CN109702449B - A drive-type auxiliary error-proof assembly working device - Google Patents

A drive-type auxiliary error-proof assembly working device Download PDF

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CN109702449B
CN109702449B CN201910146256.6A CN201910146256A CN109702449B CN 109702449 B CN109702449 B CN 109702449B CN 201910146256 A CN201910146256 A CN 201910146256A CN 109702449 B CN109702449 B CN 109702449B
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box
assembly
control unit
assembling
frame
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CN109702449A (en
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吴世青
汪中厚
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University of Shanghai for Science and Technology
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Abstract

根据本发明所涉及的一种驱动式辅助防错装配工作装置,具有架体部,物料盒单元,监视单元以及控制单元,架体部包括结构架、支撑杆、功能杆以及台板;物料盒单元包括多个物料盒,物料盒包括盒体、转轴、盒体连接件、盒盖、推杆以及电磁件组件,用于对应容纳一种预定工序所需的装配用物料,监视单元包括至少一个工业相机;控制单元分别与监视单元、物料盒单元电连接。

Figure 201910146256

According to a drive type auxiliary error-proof assembly working device involved in the present invention, it has a frame body, a material box unit, a monitoring unit and a control unit. The frame body includes a structural frame, a support rod, a function rod and a table; The unit includes a plurality of material boxes, and the material boxes include a box body, a rotating shaft, a box body connector, a box cover, a push rod and an electromagnetic component assembly, which are used for correspondingly accommodating assembly materials required for a predetermined process. The monitoring unit includes at least one. The industrial camera; the control unit is respectively electrically connected with the monitoring unit and the material box unit.

Figure 201910146256

Description

一种驱动式辅助防错装配工作装置A drive-type auxiliary error-proof assembly working device

技术领域technical field

本发明属于工业装配领域,具体涉及一种驱动式辅助防错装配工作装置。The invention belongs to the field of industrial assembly, and in particular relates to a driven auxiliary error-proof assembly working device.

背景技术Background technique

工业装配操作对于工业产品的生产起着关键的作用,对于结构复杂的工业产品,其装配工作往往涉及的装配工序复杂,所需的装配用物料多样,很大程度上给装配人员加大了装配难度,降低了装配效率,还不可避免地出现装配人员使用与装配工序不相符的的装配用物料装配工业产品的情况,为工业产品的质量种下了隐患。Industrial assembly operations play a key role in the production of industrial products. For industrial products with complex structures, the assembly work often involves complex assembly processes and requires various assembly materials, which greatly increases the assembly process for assemblers. Difficulty, reducing assembly efficiency, and it is inevitable that assemblers use assembly materials that are inconsistent with the assembly process to assemble industrial products, which creates hidden dangers for the quality of industrial products.

发明内容SUMMARY OF THE INVENTION

本发明是为了解决上述问题而进行的,目的在于按照正确装配次序为执行装配操作的装配人员提供正确的装配用物料。The present invention is made in order to solve the above-mentioned problems, and the purpose is to provide the assembler performing the assembling operation with the correct assembling materials according to the correct assembling sequence.

本发明提供了一种驱动式辅助防错装配工作装置,具有这样的特征,包括:架体部,包括结构架、支撑杆、功能杆以及台板;物料盒单元,设置在支撑杆上,包括多个物料盒;监视单元,设置在功能杆上,用于监视装配用物料的取用次数,包括至少一个工业相机;以及控制单元,分别与监视单元、物料盒单元电连接,其中,结构架为置于地面的三层架体结构,台板设置在结构架的中层上,支撑杆设置在结构架的上层与中层之间,功能杆设置在结构架的上层上,物料盒包括盒体、转轴、盒盖连接件、盒盖、推杆以及电磁件组件,用于对应容纳一种预定工序所需的装配用物料,两端设置在盒体内壁上的转轴位于盒体的一端,盒盖连接件可旋转的连接在转轴上,盒盖连接件的两端分别连接盒盖及推杆的一端,电磁件组件位于盒体的外部,电磁件组件具有电磁铁、滑块以及弹簧,推杆穿过盒体且推杆的另一端与滑块连接,弹簧设置在电磁铁与滑块之间,控制单元通过对电磁铁通电或断电驱动推杆封闭或开启盒盖,装配操作被执行时,控制单元按照装配次序开启装配工序对应的物料盒,监视单元将监视到的物料盒内的装配用物料的取用次数对应转换成电脉冲信号传送给控制单元,控制单元根据接收到的电脉冲信号控制相应的盒盖的开启或封闭。在本发明提供的驱动式辅助防错装配工作装置中,还可以具有这样的特征:其中,结构架的底层所在平面为第一水平面,结构架的中层与第一水平面之间平均距离为72CM-75CM。The present invention provides a drive-type auxiliary error-proof assembly working device, which has the following characteristics: a frame body part, including a structural frame, a support rod, a functional rod and a table; a material box unit, which is arranged on the support rod and includes: a plurality of material boxes; a monitoring unit, arranged on the function rod, for monitoring the number of times of taking materials for assembly, including at least one industrial camera; and a control unit, respectively electrically connected with the monitoring unit and the material box unit, wherein the structural frame For the three-layer frame structure placed on the ground, the platen is arranged on the middle layer of the structure frame, the support rod is arranged between the upper layer and the middle layer of the structure frame, the function rod is arranged on the upper layer of the structure frame, and the material box includes a box body, The rotating shaft, the box cover connector, the box cover, the push rod and the electromagnet assembly are used for correspondingly accommodating the assembly materials required for a predetermined process. The connecting piece is rotatably connected to the rotating shaft. Two ends of the box cover connecting piece are respectively connected to the box cover and one end of the push rod. The electromagnet assembly is located outside the box body. The electromagnet assembly has an electromagnet, a slider and a spring. The push rod Through the box body and the other end of the push rod is connected to the slider, the spring is arranged between the electromagnet and the slider, and the control unit drives the push rod to close or open the box cover by energizing or de-energizing the electromagnet. When the assembly operation is performed , the control unit opens the material box corresponding to the assembly process according to the assembly sequence, and the monitoring unit converts the number of times of taking the assembly materials in the monitored material box into an electrical pulse signal and transmits it to the control unit. The signal controls the opening or closing of the corresponding box cover. In the drive-type auxiliary error-proof assembly working device provided by the present invention, it may also have the following characteristics: wherein, the plane where the bottom layer of the structural frame is located is the first horizontal plane, and the average distance between the middle layer of the structural frame and the first horizontal plane is 72cm- 75cm.

在本发明提供的驱动式辅助防错装配工作装置中,还可以具有这样的特征:其中,支撑杆为沿结构架的高度方向平行设置的多根刚性杆,支撑杆间隔为20CM-30CM。The drive-type auxiliary error-proof assembly working device provided by the present invention may also have the following feature: wherein, the support rods are a plurality of rigid rods arranged in parallel along the height direction of the structural frame, and the spacing between the support rods is 20CM-30CM.

在本发明提供的驱动式辅助防错装配工作装置中,还可以具有这样的特征:其中,多个物料盒通过螺栓固定在支撑杆上。In the drive-type auxiliary error-proof assembly working device provided by the present invention, it may also have the following feature: wherein, a plurality of material boxes are fixed on the support rod by bolts.

在本发明提供的驱动式辅助防错装配工作装置中,还可以具有这样的特征:其中,物料盒朝向架体部外部的一端低于另一端。In the drive-type auxiliary error-proof assembling working device provided by the present invention, it may also have the following feature: wherein, one end of the material box facing the outside of the frame body is lower than the other end.

在本发明提供的驱动式辅助防错装配工作装置中,还可以具有这样的特征:其中,功能杆与第一水平面的平均距离为185CM-190CM。The drive-type auxiliary error-proof assembly working device provided by the present invention may also have the following feature: wherein, the average distance between the functional rod and the first horizontal plane is 185CM-190CM.

发明的作用与效果The role and effect of the invention

根据本发明所涉及的驱动式辅助防错装配工作装置,具有架体部,物料盒单元,监视单元以及控制单元,架体部包括结构架、支撑杆、功能杆以及台板;物料盒单元包括多个物料盒,每个物料盒对应容纳一种预定工序所需的装配用物料,监视单元包括至少一个工业相机;控制单元分别与监视单元、物料盒单元电连接。因为在装配操作进行中,控制单元按照装配次序开启对应的物料盒,监视单元将监控到的物料盒内装配用物料的取用次数对应转换成电脉冲信号传送给控制单元,控制单元根据接收到的电脉冲信号控制相应物料盒盒盖的开启或封闭。所以,本发明的驱动式辅助防错装配工作装置具有能按照正确装配次序为执行装配操作的装配人员提供正确的装配用物料,大大降低了装配操作取用物料的复杂度,提升了装配效率,避免了装配人员使用与装配工序不相符的的装配用物料装配工业产品。The drive-type auxiliary error-proofing assembly working device according to the present invention has a frame body, a material box unit, a monitoring unit and a control unit. The frame body includes a structural frame, a support rod, a function rod and a table; the material box unit includes A plurality of material boxes, each material box correspondingly accommodates an assembly material required for a predetermined process, the monitoring unit includes at least one industrial camera; the control unit is respectively electrically connected with the monitoring unit and the material box unit. Because during the assembly operation, the control unit opens the corresponding material box according to the assembly sequence, and the monitoring unit converts the monitored number of times of assembling materials in the material box into an electrical pulse signal and transmits it to the control unit. The electric pulse signal of the corresponding material box controls the opening or closing of the cover of the corresponding material box. Therefore, the drive-type auxiliary error-proof assembling work device of the present invention can provide assemblers performing assembling operations with correct assembling materials according to the correct assembling sequence, greatly reducing the complexity of taking materials for assembling operations, and improving the assembling efficiency. It prevents the assemblers from assembling industrial products with assembly materials that are not in line with the assembly process.

附图说明Description of drawings

图1是本发明的实施例一中的驱动式辅助防错装配工作装置的示意图;1 is a schematic diagram of a drive-type auxiliary error-proof assembly working device in Embodiment 1 of the present invention;

图2是本发明的实施例一中的物料盒的示意图;Fig. 2 is the schematic diagram of the material box in the first embodiment of the present invention;

图3是本发明的实施例一中去盒盖的物料盒的示意图;3 is a schematic diagram of the material box with the cover removed in the first embodiment of the present invention;

图4是本发明的实施例二中的物料盒的示意图;Fig. 4 is the schematic diagram of the material box in the second embodiment of the present invention;

图5是本发明的实施例二中的电磁件组件的原理示意图;5 is a schematic diagram of the principle of the electromagnetic component assembly in the second embodiment of the present invention;

图6是本发明的实施例三中的驱动式辅助防错装配工作装置的构成示意图;6 is a schematic diagram of the structure of a drive-type auxiliary error-proof assembly working device in Embodiment 3 of the present invention;

图7是图6中A部位的局部示意图;Fig. 7 is the partial schematic diagram of A part among Fig. 6;

图8是本发明的实施例三中的单个物料盒的示意图;以及8 is a schematic diagram of a single material box in Embodiment 3 of the present invention; and

图9是本发明的实施例三中的磁力件组件的原理示意图。FIG. 9 is a schematic diagram of the principle of the magnetic component assembly in the third embodiment of the present invention.

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,以下实施例结合附图对本发明的驱动式辅助防错装配工作装置作具体阐述。In order to make the technical means, creative features, goals and effects realized by the present invention easy to understand, the following embodiments will specifically describe the driving auxiliary error-proof assembly working device of the present invention with reference to the accompanying drawings.

<实施例一><Example 1>

如图1所示,一种驱动式辅助防错装配工作装置100,用于按照正确装配次序为执行装配操作的装配人员提供正确的装配用物料,包括架体部10、物料盒单元20、监视单元30以及控制单元40。As shown in FIG. 1 , a drive-type auxiliary error-proof assembly working device 100 is used to provide correct assembly materials for assemblers performing assembly operations according to the correct assembly sequence, including a frame body 10, a material box unit 20, a monitoring unit 30 and control unit 40 .

架体部10,包括结构架11、台板14、支撑杆12以及功能杆13。The frame body 10 includes a structural frame 11 , a table 14 , a support rod 12 and a functional rod 13 .

结构架11为通过四个支撑点置于平整地面的三层架体结构,由刚性型材构成,用于为装配操作以及为防错装配工作装置100其他构件的安装提供支撑。结构架11的三层所在平面相互平行,结构架11的底层所在平面为第一水平面,结构架11的中层与第一水平面之间距离为72CM-75CM。结构架11的中层的多根构成型材向结构架外部延伸形成延伸直杆111。在本实施例中,结构架11宽度为100CM,高度为185CM;结构架11的中层与第一水平面之间距离为75CM;延伸直杆111有2根,相互平行设置且间距为100CM;延伸直杆111的长度相等为60CM。The structural frame 11 is a three-layer frame structure placed on a flat ground through four supporting points, and is composed of rigid profiles, and is used to provide support for assembly operations and for the installation of other components of the error-proof assembly working device 100 . The planes of the three layers of the structural frame 11 are parallel to each other, the plane of the bottom layer of the structural frame 11 is the first horizontal plane, and the distance between the middle layer of the structural frame 11 and the first horizontal plane is 72CM-75CM. A plurality of constituent profiles in the middle layer of the structural frame 11 extend to the outside of the structural frame to form extending straight rods 111 . In this embodiment, the width of the structural frame 11 is 100CM and the height is 185CM; the distance between the middle layer of the structural frame 11 and the first horizontal plane is 75CM; there are two straight extension rods 111, which are arranged parallel to each other and the spacing is 100CM; The length of the rod 111 is equal to 60CM.

台板14为长方形钢板,设置在结构架11的中层上,具体为台板14的长边平铺在延伸直杆111上且贴紧结构架11放置,两条宽边与结构架边缘对齐,用于为装配人员的装配操作提供操作平台,即装配人员在结构架11外部面对台板4的长边坐着在台板上进行装配操作。在本实施例中,台板14规格为100CM×80CM×2CM,下部与两根延伸直杆111焊接成一体,这种台板14的规格配合与延伸直杆111的长度能使台板14获得更好的支撑力,以便于装配操作在其上可靠的进行。The platen 14 is a rectangular steel plate, which is arranged on the middle layer of the structural frame 11. Specifically, the long side of the platen 14 is laid flat on the extending straight rod 111 and placed close to the structural frame 11, and the two broad sides are aligned with the edge of the structural frame. It is used to provide an operation platform for the assembler's assembly operation, that is, the assembler sits on the platen outside the structure frame 11 facing the long side of the platen 4 to perform the assembly operation. In this embodiment, the size of the platen 14 is 100CM×80CM×2CM, and the lower part is welded with the two extending straight rods 111 . Better support for reliable assembly operations on it.

支撑杆12设置在结构架11的上层与中层之间,为沿结构架11的高度方向平行设置的多根刚性杆,长度等于结构架11的宽度,用于安放多个物料盒21组成的物料盒单元20,支撑杆12间隔为20CM-30CM。在本实施例中,支撑杆12有2根,平行于台板14表面,两根支撑杆12均位于同一平面且该平面垂直于台板12。位置较低的支撑杆12距离台板14为10CM,两根支撑杆12间距为25CM。根据人机工程学,如此设置为了使装配人员能省力地在物料盒21中取用装配用物料,能有效地延长装配人员的持续作业时间。The support rod 12 is arranged between the upper layer and the middle layer of the structural frame 11 , and is a plurality of rigid rods arranged in parallel along the height direction of the structural frame 11 . The interval between the box unit 20 and the support rod 12 is 20CM-30CM. In this embodiment, there are two support rods 12 , which are parallel to the surface of the table 14 , and the two support rods 12 are located on the same plane and the plane is perpendicular to the table 12 . The distance between the lower support rod 12 and the platen 14 is 10CM, and the distance between the two support rods 12 is 25CM. According to ergonomics, this arrangement enables the assemblers to take the assembling materials from the material box 21 with less effort, and can effectively prolong the continuous operation time of the assemblers.

功能杆13设置在结构架11的上层上,为向结构架外部延伸的多根刚性直杆,多根功能杆13相互平行设置,用于安装至少包括一个工业相机31的监视单元30及用于悬挂一些操作中的信息提示,如装配操作须知,装配要点提示,排班计划等。功能杆13与第一水平面的距离为185CM-190CM。在本实施例中,功能杆13与第一水平面的距离为190CM,其上用螺丝固定一台工业相机31,监视装配人员在台板14上进行的装配操作。The functional rods 13 are arranged on the upper layer of the structural frame 11, and are a plurality of rigid straight rods extending to the outside of the structural frame. The plurality of functional rods 13 are arranged parallel to each other, and are used to install the monitoring unit 30 including at least one industrial camera 31 and the Hang some information prompts in the operation, such as assembly operation instructions, assembly point prompts, shift schedule, etc. The distance between the functional rod 13 and the first horizontal plane is 185CM-190CM. In this embodiment, the distance between the functional rod 13 and the first horizontal plane is 190CM, and an industrial camera 31 is fixed on it with screws to monitor the assembly operation performed by the assembly personnel on the platen 14 .

物料盒单元20,设置在支撑杆12上,包括多个物料盒21,物料盒21的数量可根据实际装配操作需要灵活配置,多个物料盒21通过螺栓固定在支撑杆12上。在本实施例中,多个物料盒21分布在多根支撑杆12上且在每根支撑杆12上并排放置,物料盒21和支撑杆12之间通过在物料盒21的底板焊接的骑马夹螺栓连接。The material box unit 20 is arranged on the support rod 12 and includes a plurality of material boxes 21 . The number of material boxes 21 can be flexibly configured according to the actual assembly operation requirements. The plurality of material boxes 21 are fixed on the support rod 12 by bolts. In this embodiment, a plurality of material boxes 21 are distributed on a plurality of support rods 12 and placed side by side on each support rod 12 , and a saddle-riding clamp welded on the bottom plate of the material box 21 is used between the material boxes 21 and the support rods 12 Bolted.

如图2所示,物料盒21为长方体,长度方向垂直于支撑杆12设置,物料盒21朝向架体部外部的一端高度低于另一端,物料盒21的长度方向与水平面的夹角为30°-45°。在本实施例中,物料盒21的开口方向与水平面呈40°夹角,根据人机工程学,如此设计能提高装配人员从物料盒21中取用物料的舒适度,提高装配人员装配操作的持续性时长。As shown in FIG. 2 , the material box 21 is a cuboid, the length direction is perpendicular to the support rod 12 , the height of one end of the material box 21 facing the outside of the frame is lower than the other end, and the angle between the length direction of the material box 21 and the horizontal plane is 30 °-45°. In this embodiment, the opening direction of the material box 21 forms an included angle of 40° with the horizontal plane. According to ergonomics, this design can improve the comfort of the assemblers when they take materials from the material box 21, and improve the assembly operation convenience of the assemblers. Duration time.

物料盒21包括盒体211、电磁铁217、转轴215、连接活页212、盒盖214、吸块213以及扭力弹簧216,用于对应容纳一种预定工序所需的装配用物料。以向着台板14的方向为前方规定好物料盒21的前侧、后侧、左侧以及右侧。The material box 21 includes a box body 211 , an electromagnet 217 , a rotating shaft 215 , a connecting leaflet 212 , a box cover 214 , a suction block 213 and a torsion spring 216 , and is used for correspondingly accommodating an assembly material required for a predetermined process. The front side, the rear side, the left side and the right side of the material box 21 are defined with the direction toward the platen 14 as the front.

如图3所示,电磁铁217为长方体形状,设置在盒体211前侧侧板内壁上靠近盒体211边缘处并与控制单元40电连接。As shown in FIG. 3 , the electromagnet 217 is in the shape of a cuboid, is disposed on the inner wall of the front side plate of the box body 211 near the edge of the box body 211 and is electrically connected to the control unit 40 .

两端设置在盒体211左右侧板内壁上的转轴215位于盒体211的一端,具体设置在盒体211内且靠近盒体211后侧侧板,转轴215轴线垂直于盒体211左右侧板且转轴215可绕轴线自由转动。The rotating shaft 215 whose two ends are arranged on the inner walls of the left and right side plates of the box body 211 is located at one end of the box body 211, and is specifically arranged in the box body 211 and is close to the rear side plate of the box body 211. The axis of the rotating shaft 215 is perpendicular to the left and right side plates of the box body 211. And the rotating shaft 215 can freely rotate around the axis.

连接活页212有2个,分别套设于转轴215的两端,盒盖214通过连接活页212与转轴215连接。盒盖214与盒体211开口大小相同且形状均为矩形,盒盖214的下部表面的一端设置有铁质吸块213,当上述电磁铁217通电时,产生磁力可吸附吸块213使得盒盖214封闭盒体211。There are two connecting leaflets 212 , which are respectively sleeved on both ends of the rotating shaft 215 , and the box cover 214 is connected to the rotating shaft 215 through the connecting leaflets 212 . The opening of the box cover 214 and the box body 211 are the same in size and rectangular in shape. One end of the lower surface of the box cover 214 is provided with an iron suction block 213. When the electromagnet 217 is energized, a magnetic force is generated to attract the suction block 213 to make the box cover 214 closes the box body 211 .

扭力弹簧216套设在转轴215上,扭力弹簧216的两根扭臂分别与盒体211内壁、盒盖214弹性接触,当上述电磁铁217断电时,扭臂的弹力转动盒盖214使盒盖214开启。The torsion spring 216 is sleeved on the rotating shaft 215, and the two torsion arms of the torsion spring 216 are in elastic contact with the inner wall of the box body 211 and the box cover 214 respectively. The cover 214 is opened.

控制单元40与电磁铁217电连接,通过对电磁铁217通电或断电封闭或开启盒盖214。The control unit 40 is electrically connected to the electromagnet 217 , and the box cover 214 is closed or opened by energizing or de-energizing the electromagnet 217 .

监视单元30,设置在功能杆13上,用于监视装配用物料的取用次数,包括至少一个工业相机31。The monitoring unit 30 is arranged on the functional rod 13 and is used for monitoring the number of times of taking the materials for assembly, and includes at least one industrial camera 31 .

工业相机31对装配人员对物料盒21中装配用的物料的取用进行实时监视,与控制单元40电连接并由控制单元40对其供电,工业相机31每监视到装配人员的一次从物料盒21中取用物料的动作时生成一个电脉冲信号并将其传送给控制单元40。The industrial camera 31 performs real-time monitoring on the assembling personnel's access to the materials for assembling in the material box 21, and is electrically connected to the control unit 40 and is powered by the control unit 40. During the action of taking the material in 21, an electrical pulse signal is generated and sent to the control unit 40.

控制单元40分别与监视单元30、物料盒单元20电连接,用于根据接收的电脉冲信号的次数通过对上述电磁铁217通电或断电来封闭或开启盒盖214,控制单元40具有启动开关(图中未标出),控制单元40存有包括按装配次序排列的装配工序及与装配工序相应的装配用物料需要数量的装配数据。The control unit 40 is electrically connected to the monitoring unit 30 and the material box unit 20 respectively, and is used to close or open the box cover 214 by energizing or de-energizing the electromagnet 217 according to the number of received electrical pulse signals. The control unit 40 has a start switch. (not shown in the figure), the control unit 40 stores the assembly data including the assembly steps arranged in the assembly sequence and the required quantity of the assembly materials corresponding to the assembly steps.

当装配操作开始前,预先在每个物料盒21内相应装入预定数量的装配用物料,位于架体部10外部的装配人员面对台板14长边坐下就位,按下控制单元40的启动开关(图中未标出),控制单元40将按照装配次序对除第一工序对应的物料盒21外所以物料盒21的电磁铁217通电,即只打开第一工序对应的物料盒21,另外控制单元40同时也对工业相机31进行供电。Before the assembling operation starts, a predetermined amount of assembling materials is correspondingly loaded into each material box 21 in advance. The assembler located outside the frame body 10 sits down facing the long side of the table 14 and presses the control unit 40 (not shown in the figure), the control unit 40 will energize the electromagnets 217 of the material boxes 21 except the material boxes 21 corresponding to the first process according to the assembly sequence, that is, only open the material boxes 21 corresponding to the first process. , and the control unit 40 also supplies power to the industrial camera 31 at the same time.

装配操作开始,装配人员开始在工业相机31的监视下执行装配操作,控制单元40按照装配数据表中装配次序开启装配工序对应的物料盒21,工业相机31将监视到的物料盒21内的装配用物料的取用次数对应转换成电脉冲信号传送给控制单元40。When the assembly operation starts, the assembler starts to perform the assembly operation under the monitoring of the industrial camera 31. The control unit 40 opens the material box 21 corresponding to the assembly process according to the assembly sequence in the assembly data table, and the industrial camera 31 monitors the assembly in the material box 21. The number of times of taking the material is correspondingly converted into an electrical pulse signal and sent to the control unit 40 .

控制单元40根据从工业相机31接收到的电脉冲信号控制相应的盒盖214的开启或封闭,具体为控制单元40将接收到的对应装配用物料取用次数的电脉冲信号次数与装配数据表中的对应该物料的数量进行对比判断,如电脉冲信号次数与工序对应物料的数量相等时,表明当前装配工序所需用的转装配用物料已取用完成,控制单元40对当前开启的物料盒21通电使其关闭并对下一步装配工序对应的物料盒21断电使得其开启。The control unit 40 controls the opening or closing of the corresponding box cover 214 according to the electrical pulse signal received from the industrial camera 31 . Specifically, the control unit 40 compares the received electrical pulse signal times corresponding to the number of times of assembling materials to the assembly data table. The quantity corresponding to the material in is compared and judged. For example, when the number of electrical pulse signals is equal to the quantity of the material corresponding to the process, it indicates that the transfer and assembly materials required for the current assembly process have been taken and completed. The box 21 is energized to close it and the material box 21 corresponding to the next assembly process is de-energized to open.

<实施例二><Example 2>

本实施例的其它结构与实施例一相同,不同的结构在于物料盒21的结构及控制单元40与物料盒单元20的连接方式与实施例一不同。Other structures of this embodiment are the same as those of the first embodiment, and the difference lies in the structure of the material box 21 and the connection between the control unit 40 and the material box unit 20 are different from those of the first embodiment.

如图4所示,物料盒21包括盒体211A、转轴215A、盒盖连接件212A、盒盖214A、推杆216A以及电磁件组件213A,用于对应容纳一种预定工序所需的装配用物料。以向着台板14的方向为前方规定好物料盒21的前侧、后侧、左侧以及右侧。As shown in FIG. 4 , the material box 21 includes a box body 211A, a rotating shaft 215A, a box cover connector 212A, a box cover 214A, a push rod 216A and an electromagnet assembly 213A, which are used for correspondingly accommodating a kind of assembly material required for a predetermined process . The front side, the rear side, the left side and the right side of the material box 21 are defined with the direction toward the platen 14 as the front.

两端设置在盒体211A内壁上的转轴215A位于盒体211A的一端,具体设置在盒体211A内且靠近盒体211A后侧侧板。转轴215A轴线垂直于盒体211A左右侧板且转轴215A可绕轴线自由转动。The rotating shaft 215A whose two ends are disposed on the inner wall of the box body 211A is located at one end of the box body 211A, and is specifically disposed in the box body 211A and close to the rear side plate of the box body 211A. The axis of the rotating shaft 215A is perpendicular to the left and right side plates of the box body 211A, and the rotating shaft 215A can freely rotate around the axis.

盒盖连接件212A可旋转的连接在转轴215A上,盒盖连接件212A为一个杠杆连接件,盒盖连接件212A的两端分别连接盒盖214A内表面及与推杆216A的一端铰接,通过推杆216A沿前后方向移动可使的盒盖连接件212A绕转轴215A自由转动,进而带动盒盖214A开启或封闭。The box cover connecting piece 212A is rotatably connected to the rotating shaft 215A, the box cover connecting piece 212A is a lever connecting piece, and the two ends of the box cover connecting piece 212A are respectively connected to the inner surface of the box cover 214A and are hinged with one end of the push rod 216A. The movement of the push rod 216A in the front-rear direction can make the box cover connecting member 212A freely rotate around the rotating shaft 215A, thereby driving the box cover 214A to open or close.

盒盖214A与盒体211A开口大小相等且形状均为矩形,当推杆216A向盒体211A前方移动时,盒盖连接件212A开启盒盖214A,当推杆216A向盒体211A后方移动时,盒盖连接件212A关闭盒盖214A。The openings of the box cover 214A and the box body 211A are equal in size and rectangular in shape. When the push rod 216A moves to the front of the box body 211A, the box cover connector 212A opens the box cover 214A. When the push rod 216A moves to the rear of the box body 211A, The lid connector 212A closes the lid 214A.

电磁件组件213A位于盒体211A的外部,如图5所示,电磁件组件213A具有电磁铁213A-1、滑块213A-2以及弹簧213A-3,推杆216A穿过盒体211A且推杆216A的一端与滑块213A-2连接,弹簧213A-3设置在电磁铁213A-1与滑块213A-2之间,当电磁铁213A-1通电时吸引滑块213A-2使得推杆216A向盒体211A后方移动;当电磁铁213A-1断电时弹簧213A-3推动滑块213A-2使得推杆216A向盒体211A前方移动。The electromagnet assembly 213A is located outside the box body 211A. As shown in FIG. 5 , the electromagnet assembly 213A has an electromagnet 213A-1, a slider 213A-2 and a spring 213A-3. The push rod 216A passes through the box body 211A and the push rod One end of 216A is connected to the slider 213A-2, and the spring 213A-3 is arranged between the electromagnet 213A-1 and the slider 213A-2. When the electromagnet 213A-1 is energized, the slider 213A-2 is attracted so that the push rod 216A moves toward the slider 213A-2. The box body 211A moves backward; when the electromagnet 213A-1 is de-energized, the spring 213A-3 pushes the slider 213A-2 so that the push rod 216A moves toward the front of the box body 211A.

控制单元40与电磁铁213A-1电连接,通过对电磁铁213A-1通电或断电驱动推杆216A封闭或开启盒盖214A。The control unit 40 is electrically connected to the electromagnet 213A-1, and the push rod 216A is driven to close or open the box cover 214A by energizing or de-energizing the electromagnet 213A-1.

<实施例三><Example 3>

本实施例的其它结构与实施例一相同,不同的结构在于物料盒21的结构,物料盒单元20在支撑杆12上的设置方式与实施例一不同,同时较实施例一增加了物料盒驱动单元50,控制单元40不与物料盒单元20电连接而与物料盒驱动单元50电连接。The other structures of this embodiment are the same as those of the first embodiment. The difference lies in the structure of the material box 21. The arrangement of the material box unit 20 on the support rod 12 is different from that of the first embodiment, and at the same time, the material box drive is increased compared with the first embodiment. The unit 50 , the control unit 40 is not electrically connected with the material box unit 20 but is electrically connected with the material box driving unit 50 .

如图6所示,物料盒21为长方体,长度方向垂直于支撑杆12设置,物料盒21的开口方向竖直向上。As shown in FIG. 6 , the material box 21 is a rectangular parallelepiped, the length direction is perpendicular to the support rod 12 , and the opening direction of the material box 21 is vertically upward.

如图8所示,物料盒21包括盒体211B和盒盖214B。As shown in FIG. 8 , the material box 21 includes a box body 211B and a box cover 214B.

盒体211B为长方体,设置在支撑杆12上,用于对应容纳一种预定工序所需的装配用物料。The box body 211B is a rectangular parallelepiped and is disposed on the support rod 12 for correspondingly accommodating an assembly material required for a predetermined process.

盒盖214B为矩形板,大小形状与盒体211B的开口相配,位于盒体211B的上方且与盒体211B接触,盒盖214B的一端具有一个圆形的第一通孔214B-1。以向着台板14的方向为前方规定好物料盒21的前侧、后侧、左侧以及右侧。The box cover 214B is a rectangular plate, the size and shape match the opening of the box body 211B, located above and in contact with the box body 211B, and one end of the box cover 214B has a circular first through hole 214B-1. The front side, the rear side, the left side and the right side of the material box 21 are defined with the direction toward the platen 14 as the front.

物料盒驱动单元50与物料盒单元20连接,包括连接架51、磁力件组件52、驱动丝杠53以及支撑台54。The material box driving unit 50 is connected to the material box unit 20 , and includes a connecting frame 51 , a magnetic component assembly 52 , a driving screw 53 and a support table 54 .

连接架51为空心杆状结构,连接架51的一侧设置有多个第二通孔511,多个第二通孔511对应物料盒21的盒盖214B设置,第二通孔511与第一通孔214B-1位置重合,连接架51可以有多根,通过机械连接固定连接在一起,在本实施例中,如图7所示,第二通孔511有6个,连接架51为三根且相互平行,通过金属支架J连接在一起。The connecting frame 51 is a hollow rod-shaped structure. One side of the connecting frame 51 is provided with a plurality of second through holes 511 . The plurality of second through holes 511 are disposed corresponding to the cover 214B of the material box 21 . The positions of the through holes 214B-1 overlap, and there can be multiple connecting frames 51, which are fixedly connected together by mechanical connection. In this embodiment, as shown in FIG. 7, there are six second through holes 511 and three connecting frames 51. They are parallel to each other and connected together by metal brackets J.

连接架51内部设置有多个磁力件组件52,多个磁力件组件52对应第二通孔511设置。如图9所示,磁力件组件52包括电磁铁521、第一插销522以及弹簧523,电磁铁521与控制单元40电连接,第一插销522对应第二通孔511设置且形状与第二通孔511匹配,弹簧523设置在电磁铁521与第一插销522之间,当电磁铁521通电时吸引第一插销522缩回连接架51内部,进而使得连接架51与盒盖214B不发生连接;当电磁铁521断电时弹簧523推动第一插销522使得第一插销522通过第二通孔511从连接架51内部弹出,第一插销522同时穿过第二通孔511与第一通孔214B-1进而使得连接架51与盒盖214B连接在一起。A plurality of magnetic component assemblies 52 are disposed inside the connecting frame 51 , and the plurality of magnetic component components 52 are disposed corresponding to the second through holes 511 . As shown in FIG. 9 , the magnetic component assembly 52 includes an electromagnet 521 , a first plug 522 and a spring 523 . The electromagnet 521 is electrically connected to the control unit 40 , and the first plug 522 is disposed corresponding to the second through hole 511 and has a shape similar to that of the second through hole 511 . The holes 511 are matched, and the spring 523 is arranged between the electromagnet 521 and the first plug 522. When the electromagnet 521 is energized, it attracts the first plug 522 to retract into the connecting frame 51, so that the connecting frame 51 and the box cover 214B are not connected; When the electromagnet 521 is powered off, the spring 523 pushes the first pin 522 so that the first pin 522 is ejected from the inside of the connecting frame 51 through the second through hole 511 , and the first pin 522 passes through the second through hole 511 and the first through hole 214B at the same time. -1 in turn connects the connecting frame 51 to the box cover 214B.

驱动丝杠53与控制单元40电连接且设置在支撑台54上,支撑台54置于地面,驱动丝杠53的一端与连接架51连接,控制单元40驱动驱动丝杠53沿前后方向做直线运动。在本实施例中,驱动丝杠53与金属支架J连接,而金属支架J将三根连接架51连接在一起。The driving screw 53 is electrically connected to the control unit 40 and is arranged on the support table 54, the support table 54 is placed on the ground, one end of the driving screw 53 is connected to the connecting frame 51, and the control unit 40 drives the driving screw 53 to make a straight line in the front-rear direction. sports. In this embodiment, the driving screw 53 is connected with the metal bracket J, and the metal bracket J connects the three connecting frames 51 together.

监视单元30,设置在功能杆13上,用于监视装配用物料的取用次数,包括至少一个工业相机31。The monitoring unit 30 is arranged on the functional rod 13 and is used for monitoring the number of times of taking the materials for assembly, and includes at least one industrial camera 31 .

工业相机31对装配人员对物料盒21中装配用的物料的取用进行实时监视,与控制单元40电连接并由控制单元40对其供电,工业相机31每监视到装配人员的一次从物料盒21中取用物料的动作时生成一个电脉冲信号并将其传送给控制单元40。The industrial camera 31 performs real-time monitoring on the assembling personnel's access to the materials for assembling in the material box 21, and is electrically connected to the control unit 40 and is powered by the control unit 40. During the action of taking the material in 21, an electrical pulse signal is generated and sent to the control unit 40.

控制单元40通过对电磁铁521断电使得第一插销523同时插入第二通孔511与第一通孔214B-1进而连接盒盖214B与连接架51,控制单元40再通过驱动驱动丝杠53带动与连接架51连接的盒盖214B向后方移动开启盒盖214B。The control unit 40 de-energizes the electromagnet 521 so that the first pin 523 is simultaneously inserted into the second through hole 511 and the first through hole 214B-1 to connect the box cover 214B and the connecting frame 51, and the control unit 40 drives the lead screw 53 by driving. The box cover 214B connected with the connecting frame 51 is driven to move backward to open the box cover 214B.

控制单元40分别与监视单元30、物料盒驱动单元50电连接,用于根据从监视单元30接收的电脉冲信号的次数通过对上述电磁铁521通电或断电来连接或者不连接盒盖214B与连接架51,控制单元40再通过驱动驱动丝杠53沿前后方向移动进而封闭或开启盒盖214B,控制单元40具有启动开关(图中未标出),控制单元40存有包括按装配次序排列的装配工序及与装配工序相应的装配用物料需要数量的装配数据表。The control unit 40 is respectively electrically connected with the monitoring unit 30 and the material box driving unit 50, and is used to connect or not connect the box cover 214B with the above-mentioned electromagnet 521 by energizing or de-energizing the above-mentioned electromagnet 521 according to the number of electric pulse signals received from the monitoring unit 30. Connecting the frame 51, the control unit 40 then drives the drive screw 53 to move in the front-rear direction to close or open the box cover 214B. The control unit 40 has a start switch (not shown in the figure), and the control unit 40 stores the storage and includes components arranged in the order of assembly. The assembly data table of the required assembly process and the required quantity of assembly materials corresponding to the assembly process.

当装配操作开始前,预先在每个物料盒21内相应装入预定数量用物料,连接架51位于初始位置,此时所有第一通孔214B-1与第二通孔511均重合,位于架体部10外部的装配人员面对台板14长边坐下就位,按下控制单元40的启动开关(图中未标出),控制单元40将按照装配次序对除第一工序对应的物料盒21外所以物料盒21对应的电磁铁521供电,由于此时第一工序对应的物料盒21的盒盖214B对应的电磁铁521处于断电状态,使得盒盖214B与连接架51连接起来,然后控制单元40再驱动驱动丝杠53带动与连接架51连接的盒盖214B向后移动开启盒盖214B。Before the assembly operation starts, each material box 21 is loaded with a predetermined amount of materials in advance, and the connecting frame 51 is at the initial position. The assembler outside the body 10 sits down facing the long side of the platen 14, and presses the start switch (not shown in the figure) of the control unit 40. The control unit 40 will remove the materials corresponding to the first process according to the assembly order. Outside the box 21, the electromagnet 521 corresponding to the material box 21 is powered. At this time, since the electromagnet 521 corresponding to the cover 214B of the material box 21 corresponding to the first process is in a power-off state, the cover 214B is connected to the connecting frame 51. Then, the control unit 40 drives the driving screw 53 to drive the box cover 214B connected with the connecting frame 51 to move backward to open the box cover 214B.

装配操作开始,装配人员开始在工业相机31的监视下执行装配操作,控制单元40按照装配数据表中装配次序开启装配工序对应的物料盒21,工业相机31将监视到的物料盒内的装配用物料的取用次数对应转换成电脉冲信号传送给控制单元40。The assembly operation starts, and the assembly personnel start to perform the assembly operation under the monitoring of the industrial camera 31. The control unit 40 opens the material box 21 corresponding to the assembly process according to the assembly sequence in the assembly data table. The number of times of taking the material is correspondingly converted into an electrical pulse signal and sent to the control unit 40 .

控制单元40根据接收到的电脉冲信号控制相应的盒盖214B的开启或封闭,具体为控制单元40将接收到的对应装配用物料取用次数的电脉冲信号次数与装配数据表中的对应该物料的数量进行比对判断,如电脉冲信号次数与工序对应物料的数量相等时,表明当前装配工序所需用的转装配用物料已取用完成,控制单元40对当前开启的物料盒21对应的电磁铁521通电使物料盒21关闭,并对下一步装配工序对应的物料盒21断电使得物料盒21开启,具体为控制单元40驱动驱动丝杠53向前方运动直至连接架51位于初始位置,带动连接架51使盒盖214B封闭已完成装配工序对应的盒体211B,然后控制单元40通过控制物料盒驱动单元50使得下一步装配工序对应的物料盒21使其开启;如电脉冲信号次数与工序对应物料的数量不相等时,表明当前装配工序所需用的转装配用物料还未取用完成,控制单元40对当前开启的物料盒21保持其状态,具体为控制单元40对物料盒驱动单元50不执行控制操作,相应地,物料盒21的开启关闭状态将不会变化。The control unit 40 controls the opening or closing of the corresponding box cover 214B according to the received electrical pulse signal. Specifically, the control unit 40 compares the received electrical pulse signal times corresponding to the number of times the assembly material is taken with the corresponding number in the assembly data table. The quantity of materials is compared and judged. For example, when the number of electrical pulse signals is equal to the number of materials corresponding to the process, it indicates that the transfer and assembly materials required for the current assembly process have been fetched, and the control unit 40 corresponds to the currently opened material box 21. The electromagnet 521 is energized to close the material box 21, and the material box 21 corresponding to the next assembly process is powered off to open the material box 21. Specifically, the control unit 40 drives the driving screw 53 to move forward until the connecting frame 51 is at the initial position , drive the connecting frame 51 to make the box cover 214B close the box body 211B corresponding to the completed assembly process, and then the control unit 40 controls the material box drive unit 50 to open the material box 21 corresponding to the next assembly process; When the quantity of materials corresponding to the process is not equal, it indicates that the transfer and assembly materials required for the current assembly process have not been taken yet, and the control unit 40 maintains the state of the currently opened material box 21, specifically the control unit 40 to the material box The driving unit 50 does not perform the control operation, and accordingly, the opening and closing state of the material box 21 will not change.

实施例的作用与效果Action and effect of the embodiment

根据本实施例所涉及的驱动式辅助防错装配工作装置,具有架体部,物料盒单元,监视单元以及控制单元,架体部包括结构架、支撑杆、功能杆以及台板;物料盒单元包括多个物料盒,每个物料盒对应容纳一种预定工序所需的装配用物料,监视单元包括至少一个工业相机;控制单元分别与监视单元、物料盒单元电连接。因为在装配操作进行中,控制单元按照装配次序开启对应的物料盒,监视单元将监控到的物料盒内装配用物料的取用次数对应转换成电脉冲信号传送给控制单元,控制单元根据接收到的电脉冲信号控制相应物料盒盒盖的开启或封闭。所以,本实施例的驱动式辅助防错装配工作装置具有能按照正确装配次序为执行装配操作的装配人员提供正确的装配用物料,大大降低了装配操作取用物料的复杂度,提升了装配效率,避免了装配人员使用与装配工序不相符的的装配用物料装配工业产品。According to the drive type auxiliary error-proofing assembly working device involved in this embodiment, it has a frame body, a material box unit, a monitoring unit and a control unit. The frame body includes a structural frame, a support rod, a function rod and a table; the material box unit It includes a plurality of material boxes, each material box correspondingly accommodates a kind of assembly material required for a predetermined process, the monitoring unit includes at least one industrial camera; the control unit is respectively electrically connected with the monitoring unit and the material box unit. Because during the assembly operation, the control unit opens the corresponding material box according to the assembly sequence, and the monitoring unit converts the monitored number of times of assembling materials in the material box into an electrical pulse signal and transmits it to the control unit. The electric pulse signal of the corresponding material box controls the opening or closing of the cover of the corresponding material box. Therefore, the drive-type auxiliary error-proofing assembly working device of the present embodiment can provide the assembly personnel performing the assembly operation with the correct assembly materials according to the correct assembly sequence, which greatly reduces the complexity of the materials for the assembly operation and improves the assembly efficiency. , to prevent the assemblers from assembling industrial products with assembly materials that are inconsistent with the assembly process.

上述实施方式为本发明的优选案例,并不用来限制本发明的保护范围。The above embodiments are preferred cases of the present invention, and are not intended to limit the protection scope of the present invention.

Claims (6)

1. A driven type auxiliary mistake proofing assembling work device for providing correct assembling materials for an assembling person who performs assembling operation according to a correct assembling order, comprising:
the frame body part comprises a structural frame, a support rod, a function rod and a bedplate;
the material box unit is arranged on the supporting rod and comprises a plurality of material boxes;
the monitoring unit is arranged on the function rod and used for monitoring the taking times of the assembling materials and comprises at least one industrial camera; and
a control unit which is respectively electrically connected with the monitoring unit and the material box unit,
wherein the structure frame is a three-layer frame body structure arranged on the ground, the bedplate is arranged on the middle layer of the structure frame, the support rod is arranged between the upper layer and the middle layer of the structure frame, the function rod is arranged on the upper layer of the structure frame,
the material box comprises a box body, a rotating shaft, a box cover connecting piece, a box cover, a push rod and an electromagnetic piece assembly, the material box is used for correspondingly containing materials for assembly required by a preset process, the rotating shaft with two ends arranged on the inner wall of the box body is positioned at one end of the box body, the box cover connecting piece is rotatably connected on the rotating shaft, two ends of the box cover connecting piece are respectively connected with the box cover and one end of the push rod, the electromagnetic piece assembly is positioned outside the box body, the electromagnetic piece assembly is provided with an electromagnet, a slide block and a spring, the push rod penetrates through the box body, the other end of the push rod is connected with the slide block, the spring is arranged between the electromagnet and the slide block,
the control unit drives the push rod to close or open the box cover by electrifying or powering off the electromagnet,
when the assembling operation is executed, the control unit opens the material boxes corresponding to the assembling process according to the assembling sequence, the monitoring unit correspondingly converts the number of times of taking the assembling materials in the monitored material boxes into electric pulse signals and transmits the electric pulse signals to the control unit,
the control unit controls the opening or closing of the corresponding box cover according to the received electric pulse signal.
2. The driven type auxiliary mistake proofing assembling work device according to claim 1, wherein:
the plane of the bottom layer of the structure frame is a first horizontal plane, and the average distance between the middle layer of the structure frame and the first horizontal plane is 72-75 CM.
3. The driven type auxiliary mistake proofing assembling work device according to claim 1, wherein:
the supporting rods are a plurality of rigid rods which are arranged in parallel along the height direction of the structural frame, and the spacing between the supporting rods is 20-30 CM.
4. The driven type auxiliary mistake proofing assembling work device according to claim 3, wherein:
the material boxes are fixed on the supporting rod through bolts.
5. The driven type auxiliary mistake proofing assembling work device according to claim 3, wherein:
the opening direction of the material box is obliquely and upwards directed to the outside of the frame body part, and the included angle between the opening direction of the material box and the horizontal plane is 45-60 degrees.
6. The driven type auxiliary mistake proofing assembling work device according to claim 2, wherein:
wherein the average distance of the function bar from the first horizontal plane is 185CM-190 CM.
CN201910146256.6A 2019-02-27 2019-02-27 A drive-type auxiliary error-proof assembly working device Expired - Fee Related CN109702449B (en)

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