用物料。The
盒盖214B为矩形板,大小形状与盒体211B的开口相配,位于盒体211B的上方且与盒体211B接触,盒盖214B的一端具有一个圆形的第一通孔214B-1。以向着台板14的方向为前方规定好物料盒21的前侧、后侧、左侧以及右侧。The
物料盒驱动单元50与物料盒单元20连接,包括连接架51、磁力件组件52、驱动丝杠53以及支撑台54。The material
连接架51为空心杆状结构,连接架51的一侧设置有多个第二通孔511,多个第二通孔511对应物料盒21的盒盖214B设置,第二通孔511与第一通孔214B-1位置重合,连接架51可以有多根,通过机械连接固定连接在一起,在本实施例中,如图7所示,第二通孔511有6个,连接架51为三根且相互平行,通过金属支架J连接在一起。The connecting
连接架51内部设置有多个磁力件组件52,多个磁力件组件52对应第二通孔511设置。如图9所示,磁力件组件52包括电磁铁521、第一插销522以及弹簧523,电磁铁521与控制单元40电连接,第一插销522对应第二通孔511设置且形状与第二通孔511匹配,弹簧523设置在电磁铁521与第一插销522之间,当电磁铁521通电时吸引第一插销522缩回连接架51内部,进而使得连接架51与盒盖214B不发生连接;当电磁铁521断电时弹簧523推动第一插销522使得第一插销522通过第二通孔511从连接架51内部弹出,第一插销522同时穿过第二通孔511与第一通孔214B-1进而使得连接架51与盒盖214B连接在一起。A plurality of
驱动丝杠53与控制单元40电连接且设置在支撑台54上,支撑台54置于地面,驱动丝杠53的一端与连接架51连接,控制单元40驱动驱动丝杠53沿前后方向做直线运动。在本实施例中,驱动丝杠53与金属支架J连接,而金属支架J将三根连接架51连接在一起。The driving
监视单元30,设置在功能杆13上,用于监视装配用物料的取用次数,包括至少一个工业相机31。The
工业相机31对装配人员对物料盒21中装配用的物料的取用进行实时监视,与控制单元40电连接并由控制单元40对其供电,工业相机31每监视到装配人员的一次从物料盒21中取用物料的动作时生成一个电脉冲信号并将其传送给控制单元40。The
控制单元40通过对电磁铁521断电使得第一插销523同时插入第二通孔511与第一通孔214B-1进而连接盒盖214B与连接架51,控制单元40再通过驱动驱动丝杠53带动与连接架51连接的盒盖214B向后方移动开启盒盖214B。The
控制单元40分别与监视单元30、物料盒驱动单元50电连接,用于根据从监视单元30接收的电脉冲信号的次数通过对上述电磁铁521通电或断电来连接或者不连接盒盖214B与连接架51,控制单元40再通过驱动驱动丝杠53沿前后方向移动进而封闭或开启盒盖214B,控制单元40具有启动开关(图中未标出),控制单元40存有包括按装配次序排列的装配工序及与装配工序相应的装配用物料需要数量的装配数据表。The
当装配操作开始前,预先在每个物料盒21内相应装入预定数量用物料,连接架51位于初始位置,此时所有第一通孔214B-1与第二通孔511均重合,位于架体部10外部的装配人员面对台板14长边坐下就位,按下控制单元40的启动开关(图中未标出),控制单元40将按照装配次序对除第一工序对应的物料盒21外所以物料盒21对应的电磁铁521供电,由于此时第一工序对应的物料盒21的盒盖214B对应的电磁铁521处于断电状态,使得盒盖214B与连接架51连接起来,然后控制单元40再驱动驱动丝杠53带动与连接架51连接的盒盖214B向后移动开启盒盖214B。Before the assembly operation starts, each
装配操作开始,装配人员开始在工业相机31的监视下执行装配操作,控制单元40按照装配数据表中装配次序开启装配工序对应的物料盒21,工业相机31将监视到的物料盒内的装配用物料的取用次数对应转换成电脉冲信号传送给控制单元40。The assembly operation starts, and the assembly personnel start to perform the assembly operation under the monitoring of the
控制单元40根据接收到的电脉冲信号控制相应的盒盖214B的开启或封闭,具体为控制单元40将接收到的对应装配用物料取用次数的电脉冲信号次数与装配数据表中的对应该物料的数量进行比对判断,如电脉冲信号次数与工序对应物料的数量相等时,表明当前装配工序所需用的转装配用物料已取用完成,控制单元40对当前开启的物料盒21对应的电磁铁521通电使物料盒21关闭,并对下一步装配工序对应的物料盒21断电使得物料盒21开启,具体为控制单元40驱动驱动丝杠53向前方运动直至连接架51位于初始位置,带动连接架51使盒盖214B封闭已完成装配工序对应的盒体211B,然后控制单元40通过控制物料盒驱动单元50使得下一步装配工序对应的物料盒21使其开启;如电脉冲信号次数与工序对应物料的数量不相等时,表明当前装配工序所需用的转装配用物料还未取用完成,控制单元40对当前开启的物料盒21保持其状态,具体为控制单元40对物料盒驱动单元50不执行控制操作,相应地,物料盒21的开启关闭状态将不会变化。The
实施例的作用与效果Action and effect of the embodiment
根据本实施例所涉及的驱动式辅助防错装配工作装置,具有架体部,物料盒单元,监视单元以及控制单元,架体部包括结构架、支撑杆、功能杆以及台板;物料盒单元包括多个物料盒,每个物料盒对应容纳一种预定工序所需的装配用物料,监视单元包括至少一个工业相机;控制单元分别与监视单元、物料盒单元电连接。因为在装配操作进行中,控制单元按照装配次序开启对应的物料盒,监视单元将监控到的物料盒内装配用物料的取用次数对应转换成电脉冲信号传送给控制单元,控制单元根据接收到的电脉冲信号控制相应物料盒盒盖的开启或封闭。所以,本实施例的驱动式辅助防错装配工作装置具有能按照正确装配次序为执行装配操作的装配人员提供正确的装配用物料,大大降低了装配操作取用物料的复杂度,提升了装配效率,避免了装配人员使用与装配工序不相符的的装配用物料装配工业产品。According to the drive type auxiliary error-proofing assembly working device involved in this embodiment, it has a frame body, a material box unit, a monitoring unit and a control unit. The frame body includes a structural frame, a support rod, a function rod and a table; the material box unit It includes a plurality of material boxes, each material box correspondingly accommodates a kind of assembly material required for a predetermined process, the monitoring unit includes at least one industrial camera; the control unit is respectively electrically connected with the monitoring unit and the material box unit. Because during the assembly operation, the control unit opens the corresponding material box according to the assembly sequence, and the monitoring unit converts the monitored number of times of assembling materials in the material box into an electrical pulse signal and transmits it to the control unit. The electric pulse signal of the corresponding material box controls the opening or closing of the cover of the corresponding material box. Therefore, the drive-type auxiliary error-proofing assembly working device of the present embodiment can provide the assembly personnel performing the assembly operation with the correct assembly materials according to the correct assembly sequence, which greatly reduces the complexity of the materials for the assembly operation and improves the assembly efficiency. , to prevent the assemblers from assembling industrial products with assembly materials that are inconsistent with the assembly process.
上述实施方式为本发明的优选案例,并不用来限制本发明的保护范围。The above embodiments are preferred cases of the present invention, and are not intended to limit the protection scope of the present invention.
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